Thanks Dave, I don't have an adjustable push rod yet but will soon.

On Wed, May 27, 2015 at 10:23 AM, Dave C. Bolen <[email protected]>
wrote:

> Dean,
>
> So here is how I remember it.  I have used this method since 1972.
>
> Best of all done with the engine out so you can actually see the geometry
> well.
>
>
> First of all this method takes in to account everything that you may have
> changed on your engine including different cam, lifters, deck heights,
> copper head gaskets, valve stem caps  and stroked or not.
>
> Deck height must already be set properly and matched on both sides of the
> engine.
>
> First of all lay a straight bar or ruler across the valve stems.  If they
> are not all the same, them send them back to be fixed.
>
> Do not assume that just because one side of the engine gets one
> measurement that the other side will be exactly the same...don't ask how I
> know this.<grin>
>
> Install your rocker arms without shims under them.  Pick a valve(usually
> #2 exhaust for me.
>
> Adjust the valve adjustment screws so that you are in about the middle of
> it's travel or less(look at some old factory rocker arms if you need to so
> you can get an idea of where the factory started.
>
> Rotate the engine until you have half lift from the cam on #2 exhaust(oh,
> BTW, if you have a cam with different lift on exhaust and intake then you
> get to do a lot more measuring).
>
> Insert your adjustable push rod and start adjusting it until the rocker
> arm is pushing the valve down half way.  Unless you have a long travel dial
> gauge this is going to be mostly by eyeball.
>
> Rotate the egine now so that valve is now fully pushing down the valve
> stem at max lift for that valve.
>
> Make sure that the valve spring is not binding and has the proper
> clearance between the valve spring coils(60 thousandths or better?)
>
> If the clearance looks good, then rotate the engine though the entire lift
> sequence for that valve several times and decide whether it looks right.
>
> Oh, and you might as well add a piec of clay to the top of the lifter
> adjusting screw andthen install you rocker cover and then rotate thru the
> sequence again....so you know the adjusting screws are not going to hit the
> inside of your rocker cover.
>
>
> If that looks good, then you have your correct pushrod length.  Now do the
> same thing with your locked adjustable pushrod on the #4 exhaust checking
> for too much clearance at no lift or too much valve spring binding at full
> cam lift.  If it is binding or too loose, then you will have two sets of
> pushrod lengths to make.
>
> Be aware that you are using the same type of adjustable pushrod similar to
> what you will actually install in the engine.  All pushrod ends are not
> made the same.
>
>
> Cheers, dave
>
>
>
>
>
> On Tue, 26 May 2015, Dean Johnson wrote:
>
>
>> I read the How to hot rod instructions and couldn't make sense of them
>> 'Adjust the push rod so that it fits...' Not helpful and I don't have any
>> idea what centerlines they're talking about and what
>> does it mean for two lines to 'coincide'? Not at all helpful.
>>
>> Still looking for instructions with visuals.
>>
>> On May 25, 2015 9:29 PM, "Dave C. Bolen" <[email protected]>
>> wrote:
>>       Guys,
>>
>>       Your good old copy of "How to hot rod vw's" has excellent
>> instructions on this.
>>
>>       Although...if you have stock rocker arms and stock pushrods they
>> really should be close.  Oh, stroked engine?
>>
>>       Cheers, dave
>>
>>       On Mon, 25 May 2015, Daniel Moy wrote:
>>
>>             When I did mine I made an adjustable push rod out of a stock
>> rod.  Basically cut one in half, trim down
>>             then cut some threads
>>             and insert threaded rod with two locking nuts.
>>
>>             Install the head torqued to spec.  Do not install the push
>> rods or push rod tubes.
>>
>>             Install your adjustable push rod and your rockers with some
>> spacers to account for the swivel feet and
>>             lash caps (these are a
>>             good idea as the provide a larger surface area for the swivel
>> feet), check the geometry,  there should
>>             be no binding when
>>             cycling the engine.  If there is binding make the push rod
>> shorter.
>>
>>             Check the adjusted rod in a few locations particularly the
>> other side of the engine.
>>
>>             If all is well then you now have a properly sized push rod,
>> now you need to make eight solid push rods.
>>             I purchased mine from
>>             gene berg back in the day.  Chrome moly, cut them to length
>> and pushed in the ends.
>>
>>             It's been a while but I believe those are the steps.
>>
>>
>>
>>
>>
>>             On May 25, 2015, at 8:39 PM, Dean Johnson <
>> [email protected]> wrote:
>>
>>                   I re-read the info from the machine shop. He thinks the
>> original engine builder, Strictly Foreign,
>>             didn't set up the
>>                   push rod length at all and that I need to do this. That
>> makes sense as they are way off. So who
>>             has a good
>>                   description of measuring proper pushrod length?
>>                   BTW. RISMachine did the head work.
>>
>>                   On May 26, 2015 4:13 AM, "Dean Johnson" <
>> [email protected]> wrote:
>>
>>                         No, stock rockers.
>>
>>                         On May 25, 2015 5:32 PM, "Daniel Moy" <
>> [email protected]> wrote:
>>                               Hi Dean,
>>
>>             Did you have ratio rocker arms, if so did you size the push
>> rods?
>>
>>             Dan
>>
>>
>>
>>
>>
>>             On May 25, 2015, at 5:21 PM, Dean Johnson <
>> [email protected]> wrote:
>>
>>                   I am finally installing my rebuilt heads into my 1915
>> cc engine. I have the heads on, put in the
>>                   push rods and am test fitting the rocker arms to check
>> geometry.I put the shims that had been
>>                   installed under the shafts originally and there is not
>> nearly enough room for the swivel foot
>>                   adjusters. Even screwed all the way out, they nearly
>> touch the stems. If I use a thicker shim I am
>>                   afraid I won't have enough threads for the rocker arm
>> nuts. ( can I back the studs out?) will
>>                   standard adjusters give me more adjustment? Where is
>> the best graphical description of adjusting
>>                   the geometry? I don't have a dial indicator so if there
>> is another way to do it, that'd be great.
>>             Dean
>>             '71 Super Beetle
>>             http://deangj.tumblr.com
>>
>>
>>
>>             --
>>             Dean G. Johnson, PhD
>>             Postdoctoral Fellow
>>             Biomedical Engineering
>>             McGrath Lab
>>             University of Rochester
>>             Robert B. Goergen Hall Rm. 316
>>             Box 270168
>>             Rochester, NY 14627
>>             [email protected]
>>             Office: 585-273-2156
>>             Mobile: 315-576-5928
>>
>>             --
>>             Visit the VintagVW archives at
>> http://www.mail-archive.com/[email protected]
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-- 
Dean G. Johnson, PhD
Postdoctoral Fellow
Biomedical Engineering
McGrath Lab
University of Rochester
Robert B. Goergen Hall Rm. 316
Box 270168
Rochester, NY 14627
[email protected]
Office: 585-273-2156
Mobile: 315-576-5928

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