[Emc-users] PC won't boot

2015-08-05 Thread Bruce Klawiter
I fired up my PC today after it has been idle for a year or more an I got a message saying UBUNTU was not Supported or maybe it said not up to date. I ignored the message and restarted the PC and now get a message that says Reboot and select proper Boot device, Insert boot media in selected

Re: [Emc-users] Error starting EMC

2014-01-13 Thread Bruce Klawiter
Thanks everyone for the help. After the mishap with my power supply I found the bios setting for the printer port was set to ECP I changed it back to EPP and every thing works fine now. Regards, Bruce On Sat, Jan 11, 2014 at 8:54 PM, Bruce Klawiter bmkl...@yahoo.com wrote: Hello

[Emc-users] Error starting EMC

2014-01-11 Thread Bruce Klawiter
Hello, The power supply on my PC took a dump, I put in a picoPSU-120 but stupid me I cut off the 12volt plug and hook the picoPSU-120 power leads up to 120 volts, this blew the main power fuse. I then put in a regular PC power supply and now after getting the PC up and running I can not start

Re: [Emc-users] OT, Pic controller? needed for high school play

2013-10-16 Thread Bruce Klawiter
Ted, That was some awesome information. The engineer I'm working with says it doesn't matter to him what I find to control the lights and other bits, I just have to do the leg work and find it. I'm liking the DMX compatible device you mention, and could use some guidance on what to purchase.

[Emc-users] OT, Pic controller? needed for high school play

2013-10-15 Thread Bruce Klawiter
I need help First let me say i know zero about controllers. I am building the chandelier for the high schools performance of Phantom of the Opera. I need to remotely control the lights, two actuators and some spark emitters. The chandelier will sit on the stage all crumpled up as the play

[Emc-users] OT, Programable winch design, need help

2013-06-25 Thread Bruce Klawiter
I need help to get me started on this. The winch is to drop and raise a chandelier for the local high school doing Phantom of the opera, I am building the chandelier and would like to build the winch also. The chandelier I'm guessing will weight 200 pound and the winch can be 120 volts I would

[Emc-users] Set axis zero without homing

2013-06-02 Thread Bruce Klawiter
As well as running EMC2 I can us my mill manually. When using the mill manually I use the DRO in EMC2, how do I set each axis to zero without having to home the machine first. I get an error telling me It needs to be homed first. Your help is greatly appreciated, Bruce

[Emc-users] Permission in Linux

2013-05-04 Thread Bruce Klawiter
I know very little about Linux and once in a while it ask for permission or some such thing when I am copying, changing or moving files. Just now I tried to copy a folder to an SSD and it says it can't because I am not the owner, I am the owner what the heck it it talking about. How do I tell

Re: [Emc-users] Black BeagleBoard: available at $45 (was LinuxCNC would be very nice on the UDOO board.)

2013-04-22 Thread Bruce Klawiter
Also $45.00 at http://www.makershed.com/BeagleBoard_BeagleBone_Black_p/mkcce3.htm -- Precog is a next-generation analytics platform capable of advanced analytics on semi-structured data. The platform includes APIs for

[Emc-users] Intel D525MW motherboard memory help

2013-03-03 Thread Bruce Klawiter
Hoping someone smarter than me can tell me if this would work. I have for my conversion a Intel D525MW motherboard, http://www.intel.com/content/www/us/en/motherboards/desktop-motherboards/desktop-board-d525mw.html I also have some spare 32GB mico SD cards, could I use a micro PCIe to micro SD

Re: [Emc-users] PPMC.ini, Help with my math

2013-02-25 Thread Bruce Klawiter
with the INPUT_SCALE numbers. This is driving me nuts, Bruce From: Jon Elson el...@pico-systems.com Subject: Re: [Emc-users] PPMC.ini, Help with my math To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Date: Monday, February 25, 2013, 12:32 AM Bruce Klawiter wrote: I tried this but as soon

Re: [Emc-users] PPMC.ini, Help with my math

2013-02-24 Thread Bruce Klawiter
Are you absolutely sure your encoders are counting correctly?  Have you turned each motor as exactly one turn as possible and observed the difference in reading?  (This should be done in both directions with the pos option of the diagnostic program.  Note the program starts with an oddball value

