Re: [biofuels-biz] reducing ffa's

2003-08-12 Thread Michael Allen

Hi Ken,

Calcium oxide also reacts with ffa and glycerides to make calcium soaps. 
These soaps are the basis of most greases used to lubricate moving 
machinery. Whereas sodium salts have the ability to disperse small amounts 
of oil into water, calcium (magnesium, zinc etc.) soaps have the ability to 
disperse water into an oil matrix. If you put some finely powdered  calcium 
oxide and vegetable oil in an old-fashioned pestle and mortar, you will 
find that you can actually grind the oxide into the oil to make a grease.  
And with free fatty acids, the other product is, of course, water!

 CaO + 2HOOC-R = RCOO-Ca-OOCR + H2O.

So sadly, while you may temporarily dehydrate the oil with quicklime, you 
will also react with it to get a grease with water emulsified into it. I 
think I'll stick with sodium hydroxide for now!

Regards

Michael Allen
Thailand


On Mon, 11 Aug 2003 01:05:49 -0700 (PDT), Ken Gotberg [EMAIL PROTECTED] 
wrote:

 Hi Michael et al

 I?m wondering if anyone has looked at calcium oxide as
 a reactant/catalysis.  CaO is very hydroscopic and
 should(?) suck up all the H2O and ffa?s.  I?m thinking
 about this in order to use hydrated rice straw derived
 ethanol directly from fermentation rather than going
 through laborious distillation and drying procedures. CaO is used in 
 cement and available at low cost
 (mountains of limestone and five cement factories in
 West Java).  Can make concrete things as well as
 biodiesel and glycerol.

 Probably a crazy of the top of my head idea and just
 wondering if anyone has tried it.

 Ken

 PS The p function is defined as ?log (base 10) of the
 thing being measured. This must be a dimensionless
 quantity.  The concentration of water is defined as
 one.  [H2O] = 1.  The [] mean concentration. [H+][OH-]/[H2O] = 10 to the 
 minus 14.  I.e.
 [H+][OH-](dimensionless quantities) = 10 to the -14
 and p(H+) + p(OH-) = 14.  Agreeing with Michael, p(H+)
 in something other than water has a different
 meaning(?) and the rate of dissociation will be
 different than in water.

 --- Michael Allen [EMAIL PROTECTED] wrote:
 Dear Colton (and indirectly Girl Mark),

 I think pH meters are very stable and reliable
 instruments these days. But you have to rememebr that they measure the 
 hydrogen
 ion concentration in a solvent that allows ionisation such as water.
 (Indeed, the pH scale is devised so that pH 7 is as neutral as water is
 supposed to be). Methyl ester and vegetable oils are not such solvents. 
 If
 you put the electrodes of a pH meter into oil or an oil/water mix, the 
 lack
 of an ionisable solvent between them causes the apparent pH value to
 wander all over the place. You can even damage some pH meters.

 I think that is also part of the answer for Girl
 Mark too: You can soon test what Todd is saying by dropping some sodium
 hydroxide pellets or flakes into some vegetable oil. You will see that 
 it
 slowly reacts with the glycerides to give sodium soaps which encase the
 pellets. This would make ppoor hand-soap because the unreacted pellets 
 would
 be quite dangerous. But add some water and a little heat and the 
 reaction is
 much faster and more complete. The sodium salt of the fatty acid so
 formed can be skimmed off or separated out with a strong brine solution
 (including calcium chloride solutions just like emulsion breaking 
 mentioned
 elsewhere). It may then be washed with fresh brine at this time to 
 remove
 unreacted sodium hudroxide. The pH of the soap made in this way is 
 usually then
 lowered by adding resin (wood resins such as pine and kauri have been 
 used
 for yonks) and buffered by adding something like borax (sodium 
 tetraborate)
 or a phosphate (which also counters scum-formation in calcium-containing
 hard waters). The soap is then left to harden (aging) so that water
 evaporates and any sodium hydroxide (lye) left gets a chance to react 
 with
 carbon dioxide in the air to make the less skin-aggressive sodium 
 carbonate.
 (This is basically how laundry soaps and soap powders were once made -- 
 and still are in some sustainable-technology countries). Some of these
 crude soaps are then re-milled, heated with colouring, perfumes, resin,
 buffers, glycerol etc. to make toilet soaps. (Incidentally, I think 
 there are
 many more good recipes on the net for soap-making than there are for
 ester-making. Here are just three of the thousands presented by google: 
 http://candleandsoap.about.com/mbody.htm, 
 http://waltonfeed.com/old/soaphome.html,
 http://members.aol.com/oelaineo/soapmaking.html)

 I'm sure you can see the similarities of this
 saponification reaction to the transesterification reaction. And you can 
 also
 see how the presence of water can quickly turn one into the other!

 But to return to Colton's enquiry:
 For the reasons given in the first paragraph, we
 measure the pH of the wash-water in contact with the methyl ester. Of
 course it takes some time for the two phases to come to equilibrium 
 depending

Re: [biofuels-biz] We Had a Democracy Once, But You Crushed It

2003-08-11 Thread Michael Allen

Thanks Keith,

Lest We Forget . . . 

Michael Allen
Thailand

On Sun, 10 Aug 2003 22:52:51 +0900, Keith Addison 
[EMAIL PROTECTED] wrote:

 We've talked about the CIA coup against Mossadegh in Iran here several 
 times, and drawn much the same conclusions. I'm glad it's getting a bit 
 more attention now, very timely.

 Here's the NYT review of Stephen Kinzer's new book, All the Shah's Men: 
 An American Coup and the Roots of Middle East Terror:
 http://www.nytimes.com/2003/08/10/books/review/10BASS.html
 'All the Shah's Men': Regime Change, Circa 1953

 Keith


 http://lists.essential.org/pipermail/corp-focus/2003/000158.html
 We Had a Democracy Once, But You Crushed It
 By Russell Mokhiber and Robert Weissman

 Fri, 08 Aug 2003
 In yesterday's Washington Post, Condoleeza Rice, the President's National 
 Security Advisor, writes the following:

 Our task is to work with those in the Middle East who seek progress 
 toward greater democracy, tolerance, prosperity and freedom. As President 
 Bush said in February, 'The world has a clear interest in the spread of 
 democratic values, because stable and free nations do not breed 
 ideologies of murder. They encourage the peaceful pursuit of a better 
 life.'

 Now, if we only had a nickel for every time Bush, or Rice, or Colin 
 Powell, or Paul Wolfowitz or Dick Cheney or Richard Perle or Donald 
 Rumsfeld talked about bringing democracy to the Middle East.

 Talk, talk, talk.

 Here's something you can bet on: Rumsfeld and Wolfowitz will not hold a 
 press conference this month to commemorate the 50th anniversary of the 
 U.S.-led coup of the democratically elected leader of Iran -- Mohammed 
 Mossadegh.

 Rice and Powell won't hold a press conference to celebrate Operation 
 Ajax, the CIA plot that overthrew the Mossadegh.

 That was 50 years ago this month, in August 1953.

 That's when Mossadegh was fed up with the Anglo-Iranian Oil Company -- 
 now BP -- pumping Iran's oil and shipping the profits back home to the 
 United Kingdom.

 And Mossadegh said -- hey, this is our oil, I think we'll keep it.

 And Winston Churchill said -- no you won't.

 Mossadegh nationalized the company -- the way the British were 
 nationalizing their own vital industries at the time.

 But what's good for the UK ain't good for Iran.

 If you fly out of Dulles Airport in Virginia, ever wonder what the word 
 Dulles means?

 It stands for the Dulles family -- Secretary of State John Foster Dulles 
 and his brother, the CIA director, Allen Dulles.

 They were responsible for the overthrow of the democratically elected 
 leader of Iran.

 As was President Theodore Roosevelt's grandson, Kermit Roosevelt, the CIA 
 agent who traveled to Iran to pull off the coup.

 Now why should we be concerned about a coup that happened so far away 
 almost 50 years ago this month?

 New York Times reporter Stephen Kinzer puts it this way:

 It is not far-fetched to draw a line from Operation Ajax through the 
 Shah's repressive regime and the Islamic revolution to the fireballs that 
 engulfed the World Trade Center in New York.

 Kinzer has written a remarkable new book, All the Shah's Men: An American 
 Coup and the Roots of Middle East Terror (Wiley, 2003).

 In it, he documents step by step, how Roosevelt, the Dulles boys and 
 Norman Schwarzkopf Sr., among a host of others, took down a 
 democratically elected regime in Iran.

 They had freedom of the press. We shut it down.

 They had democracy. And we crushed it.

 Mossadegh was the beacon of hope for the Middle East.

 If democracy were allowed to take hold in Iran, it probably would have 
 spread throughout the Middle East.

 We asked Kinzer: what does the overthrow of Mossadegh say about the 
 United States respect for democracy abroad?

 Imagine today what it must sound like to Iranians to hear American 
 leaders tell them -- 'We want you to have a democracy in Iran, we 
 disapprove of your present government, we wish to help you bring 
 democracy to your country.' Naturally, they roll their eyes and say -- 
 We had a democracy once, but you crushed it,' he said. This shows how 
 differently other people perceive us from the way we perceive ourselves. 
 We think of ourselves as paladins of democracy. But actually, in Iran, we 
 destroyed the last democratic regime the country ever had and set them on 
 a road to what has been half a century of dictatorship.

 After ousting Mossadegh, the United States put in place a brutal Shah who 
 destroyed dissent and tortured the dissenters.

 And the Shah begat the Islamic revolution.

 During that Islamic revolution in 1979, Iranians held up Mossadegh's 
 picture, telling the world: we want a democratic regime that resists 
 foreign influence and respects the will of the Iranian people as 
 expressed through democratic institutions.

 They were never able to achieve that. And this has led many Iranians to 
 react very poignantly to my book, Kaizer told us. One woman sent me an 
 e-mail

Re: [biofuels-biz] reducing ffa's

2003-08-11 Thread Michael Allen

Dear Colton (and indirectly Girl Mark),

I think pH meters are very stable and reliable instruments these days. But 
you have to rememebr that they measure the hydrogen ion concentration in a 
solvent that allows ionisation such as water. (Indeed, the pH scale is 
devised so that pH 7 is as neutral as water is supposed to be). Methyl 
ester and vegetable oils are not such solvents. If you put the electrodes 
of a pH meter into oil or an oil/water mix, the lack of an ionisable 
solvent between them causes the apparent pH value to wander all over the 
place. You can even damage some pH meters.

I think that is also part of the answer for Girl Mark too: You can soon 
test what Todd is saying by dropping some sodium hydroxide pellets or 
flakes into some vegetable oil. You will see that it slowly reacts with the 
glycerides to give sodium soaps which encase the pellets. This would make 
ppoor hand-soap because the unreacted pellets would be quite dangerous. But 
add some water and a little heat and the reaction is much faster and more 
complete. The sodium salt of the fatty acid so formed can be skimmed off or 
separated out with a strong brine solution (including calcium chloride 
solutions just like emulsion breaking mentioned elsewhere). It may then be 
washed with fresh brine at this time to remove unreacted sodium hudroxide. 
The pH of the soap made in this way is usually then lowered by adding resin 
(wood resins such as pine and kauri have been used for yonks) and buffered 
by adding something like borax (sodium tetraborate) or a phosphate (which 
also counters scum-formation in calcium-containing hard waters). The soap 
is then left to harden (aging) so that water evaporates and any sodium 
hydroxide (lye) left gets a chance to react with carbon dioxide in the air 
to make the less skin-aggressive sodium carbonate. (This is basically how 
laundry soaps and soap powders were once made --  and still are in some 
sustainable-technology countries). Some of these crude soaps are then re- 
milled, heated with colouring, perfumes, resin, buffers, glycerol etc. to 
make toilet soaps. (Incidentally, I think there are many more good recipes 
on the net for soap-making than there are for ester-making. Here are just 
three of the thousands presented by google: 
http://candleandsoap.about.com/mbody.htm, 
http://waltonfeed.com/old/soaphome.html,
http://members.aol.com/oelaineo/soapmaking.html)

I'm sure you can see the similarities of this saponification reaction to 
the transesterification reaction. And you can also see how the presence of 
water can quickly turn one into the other!

But to return to Colton's enquiry:
For the reasons given in the first paragraph, we measure the pH of the 
wash-water in contact with the methyl ester. Of course it takes some time 
for the two phases to come to equilibrium depending on how much mixing is 
going on, surface area exposed etc. Strictly speaking, we are not trying to 
make the oil pH neutral by washing so much as trying to remove sodium soaps 
and methoxide. If these remain in the ester, they could be deposited in the 
engine and may cause damage. (Whether such damage is more dangerous to a 
diesel engine that a long drive down a spume-covered coast road I cannot 
say . but it's an interesting thought!)

