Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-05-15 Thread Kiran Otter
message From: Kiran Otter kiran...@gmail.com javascript: Date: 05/14/2015 8:30 PM (GMT-06:00) To: neoni...@googlegroups.com javascript: Subject: [neonixie-l] Re: Need help with a tubehobby clock overheating Well after MUCH trials and tribulations.. I gave up. :) I lack

Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-20 Thread gregebert
Since I'm picky stubborn, I do my own designs. That way I can only blame myself. Snarkiness aside, making a production-worthy design is not trivial and I'm sure that the few kits that are available are designed by engineers who have day-jobs as well. On top of that, kits need to be affordable,

RE: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-20 Thread Jeff Walton
! Jeff Walton -Original Message- From: neonixie-l@googlegroups.com [mailto:neonixie-l@googlegroups.com] On Behalf Of Dan Hollis Sent: Monday, April 20, 2015 2:50 PM To: neonixie-l@googlegroups.com Subject: Re: [neonixie-l] Re: Need help with a tubehobby clock overheating So

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-20 Thread Kiran Otter
Just an update for those morbidly curious... I replaced several parts per Nick's suggestion.. (in fact Nick was nice enough to send me the parts!) but in the end, the MOSFET is still getting super hot. So today I'm sending the board to Nick for him to poke at it. Thanks Nick! Kiran -- You

Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-12 Thread Charles MacDonald
On 15-04-12 10:53 AM, Kiran Otter wrote: I can't find the 2SA1266 transistor. Tried a cross-ref site and it gave me 213 choices. x.x http://www.futurlec.com/Transistors/2SA1266pr.shtml It is a Japanese type. but their are probably hundreds that would work... use the specs in the link above

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-12 Thread Kiran Otter
Thanks Niek.. I'll try replacing those parts you mentioned. The IN-18s are socketed.. I wouldn't expect to have much trouble moving them to a new clock. I'd hope not, anyway. MichaelB.. I replaced C6 first, when I was having a problem with all of the tubes lighting up all sorts of numbers

Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-12 Thread Nicholas Stock
Kiran, PM me...I have all the parts you need and can send them to you for the price of postage only. Cheers, Nick Sent from my iPhone On Apr 12, 2015, at 07:53, Kiran Otter kiranot...@gmail.com wrote: Ok, I need some help to know which parts to order.. The inductor; I know it's

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-12 Thread Kiran Otter
Ok, I need some help to know which parts to order.. The inductor; I know it's 'inductance' is 270uh.. but what current rating? There's about 330 choices. :D I wish I could tell these things by looking at the schematic. Is

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-11 Thread Niek
If you want to be sure that the high voltage power part is as good as it can be, then I would replace the most relevant parts, if you haven't already replaced them recently: - L1 (inductor) - M1 (mosfet) - Q4 (transistor) - D2 (diode) - C6 (capacitor, but you already replaced it, so I wouldn't

Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-11 Thread Sture Nystrom
A faulty inductor with some windings short cuted will make switching transistor go hot. Kiran Otter skrev den 2015-04-10 17:12: Well.. I replaced the voltage regulator with JT's part, it appears to be working perfectly.. a solid 5V right on the mark. I also replaced C1. The ghosting numbers

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-11 Thread Kiran Otter
Niek, I don't see any problem with Q4, and it's been in there for 7+ years. If the recommendation is to replace it, I can do that.. the bummer is every time I need a cap or some other part, it costs a dollar plus another $6 to ship it. Sture, let me know if there's a way to test the inductor

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-10 Thread Niek
Nice that the SMPS made it run cooler. I didn't expect it to fix the ghosting issue - that's probably a timing issue in the software, as I explained earlier. Would have been very strange if that had been related to the 7805. As for the hot mosfet: can you check Q4? It's the small transistor

RE: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-04 Thread Jeff Walton
solution when there is a small power budget. Jeff Walton From: neonixie-l@googlegroups.com [mailto:neonixie-l@googlegroups.com] On Behalf Of Kiran Otter Sent: Saturday, April 04, 2015 1:52 PM To: neonixie-l@googlegroups.com Subject: [neonixie-l] Re: Need help with a tubehobby clock