[Emc-users] PPMC.ini, Help with my math

2013-02-23 Thread Bruce Klawiter
I have just switch my mill over from linear scales to rotary encoders and I can't get my input scale right. OUTPUT_SCALE is 1, Units-inch X axis has a 1250 CPR differential encoder, motor 14 tooth gear, screw 21 tooth gear, .200 pitch screw. 1250 X 4 X 1.5 X 5 = INPUT_SCALE = 37500 Y axis

Re: [Emc-users] PPMC.ini, Help with my math

2013-02-23 Thread Bruce Klawiter
I'm sure I can calculate how much off the the DRO is from actual movement and get the OUTPUT_SCALE right, I was just thinking that the X and Y axis is off by a factor of 5, that maybe I was missing something. bidirectional lead screw compensation What is this? Having gears between the encoder

[Emc-users] capacitive encoder, any good?

2013-01-25 Thread Bruce Klawiter
Will these encoders work for my Bridgeport mill conversion, was thinking I could put these on the ends of my servo motors. http://www.cui.com/Product/Components/Encoders/Incremental_Encoders/Modular/AMT_100_Series --

[Emc-users] Just curious, backing off of limit switch

2013-01-23 Thread Bruce Klawiter
I am curious, how does LinuxCNC back off of a limit switch? I have a bridgeport with hand wheels so it is easy for me, just wondering how this is done on the big machines. Bruce -- Master Visual Studio, SharePoint, SQL,

[Emc-users] Mesa 7i43 and estop

2013-01-20 Thread Bruce Klawiter
I can't seem to find this information anywhere, if I use the Mesa 7i33 any I/O and 7i33 servo interface with LinuxCNC, if I hit the estop will I lose position and need to re-home my machine? Bruce -- Master Visual

[Emc-users] Need help finding servo amp replacement

2013-01-13 Thread Bruce Klawiter
Rookie here, I have Glentek circa 1980, analog 90 volt servo amps with tacho feedback, one amp is bad so would like to replace them with newer amps. Am going to convert to LinuxCNC using Mesa cards I think, do I need to keep or is it a good Idea to keep the tachometer feedback, what new amps

[Emc-users] LinuxCNC and Mach3

2013-01-03 Thread Bruce Klawiter
Is there hardware out there that would allow me to convert my Mill to run both LinuxCNC and Mach3. I believe Mesa cards are used for either, and I think you can do a duel boot PC so I thought maybe this could be done. Mill currently has Anilam Crusader control, 140vdc servos, Glentec +/- 10v

[Emc-users] Workshop Servo tuning seminar

2012-06-16 Thread Bruce Klawiter
Hello Jon, I was hoping to go to the CNC Workshop to attend and video tape your seminar on servo tuning. Do you know if there is a way I can attend this without paying the $150.00, I am only going to see you and nothing else. Just thought I'd ask as all I want to do is attend the servo tuning

Re: [Emc-users] Need advice on 1/16 end mill

2012-02-13 Thread Bruce Klawiter
I do a ton of work with small cutters and in aluminum, I use a coolant mister with alcohol, I use as much air as possible and just enough alcohol to keep the part wet. The parts feel like they were in the freezer when I am done. As Jon said keep the work cold. Bruce

[Emc-users] Mitsubishi RV-E3J Robot, encoder data miscount error

2011-12-23 Thread Bruce Klawiter
I recently purchased a Mitsubishi RV-E3J MELFA robot, my son is interested in robotics and I found this dirt cheap, thought he and I could play around with it and maybe run it with EMC and Pico Systems PPMC, that is if I can ever get my mill running correctly first. Any way when I turn this on

Re: [Emc-users] How do I cipher INPUT SCALE

2011-12-05 Thread Bruce Klawiter
, 2011, 5:41 PM On Nov 30, 2011, at 15:31 , Bruce Klawiter wrote: OK once again the simplest thing is driving me crazy. How do I figure out what the input scale should be in the ini file for the 3 axes. 5000 count per rev encoder on servo, 14 tooth gear on servo motor, 28 tooth gear on lead