Hope this is some help

Michael Allen
Thailand

On Thu, 07 Aug 2003 03:01:07 +, [EMAIL PROTECTED] wrote:

 We are using a pH meter ( visual) methods during our titration to 
 determine the ffa%. It is very frustrating since the pH meter readings 
 are very inconsistant.  Our current ffa% is 1.6% and we are trying to 
 reduce it to .5% by acidification. Any comments on methods for determing 
 the ffa%?
 Thanks
 Colton
 How were you able to know that your ffa's increase?
 If you are just using a pH meter, it is but natural that the pH will 
 fall
 since you are using a strong acid H2SO4.
 If you are titrating with NaOH, H2SO4 will eat up a considerable amount  
 of
 lye.

 Christopher

 =-Original Message-
 =From: Orion Polinsky [mailto:[EMAIL PROTECTED]
 =Sent: Tuesday, August 05, 2003 8:53 AM
 =To: biofuels-biz@yahoogroups.com
 =Subject: [biofuels-biz] reducing ffa's
 =
 =
 =hi all,
 =
 =I am trying to convert my free fatty acids to
 =esters by acidification using methanol and
 =H2SO4.  Unfortunately, each time I try it, my
 =ffa level increases.
 =Is there anyone out there with a good
 =acidification recipe?
 =thanks,
 =Orion
 =
 =
 =summa scientia nihil scire
 =Help the planet each day! It's free and easy:
 =http://www.Care2.com/dailyaction/
 =
 =
 =
 =Biofuels at Journey to Forever
 =http://journeytoforever.org/biofuel.html
 =Biofuel at WebConX

 =http://webconx.green-trust.org/2000/biofuel/biofuel.htm
 =List messages are archived at the Info-Archive at NNYTech:
 =http://archive.nnytech.net/
 =To unsubscribe from this group, send an email to:
 =[EMAIL PROTECTED]
 =
 =
 =
 =Your use of Yahoo! Groups is subject to 
 http://docs.yahoo.com/info/terms

Re: [biofuels-biz] Catalysts don't participate?

2003-08-06 Thread Michael Allen

Hi Marc,

*When is a catalyst not a catalyst?*

If your catalyst is partly consumed in the reaction you are promoting then  
it is not, by definition, a catalyst! (Hence your use of quotes I presume)

In the case of methoxides, the problem is surely that they are consumed by 
side reactions (notably with water and free fatty acids) which are all 
reactions we would prefer not to promote. The methoxides in this case are 
very definitely reactants and not catalysts!

But surely you would agree that methyl oleate is methyl oleate is methyl 
oleate no matter which catalyst or enzyme you use to produce it ?

Current catalyst theory suggests that some catalysts also influence 
reactions without necessarily forming any measurable intermediates. It is 
supposed that they do this because their topographic surface ionic charge 
can line-up suitable molecules in close proximity. Do such catalysts 
participate? I dunno  . . . . I'm just a humble bucket-chemist! But I do 
take your point that it is unlikely that methoxide works without 
participating in the transesterification reaction in some way.

I'm curious about the possible specificity of catalysts in the 
transesterification reaction: Are you perhaps suggesting that potassium 
methoxide and sodium methoxide can produce a different range of esters from 
the same oil? As I said, I have no experience with the use of potassium 
hydroxide so your observations would be most welcome.

Michael Allen
Thailand

On Sat, 02 Aug 2003 11:16:43 +0800, Marc de Piolenc [EMAIL PROTECTED] 
wrote:

 We don't use potassium hydroxide and I have no personal experience of 
 its
 use. I'm sure there are other people who read this who can be of more 
 help.
 However, you may have to explain what you mean by good. Chemically, 
 the
 various methyl esters of palm-oil should not be influenced by the choice 
 of
 catalyst. Afterall, catalysts are not supposed to take place in a 
 reaction
 are they?

 Not quite. Catalysts DO participate in reactions. What makes them
 catalysts (and not precursors or products) is that they are not
 consumed; instead, they are regenerated. Apparently, our catalysts ARE
 partially consumed.

 And  it is not physically impossible for a reaction to show a preference
 for one catalyst over another. To take an extreme example, in organic
 chemistry some enzymes (organic catalysts) catalyze ONLY one reaction,
 and that reaction cannot even take place without its specific enzyme.

 Marc de Piolenc


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[biofuels-biz] Something acid + biodiesel = FFA + methyl something

2003-08-06 Thread Michael Allen

 Michael, there's been some scepticism recently about using acid in the 
 wash. I don't agree with the sceptics. I wrote this on our Bubble 
 washing page:

 Using acid

 Some people say it's a mistake to quench the wash with acid. They say 
 that while the acid will neutralize the alkali catalyst, it will also 
 convert some of the soap to Free Fatty Acids (FFAs), which dissolve back 
 into the biodiesel, and which you don't want in your fuel.

 We seldom use acid in the wash, but many people get good results using an 
 acid quench. Some of them have had their biodiesel analysed, again with 
 good results -- acid-quenched biodiesel can and does meet and exceed 
 standard specifications such as DIN 51606 and ONORM.

 Does it in fact convert soap to FFAs? Typical quantities of acid used 
 are: 8 milliliters of 5% vinegar per liter of wash water used (usually a 
 quarter to half as much water as the amount of oil used); 2 milliliters 
 of 10% phosphoric acid per liter of washing water; enough (not much) 5% 
 phosphoric acid to bring the pH down to 7 (neutral) -- this last from 
 Martin Steele, who makes high-quality home-brew biodiesel that passes the 
 analysis test with ease.

 This is how to convert soap to FFAs: Separating glycerine/FFAs
 http://journeytoforever.org/biodiesel_glycsep.html
 What it says is that for average WVO, titrating at 3 ml, you'd need 
 9.75 ml of 85% phosphoric acid per liter of oil used to convert the soap 
 to FFAs, thus separating it from the glycerine. That's about 50 times as 
 much acid as you'd use to quench the wash, and in the wash it's buffered 
 by all that water too. FFAs? Naah. But be sparing with the acid anyway.

 - From Bubble washing:
 http://journeytoforever.org/biodiesel_bubblewash.html

 Care to comment?

Hi Keith,

Well since you ask . . . . .

Um! If we used a counter-current washing system with lots of fresh water, 
my guess is that we would remove all the excess methanol, the methoxide and 
the glycerol to very low levels without any acid addition. I think we use 
acid to keep the volume of wash-water low -- particularly in the Idaho-Uni 
bubble washer. The acid increases its capacity to wash out excess soap 
formed by the break-down of excess methoxide. But while the something acid 
maybe taking out the soap as a sodium something salt, some free fatty acid 
is formed as well. Maybe not too much if we keep the wash water at a pH of 
7 to 8 because these fatty acids are very weak (poorly ionised). Some of 
this FFA will probably disperse in the soapy wash water anyway and be 
removed  (but some won't !). The particular fatty acids in a particular oil 
may have some effect on this too: For example, unsaturated fatty acids 
could perhaps be made water-soluble by the acid-washing process (I'm 
thinking of some of those sulphonates used in making shampoos here).

I think that a very low free fatty acid ( 0.2% ?) in the oil and good 
glycerol separation may actually remove the need for washing altogether (Oh 
that we were so lucky!). This is because so little methoxide was added in 
the first place. Recycling those hazy slops at the interface between ester 
and glycerol with the next batch for separation would be a help too. Or 
using a centrifuge like the old cream-separators once found on every farm 
running a couple of cows. That should work a treat with glycerol/ester 
mixes! (I'm still hoping to find one without breaking into a museum.)

I also think that leaving a light haze of water in the ester is probably 
the main source of free fatty acids during ester storage because it 
promotes ester hydrolysis. But a leaky lid, condensation and rain water 
will do the same.

And, just as a final thought, some of those bugs that block up fuel filters 
in aircraft will also consider the ester to be a gastronomic treat. They 
would produce some free acids but probably of a lower molecular weight -- 
acetic, propionic, butyric etc.

This is all off the top of my head Keith! Absolutely no references to hand! 
Perhaps Marc and Todd could add something . . . . . .

Regards

Michael Allen
Thailand

ps Keith! KOH/NaOH=56.1/40 = 1.4025. Close enough to 1.40274 I reckon!

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Re: [biofuels-biz] Foolproof process

2003-07-29 Thread Michael Allen

Simon,

 Mr.Allen I have another question.
 If I use KOH as base catalyst,will my biodiesel as good as if I use NaOH?

We don't use potassium hydroxide and I have no personal experience of its 
use. I'm sure there are other people who read this who can be of more help. 
However, you may have to explain what you mean by good. Chemically, the 
various methyl esters of palm-oil should not be influenced by the choice of 
catalyst. Afterall, catalysts are not supposed to take place in a reaction 
are they? However, if you have free fatty acids present, both sodium 
methoxide and potassium methoxide will react with them and some of your 
catalyst will no longer be effective. Crude palm oil, as I explained 
before, can contain as much as 22% FFA in our experience.

 And how much KOH should I use (NaOH 3-3,5 gr/1 liter oil)?

Well that depends on that free fatty acid content as revealed by a simple 
titration. If you need 3 g of NaOH to every litre of oil, I would expect 
that you need 3 x 56.1/40 grams of potassium hydroxide. Why? Because 56.1 
is the molecular weight of potassium hydroxide and 40 is the molecular 
weight of sodium hydroxide. I am a little surprised that your teacher has 
not given you this information. What course are you studying?

 My teacher said that I don't have to add H3PO4 after the 
 transesterification process,is it ok? Are there effects to my biodiesel 
 if I don't use H3PO4?

The purpose of the acid added to the wash-water after the 
transesterification is to break down any methoxide left in the ester and to 
neutralise it. Any strong acid would do for this. We use sulphuric acid to 
bring the wash water in contact with the methyl ester to a pH of not more 
than 8. If you don't add acid, you may not break down all the methoxide and 
there is a good chance that this will cause extra wear in an engine.

Water will also break down sodium or potassium methoxide but it will not 
neutralise it. Maybe your teacher is right because your washing process is 
very efficient at removing excess catalyst. We found that this efficiency 
 can only be achieved if we use much more water. Perhaps you can give us 
some details of your washing process.

 I use Crude palm oil,stearin,and used cooking oil (with pretreatment)

Have you carried out the titration of these materials with 0,025 molar 
sodium hydroxide yet? What answers do you get?

 I really wait for your answer, thanks.

And I await yours

Michael Allen
Thailand


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Re: [biofuels-biz] The Hydrogen hype, the scam artists at work.

2003-07-11 Thread Michael Allen

Murdoch,

There have been several ideas put forward over the years to indicate that 
if space is composed of anything, it is rarefied hydrogen and maybe 
helium. Deep space is basically, (I am told), made up of hydrogen atoms at 
a variable density but typically individual molecules at about 100 mm (4) 
apart. There was a proposal to make a deep-space vehicle propelled on the 
ram-jet principle to scoop these up, heat them in a fusion reactor and 
chuck them out the back. I'm pretty sure NASA published details of the 
proposal some 20 years ago.

It also seems generally agreed that the sun, like other stars, keeps going 
by fission of hydrogen to helium (and higher elements too). Because of its 
large gravity, hydrogen from the space around the sun would be attracted to 
the sun. As it happens, both hydrogen and helium have thermal molecular 
velocities above the escape velocity of Earth but not (I am told) of 
Jupiter, Saturn and perhaps Neptune. Perhaps there are puddles of the stuff 
out there at the bottom of a very serious gravity-well.

But I do know from personal experience that keeping hydrogen confined on 
Planet Earth is bloody difficult and quite dangerous!

Incidentally, re your 1 in 10, has any professional scientist or engineer 
at any of the US space agencies ever gone on record to say hydrogen *does 
not* leave our atmosphere in the general direction of up?

Regards

Michael Allen
Thailand


 Interesting responses, thx.

 On Tue, 08 Jul 2003 15:19:53 +0700, you wrote:

 Sorry Murdoch,

 Didn't realise you had some questions in here.

 I forget what the escape velocity is for Planet Earth. But I know that 
 normal hydrogen molecules exceed it. That is why free hydrogen does not 
 exist in our planet's atmosphere. Like free water on the moon, it just 
 keeps going.

 But you have a point: I would imagine that some hydrogen reacts with 
 oxygen and ozone along the way. And perhaps with nitrogen too if the 
 circumstances are right. I can't give you details because upper 
 atmospheric chemistry and physics is above and beyond me :-.