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-04 Thread Kiran Otter
I should have said if I see oscillation from the 7805 that Jeff mentioned, pointing to a bad C1. I may just replace it regardless. Kiran On Saturday, March 28, 2015 at 7:55:48 AM UTC-4, Kiran Otter wrote: Hi folks, glad to find this group! I've had a Tubehobby clock for several years, the

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-04 Thread Kiran Otter
Well I finally got my scope out and gave my self a sort of crash course on how to use it. It's a 1975 Tektronix 475. Last calibrated in 1986. :D I found it on eBay about 10 years ago and it was cheap enough, I figured I could at least play with it and learn something. Bought probes and all,

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-04-04 Thread gregebert
Easiest way to hunt for oscillations is to use AC coupling, and start with 100mV/division, and 100usec/division. The exact frequency of the oscillation isn't important; what you want is less than 100mV peak-to-peak of noise. If you see 60Hz noise, either your 'large' electrolytic cap (usually

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-30 Thread Nick
Just to re-iterate - solder a small 100nF capacitor between pins 1 2, and another between pins 3 2, preferably on the underside of the PCB directly to the 7805's solder pads. The symptoms you are seeing are almost certainly nothing to do with the heatsinks etc - I'd put good money on this

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-30 Thread Kiran Otter
Nick, Would replacing the 7805 with a 'non-isolated dc/dc converter' like Jon suggested solve the problem too? I ask because I was going to try the Traco TSR 1-2450, or the Murata part (though I'm not sure it will fit.) I ordered both. I'll get my scope out today and see what I can see.

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-30 Thread GastonP
The one of suppression capacitors in the 7805's is a very interesting topic in itself... that values of input and output capacitors have been changing in the datasheets for years. The LM340T series of regulators (of which the 7805 is a direct descendant) used to need one 10uF tantalum capacitor

Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-30 Thread Nick de Smith
I suspect they will solve the problem but at considerably more cost than two small capacitors which should have been there in the first place. ... Nick On 30 March 2015 12:47:54 GMT+01:00, Kiran Otter kiranot...@gmail.com wrote: Nick, Would replacing the 7805 with a 'non-isolated dc/dc

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-30 Thread taylorjpt
If you send me your shipping address, I'll send you one of the 7805 drop in's that I built. I used it on my TI App note clock and it was so efficient (95%) that I even hooked the HVPS to the 5V rail. It is the same foot print as the 7805 and uses a 4-40 socket head cap screw for mounting. It

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-29 Thread 'Dave' via neonixie-l
I too was going to suggest the switchmode replacement approach. Your heat will go away from the regulator, completely. You can get one shipped to you for less than $9. Click here: Traco regulator http://www.aliexpress.com/item/Traco-module-TSR-1-2465-TSR1-2465/1942822301.html -- You

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-29 Thread Jon
Have you thought about replacing the 7805 with a switch mode regulator? More expensive than cheap-as-chips 7805 but wyyy more efficient. That means they will run cold and you shouldn't need to worry about the ambient temperature in your case. Two to look at, both of which are pin-compatible

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-29 Thread Kiran Otter
Something I want to note about how I used a heatsink; I epoxied it to the tops of the cases of M1 U1; traditionally you'd bolt it to the back of the component but at the time I couldn't figure out a better way, and I had heatsink epoxy, so I just plastered it to the tops of the two components.

RE: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-29 Thread Jeff Walton
Of Kiran Otter Sent: Sunday, March 29, 2015 12:56 PM To: neonixie-l@googlegroups.com Subject: [neonixie-l] Re: Need help with a tubehobby clock overheating Something I want to note about how I used a heatsink; I epoxied it to the tops of the cases of M1 U1; traditionally you'd bolt

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-29 Thread Nick
Just looked at the schematic. There are no suppression capacitors on the 7805. That is, IMHO, a major flaw. I would, as soon as possible, add those two 100n caps on the legs of the 7805. Nick -- You received this message because you are subscribed to the Google Groups neonixie-l group. To