[Emc-users] How do I cipher INPUT SCALE

2011-11-30 Thread Bruce Klawiter
OK once again the simplest thing is driving me crazy. How do I figure out what the input scale should be in the ini file for the 3 axes. 5000 count per rev encoder on servo, 14 tooth gear on servo motor, 28 tooth gear on lead screw, lead screw is 5tpi Thanks

[Emc-users] encoder wiring question

2011-11-13 Thread Bruce Klawiter
I am adding 5000 count Heidenhain rotary encoders to the servo motors on my mill. The conduit that goes from the servo motor to the control box that holds the power and tach wiring, can I run the encoder wiring in that conduit. Would the power or tach wiring interfere with the encoder in

Re: [Emc-users] OT, Ball screw bearings, preload

2011-11-03 Thread Bruce Klawiter
at 6:02 PM, Bruce Klawiter bmkl...@yahoo.com wrote: I bought new bearings for the ball screws on my mill, SKF 7204 BECBP. http://www.skf.com/skf/productcatalogue/Forwarder?action=PPP〈=enimperial=falsewindowName=nullperfid=123002prodid=1230020204 I have read conflicting information

[Emc-users] OT, Ball screw bearings, preload

2011-11-02 Thread Bruce Klawiter
I bought new bearings for the ball screws on my mill, SKF 7204 BECBP. http://www.skf.com/skf/productcatalogue/Forwarder?action=PPPlang=enimperial=falsewindowName=nullperfid=123002prodid=1230020204 I have read conflicting information on how to install them. It appears the best way would be

Re: [Emc-users] Tool offset and cutter comp, confused

2011-10-27 Thread Bruce Klawiter
. I have tried to MDI T0M6 but this does not help. Any one have any idea how I can fix it so I can use the Tool Table. Your help is greatly appreciated, Bruce --- On Wed, 10/26/11, Bruce Klawiter bmkl...@yahoo.com wrote: From: Bruce Klawiter bmkl...@yahoo.com Subject: Re: [Emc-users] Tool offset

Re: [Emc-users] Tool offset and cutter comp, confused

2011-10-25 Thread Bruce Klawiter
I am the owner and I do have permission of of my ppmc.tbl file After you change the tool table manually, you must invoke File/Reload Tool Table to tell EMC you changed it. Tried this, it still did not work Could this be a permissions thing? I am sure we would have a lot more people

Re: [Emc-users] Tool offset and cutter comp, confused

2011-10-23 Thread Bruce Klawiter
After you change the tool table manually, you must invoke File/Reload Tool Table to tell EMC you changed it. Tried this, it still did not work Also consider using G10 L1 to change the tool table, which lets you do it in one step. This did work, it is a little annoying I can use Diameter with

Re: [Emc-users] Tool offset and cutter comp, confused

2011-10-22 Thread Bruce Klawiter
I find the tool table editor box to be a bit counterintuitive. You need to press the write button, then close the editor, or you end up with several editor boxes in the background. Even if I press the write button and close the tool table the ppmc.tbl file gets written back to what it was when

Re: [Emc-users] Tool offset and cutter comp, confused

2011-10-21 Thread Bruce Klawiter
(EMC) Subject: Re: [Emc-users] Tool offset and cutter comp, confused Bruce Klawiter wrote: Thanks Jon I added that the hal component to motion.hal file and I was able to run the program. The problem now is the cutter comp does not work if I change the comp in the tool table, when I run

[Emc-users] How do I stop this damn dithering, oscillation

2011-10-21 Thread Bruce Klawiter
OK it appears I have my servos tuned as good as they are going to get. See images 5, 6 and 7: https://sites.google.com/site/bmklawt/home/pid-tuning Adding any I or D to any axis make things worse to violent. Anyway I have terrible oscillation or dithering on the Z axis and if I move the axis a

Re: [Emc-users] Tool offset and cutter comp, confused

2011-10-20 Thread Bruce Klawiter
-systems.com Subject: Re: [Emc-users] Tool offset and cutter comp, confused To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Date: Wednesday, October 19, 2011, 10:07 PM Bruce Klawiter wrote: I am trying to run my first program with EMC using cutter comp I must not have the tool