 Actually, over the years, I have been on the side of trying to claim that 
 some
 significant amounts of Hydrogen may escape Earth's atmosphere when 
 chemically
 liberated, but I have usually been met with skepticism at best, shouting- 
 down by
 professional scientists at worst.  Your agreeing with the overall idea 
 of this
 is maybe a 1 in 5 or 10 type of response.


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Re: [biofuels-biz] Coconut Crazy

2003-07-11 Thread Michael Allen

Hi Ed,

I think Keith has put the paper which describes this work on 
journeytoforever (reference not to hand)

Engines were started and run on petrodiesel for ten minutes to bring up the 
temperature of the SVO. Then the fuel supply was switched over for the 
continuous 3000 hour run. SVO temperatures varied due to heat losses from 
the tank at night but the maximum achieved was 80C. The fuel tank was 
painted red and was not positioned in the sun-light.

The same equipment was used for the tests with crude palm oil (CPO) and 
similar temperatures were achieved. The fuel filter and water separation 
unit showed that the temperature at which the fuel was delivered to the 
injectors was much lower however: After a cool night, the contents would be 
cloudy. Night time temperatures around here are about 25C. As I explained 
before, this was not my work and I was really only a spectator (and editor 
of the paper!). More specific details are available in the paper and you 
can contact the author directly at [EMAIL PROTECTED].

Refining involves removal of the FFA as soap with NaOH, treatment with 
phosphoric acid to phosphorylate the gums, the addition of bentonite 
(Fuller's earth) and filtration to produce a food-grade palm-oil.

Regards

Michael Allen
Thailand
 On Mon, 07 Jul 2003 22:21:42 -0700, Neoteric Biofuels Inc 
[EMAIL PROTECTED] wrote:

 Michael:
 In regard to:

 Incidentally, there is no great secret in the Neoterics claim: You can 
 run
 diesel engines directly on refined coconut oil just as you can on 
 refined
 palm-oil: You just have to melt and pre-heat the oil! We have done this 
 by
 passing the exhaust pipe up through the fuel tank but, being in the
 tropics, we do have a head-start: the air temperature is about 32C so 
 our
 oils are liquid. The challenge has been to use unrefined palm-oil which 
 is
 about one tenth the price of the refined stuff. The research of my
 colleagues here shows that while refined oil will run over 3000 hours 
 in
 this system, unrefined oil cooks the engine within 500 hours. I keep 
 asking
 them to write this up but I think there is a reluctance to publish 
 negative
 results!

 I think you sent info on this in the past to myself and others, and as I 
 recall, this was done as a single-tank test? Also do you know how hot the 
 oil was at the injection pump?

 Two-tank, and adequate heating (70C+) might have helped with the 
 unrefined oil test results.

 BTW, what was involved in refining in this test?

 Thanks, and best regards,

 Edward




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Re: [biofuels-biz] Coconut Crazy

2003-07-11 Thread Michael Allen
 or offline, if i can be any
 further help.
 
 Regards
 
 Michael Allen
 Thailand
 
   Michael et al,
  
   Thank you for all the good information you have
   provided to my request.  I'm still learning how
 this
   yahoo system works (replies to all; replies to
 group
   or what).
  
   I grew up in Samoa and periodically return to
 the
   various islands I know down that way.  It bugs
 me
   greatly to note how dependent they are on
   diesel-electric production!  Especially when
 palms and
   coconuts are everywhere.  In Independent Samoa
 on the
   island of Savaii, the old colonial coconut
 plantations
   still survive -
  
   So, I'm toying with land area and production
 figures. Each island is it's
   own unique electric system, yet
   each varies greatly in terms of land available
 for
   production.
  
   Question:  Could palm oil, or coconut oil be
 used
   directly in a steam generating turbine system
 and
   bypass the need for diesel?  A sort of slurry of
   coconut husks and coconut oils (with the water
 and
   shell used in other products).
  
   I find it a waste that the coconut water isn't
   marketed as it's health qualities are
 sifnificant.
  
   But direct combustion of a slurry in a
 steam-electric
   system seems possible.
  
   Again, thanks for all the terrific information!!
  
   Bruce



 
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Re: [biofuels-biz] Coconut Crazy

2003-07-09 Thread Michael Allen
 progressive coconut oil refineries here are using coco
 shell and/or rice husks in their boilers. Typically, the boilers are
 used only for process steam, not for power.

If it was you and I who had to go gathering the nuts and the shells I might 
perhaps agree with you. But fortunately we have alternatives don't we? We 
certainly wouldn't accept the pay the typical trash collector gets !

I think that this potential fuel is not gathered in the Pacific islands 
because it is no longer economic to make copra from the nuts (and there are 
several alternative fuels that most seem able to afford). The island copra 
producers are now unable to compete with the integrated plant producing 
coir, fatty acids, copra and coconut oil in places like Sri Lanka and the 
Philippines.
 Also land tenure usually gives Pacific islanders more security anyway. In 
Sri Lanka, the whole copra/oil operation is considered to be pretty 
marginal and its workers are very lowly paid. When the West wasn't so 
concerned about cholesterol and saturated fat content, a bit of money could 
be made from coconut oil. Many Euros used it as a sun-tan lotion until it 
was shown that it has little or no UV filtering characteristics. Now the 
virile and nubile slowly turn their bits to grill in the Mediterranean sun 
using non-coconut based oils I believe.

But even in Sri Lanka, it may not be economic for workers to gather up 
the trash:  It would be a bit like saying to them that even a few rupees 
are better than no rupees when they could (and do!) usefully use that 
lowly-paid time for tending their own vegetable garden, milking their own 
few goats, scaring the monkeys out of their avocado trees etc. And the 
smoke and ash are reputed to cause lung impairment for those who routinely 
feed that fire burning in that (very) inefficient boiler up at the factory.

I think economics has a lot to answer for! IMO not all development 
options can be expressed in terms of dollar equivalent. Your experience may 
be different. I hope we can find time to discuss our differing perceptions.

Regards

Michael Allen
Thailand


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Re: [biofuels-biz] The Hydrogen hype, the scam artists at work.

2003-07-08 Thread Michael Allen

Sorry Murdoch,

Didn't realise you had some questions in here.

I forget what the escape velocity is for Planet Earth. But I know that 
normal hydrogen molecules exceed it. That is why free hydrogen does not 
exist in our planet's atmosphere. Like free water on the moon, it just 
keeps going.

But you have a point: I would imagine that some hydrogen reacts with oxygen 
and ozone along the way. And perhaps with nitrogen too if the circumstances 
are right. I can't give you details because upper atmospheric chemistry and 
physics is above and beyond me :-.

Hydrogen embrittlement is encountered in the process of making methanol 
from natural gas and several other processes where hydrogen forms. It is 
generally thought to be due to the reaction of hydrogen with iron carbides 
in the steel forming methane under huge pressures. Chromium carbides are 
much more stable so equipment for handling hydrogen as a hot gas is usually 
made out of high chromium steels (Hastelloy C for example). Austenitic 
stainless steel cannot be used because welding reduces the local chromium 
content. I think that work-hardening also becomes serious below about -20C 
for both austenitic S/S and all the Hastelloys. The best bet is probably 
some thick-walled magnesium-aluminium alloy with piping fabricated in 304 
S/S. Why not ask NASA?

Of course these materials cost more than common low carbon steels. 
Technically it may be possible to put hydrogen under very high pressures 
and very low temperature into road tankers and coastal vessels for 
transportation. It may even be possible to put a tank in every automobile 
in the world. But it will not IMO be a low cost solution. And in true 
Hollywood style, there is a much greater risk of a car exploding on impact 
if it is storing very high pressure hydrogen in a fuel tank within it 
somewhere.

Sorry about the delay

Michael Allen
Thailand
   On Fri, 04 Jul 2003 23:10:37 -0700, murdoch [EMAIL PROTECTED] 
wrote:

 On Mon, 30 Jun 2003 10:44:52 +0700, you wrote:

 Dear Hakan,

 Your summary of hydrogen production technology is, IMO, spot on.

 However you say nothing about the distribution losses that have always 
 plagued City Gas (which also contains carbon monoxide). This is not, 
 as is commonly supposed, just caused by poorly maintained pipes: The 
 hydrogen molecule is so very small that it can pass through atomic sized 
 gaps. As a consequence, some pretty sophisticated equipment is required 
 for its compression, storage and distribution. Even stainless steel 
 pipes can lose hydrogen molecules! When I was working with the stuff, I 
 was warned of the severe explosion risk caused by hydrogen lines, 
 particularly in ducts, due to its very wide flammability range and its 
 ability to find the smallest hole to escape through. I also remember 
 that I was on no account to put my finger over a leaking hydrogen jet 
 because the small molecule would pass through my skin and cause an 
 embolism. In fact the only advantage of hydrogen storage and 
 transportation that I ever discovered was that it doesn't hang around 
 when it leaks: It heads straight up and tries to leave this planet.

 Question is: how much of it succeeds?

 For this reason, hydrogen carrying pipes were/are always brought around 
 the outside of buildings. It is true that NASA has made some truly 
 remarkable advances in the safe handling of hydrogen. But somehow I 
 can't see my local filling station being able to match NASA even though 
 they have considerable experience in handling compressed natural gas 
 (CNG) and liquid propane gas (LPG) as transport fuels. Hydrogen is in an 
 entirely different league. And then, of course, there is hydrogen 
 embrittlement  . .

 What is hydrogen embrittlement?




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Re: [biofuels-biz] Foolproof process

2003-07-07 Thread Michael Allen

Dear Simon,

Thanks for the answers (well some of them anyway!)

Our experience with crude palm oil shows that with bad plant management, 
crude palm oil can easily have 22% free fatty acid in it. This complicates 
the process of making biodiesel quite a lot as you seem to have found out. 
Try getting the people at the palm-oil factory to put the oil into a closed 
tank so that it is not contaminated with water or air. Prolonged storage of 
CPO in contact with air and water is where the high free fatty acid comes 
from.

You will need to carry out a titration of this oil and any other vegetable 
oils you may use because the amount of mineral acid and hydroxide you will 
need will vary tremendously between batches. Indeed, I don't see how you 
can produce a consistent product unless you titrate each batch of oil. I 
know Alex Kacs boasted that the two stage process did not need any 
titrations but I don't think he worked with the sort of oils that you (and 
I) have available!

The strong mineral acid does not actually convert the free fatty acid into 
the methyl ester Simon. It is only a catalyst. It's job is to provide 
hydrogen ions which catalyse the esterification process. If you don't add 
the strong acid, you don't get any esterification. It doesn't matter much 
which strong acid you add. The amount you add may depend on 1) which acid 
you use,2) What the titrated acid value is at the end of the 
esterification.

In the same way, the sodium (or potassium) hydroxide provided hydroxyl ions 
which catalyse the transesterification process. Neither of the catalysts 
are supposed to be used up in the process. But if you used mineral acid in 
the first process (esterification), you must neutralise it (or remove it) 
before transesterification otherwise it will use up all your NaOH/KOH 
catalyst. You will need to titrate the oil to find out precisely how much 
NaOH/KOH you need to neutralise the strong acid you added. Then you need 
some excess for the transesterification to work. Again, the procedure set 
out in Journeytoforever works well in our experience.

In one of our units, we continue to get rid of free fatty acids as soap by 
adding sodium hydoxide in the same way that you do. This is strictly a 
saponification process and is very similar to part of the current palm-oil 
refining process used out in the villages. However, it significantly 
reduces the overall conversion to methyl ester and leads to a serious 
disposal problem. We see extraction plant management and the two stage 
process *with adequate process control* as the way to reduce and eventually 
eliminate the problem.

I do not know where you have seen this 1:1 molar proportion suggested:

Every molecule of palm oil is made up of three molecules of fatty acid 
attached to 1 molecule of glycerol. It follows from this basic chemistry 
that you are going to need at least three molecules of methanol to form 
three molecules of fatty acid methyl ester (FAME). In fact, because the 
reaction is reversible, we usually push it along in the direction we want 
by using 6 mols of methanol to every one mol of palm oil.

I will need your help in finding where a 1:1 molar ratio is recommended in 
the available literature. Can you perhaps be a little more precise?

To give you an example: if 5mls of our oil is neutralised to phenolpthalein 
with 77.4 mls of 0.025M sodium hydroxide solution, we know we have about 
12% free fatty acid expressed as oleic acid equivalent.

Using the 2-stage process, we would add 100 mls of 95% sulphuric acid to 
100 litres of this oil and react it *not less than 8 litres of methanol*. 
That will require close on 150 gm of sodium hydroxide to neutralise it 
after esterification. We would then put in about 310 gms of NaOH (in 
several stages - ideally titrating at each stage) to make sure there was an 
excess for catalysis in the transesterification process. That will require 
at least another 12 litres of methanol (and so using at least 20 litres of 
methanol in total).

