Re: [Emc-users] Beam Stiffening?

2024-05-23 Thread Dave Engvall
> -Original Message- > From: Chris Albertson <mailto:albertson.ch...@gmail.com>> > Sent: Tuesday, May 14, 2024 9:26 PM > To: Enhanced Machine Controller (EMC) <mailto:emc-users@lists.sourceforge.net>> > Subject: Re: [Emc-users] Beam Stiffening? > >

Re: [Emc-users] Beam Stiffening?

2024-05-20 Thread Chris Albertson
> On May 20, 2024, at 6:26 AM, Todd Zuercher via Emc-users > wrote: > > I did to exactly that. With the dial indicator on the ends vs the center, it > moved 10 times more in the center of the gantry than it did on the ends. I > will be the 1st to agree that the servo tuning could probably

Re: [Emc-users] Beam Stiffening?

2024-05-20 Thread Todd Zuercher via Emc-users
4, 2024 9:26 PM To: Enhanced Machine Controller (EMC) Subject: Re: [Emc-users] Beam Stiffening? [EXTERNAL EMAIL] Be sure links are safe. I think I fell for the “beam is bending” idea too. It might be. The way to find out is to measure the beam center with the dial indicator and then me

Re: [Emc-users] Beam Stiffening?

2024-05-14 Thread Chris Albertson
I think I fell for the “beam is bending” idea too. It might be. The way to find out is to measure the beam center with the dial indicator and then measure the ends of the beam. It might be that the entire beam is moving Is the gantry belt driven? Long belts can act like springs. The

Re: [Emc-users] Beam Stiffening?

2024-05-14 Thread gene heskett
On 5/14/24 14:34, Eric Keller wrote: Do something cheap because I'm not convinced it's the beam. I've done troubleshooting on things like this, and sometimes it's stiffness and sometimes it's not stiffness. But it really doesn't make sense that it would sit there and ring after a move, so you

Re: [Emc-users] Beam Stiffening?

2024-05-14 Thread Dave Engvall
This is why I’m a chemist not an engineer. So how does it break out cost vs results, not exactly the same as weight. Even tho it is not an aircraft app working towards lightness may make sense. Thanks for the elucidation. Really happy it is not my problem. ;-) A Boeing engineer once commented

Re: [Emc-users] Beam Stiffening?

2024-05-14 Thread Eric Keller
Do something cheap because I'm not convinced it's the beam. I've done troubleshooting on things like this, and sometimes it's stiffness and sometimes it's not stiffness. But it really doesn't make sense that it would sit there and ring after a move, so you also may have some tuning to do.

Re: [Emc-users] Beam Stiffening?

2024-05-14 Thread Dave Engvall
Hi all, Since I’m cheap I’d prototype with a fiberglass tube and fill with urethane foam. How much does the modulus change between a rectangular tube and elliptical geometry? Box with corner braces that are viscous damped. It all comes down to load and frequencies. I’m just the aging dummy in

Re: [Emc-users] Beam Stiffening?

2024-05-14 Thread Chris Albertson
This kind of design “works” only if you make the overall dimension MUCH larger. It is an overall more efficient design but bmovimng material does not add streght of stiffness. You would need to do something like scale the beam up to maybe twice its size then cut away half the metal. The

Re: [Emc-users] Beam Stiffening?

2024-05-14 Thread Gregg Eshelman via Emc-users
A triangular tube with an isogrid pattern cut into it to reduce mass without sacrificing stiffness. Could have it laser cut with slots on the fold lines to make it easy for a sheet metal break to fold accurately. The design could have tabs and slots to interlock on the joining edge. Then TIG

Re: [Emc-users] Beam Stiffening?

2024-05-13 Thread gene heskett
On 5/13/24 16:47, Todd Zuercher via Emc-users wrote: Anyone have any brilliant ideas to stiffen a woefully inadequate cross beam on a gantry router without adding too much mass? What is there now is a 4" x 8" rectangular 3/8" walled extrusion that is 145" long. That has got to be north of

Re: [Emc-users] Beam Stiffening?

2024-05-13 Thread Dale Ertley via Emc-users
See cable beam stifferDo on 3 or 4 sides.Be safeDale 코스피 | | | | | | | | | | | 코스피 코스피 | | | On Monday, May 13, 2024 at 08:07:14 PM EDT, Dale Ertley wrote: Small blocks on the outside middle of beam on 3 or 4 sides of the beam with small aircraft cable attached

Re: [Emc-users] Beam Stiffening?

2024-05-13 Thread Dale Ertley via Emc-users
Small blocks on the outside middle of beam on 3 or 4 sides of the beam with small aircraft cable attached to each end pulled tight. Use small turn buckles to tighten the cables over the block on that one side.You may be able to reduce the mass of the beam with the added stiffness of the blocks

Re: [Emc-users] Beam Stiffening?

2024-05-13 Thread Ralph Stirling via Emc-users
Can you run a steel cable through it and tension it? Might stiffen it up some. -- Ralph On May 13, 2024 1:46 PM, Todd Zuercher via Emc-users wrote: CAUTION: This email originated from outside the Walla Walla University email system. Anyone have any brilliant ideas to stiffen a woefully

Re: [Emc-users] Beam Stiffening?

2024-05-13 Thread andy pugh
On Mon, 13 May 2024 at 22:50, Chris Albertson wrote: > Adding anything inside is the worst place to add material. Yes, without a doubt, but it seems fair to assume that the ganry has slides and other components on the outside, but not on the inside. The base beam has an Iyy (bending in the

Re: [Emc-users] Beam Stiffening?

2024-05-13 Thread Chris Albertson
Adding anything inside is the worst place to add material. Add it outside. Stiffness is the cube of the beam thickness, so you really want to make it bigger. Then secondary to making it bigger is to improve the shape to remove those parallel sides. So it you are just going to epoxy

Re: [Emc-users] Beam Stiffening?

2024-05-13 Thread Chris Albertson
> On May 13, 2024, at 1:45 PM, Todd Zuercher via Emc-users > wrote: > > Anyone have any brilliant ideas to stiffen a woefully inadequate cross beam > on a gantry router without adding too much mass? What is there now is a 4" x > 8" rectangular 3/8" walled extrusion that is 145" long. > >

Re: [Emc-users] Beam Stiffening?

2024-05-13 Thread andy pugh
On Mon, 13 May 2024 at 21:51, Todd Zuercher via Emc-users < emc-users@lists.sourceforge.net> wrote: > > I'm less concerned about the actual stiffness and more worried about > dampening the wobble. > Maybe you could epoxy a smaller (aluminium?) extrusion or box inside the existing one? The epoxy

[Emc-users] Beam Stiffening?

2024-05-13 Thread Todd Zuercher via Emc-users
Anyone have any brilliant ideas to stiffen a woefully inadequate cross beam on a gantry router without adding too much mass? What is there now is a 4" x 8" rectangular 3/8" walled extrusion that is 145" long. Under normal jogging commands the two servos control the ends of this gantry