Re: [Emc-users] Tool offset and cutter comp, confused

2011-10-20 Thread Bruce Klawiter
Sorry that should read G41 Comp does not work --- On Thu, 10/20/11, Bruce Klawiter bmkl...@yahoo.com wrote: From: Bruce Klawiter bmkl...@yahoo.com Subject: Re: [Emc-users] Tool offset and cutter comp, confused To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Date: Thursday

[Emc-users] EMC will not start error

2011-10-20 Thread Bruce Klawiter
Tried to start EMC Axis and received this error, I can figure out what it is RUN_IN_PLACE=no EMC2_DIR= EMC2_BIN_DIR=/usr/bin EMC2_TCL_DIR=/usr/share/emc/tcl EMC2_SCRIPT_DIR= EMC2_RTLIB_DIR=/usr/realtime-2.6.32-122-rtai/modules/emc2 EMC2_CONFIG_DIR= EMC2_LANG_DIR=/usr/share/emc/tcl/msgs

Re: [Emc-users] EMC will not start error

2011-10-20 Thread Bruce Klawiter
Hey I finally figured one out myself. I updated ubuntu and all is well. --- On Thu, 10/20/11, Bruce Klawiter bmkl...@yahoo.com wrote: From: Bruce Klawiter bmkl...@yahoo.com Subject: [Emc-users] EMC will not start error To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Date

[Emc-users] Tool offset and cutter comp, confused

2011-10-19 Thread Bruce Klawiter
I am trying to run my first program with EMC using cutter comp I must not have the tool info right, when I start the program EMC Axis hangs and I have to restart it. If I remove lines N104 and N108 it runs fine. I have read the manual but I must be missing something, any help would be great.

Re: [Emc-users] Need help with servo tuning

2011-10-17 Thread Bruce Klawiter
Problem solved. Well I hope it is solved and I don't even know how I did it. Here is what I did today, Jon said You may be able to use the AC range on a DVM, and check while the machine is moving, that might have an effect.  The AC range of the meter should show just about zero, anything

Re: [Emc-users] Need help with servo tuning

2011-10-17 Thread Bruce Klawiter
Well I hope it is solved and I don't even know how I did it. OHHHhhh NOOo!  That's the worst kind, as it can come BACK! I know, I spent the rest of the day trying to get the twitching to come back so I would know what the problem was, but I can't. Well, this is NOT OK!  .1 V AC on the

Re: [Emc-users] Need help with servo tuning

2011-10-17 Thread Bruce Klawiter
Problem solved. Well I hope it is solved and I don't even know how I did it. Here is what I did today, Jon said You may be able to use the AC range on a DVM, and check while the machine is moving, that might have an effect.  The AC range of the meter should show just about zero, anything

Re: [Emc-users] Need help with servo tuning

2011-10-16 Thread Bruce Klawiter
My understanding from a message about a week ago was that you had disconnected the DAC board from the Z axis amp, and still saw a twitch on the Z at the same time as the X twitched.  I must have not have been very clear on that, what I said or meant to say is,  I disconnected the Z and Y

Re: [Emc-users] Need help with servo tuning

2011-10-16 Thread Bruce Klawiter
I must have not have been very clear on that, what I said or meant to say is,  I disconnected the Z and Y axis from the DAC and disconnected all the connectors from the Y and Z amps. With the Y and Z axis disconnected the X axis still twitches. I have disconnected the X axis and the Y and Z

Re: [Emc-users] Need help with servo tuning

2011-10-15 Thread Bruce Klawiter
Trying to get rid of spikes, see image 8 here: https://sites.google.com/site/bmklawt/home/pid-tuning See the jitter here: http://www.youtube.com/user/bmklawt Probably not the root cause of the problem, but you might try commenting out all the backlash statements in your ini file. Tried

Re: [Emc-users] Need help with servo tuning

2011-10-15 Thread Bruce Klawiter
Yup, that is a concern.  The fact that his Z axis appears to have abnormal transients even when disconnected from any command input at the same time the X has similar transients seems to indicate a ground loop **IS** to blame for this.  There should be NO WAY that two amplifiers should have