If the oil had titrated at 4.2 mls of 0.025M NaOH, this would have been 
equivalent to 0.65% FFA expressed as oleic acid equivalent. In this case, 
we would use a one stage process with 23 litres of methanol to 100 litres 
of oil and 434 gm of sodium hydroxide as catalyst. So, we would use more 
NaOH and slightly more methanol in the one stage process than we would use 
in the two-stage process.

However, I would not promote this as a general recipe without knowing more 
about the composition of the oil being used.

I hope this answers most of your questions.
 Selemat

Michael Allen
Thailand



On Mon, 07 Jul 2003 00:02:28 +0800, Simon Franky [EMAIL PROTECTED] 
wrote:


 - Original Message -
 From: Michael Allen [EMAIL PROTECTED]
 Date: Fri, 04 Jul 2003 10:02:00 +0700
 To: biofuels-biz@yahoogroups.com
 Subject: Re: [biofuels-biz] Foolproof process

 Dear Franky,

 I am sure that there a many people in the group who can help you.

 I think it would

Re: [biofuels-biz] Coconut Crazy

2003-07-07 Thread Michael Allen

Dear Bruce,

We can take this correspondence off-line if you prefer. All you have to do 
is reply to my personal e-mail address. (I'm not sure how interesting 
coconut oil is to those folk wrestling with the US bureaucracy anyway!)

Incidentally, there is no great secret in the Neoterics claim: You can run 
diesel engines directly on refined coconut oil just as you can on refined 
palm-oil: You just have to melt and pre-heat the oil! We have done this by 
passing the exhaust pipe up through the fuel tank but, being in the 
tropics, we do have a head-start: the air temperature is about 32C so our 
oils are liquid. The challenge has been to use unrefined palm-oil which is 
about one tenth the price of the refined stuff. The research of my 
colleagues here shows that while refined oil will run over 3000 hours in 
this system, unrefined oil cooks the engine within 500 hours. I keep asking 
them to write this up but I think there is a reluctance to publish negative 
results!
 My recollection of the medicinal properties of coconut milk is that 
quenching your thirst on it leads to the world falling out of your bottom . 
. . . . I have, however, been told that is high in potassium and can 
actually settle the guts after a bad attack of Tropical Squits . . .

I have worked on using coconut shells and coir to fuel. The problem is that 
a simple steam turbine running on the Rankine cycle can only muster about 
40% conversion of the fuel into useful work, the rest is discarded to the 
environment. Co-generation is possible if you have a use for lots of tepid 
water. But generally in the tropics, there is an abundance of this stuff! 
Why it even falls out of the sky!

I did design a coconut-shell fuelled heater for drying bananas in Tonga 
many years ago. This was to help a health food company which had 
effectively been attacked by a Peace Corp worker! He had insisted that they 
use solar energy to dry the bananas in an inflatable building! Sadly the 
air flow over the bananas was negligible and the intermittant electricity 
supply caused the building to collapse onto the mouldy bananas anyway. This 
was my initiation into inappropriate technology foisted onto developing 
countries by poorly-educated westerners who carry absolutely no 
responsibility for the outcome! Even a cursory glance at the met data would 
have shown that Nuku'alofa is frequently overcast and that it can be cool 
enough that pullovers are worn. And anyone in the street could have told 
him about the frequent electrical black-outs. But hey! that was a lot of 
years ago . . .  Things have changed . . . . have'nt they ?

Let me know, on-line or offline, if i can be any further help.

Regards

Michael Allen
Thailand

 Michael et al,

 Thank you for all the good information you have
 provided to my request.  I'm still learning how this
 yahoo system works (replies to all; replies to group
 or what).

 I grew up in Samoa and periodically return to the
 various islands I know down that way.  It bugs me
 greatly to note how dependent they are on
 diesel-electric production!  Especially when palms and
 coconuts are everywhere.  In Independent Samoa on the
 island of Savaii, the old colonial coconut plantations
 still survive -

 So, I'm toying with land area and production figures. Each island is it's 
 own unique electric system, yet
 each varies greatly in terms of land available for
 production.

 Question:  Could palm oil, or coconut oil be used
 directly in a steam generating turbine system and
 bypass the need for diesel?  A sort of slurry of
 coconut husks and coconut oils (with the water and
 shell used in other products).

 I find it a waste that the coconut water isn't
 marketed as it's health qualities are sifnificant.

 But direct combustion of a slurry in a steam-electric
 system seems possible.

 Again, thanks for all the terrific information!!

 Bruce

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Re: [biofuels-biz] Coconut Crazy

2003-07-06 Thread Michael Allen

Hi Bruce,

Sadly I don't think I think I can be a lot of *specific* help. You see, 
here in Thailand we are working with palm oil from the west African palm 
(Elaeis guiniensis - the oil palm), not from the coconut palm. However the 
oil is chemically very similar except that there are more saturated 
glycerides in coconut oil so its cloud point is usually a tad higher than 
palm oil.

This means very little with regard to methyl ester formation except that 
you may need to carry out the reaction at 60C and make sure that all the 
little white flecks of stearin/palmitin have melted *before* the reaction 
is started. (Well that's what we do with the high stearin feedstock we use 
in our large reactor). Apart from that, you can use either of the Alex Kacs 
processes listed in journeytoforever depending entirely on the free fatty 
acid content of the feed oil.

Journeytoforever also has an excellent section on Oil yields and 
characteristics which should provide some of the specifics you require.

For example, coconuts can produce 2260 kgs of oil/hectare which compares 
with maybe 5000 kgs/hectare for oil palm. However, the oil palm grows best 
within plus-or-minus 15 degrees of latitude (we are stretching it here at 
present although the GMO people hope to engeneer the palm into higher 
latitudes. However I rather doubt it will make West Coast USA!)

Of course yields can vary a lot from place to place depending on micro- 
climate, soil fertility etc. Nevertheless, for your purposes, that extra 
yield from oil palm may be worth looking at. Most producers get about 80% 
of the oil as biodiesel and, within the accuracy of this excercise, the 
heating value (btu/lb or kJ/kg) is better than 95% of the diesel oil it 
replaces. (Again, see Journeytoforever for some comparitive figures)

In a previous existence, I did contract work for the UN: I could not help 
noticing that most Pacific islands persist in growing coconut palms with 
low yields. In addition, most of the smaller island groups use imported 
diesel to generate electricity, get their produce to market etc. Even Fiji 
has a substantial diesel-electric generating capacity to augment its hydro 
projects and their coconut palms are maybe  25 metres high so few venture 
up the tree to pick them. On Vanua Levu, the diesel-powered buses also have 
dents in the roof from nuts falling from these high palms! No wonder 
pedestrians prefer to take the bus . . . . . .

I've also spent over a year in Sri Lanka working on several small-scale 
development projects (some connected with coconut, coir and charcoal 
production) and I would like to commend their coconut palms to your 
attention: They have been bred to produce more nuts more quickly than those 
found in Samoa, Fiji or the Cook Islands. And they are much shorter!

Please keep us in touch with your conclusions.

Michael Allen Thailand

On Fri, 04 Jul 2003 06:02:42 -, Bruce [EMAIL PROTECTED] wrote:

 This message is for Michael Allen:  I am looking for specifics regarding 
 coconut oil as an energy feedstock.  Specifically, what is the ratio of 
 nuts (per ton) to barrel yield of fuel?  What is the btu content of 
 coconut oil?

 I am researching the fesibility of replacement of diesel fuel in isolated 
 economies with bio-diesel as a means of electric generation.

 Previously I was an Alternative Energy Administrator for a major west 
 coast utility and have always been interested in ways to replace fossil 
 fuels with alternatives.




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Re: [biofuels-biz] Energy Bill Bankrupts Our Future

2003-07-03 Thread Michael Allen

I would imagine that a belief in the imminent arrival of the Armageddon 
negates most of the arguments put forward in this article . . . .

Is the US Energy policy now perhaps formulated by Fundmentalist Christians 
who actually believe that the Second Coming Is Nigh?. Who precisely do 
they suppose should Be Repenting Because The Day Of Judgement Is At Hand 
? Apparently you, me and all our children unto (at least) the seventh 
generation . . . .

It's a worry folks . . . . .


On Wed, 2 Jul 2003 01:24:18 +0900, Keith Addison 
[EMAIL PROTECTED] wrote:

 http://www.alternet.org/story.html?StoryID=16226

 Energy Bill Bankrupts Our Future

 By Charles Sheehan-Miles, AlterNet
 June 23, 2003

 In what may be the worst piece of legislation the Senate has passed in 
 decades (and they've had some whoppers), the Senate voted last week for a 
 huge corporate boondoggle that will not only help bankrupt our country, 
 but will guarantee long-term environmental damage, a rise in cancer rates 
 and thousands of years of monitoring of toxic and radioactive waste. They 
 did this without a single public hearing, without a debate, and without 
 much of a conscience.

 The energy bill is a major attack on our country and our world's future. 
 First, it authorizes the spending of taxpayer dollars to help build six 
 or more new nuclear reactors - reactors that the utilities couldn't 
 afford to build on their own. The utilities and proponents of nuclear 
 power would have us believe that per megawatt, nuclear power is both the 
 cheapest and the cleanest form of energy available.

 In fact, according to the U.S. Energy Information Administration, the 
 last five commercial reactors cost 11 times as much to build per kilowatt 
 as natural gas plants. Furthermore, they aren't at all responsible for 
 the cost of long-term storage of the nuclear waste they create - waste 
 that will have to be stored, monitored and maintained for the next 
 100,000 years.

 Mind-boggling, considering that all of recorded human history is only a 
 fraction of that time. Imagine your reaction if your annual tax bill 
 carried a surcharge to maintain toxic waste left behind by Ptolemy II and 
 Nebuchadnezzar.

 Worse, the bill indefinitely extends the Price-Anderson Act, passing on 
 the liability for accidents at nuclear plants to the very people who will 
 suffer the consequences - you and me. George Woodwell, one of the 
 preeminent scientists in America today, recently pointed out that if it 
 weren't for Price-Anderson, there wouldn't be a single commercial nuclear 
 reactor in the U.S., because they couldn't afford the insurance. As it 
 stands, reactor operators are required to carry $200 million of liability 
 coverage per reactor; damages beyond that amount are passed on to the 
 taxpayer.

 Ironically, in a 1992 study by Sandia National Labs, commissioned in the 
 wake of the Three Mile Island near-meltdown, the cost of damage from a 
 single nuclear accident is estimated to range as high as $560 billion in 
 current articles. Who pays? We do.

 But that's not all. Behind curtain number three is a pilot pebble bed 
 nuclear reactor. The utilities call pebble bed reactors inherently 
 safe, because if they loose their coolant, they don't melt down. In 
 fact, say the utilities, they are so safe that the engineers don't 
 believe they need containment structures. Of course, if the graphite 
 coatings on the pebbles are exposed to, say, oxygen, they'll catch on 
 fire, which is precisely what caused most of the radiation exposure from 
 Chernobyl. But don't worry, say the utilities - it's inherently safe. 
 If so, why do taxpayers need to substantially bear the burden of 
 liability in case of accidents?

 Let's not forget that if the 9/11 hijackers had taken a detour and 
 crashed into the Indian Point cooling pool (they flew right over it), 
 they would likely have killed 100,000 people instead of 3,000 if the wind 
 was blowing in the right direction.

 Outraged yet? Keep reading. The bill, which must seem like a godsend to 
 the utilities, authorizes the pilot construction of a nuclear plant to 
 produce hydrogen for fuel cells. Forget that we can produce hydrogen with 
 wind power at almost no cost; instead, the Bush Administration has in 
 store a plan to build hundreds of nuclear plants to produce hydrogen. 
 We'll have clean power for our cars, at the price of hundreds of millions 
 of tons of nuclear waste spread all over the country. How helpful is 
 that? In fact, this plan is simply a backdoor to build more nuclear 
 plants while they posture at being environmentally friendly.

 This isn't just about us. It's about our children, and their children, 
 going forward to all future generations. For some perspective, Julius 
 Caesar was assassinated by disgruntled senators a mere 2,000 years ago. 
 By law, we have to maintain and protect the waste produced by these 
 plants for fifty times that. The entire sweep of human history 

Re: [biofuels-biz] Foolproof process

2003-07-03 Thread Michael Allen

Dear Franky,

I am sure that there a many people in the group who can help you.

I think it would assist us to assist you if you could provide more 
information:

1) What is the oil you are using? Is it new, crude vegetable oil or refined 
oil?

2) If you follow the procedure set out in journeytoforever, what is your 
titration value? How much free fatty acid is present in your oil?

