Thing is basically the same as Bug, just with slightly
heavier springs - the big difference on Thing is the
spindles are different, and all 4 ball joints point
down for more ground clearance - not really what
you're after. There's some reinforcement of the shock
towers and additional braces from the outboard ends to
the pan on the Thing beam too, but those are there for
off-road rigidity and don't really do much for load
capacity. 
You can buy 15% stiffer-than-stock torsion leaves to
add some capacity to a Bug front end, but more than an
extra couple hundred pounds up there is too much. For
700 pounds you'd need to graft in a Bus beam - that'd
be do-able but quite ambitious. It'd be a similar
major fabrication project to make a Type III beam fit
and that wouldn't gain as much. The next point of
failure would be the chassis "frame head". If you can
put most of the battery weight right behind the front
seats it should be feasible to do this based on a
stock pan, but a purpose-built chassis would be
better.
And if it's a SUPER Beetle, I'd look for a different
car - their McPherson strut front suspension is
marginal with NO additional weight on it.

Brakes should be upgraded too - you can use
Karmann-Ghia components or an aftermarket kit to fit
discs to the front. Disc rears can be done with
aftermarket stuff or Porsche 944/924T parts (some
modification is required and they take 5-lug wheels).
Type III rear drum brakes should be sufficient though,
and they're a straightforward bolt-on (even the
e-brake cables hook right up).
Rear torsion bars from an IRS Squareback are 23.5mm
(vs 22mm for the Bug) which should be enough, but
again aftermarket springs are available. Torsion bar
spring rate is proportional to the diameter raised to
the fourth power, so 23.5s are ~30% stiffer, 24 ~42%,
25 ~67%, etc.

http://www.swayaway.com/VWLeafSprings.php
(note that these do not have the grubscrew divots in
them, there'll be additional expense involved there).

http://www.swayaway.com/TorsionBars.php
(IRS takes the 26-9/16" length).



 
--- Dan <[EMAIL PROTECTED]> wrote:

> I have been contacted by someone doing a electric
> conversion to a kit car 
> who wants to put some batteries up front....like 700
> lbs worth.  I'm 
> thinking he will need a heavier duty front end. 
> Will a Thing or Type 3 
> front end fit on a Beetle chassis?  If so are they
> heavy duty enough?  What 
> are some other options?
> 
> -Dan



      
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