Re: [Emc-users] Need help with servo tuning

2011-10-09 Thread Bruce Klawiter
Jon Elson elson@... writes: Yeah, actually, I'd like to see one of these spikes zoomed in on the time scale so it is See image 9 here: https://sites.google.com/site/bmklawt/home/pid-tuning Bruce says he has run it back and forth for a half hour, and it was within one encoder count of

Re: [Emc-users] Need help with servo tuning

2011-10-09 Thread Bruce Klawiter
--- On Sun, 10/9/11, gene heskett ghesk...@wdtv.com wrote: Now, this is a small clue.  And I would read that as meaning that somewhere, it appears the ground connection from the D/A might be sharing a path with some motor current.  A ground loop maybe that defeats the intention of the star

Re: [Emc-users] Need help with servo tuning

2011-10-09 Thread Bruce Klawiter
--- On Sun, 10/9/11, gene heskett ghesk...@wdtv.com wrote: The idea of a single point ground is just that, one common ground for the whole system.  However even the use of 'ground' in the sense that it is connected to an earth ground, is generally not all that important.  What is important is

Re: [Emc-users] Need help with servo tuning

2011-10-07 Thread Bruce Klawiter
Chris Radek chris@... writes: I think I remember these are velocity mode with tachs Yes they are - forgive me for not going back and checking the old messages - if so, set deadband to zero, and try eliminating it by adjusting the offset pot on the amp. What is the offset pot, on the

Re: [Emc-users] Need help with servo tuning

2011-10-07 Thread Bruce Klawiter
That sounds as good as it is going to get.  Bruce stated that the original machine could hold .0005 tolerances on parts.  I find this hard to believe with an encoder resolution of .0004. Maybe a good machinist could get it to make consistent parts with some dimension held to +/- .0005, but it

[Emc-users] Which encoder to use, heidenhain or US Digital

2011-10-06 Thread Bruce Klawiter
I am converting my Anilam M to EMC2 with Pico Systems, PPMC. I am having a hell of a time doing the PID tuning with the linear scales 10um. See https://sites.google.com/site/bmklawt/home for information about my conversion I have some heidenhain ROD 426, 5000 line count, encoders

Re: [Emc-users] Need help with servo tuning

2011-10-06 Thread Bruce Klawiter
I have my servos tuned the best I can get them see IMAGES 5, 6 and 7 here: https://sites.google.com/site/bmklawt/home/pid-tuning If I add any D term the oscillation gets worse to violent. I can not get rid of this dithering or ocsillation while the axes are at rest See IMAGE 4 I also noticed

Re: [Emc-users] Need help with servo tuning

2011-09-29 Thread Bruce Klawiter
Bruce:  I don't know how the system appears to be behaving, but your error of 20 - 30 um on the trace looks about as good as you'll get with those scales. That's within 2-3 encoder counts of commanded position.   The problems I guess I was hoping would go away is the dithering or

[Emc-users] I don't understand ACCELERATION in TRAJ and AXIS

2011-09-26 Thread Bruce Klawiter
I don't understand the relationship and/or differences between DEFAULT/MAX_ACCELERATION in the TRAJ and MAX_ACCELERATION in the AXIS section of the ini file your help is greatly appreciated, Bruce All my config file can be found here: https://sites.google.com/site/bmklawt/home/emc2

[Emc-users] Need help with servo tuning

2011-09-26 Thread Bruce Klawiter
I do not have a clue how to tune my servos. I have been reading everything I can find on the subject but its like it is written in some alien language that I'll never understand. What I have been doing so far is following this guide

[Emc-users] Limit switch does not work while homing

2011-09-22 Thread Bruce Klawiter
Could you some help on this, I found this little quirk while setting up the X-axis velocity and acceleration settings. Before the settings were right the X-axis was taking quit some distance to come to rest after a jog, or overshooting the home switch when homing. I have only been dealing with

[Emc-users] Types of switchis

2011-08-21 Thread Bruce Klawiter
I am thinking ahead of what switches I might need to make a pendant for my mill and was wonder what is a snap, locking, momentary locking and latching switch.   What type should I use for cycle start and cycle stop.   I am currently converting a Lugan FTV-2 with Anilam M control over to EMC