3) Do you understand the need for a strong mineral acid (such as H3PO4 or 
H2SO4)as a catalyst in the first stage of the two-stage process?

4) Why did you decide on 20 gm of NaOH for the one stage process? Are you 
removing free fatty acid as a soap perhaps?

5) Some people have reported better conversion if KOH is used as a catalyst 
with some oils. Some prefer the idea of making potassium phosphate as a by- 
product. That can also be part of their preference for H3PO4.

6) Alcohol/oil ratio depends on whether you are talking volume, mass or 
molar ratio. In fact 3:1 on a molar basis is really the bare minimum for 
most simple oils and it only gives about 83% conversion anyway because the 
reaction is reversible. Most people use 6:1 molar and we are currently 
exploring 9:1. I don't know anyone using 1 kg alcohol to 1 kg of oil or 1 
litre of alcohol to 1 litre of oil either.  In general the two stage 
process uses a little more alcohol than the one stage process. (Our group 
here in Thailand think that alcohol recovery is a good idea economically as 
well as from the point of view of safety and health enhancement).

7) Which alcohol are you using? I presume it is methanol but it would help 
to get this clarified.

 Look forward to hearing from you

Michael Allen
Thailand

On Wed, 02 Jul 2003 21:32:11 +0800, Simon Franky [EMAIL PROTECTED] 
wrote:


 Hello, my name is franky from Indonesia. I'm doing some research about 
 making biodiesel with 2 stages process. I have some questions,maybe you 
 can help me answer it.
 1. What is the use of H3PO4 in that process,if I don't add H3PO4 to my 
 oil,what will happen?
 2. The amount of NaOH is 3,1-3,5 gram.I think that's to little for the 
 transesterification process (because for 1 stage process I use 20 gram 
 NaOH) 3. If I use KOH, how many should I add to my oil?
 4. How many alkohol should i use?In your article I read, I counted that 
 the ratio between alcohol and oil is 1:1 (total alcohol for step 1 and 2) 
 . With that amount of alcohol,will my oil change to biodiesel?


 Thanks for your attention,I hope I'll get the answer as soon as possible.



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Re: [biofuels-biz] diester oil

2003-06-30 Thread Michael Allen

Thanks Winny.

Just goes to show that you can't leave a perfectly good generic chemical 
name kicking around without someone registering it as a trade name!

 Diester oil is a commercial name for biodiesel. It is a german company

 WDS

 -Oorspronkelijk bericht-
 Van: Levent Yuceer [mailto:[EMAIL PROTECTED]
 Verzonden: donderdag 26 juni 2003 7:49
 Aan: biofuels-biz@yahoogroups.com
 Onderwerp: [biofuels-biz] diester oil


 Hi all,

 Can anyone give more information on diester oil? I am confused
 about the chemical structure. Surely it is not diglyceride, is
 it? Regards to all.

 levent yuceer


 [Non-text portions of this message have been removed]




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Re: [biofuels-biz] The Hydrogen hype, the scam artists at work.

2003-06-29 Thread Michael Allen

Dear Hakan,

Your summary of hydrogen production technology is, IMO, spot on.

However you say nothing about the distribution losses that have always 
plagued City Gas (which also contains carbon monoxide). This is not, as 
is commonly supposed, just caused by poorly maintained pipes: The hydrogen 
molecule is so very small that it can pass through atomic sized gaps. As a 
consequence, some pretty sophisticated equipment is required for its 
compression, storage and distribution. Even stainless steel pipes can lose 
hydrogen molecules! When I was working with the stuff, I was warned of the 
severe explosion risk caused by hydrogen lines, particularly in ducts, due 
to its very wide flammability range and its ability to find the smallest 
hole to escape through. I also remember that I was on no account to put my 
finger over a leaking hydrogen jet because the small molecule would pass 
through my skin and cause an embolism. In fact the only advantage of 
hydrogen storage and transportation that I ever discovered was that it 
doesn't hang around when it leaks: It heads straight up and tries to leave 
this planet. For this reason, hydrogen carrying pipes were/are always 
brought around the outside of buildings. It is true that NASA has made some 
truly remarkable advances in the safe handling of hydrogen. But somehow I 
can't see my local filling station being able to match NASA even though 
they have considerable experience in handling compressed natural gas (CNG) 
and liquid propane gas (LPG) as transport fuels. Hydrogen is in an entirely 
different league. And then, of course, there is hydrogen embrittlement  . . 
. . . .


Regards

Michael Allen

On Wed, 25 Jun 2003 07:09:01 +0200, Hakan [EMAIL PROTECTED] wrote:


 Here is some more thought provoking parts in my article the scam artists 
 at work

 The Hydrogen hype, the scam artists at work.

 As mentioned, it is around 80 years old technologies and have been used 
 in submarine technologies for a long time. It is often talked about as 
 the energy solution for the future. The most common source of hydrogen 
 (City gas), is gasification of coal and it has been used as City gas for 
 a century. It can be produced by electrolysis of water, but the 
 electricity needed is very close to the energy gained. If the electricity 
 is produced by hydrogen also, it becomes negative. The future value of 
 hydrogen is not really as an energy resource, when not produced from 
 fossil fuels, but more as a conversion and energy storage method. Only in 
 a situation of large coal reserves and/or large electricity surplus 
 production, hydrogen would be valuable as fuel. In short term the large 
 electricity production could come from nuclear and other traditional 
 sources and on very long term Solar and Wind production could come into 
 play.

 Hydrogen is like the fairy tales. To make 10 kW of Hydrogen from 
 renewable source like electrolysis of water, you need 9 kW of 
 electricity. Where is that electricity coming from? You do not need much 
 knowledge to see that it is not enough hydrogen in this process, to 
 produce more Hydrogen. To produce electricity from Hydrogen in fuel cells 
 it is 30 to 50% efficiency, the same as a NG or diesel electricity 
 plants. So if you put your 10 kW of Hydrogen in a fuel cell, you have 3 
 to 5 kW to use. Where did the original 9 kW come from? I think that the 
 scam artists at work have some basic (nucleus) plans for this.

 Hydrogen was very much in use 50 years ago and is still common in the 
 former Soviet Union. It is called City Gas and produced from 
 gasification of coal. The major known reserves of coal are in US, Russia 
 and EU. The use of coal have gone down and with the current use of coal, 
 the known reserves will last around 200 years (R/P value). For US the R/P 
 value is 235 years, but in a Hydrogen economy the R/P values will rapidly 
 go down to double digits. It is a worrying attitude, sold by the scam 
 artists at work. They want you to believe that coal is a salvation, even 
 if the usage goes up 3-4 times and that US still would have coal for 235 
 years. It might come as a surprise for many, but it does not work that 
 way. The more you use of a finite resource, the faster it will be 
 finished. For me it is logical, how about you?

 Hakan



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 If you want to take a look on a project
 that is very close to my heart, go to:
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Re: [biofuels-biz] Props Conversions

2003-06-27 Thread Michael Allen

Hi Joey,

Keith's inspiring work on JourneytoForever\Vegetable Oil Yields lists the 
quality standard  (RKQualitatsstandard) for rapeseed oil as being between 
900 and 930 kg/m^3 and later, on the same e-page, he quotes  Waste 
Vegetable Oil as a Diesel Replacement Fuel by Philip Calais as saying 
Canola oil has a density 920 kg/m^3. (They are, of course, the same oil: It 
is just that a PR-savvy marketeer in the US thought that the US-housewife 
might well resist anything to do with rape)

Our palm-oil here in Thailand normally has a density of about 910 kg/m^3.

Now because the US still doggedly clings to British Imperial Units with 
some curious local variations, you will need to know that 1 ton US only 
gets you 907.1847 kgs. So one US ton of palm oil has a volume of 
907.1847/910 which is pretty close to 1 cubic metre and is very easy to 
remember. Of course, if you really  want to use the quaint US volume 
measurements too, then 1 cubic metre is about 264.17 US gallons or 6.29 
barrels (bbl). A typical oil drum holds about 200 litres (52.8 US galls 
or 44 ancient UK gallons) so you might expect to get 5 drums of cooking oil 
to weigh just about 1 US ton.

However you look at it,

1) 5000 US tons a year would be about 500 drums a week and

2) The SI system of units has much to commend it.

Regards

Michael Allen

 Although I have earnestly read each article to pass through biofuels-biz,
 this is my first post; SO, I'd like to quickly thank everyone for
 contributing such essential information as we strive to convert a once
 whimsical substitution into a full-blown industry.  Keith, you're an
 absolute monster and an inspiration, keep truckin'.  Special thanks to Ed
 Beggs for being a master.

 Now, does anyone have a remote clue on how to convert Weight in tons to
 Volume in Gallons with vegetable oil as the medium?  For example, if one
 metropolitan center in the U.S. accumulates 5,000 tons of vegetable oil 
 in
 one year's time, is there any reliable way of determining the volume of
 such?

 As well, in certain waste-processing-oriented reports and papers, greases
 and fats are referred to by color.  I think that the term used for 
 vegetable
 oil and like substances is Yellow grease or oil.  Is anyone aware of 
 the
 type or quality of yellow in such documents?  Would this be isolated
 vegetable oils, or impure mixtures?

 Thanks everyone.

 PS. I'm working on a project that'll get everyone giddy, I'll keep you
 posted.

 Joey Hundert
 Transcendental Ventures Inc.
 Edmonton, AB Canada




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Re: [biofuels-biz] diester oil

2003-06-27 Thread Michael Allen

Dear Levent,

A mono ester (such as most fatty-acid methyl esters used for biodiesel) 
have just one ester group (-COO-) somewhere close to the end of a largish 
molecule some 16 or 18 carbon atoms long. This 'chain' can be terminated by 
any aliphatic group such as methyl-, ethyl-, butyl-etc.

A di ester has two ester linkages usually at near each end of that long 
chain of carbon atoms. So the chain can be terminated by two aliphatic 
groups to make a di-ester.

You can see that such a molecule would have similar properties to 
conventional biodiesel except that it carries more oxygen with it. One 
consequence is that you would probably get fewer kilometres to the litre. 
Another is that it would probably be cleaner burning (depending a bit on 
what else is attached to that carbon chain).

Regards

Michael Allen



On Thu, 26 Jun 2003 08:48:56 +0300, Levent Yceer [EMAIL PROTECTED] 
wrote:

 Hi all,

 Can anyone give more information on diester oil? I am confused about the 
 chemical structure. Surely it is not diglyceride, is it? Regards to all.

 levent yuceer


 [Non-text portions of this message have been removed]




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Re: [biofuels-biz] Palm Oil as a Fuel for Agricultural Diesel Engines: Comparative Testing

2003-05-18 Thread Michael Allen

Dear Marc,

Good idea! I think young Keith is putting it onto journeytoforever.

Regards

Michael Allen

On Thu, 15 May 2003 10:21:57 +0800, Marc de Piolenc [EMAIL PROTECTED] 
wrote:

 Would it be possible to post this report to the Files area of the group?
 It would save emailing it to every subscriber who wanted it...like me.

 Marc de Piolenc


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[biofuels-biz] Palm Oil as a Fuel for Agricultural Diesel Engines: Comparative Testing against Diesel Oil

2003-05-09 Thread Michael Allen

Hi,

Some of you keen SVO people may remember that about six months back, I 
mentioned that palm oil had been recently tested in agricultural engines in 
Thailand. At the time, I was editing the paper for my Thai colleagues so 
ethically I was unable to give biofuels-biz any specific details. All I 
could assert was that refined palm oil had been used successfully for over 
2000 hours whereas crude palm oil (CPO) caused engine failure within 500 
hours. (This observation was based on my personal observations obtained 
while working with them. So were my comments on engine wear.)
 Well the paper on the trials with refined palm oil has now been published 
by ny colleague Gumpon Prateepchaikul and I am pleased to attach a copy (in 
English) for those interested in comparitive tests against petro-diesel.

Regards

Michael Allen

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Re: [biofuels-biz] questions from New Zealand

2003-03-25 Thread Michael Allen

Dear Chanti and Prof. AK,

So pleased to hear that you both enjoyed New Zealand!

Perhaps you could ask your friendly pig farmer to contact me so I can put him 
in touch 
with biodiesels and universities who are active in New Zealand at present.

Because New Zealand is the largest manufacture of methanol in the southern 
hemisphere, he should find it fairly easy to get one major ingredient. We also 
make quite a 
lot of ethanol from dairy waste (mainly lactose) but that (IMO) sensibly goes 
into making 
gin! The handling, transport and storage of these materials is regulated (of 
course) by the 
Department of Occupational Safety and Health (OSH) and the Dangerous Goods Act 
amongst several others.