RE: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-29 Thread Jeff Walton
will accelerate the dryout of any nearby electrolytic caps. Jeff Walton From: neonixie-l@googlegroups.com [mailto:neonixie-l@googlegroups.com] On Behalf Of Kiran Otter Sent: Sunday, March 29, 2015 12:56 PM To: neonixie-l@googlegroups.com Subject: [neonixie-l] Re: Need help with a tubehobby clock

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread MichaelB
I would try replacing C6 again with a known good part and leave the clock out of it's case without the heat sink and see how it does. This is the exact syndrome that mine exhibited twice on the one clock until I opened up the case and dropped the voltage and replaced C6. Then add a heat sink

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Kiran Otter
Well folks, I think I'm going to leave it like this for a while. I've mounted a little 20mm fan to blow across U1 M1. The extraneous digits lighting isn't significant enough to be an issue; I just assumed it had to do with the over-heating. I appreciate everyone's input. We'll see how long

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread MichaelB
Is it still exhibiting the same symptoms as in your video without the heatsink? On Saturday, March 28, 2015 at 1:12:39 PM UTC-7, Kiran Otter wrote: Sorry, I think I was getting U1 and M1 mixed up in my earlier post. x.x U1 is ok, it's M1 that's getting quite hot. 109F now from the PCB

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Kiran Otter
Niek, I do have a scope, however I'd be lying if I said I knew how to use it. I bought it used with the intention of learning how to use it, and it's sat since then. You could probably say I know enough about electronics to be dangerous. I know what resisters and capacitors and transistors

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Niek
Glad removing the heatsink seemed to solved the issue. It's interesting it has this behavior next to the blanked out tube: does it have the same behavior when using 24 hour mode? (if it has such a mode, or any other mode where it doesn't blank out any tubes). Blanking out a single tube (of a

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Kiran Otter
Sorry, I think I was getting U1 and M1 mixed up in my earlier post. x.x U1 is ok, it's M1 that's getting quite hot. 109F now from the PCB side. It's hard to hit it on top because of the other PCB on top. But with the heatsink gone nothing is anywhere near as hot as it was before. Really

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Kiran Otter
Now after running it a short while, U1 is about 98F and M1 is 112F. -- You received this message because you are subscribed to the Google Groups neonixie-l group. To unsubscribe from this group and stop receiving emails from it, send an email to neonixie-l+unsubscr...@googlegroups.com. To post

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Niek
Hmm, well, to me it seems a firmware issue with the timing: if it were the drivers, then it would be random and probably more constant, not showing the seconds. The reason you see the seconds in the 2nd to left tube is that tube is driven by the same driver chip as the seconds (there are only

Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread JohnK
the coupling effect. [And the rail is effectively grounded.] John K/ - Original Message - From: Kiran Otter To: neonixie-l@googlegroups.com Sent: Sunday, March 29, 2015 8:53 AM Subject: [neonixie-l] Re: Need help with a tubehobby clock overheating Niek, Yes, it's showing

RE: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Jeff Walton
] On Behalf Of Kiran Otter Sent: Saturday, March 28, 2015 12:51 PM To: neonixie-l@googlegroups.com Subject: [neonixie-l] Re: Need help with a tubehobby clock overheating By the way, I'm open to recommendations on a different clock kit that will use my IN-18s. I haven't had much luck finding another

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Kiran Otter
Yes, it is. I took that video after removing it. I've also noticed the same effect in the minute digit. It also follows the seconds. I realize it's pretty faint, but this is the best it's been with the two driver chips I have in there now. With another pair, the left most tube constantly

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Kiran Otter
Niek, Yes, it's showing the seconds in the hour digit, and in the minutes digit.. though not as strongly. If I force it to display the date or number of hours on the tubes, I can see whatever is in the most-right tube, faintly in the next to left tube. And I swear I can see the 6 in the

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Terry Kennedy
On Saturday, March 28, 2015 at 7:55:48 AM UTC-4, Kiran Otter wrote: I've had a Tubehobby clock for several years, the NCV2.1 with the IN-18 tubes. In the past Jonas has helped, and I even shipped him the main board for him to repair, but he hasn't responded to my last request for help, so

Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Dan Hollis
On Sat, 28 Mar 2015, Terry Kennedy wrote: On Saturday, March 28, 2015 at 7:55:48 AM UTC-4, Kiran Otter wrote: Recently, I started to notice that other digits in the tubes were partially lighting up, and eventually the fuse blew. My assumption was that the K155ID1 drivers had started to go, so

Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Nicholas Stock
Could you have a faulty DS1307? Would that cause a timing issue? Nick Sent from my iPhone On Mar 28, 2015, at 15:23, Kiran Otter kiranot...@gmail.com wrote: Niek, Yes, it's showing the seconds in the hour digit, and in the minutes digit.. though not as strongly. If I force it to

Re: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread JohnK
@googlegroups.com Sent: Sunday, March 29, 2015 2:44 AM Subject: [neonixie-l] Re: Need help with a tubehobby clock overheating The voltage from the wallwart (12V, 1A) is 11.8V under load. The high voltage to the tubes is 172.8V. It's very difficult to get it right at 170V when adjusting R26

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread MichaelB
I have had this same issue with 3 of Jonas' clocks and each time the fix has been a combination of replacing C6 and a dropping the voltage a bit to keep the temperature down on that VREG. I also ended up changing the design of my enclosed cases to allow better cooling internally and this seemed

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread blkadder
I was just having a look at the manual for the clock, and was thinking that the adjustable trimpot at R26 should also be checked. Being it is adjustable, could it be that it may have failed somehow? Just a thought. Ron On Saturday, March 28, 2015 at 7:55:48 AM UTC-4, Kiran Otter wrote: Hi

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Kiran Otter
MichaelB, what did you lower the voltage to? And I did replace C6. Could I have a bad cap? I had a hell of a time finding just one; got it shipped free from RS for for like a dollar. On Saturday, March 28, 2015 at 12:46:24 PM UTC-4, MichaelB wrote: I have had this same issue with 3 of

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Kiran Otter
By the way, I'm open to recommendations on a different clock kit that will use my IN-18s. I haven't had much luck finding another make. Kiran -- You received this message because you are subscribed to the Google Groups neonixie-l group. To unsubscribe from this group and stop receiving

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread blkadder
I have been using the kits from PV Electronics (www.pvelectronics.co.uk). He has kits that will use pretty much every tube manufactured. He does have a few that use the big Nixies like you have. All the kits I have used are his QTC line, and they seem to have all the features that your

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Niek
Do you have a scope? Is the output of the 7805 still a clean 5V? How about the output of the HV regulator? Can you measure the current going into the clock? (with your multimeter) I'd be a bit suprised if the cause is the driver chips, because after replacing them it didn't seem to improve a

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread MichaelB
Around 165, can’t remember exactly, but enough so as not to sacrifice tube brightness and yes you could have a bad cap. On Saturday, March 28, 2015 at 10:49:05 AM UTC-7, Kiran Otter wrote: MichaelB, what did you lower the voltage to? And I did replace C6. Could I have a bad cap? I had

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread MichaelB
Very nice kits and Pete is very quick to help On Saturday, March 28, 2015 at 10:57:28 AM UTC-7, blkadder wrote: I have been using the kits from PV Electronics (www.pvelectronics.co.uk). He has kits that will use pretty much every tube manufactured. He does have a few that use the big

RE: [neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Jeff Walton
@googlegroups.com /divdivCc: /divdivSubject: [neonixie-l] Re: Need help with a tubehobby clock overheating /divdiv /divBy the way, I'm open to recommendations on a different clock kit that will use my IN-18s. I haven't had much luck finding another make. Kiran -- You received this message because you

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Niek
You can of course get a new kit, but it will be much more fun and give you a better sense of accomplishment if you fix this one - and since I don't see anything inherently wrong with the design, you should be able to fix it fairly easily. Try lowering that input voltage to 9V, and could you

[neonixie-l] Re: Need help with a tubehobby clock overheating

2015-03-28 Thread Niek
One more thing: can you try completely removing that heatsink, and see if it makes any difference? I designed my own nixie clock with a 7805 (also 3x2 multiplex), and it hardly gets warm at all (you can easily touch it), without any heatsink. I'd just like to exclude this heatsink as a cause,