Great information.  Thanks!

----- Original Message ----- 
From: "marc vellat" <[EMAIL PROTECTED]>
To: "Air-Cooled Volkswagen Discussion List" <[email protected]>
Sent: Tuesday, April 29, 2008 5:55 PM
Subject: Re: [vintagvw] Type 3 or Thing front end into a Beetle question


> Thing is basically the same as Bug, just with slightly
> heavier springs - the big difference on Thing is the
> spindles are different, and all 4 ball joints point
> down for more ground clearance - not really what
> you're after. There's some reinforcement of the shock
> towers and additional braces from the outboard ends to
> the pan on the Thing beam too, but those are there for
> off-road rigidity and don't really do much for load
> capacity.
> You can buy 15% stiffer-than-stock torsion leaves to
> add some capacity to a Bug front end, but more than an
> extra couple hundred pounds up there is too much. For
> 700 pounds you'd need to graft in a Bus beam - that'd
> be do-able but quite ambitious. It'd be a similar
> major fabrication project to make a Type III beam fit
> and that wouldn't gain as much. The next point of
> failure would be the chassis "frame head". If you can
> put most of the battery weight right behind the front
> seats it should be feasible to do this based on a
> stock pan, but a purpose-built chassis would be
> better.
> And if it's a SUPER Beetle, I'd look for a different
> car - their McPherson strut front suspension is
> marginal with NO additional weight on it.
>
> Brakes should be upgraded too - you can use
> Karmann-Ghia components or an aftermarket kit to fit
> discs to the front. Disc rears can be done with
> aftermarket stuff or Porsche 944/924T parts (some
> modification is required and they take 5-lug wheels).
> Type III rear drum brakes should be sufficient though,
> and they're a straightforward bolt-on (even the
> e-brake cables hook right up).
> Rear torsion bars from an IRS Squareback are 23.5mm
> (vs 22mm for the Bug) which should be enough, but
> again aftermarket springs are available. Torsion bar
> spring rate is proportional to the diameter raised to
> the fourth power, so 23.5s are ~30% stiffer, 24 ~42%,
> 25 ~67%, etc.
>
> http://www.swayaway.com/VWLeafSprings.php
> (note that these do not have the grubscrew divots in
> them, there'll be additional expense involved there).
>
> http://www.swayaway.com/TorsionBars.php
> (IRS takes the 26-9/16" length).
>
>
>
>
> --- Dan <[EMAIL PROTECTED]> wrote:
>
>> I have been contacted by someone doing a electric
>> conversion to a kit car
>> who wants to put some batteries up front....like 700
>> lbs worth.  I'm
>> thinking he will need a heavier duty front end.
>> Will a Thing or Type 3
>> front end fit on a Beetle chassis?  If so are they
>> heavy duty enough?  What
>> are some other options?
>>
>> -Dan
>
>
>
> 
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