One interesting feature of diesel usage in New Zealand is that heavy commercial 
road 
transport is required to have a tamper-proof hub-meter so that they pay a tax 
on 
kilometres of road they have travelled. (Why should other road users subsidise 
the 
operation of commercial trucking ?)

Smaller diesel powered vehicles are required to pay a road tax BEFORE they 
travel those 
costly kilometres. In effect, they buy a license to travel so many kilometres 
over the next 
six months or so (without reimbursement if they get it wrong).

This means that the pump price reflects the production cost and its fuel tax 
only.  
Currently this is 69c NZ /litre = 38c US/litre = 1.44 US$/US gal.

A couple of companies already make biodiesel from tallow (we have s few meat 
factories 
and freezing works!). However most of them find it economically pretty 
marginal. And, if 
the biodiesel is to be used for powering vehicles on the roads, that road tax 
is still 
payable!

I have worked with a pig farmer in Fiji to produce methane on which he can run 
his 
vehicles. Because  Compressed Natural Gas (CNG) is still used in NZ by quite a 
large 
number, I would expect your friendly pig farmer to use methane as a fuel rather 
than 
biodiesel. But, whatever he decides, the technology he needs is already 
available locally.


Regards

Michael Allen


18/03/03 19:06:52, Chanti Smith [EMAIL PROTECTED] wrote:

Greetings
We are two women from California travelling in New
Zealand. We run our truck on bio-diesel in the states
and are part of a cooperative, and we have met a man
here who is keen on the idea and wants to start a
bio-diesel business. He is a pig farmer who collects
veggie oil and food waste for a living and so he is
basically all set up! 
Our questions in helping him are that we don't know
the legalities, requirements, permits, etc...
we know that each country is different but if anyone
has experience, contacts, ideas - we would love to
hear. 
Does anyone have any info about making ethanol from
food waste? 

Thanks and blessings, Chanti Smith

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Re: [biofuels-biz] Re: Reactor for Biodiesel!

2003-03-01 Thread Michael Allen

Dear Gann,

Your e-mail is addressed to Keith but I can probably answer some of your 
questions:

Thanks Keith for your information, in fact I already got a copy of 
that.

By that you mean the paper by D. Darnoko and Munir Cheryan, 
I think?

Anyway, just another few questions, during the transesterification 
process, the mixture (Oil and methanol) eventually getting hotter or 
cooler?

You want to know if the reaction is exo-thermic or endo-thermic? 
I can't help you there except to say that the enthalpy change is pretty small 
and can be 
neglected without much error. We are trying to measure it at present but we 
really need a 
sensitive differential thermal reactor system to do it properly. You might find 
the enthalpy 
of formation for some of the fatty acids but I doubt that you will find much 
thermodynamic 
data on the glyceryl or methyl esters in the literature. Anyway, natural oils 
contain a 
variable mix of this lot so the formal petro-chemical type of approach won't 
work here.


Re: [biofuels-biz] details about mixing pump

2003-03-01 Thread Michael Allen

Dear Murilo,

Conventional corrosion needs a freely ionisable solvent such as water for 
attack to take 
place.

There is some water in methanol and in vegetable oil but it is dissolved and 
not ionised. 
(Try measuring the pH to see what I mean!)

As a consequence, pumps handling methanol and oil, even though there is some 
sodium 
hydroxide around, will not be seriously corroded. The same is not true for the 
water 
washing system. 

True  chemical attack can still occur however and I would recommend that cast 
aluminium alloy pump parts be avoided. It is more in your area of study (ie the 
microstructure of materials), but I would expect some hydrogen formation along 
the grain 
boundaries in impure aluminium which would IMO could cause embrittlement.

25/02/03 09:37:45, Murilo D. M. Innocentini [EMAIL PROTECTED] wrote:

Hi everyone,

Could anybody please tell me if the mixing pump for a small-scale biodiesel
processor needs a special requirement in terms of corrosion/chemical attack?
Does the base catalyst type affect its performance? It seems from several
pictures in the web that even a simple washing maching pump works in this
case. Is it true?

Thank you all,

Murilo D.M. Innocentini

Group of Engineering and Microstructure of Materials
Department of Materials Engineering
Federal University of Sao Carlos
Via Washington Luiz, km 235
13565-905 Sao Carlos - SP - Brasil
Tel. 00 55 16 260-8253
Fax. 00 55 16 261-5404







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Re: [biofuels-biz] skin on biodiesel

2002-12-15 Thread Michael Allen

Thanks Paul,

I'll try to follow that up. 

Currently in Thailand, we wash the BD made from stearin with almost indecent 
haste.

Of course, if the skin comes from near the BD/glycerol interface, we should 
suspect 
methanol evaporating from the glycerol. So is the skin on the top of the BD or 
really on 
top of the glycerol? Others participants have already raised the matter of 
1)  whether it is BD soluble or 
2) water soluble 
3) Affected by separation time,
4) Disappears in the wash.

Are we sure we are all talking about the same skin

Thanks again Paul - there is nothing like a few facts to muck up a 
perfectly good 
theory! : - )

Michael Allen


12/12/02 00:39:00, rpg [EMAIL PROTECTED] wrote:

Michael,
have noticed that raw biodiesel from tallow readily forms a skin as it
cools, but the same BD after washing does not.
Paul Gobert.


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[biofuels-biz] Things Therrmodynamic

2002-12-15 Thread Michael Allen

Hi Murdoch,

Ad hoc comment:

One of the issues that tugs at me when I have seen recent debate (or
quasi-science or shouting) over whether some of the biofuels are
sustainable is that the fuel itself, if it is a relatively simple
standardizeable not-horrifically-toxic chemical, is a somewhat
*separate issue* from how it is derived.

So, a debate over the sustainability of ethyl alcohol as a fuel of
the future, whether it took place in the 30s or today, should include
the concept that while it may well be presently sourced from much
agriculture or semi-agriculture, I'd think we could somehow
*manufacture* such a fuel, going forward, by new innovative methods as
well.  What is to prevent us, with all the scientists we have sitting
around, from taking some solar-derived electricity and trying to make
such relatively simple chemical compounds as ethyl alcohol from widely
available chemicals such as water and CO2 and O2 and what-have-you.

Another ad hoc comment:

I guess the problem is just basic thermodynamics really! And you can't beat it.

Just about every carbohydrate and hydrocarbon that occurs in nature can be 
constructed from water, CO2 and O2 . 

The Big Search is to find a series of selective catalysts or enzymes so you get 
just the 
one product that you want and not the complete organic catalogue. 

Even common yeast hasn't managed to make ethyl alcohol free of by-products and 
it has 
been sitting around in incredibly large numbers for a lot longer than all 
the scientists. 

And of course we humans would rather like alcohol which is free of water to run 
our 
vehicles. As it happens, this universe was cobbled together with some strange 
little 
quirks. One is called hydrogen bonding. It is responsible for keeping water 
as a liquid at 
most temperature encountered on planet-Earth. And even when it turns solid, the 
ice has 
a strange property of floating. (I'm sure you'll agree that both of these 
properties are highly 
desirable.)

Well the strangely strong bond between ethanol and water is also (in part) due 
to 
hydrogen bonding. So any fermentation or water-based ethanol process has this 
big 
energy hole where we try to separate the two. And for those of you who think 
that 
moleculart sieve is a kind of angel dust which magically separates water and 
ethanol, 
look carefully at the extra energy you have to put into your expensive 
dehydrating agent 
just to recycle it. There is no such thing as a free lunch!

Incidentally, the quirky hydrogen bond is also responsible for that azeotrope 
between 
ethanol and water. This means that even the earliest humans could make a 
relatively 
safe potable spirit from just about anything which will ferment. In effect, 
they let botany do 
most of the synthesis from CO2, water and O2 for them using widely available 
sun-power.

Perhaps we should simply give up motoring and take up mellow drinking. It's 
much easier 
technologically.  : - )

Entropy Rules OK?

[_]?   [_]?   [_]?

Michael Allen








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Re: [biofuels-biz] skin on biodiesel

2002-12-11 Thread Michael Allen

Padraig,

Thanks for the information.

We have a locomotive in Thailand running 300 kilometres a day on a 50:50 blend 
of 
biodiesel:petrodiesel. The biodiesel in primarily methyl stearate because it is 
made from 
the waxy solid stearin/palmitin that separates out of the olein in the palm 
oil. We've even 
had it analysed by gel chromatography. In 1983, I had a student here in New 
Zealand 
making biodiesel from tallow (which is also primarily stearin).  

[Hey Keith! Perhaps I am the real Father of Biodiesel in New Zealand! Now 
what I need 
is a second-rate journalist to do my PR . . . . ]

If there are any drying oils present in the oil (such as linseed, fish or 
flax-oil), oxidation of 
the relevant unsaturated fatty acids can be expected to form a polymeric film 
on the 
biodiesel/air interface. It reforms every time the surface is broken until it 
is all reacted with 
the air. I wonder if that could be an alternative explanation? 

Wendell, what do you think? Could there be any unreacted and unsaturated FFA 
present?

Padraig! Glad to hear you got the paper OK!
E-mail from southern Thailand was just slightly less reliable than it is from 
here in New 
Zealand.

Regards

Michael Allen

 
11/12/02 01:21:31, goat industries [EMAIL PROTECTED] wrote:

Michael Allen's question: What makes you so sure it is methyl stearate? Do
you have a reference for this perhaps?

This conclusion is one of my own drawn through my own experiences with
making biodiesel from waste oil. There is no research reference that I know
of.  What do you think it is?

By the way, did you ever receive that paper I sent you entitled Kinetics of
Palm Oil
Transesterification In a Batch Reactor by D. Darnoko  Munir Cheryan ?

Yes thanks! I did!





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Re: [biofuels-biz] Enzymic Production Methods

2002-12-11 Thread Michael Allen

Hi Wendell,

Try Enzymatic alcoholysis for biodiesel fuel production and application to the 
reaction to 
oil processing by Yuji Shimada*, Yomi Watanabe, Akio Sugihara, Yoshio Tominaga
Osaka Municipal Technical Research Institute, 1-6-50 Morinomiya, Joto-kit, 
Osaka 536-
8553, Japan 

The paper appeared in the Journal of Molecular Catalysis B: Enzymatic 693 
(2002) 1-10

Abstract
Biodiesel fuel (fatty acid methyl esters; FAMEs) can be produced by 
methanolysis of 
waste edible oil with a lipase. The degree of methanolysis was low in reaction 
systems so 
far reported, and the lipase catalyst could not be reused in spite of using 
immobilized 
enzyme. We clarified this problem was due to the irreversible inactivation of 
the lipase by 
contact with insoluble methanol (MeOH). Based on this result, we developed a 
stepwise 
methanolysis system with immobilized Candida* antarctica lipase. Two-step batch 
methanolysis was most effective for the production of biodiesel fuel from waste 
oil: the 
first-step reaction was conducted in the presence of 1/3 molar equivalent of 
MeOH for 
the stoichiometric amount, and the second-step reaction was performed by adding 
2/3 
molar equivalent of MeOH. If the immobilized carrier is destroyed by agitation 
in a reactor 
with impeller, three-step flow reaction will be available: the first-step 
substrates were 
waste oil and 1/3 molar equivalent of MeOH; the second-step, the first-step 
eluate and 
1/3 molar equivalent of MeOH; the third-step, the second-step eluate and 1/3 
molar 
equivalent of MeOH. The conversion of waste oil to biodiesel fuel reached 90% 
in the 
two reaction systems, and the lipase catalyst could be used for 100 days 
without 
decrease of the activity. The stepwise alcoholysis could successfully be 
applied to 
ethanolysis of tuna oil. 
Keywords: Biodiesel fuel; Alcoholysis; Candida antarctica lipase; Fixed-bed 
bioreactor, 
Docosahexaenoic acid ethyl ester

As I understand it, problems with enzymatic processes so far have been low 
rate, poor 
yield, low purity and problems of enzyme separation. But this recent paper 
suggests that 
at least some of these problems have been overcome.

The corresponding author. can be reached at:
 Tel.: +81-6-6963-8073; fax: +81-6-6963-8079.
E-mail address: [EMAIL PROTECTED] (Y. Shiraada) 

Also an old friend and colleague of mine, Mohammed Farid, has a student working 
on the 
enzymatic process. He can be reached at [EMAIL PROTECTED]

Hope that helps

Regards

Michael Allen

11/12/02 19:33:18, Wendell Wait [EMAIL PROTECTED] wrote:

Does anyone know of any BD being produced using lipase type enzymes that are
bacterial/plant derived? I came across a Russian abstract concerning
esterification of LCFA?s using enzymes from castor. Surely in our biotech
age and where technology is so readily available for the determination and
production of enzymes, that a group could be produced to produce the
transesterification rxn at room temp and most importantly in an aqueous
environment. This could well and truly simplify the processing. Of course
ethanol could then be used in place of methanol so that a truly ?organic?
source of BD be produced.
W.




[Non-text portions of this message have been removed]



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Re: [biofuels-biz] biofuels-homebrew problems

2002-12-09 Thread Michael Allen

Dear Padraig,

What makes you so sure it is methyl stearate? Do you have a reference for this 
perhaps?

By the way, did you ever receive that paper I sent you entitled Kinetics of 
Palm Oil 
Transesterification In a Batch Reactor by D. Darnoko  Munir Cheryan ?

I have received no acknowledgement. Do you wish me to send it again?

Michael Allen
currently in
New Zealand

6/12/02 07:04:29, goat industries [EMAIL PROTECTED] wrote:

Dear Wendell,
   The skin that you are talking about is a common
occurence with WVO. It is wax which forms in contact with cold air above the
liquid surface. You will also notice a skin forming on the insides of your
tanks. The wax will be methyl stearate.  Paddy



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[biofuels-biz] Vanitas! Vanitatum! Et omnia vanitas!

2002-12-01 Thread Michael Allen

Oh Sadness Keith!  : - (

Does it really come as a surprise to you that that University Press releases in 
New 
Zealand may well be  written by second-rate journalists over whom the academic 
staff 
have little or no control? (Probably  recent  graduates!). Surely recent events 
in the US 
have amply demonstrated that degree courses (notably MBA's) do not necessarily 
instill 
ethics into sub-professional students. 

And does it further surprise you that a student does all the work ferreting out 
Alex Kac's 
method through JourneyToForever and yet the University PR department gives the 
(Associate) Professor all the credit?  Has it ever been any different? 

And are you really shocked that the aforesaid fund-seeking Prof. actually 
accepts this 
misplaced eulogy??  Keith! I salute your idealism!   Cheers!   You get my Three 
Tankard 
Award for Misplaced Idealism in 2002  
[_]? [_]? [_]?

(Had A/P Sims been called The Father of New Zealand Biodiesel you might well 
have 
gone ballistic and become the first biofueller in space!)

To follow up another thread, there has been no synthetic petrol  production 
since 
February 1997 , and in April 1999,  Methanex New Zealand permanently closed the 
methanol to petrol unit at the Motunui Plant.:  
http://www.med.govt.nz/ers/en_stats/edfonlin/edfjuly2002/edf072002a.pdf 
This public document contains an overview of the countries energy resources, 
renewable 
and otherwise. The preceding sentence to the above quote contains In 2001, 36% 
of  
New Zealand's natural gas extracted was used for petrochemicals for the 
production of 
chemical methanol and ammonia/urea production.. I believe that this makes New 
Zealand the largest methanol producer in the southern hemisphere. So, on behalf 
of the 
people of New Zealand, I would like to thank all you biodieselers out there for 
helping us 
use our non-renewable resource as fast as we can. 

Fortuitously, it was NZ methanol we were using in Thailand to make biodiesel 
(Just one 
word you will note Hakan!). Every 200 litre drum had New Zealand --- Making it 
Happen writ large upon it. So with that admonition and your help Keith, how 
could I 
possibly fail to make quality biodiesel out of palm oil?

And thank you Hakan for your very kind words about New Zealand: I escaped a 
particularly bad NZ winter by working in Thailand but right now we are having 
some very 
pleasant weather indeed: Where I live, it is nearly as hot and humid as 
Thailand right 
now. 

Incidentally, I  have passed your nice comments on to the Public  Relations 
Department 
of the Ministry of Tourism but, as it is probably staffed by failed journalists 
rejected by the 
University PR departments, don't expect any credits!   : - )
I expect to see Iminent Swede Likens NZ to Home or Dr. Hawking of Oslo 
University, 
Copenhagen Likes Kiwi Weather before the week is out.

And thank you also for your kind words Keith. I'm currently working on the 
design of two 
different continuous biodiesel reactors for use in Thailand and also tweaking 
the 
Thainglish in a paper for my Thai colleagues on the work they did with 
straight palm oil 
(SPO) in all those Kubota tractor engines last year. It will be nice to get it 
published so 
that the SVO gang have something other than just my assertions to quote.

And I'm still trying to keep up with all this biofuels-biz! I had over 120 of 
these merry 
missives awaiting me when I logged on again last week! What a serious and 
prolific lot 
you are.

Regards

Michael Allen
New Zealand

30/11/02 19:34:18, Keith Addison [EMAIL PROTECTED] wrote:

Now Mr. Addison,

We wouldn't be implying that ethics, principles, morals, ethics
and just plain professional courtesies are excessively
abbreviated, if not altogether non-existent amongst far too many
of the human species, would we?

:-)

Todd Swearingen

:-)

No, we wouldn't. Too many yes, but it's still rather low, IMHO. A bit 
higher in the Internet virtual community, sadly, but not very 
surprisingly. And rather high in the corporate world, though still 
not even approaching a majority, I don't think. But corporations are 
not humans. Krugman gives a good view of why it's been on the 
increase, a good read:
For Richer by Paul Krugman
http://www.nytimes.com/2002/10/20/magazine/20INEQUALITY.html?ex=
1036041836e

or here, if you don't want to sign in at NYT:
http://faculty.purduenc.edu/arw/gbg344/For%20Richer.htm
http://www.humanrightsmonitor.org/article573.html

We often get ripped off. I wrote to the guy and got the usual hurt 
surprise: all in the cause and all that, along with a few cheap 
hits and red herrings (said he had no control over what journalists 
write, but it wasn't journalists, it was his own press office). 
Standard performance. What Mark gets told when such folks try to 
hijack the homebrewers' WVO supplies - it's for our own good or 
something. People are generous, others, a small minority, take 
advantage of that. We want

Re: [biofuels-biz] speedy separation on a large scale

2002-12-01 Thread Michael Allen

Dear Todd,

I'm glad Samai pulled you up on all that circumlocution and persiflage!
That'll larn you! You have a huge audience out here in the Real World (which 
for some 
reason you all insist on calling the Third World -- it isn't of course 
--- we sadly only 
have this One World to stuff up). Now I'm pretty sure that you were just trying 
to say Keep 
it Simple (KISS?) and I entirely agree with you.

Craig,
Todd is correct that there is a possible penalty in going high tech.
Here are a couple of ideas for you to think over:
1) The depth of the interface between the methyl ester and the water is pretty 
constant 
because it depends on the rate of molecular diffusion between the two 
materials. As a 
consequence, a silo design of separator has a much smaller volume of 
ester/water 
emulsion than does a swimming pool design. So your overall inventory of the 
mixture is 
greater in a swimming pool which may mean that your overall yield is 
substantially 
reduced. It can also be more difficult to find a sharp interface in a vessel 
with a large 
aspect ratio (such as a swimming pool). One solution is to accumulate any 
interface or 
suspect material in a slops unit where it can be subsequently separated. But 
the size of 
the slops unit obviously depends on that inventory.

2) Octyl sebacate, nonyl phthalate and several other esters of fatty acids are 
used to 
plasticise PVC and other vinyl products. While methyl stearate and palmitate 
may not 
actually attack vinyl, they may very well make them swell and so weaken the 
vinyl 
mechanically. You are very wise to carry out tests but you should be aware that 
it may 
take years to complete them satisfactorily.

So I think Todd is right on the button when he suggests you should design a 
containment 
system to cover a split in your vinyl swimming pool. 

Tom,
To return to your original question, both Westfalia and Alfa-Laval make 
centifuges for 
separating oils from water. They are available in a variety of sizes as you 
will see if you 
have a look at westfalia.com and alfalaval.com (I think they are the right 
addresses but a 
quick GoogleSearch will find them). Both companies are also most helpful in 
testing 
actual samples of your material and fine tuning their equipment to meet your 
requirements.

However you may be somewhat taken aback by the price: The reason is that these 
things whirl around at several thousand rpm and need exact machining and 
balancing for 
them to work safely. Centrifuges are much smaller than swimming pools and have 
a high 
throughput. But they have the lowest running costs only when they are running 
continuously. 

If you like to post a process flow diagram, I may be able to come up with some 
further 
suggestions

Best wishes

Michael Allen
Process Engineer
New Zealand


2/12/02 05:30:09, Craig Pech [EMAIL PROTECTED] wrote:

We are looking into a more high tech approach - above ground swimming
pools. They price out at $1300 for a 7500 gallon pool. We have subjected the
vinyl liner to BioD for a few days to see if it degrades - so far it has
stood up well, but we will continue the exposure test.

Should be good for final separation and settling.

Craig

- Original Message -
From: Appal Energy [EMAIL PROTECTED]
To: biofuels-biz@yahoogroups.com
Sent: Saturday, November 30, 2002 11:32 PM
Subject: Re: [biofuels-biz] speedy separation on a large scale


 What you are looking for is generically called a gravitational
 separation pond, more often than not incorporated with the use of
 a chronometrical device to ensure adequate differential
 acquisition of products and co-products. Both of these apparati
 can be dimensionalized to meet your production needs.

 :-)

 Todd Swearingen

 - Original Message -
 From: Tom Branigan [EMAIL PROTECTED]
 To: biofuels-biz@yahoogroups.com
 Sent: Friday, November 29, 2002 10:36 AM
 Subject: [biofuels-biz] speedy separation on a large scale


  Hello,
  can anyone give me a rough idea of the types of centrifuges or
 liquid liquid
  separation equipment that could be used for the separation of
 glycerol from
  biodiesel, and the separation of water from biodiesel. (as in
 after washing)
  I have no expertise in this kind of equipment and would
 appreciate greatly
  any help on the matter. I am aiming at a plant to produce 15000
 litres of
  biodiesel per week.
 
  Tom
 
 
 _
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 Biofuels

Re: [biofuels-biz] Dept. Weights Measures decommissioning B100 pumps!

2002-10-19 Thread Michael Allen

Dear SAFF,

If you have the volume of 1 kg @ 15C and the volume of
1 kg @ 20C, (that is the 1/densities), then you have
the coefficient of volumetric expansion over the range
15 to 20 C. It is simply (1/dens1 -1/dens2)/(20-15)
and it is in units of K^(-1)

Sadly I fear that this is just a beginning of your
problems because you South Australian Department of
Weights and Measures must already know how to
calculate the coefficient of volumtric expansion from
the densities at any two temperatures.

(Unless, of course, they have a new definition of
coefficient of expansion . . . . . )

Lots of luck

Michael Allen
Thailand  

--- movember [EMAIL PROTECTED] wrote:
 On Thursday 17th October, an official from the Govt.
 Department of 
 Weights  Measures visited a SAFF service station in
 Adelaide, South 
 Australia, and decommissioned its B100 Biodiesel
 pump.
 
 This SAFF service station is the only retail outlet
 for biodiesel in 
 South Australia.
 
 The reason for the decommissioning was that the
 pump being used for 
 dispersion was Patented for the dispensing of
 Petroleum Diesel Fuel 
 and not for any other fuel and therefore is not
 approved for 
 dispensing of any other fuel, including biodiesel. 
 
 In Australia, no pump type has yet been approved to
 dispense B100 
 biodiesel fuel for sale.
 
 To help with an approval process, the Department
 have asked us for 
 the following:
 
 1) Kinematic Viscosity for Biodiesel at 15 and 20
 degrees C;
 2) Density of Biodiesel at 15 and 20 degrees C;
 3) Thermal Expansion Coefficient for Biodiesel.
 
 The first two parameters are easy for us to test.
 
 However we have been unable to find any information
 relating to the 
 Thermal Expansion Coefficient for Biodiesel, nor any
 standard test 
 method for measuring the thermal expansion
 coefficient for a liquid 
 such as biodiesel.
 
 We would very much appreciate any information that
 could help with 
 the approval process.
 
 Regards,
 Mike Jureidini
 Biofuels Consultant - SAFF
  
 
 


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Re: [biofuels-biz] Foolproof method vs Canakci/Van Gerpen (high FFA)

2002-10-09 Thread Michael Allen

I endorse our thanks to Paddy for that paper!

Our successful esterification of palm oil containing 9
to 13% FFA requires 4ccs of conc. sulphuric acid per
litre not 2 as Aleks suggested. We also react them
together at 65C (under reflux) not 35C and allow the
mix to cool to 35C quite slowly over 8 hours. Thus
total reaction time is well in excess of two hours.
But then it probably was for Aleks too.

There is some evidence that sulphuric acid reacts with
the carotene and other pigments in crude-palm oil
because it changes colour. There may be other
reactions that take the sulphuric acid out of
circulation.

During our experimental work, I had the distinct
impression that the goalposts were being moved while
the reaction took place!

Certainly some experimentation with Alek's basic
method is worthwhile.

But hey! Aleks . . . . . wherever you are and if you
are reading this, a great place to start with
esterification-transesterification reactions ! 

A BIG thank-you!

Regards

Michael Allen
Thailand

--- movember [EMAIL PROTECTED] wrote:
 Thanks to Paddy for forwarding me the Canakci/Van
 Gerpen 
 study Biodiesel production from Oils and Fats with
 High Free Fatty 
 Acids.
 
 This paper should be of great assistance.
 
 It is worth mentioning here that the pretreatment of
 the FFA's 
 (esterification with methanol, utilising sulphuric
 acid as catalyst) 
 uses a slightly different method than Aleks's
 foolproof method:
 
 1. The reaction temperature is 60 degrees C, rather
 than Aleks' 35 
 degrees C.
 
 2. Catalyst (H2SO4) concentration was much higher
 (5% to 25 % by oil 
 volume, compared to Aleks' 0.1% by volume.
 
 Could anyone shed some light on the above?
 
 Cheers,
 Mike
 
 


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[biofuels-biz] Straighter-than-straight vegetable oils as diesel fuels

2002-10-08 Thread Michael Allen
 the use of a centrifuge to remove the
stearin. (It was implicated in the erosion problem
along with the FFA and it tended to block the fuel
filter). Well, leaving aside the question of whether a
centrifuge of the cream separator variety is really
low-tech, density differences between CPO and stearin
were too small to get separation without close
temperature control.

And so we came to biodiesel. As it happens, there are
several 1 tonne units operating already in this area
of Thailand (though I doubt that they comply with
anyones Health  Safety Regulations). They, of course,
use waste cooking oil as their feedstock. And the
technology is indeed more complicated than of simply
squishing the stuff out of a handful of palm-nuts in a
low-tech press. But it is quite comparable with the
process needed to refine CPO into SVO. 

This year we have been concentrating on processes
which will produce a decent fuel from high free fatty
acid crude palm oils. I think we have succeeded. (In
part due to Keith and Journey to Forever which gave
us a head start). Anyway, we are just starting our
engine tests on a bunch of new motors and The New
Fuel.

So dear friends, please be careful when you compare
that lovely (but already refined) SVO with biodiesel.
SVO is indeed a great fuel, particularly for old
fashioned stationary engines with a fixed load eg
diesel electric generators or pumps for water
irrigation. But you are kidding yourself if you think
that the oil or coconut palm actually provides it in
the form and composition that you need for this task. 

Jatropha, Jojoba and Soy may be much more obliging in
this respect but I can assure anyone interested that
you will be unable to back up your ute to a palm-tree
for refuelling in at least the next couple of years.
But I also want to assure you that, even as we speak,
we are working on it!

Michael Allen
Thailand
  


--- Keith Addison [EMAIL PROTECTED] wrote:
 [EMAIL PROTECTED] wrote:
 
 I am interested in learning more about this comment
 on palm oil SVO
 experience.
 
 Michael wrote:
 
   If it gets reasonably unviscous at 75-80 deg C,
   maybe it's more
   suited to a dual-fuel pre-heated SVO system. Not
 for
   DIs though.
 
 Tried that. An agricutural diesel working on a
 fixed
 load with this SVO runs for about 300 hours before
 it
 croaks. Curiously, one result is the thickening of
 the
 lube-oil to a tarry viscous material. Sound
 familiar?.
 
 Incidentally, using the commercial de-acidifying
 process and a phosphoric degumming stage makes the
 refined SVO a much more suitable fuel. Under
 identical
 conditions, it gave over 500 hours and was only
 stopped because stearin precipitation in the fuel
 lines and filter gave problems (including
 spark-erosion of the piston head).
 


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Re: [biofuels-biz] Straighter-than-straight vegetable oils as diesel fuels

2002-10-08 Thread Michael Allen

Dear Reinhard,

Our official report to our sponsor went in a couple of
weeks back. It is of course possible that they will
want us to do some more work on CPO/RPO but at this
moment in time, all the photographs, data etc. are
strictly their property. 

I'll try to get back to you when the situation is
clearer.

Regards

Michael Allen
Thailand

--- [EMAIL PROTECTED] wrote:
 Dear Michael Allen,
 
 I read your very interesting report of using plant
 oil in mobile diesel engines. 
 
 I am interested to post your report with some photos
 in the Jatropha website
 
 www.jatropha.org.
 
 If you dont mind, I would like to ask you for some
 photos (paper or electronic) and your e-mail
 address, so interested people can contact you.
 
 Kind regards
 
 Reinhard Henning
 
 
 
 Michael Allen [EMAIL PROTECTED] schrieb:
  Our work is of an out-reach nature as well.
  
  Part of our objective is to stabilise prices that
  farmers can receive for their products.
  
  *Some background on Southern Thailand Agriculture*
  
  Here in southern Thailand the major agricutural
  products are rubber (and rubber-wood) and
 palm-oil.
  Prawns are grown in ecologically disastrous ponds
 when
  the price is right. Rice is not extensively grown
  locally because the climate produces only two good
  crops a year.
  
  The highly photogenic Asian water-buffalo has been
  largely replaced by the diesel-powered two-wheeled
  tractor.
  
  Fishing is also a sizable industry and uses diesel
  engines attached to a long-shafted propeller (the
  long-tail) for in-shore fishing or big grunty
  diesels in purpose-built vessels for long-line
 squid
  fishing etc.
  
  Farmers and fishermen have experimented with SVO
 and
  SVO blends with kerosene for many years now but
 both
  refined coconut oil and refined palm-oil can be
 sold
  at a price which is comparable with diesel.
 Reliable
  facts on pollution and engine damage produced by
 crude
  vegetable oil (CVO . . . . Crook Vegetable Oil?)
  experimentation are hard to come by due to the
 general
  enthusiasm of the proponent entrepreneurs who are
  naturally somewhat coy about discussing their
  failures.
  
  In August 2000, I was asked if straight palm-oil
  could be used to run diesel engines. Based on some
  work with which I was associated in New Zealand, I
  assured my colleagues at the Prince of Songkla
  University that it could. (Hell! We had fired up
  diesels on butter and biogas in New Zealand! I was
 on
  a sure thing here!) 
  
  So we ran a Kubota diesel on 50:50
 SVO:petrodiesel,
  then 80:20 and then 100:0. Based on this, we
 applied
  for financial support to find out just how much
  refining was (un)necessary to make an acceptable
  diesel fuel. Over a year, we ran seven diesel
 engines
  on palm-oil: 3 were in field tests on actual
 tractors
  or fishing boats, one was in a home-made truck
 which
  delivers fertiliser off-road, and three were in
  test-beds here at the University. They were all
  identical in design: And they all had to be run in
 on
  petro-diesel because they were all equally new.
  
  In the test beds, we used a standard test based on
 the
  Japanese standards for agricultural diesels.
 (don't
  have the designation to hand). The only engine
  modification was to bring the exhaust out through
 the
  fuel tank and fit a small plastic tank and
 associated
  valves to start up the engine (and shut it down)
 on
  petrodiesel. We measured fuel economy under a
 variety
  of engine loads (achieved with an alternator and
  electric light bulbs). We looked at air pollution
 and
  volumetric efficiency amongst other parameters.
 After
  500 hours of continuous use, we shut them down,
 took
  them to bits, re-weighed the engine pieces
 (valves,
  pistons, rings, bearings) and examined them
 visually.
  
  And now the bit that you are all interested in:
 The
  engines worked just fine on refined palm oil. That
 is
  oil which has been de-gummed with phosphoric acid
 and
  had fatty acids removed by saponification with
 sodium
  hydroxide. Yes folks! Sadly, you do need some
  chemicals and simple process engineering to make
 most
  vegetable oils work. Just because you don't do it
 in
  the back-yard doesn't mean that it has not been
 done
  --- perhaps in one of those big centralised
 processing
  plants we all despise :-)
  
  We discontinued the trial after 2000 hours of
 running
  (with the engine hardly missing a beat). Now, as I
  said, the process of refining puts the finished
  product into a price category comparable with the
  retail price of petrodiesel (including some tax).
 In
  Thai currency, this is about 12 to 13 baht/litre
 with
  diesel oscillating around 14 to 16 baht/litre
  depending somewhat on who the US is threatening
 today.
  
  To the oil farmer, his crude palm oil (CPO or
 perhaps
  CVO if you prefer to distinguish it from the SVO
 even
  though it is actually straighter than straight )
 may
  be worth only 2 or 3 baht/litre so quite

Re: [biofuels-biz] High FFA oils - another way

2002-09-28 Thread Michael Allen

Hi Keith,

--- Keith Addison [EMAIL PROTECTED] wrote:
 Hello Michael

 And I think it is also thumbs up for Alek's
 esterification-transesterification process with the
 same CPO. (At least with a few local
 modifications).
 Right now, the brew is in its finishing stages down
 in
 the lab. I'll let you know how it goes.
 
 How did it go?

A little perplexing. It worked quite well  . . . on
that occasion. But efforts to simplify the process
have failed. It seems that someone out there keeps
shifting the goal posts! Perhaps we did not note down
a critical value or two . . . . . . . 

I think we have a time-temperature-concentration
problem where several side reactions are possible. I
also think we have established that there must always
be excess methanol present so if temperatures rise to
70C,  . . . . well we must be in trouble. And we find
tht there are several products which will be quite
stable at 70C . . . . shower-gel, shampoo, hard soap .
. . . 

Incidentally, the identical process as gives trouble
with 9% FFA works very well with 2.6% FFA CPO's

We are still working on the problem. 

But thanks to you, we now have a relatively simple
process which can be applied commercially (even if the
losses are substantial). I refer to your
saponification-transesterification proces (S=T ??).
For us, this process has the added advantage that it
provides some feedback to the CPO producers about the
excessive amounts of FFA they are producing. Much of
this XS can be avoided by proper plant management
anyway. It is also a simple extension of the process
they already carry out to reduce FFA in their product
(so why doesn't that produce the necessary feedback
)

 Bad news. That's what Aleks was saying about
 stearin. He doesn't want 
 to have anything to do with it.

And yet, perhaps due to its low FFA, we get a great
product from palm-oil stearin. (We use the simple
transesterification process). The product is still
running that locomotive from Hadyai to Sungei Golok
and back each day. But one early batch was a tad
crook as my southern hemisphere friends might say.
Incomplete reaction caused stearin to precipitate out
and block the loco fuel filters. Not too serious but
caused a premature oil filter change.

The trick with stearin is to keep the temperature
close to (or above) 65C. A cunning ploy is to
introduce the methoxide into the bottom of a deep
reactor. The hydrostatic pressure keeps the methanol
liquid for a while and, as it boils, it exposes a much
larger surface area to the oil. But a condenser is a
useful addition to such a reactor anyway. We are now
exploring a total reflux system in which the condensed
methanol is pumped back to the bottom of the reactor
rather than just letting it trickle back to the top
surface.

 Regards
 
 Keith

And to you

Michael Allen
Thailand 


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Re: [biofuels-biz] Fwd: [Biodiesel] Re: liquid glycerine?

2002-09-25 Thread Michael Allen

Hi Todd,

You could perhaps have added that soaps made from
saturated fats such as stearin are harder than those
made from unsaturated fats such as olein.

As a consequence, impure glycerol which contains
stearin-based soaps (coconut, tallow etc.) should be 
more solid than a glycerol which contains olein-based
soaps. (Provided of course that they are similar in
concentration, dispersion etc. etc. etc.)

Regards


Michael Allen
Thailand

 
--- Appal Energy [EMAIL PROTECTED] wrote:
 Crude glycerin does not solidify at room
 temperature. It's the
 soaps combined with the glycerin that give cause for
 any type of
 solidification. I suppose that technically glycerin
 with a higher
 solidified soap fraction, such as waste oils from
 animal fats, is
 indeed crude. But in such cases the soap volume is
 generally
 higher than the glycerin volume, which would mean
 that calling it
 crude glycerin would be incorrect. Technically it
 should be named
 after its greatest fraction - soap.
 
 When attempting to find a buyer for the glycerin,
 most won't
 accept it until the soap stock has been removed.
 They can contend
 with the water, alcohol and general discoloration.
 But they
 cannot as a general rule contend with crude soap
 contaminated
 with glycerin.
 
 Todd Swearingen
 
 - Original Message -
 From: Keith Addison [EMAIL PROTECTED]
 To: biofuels-biz@yahoogroups.com
 Sent: Tuesday, September 24, 2002 9:02 PM
 Subject: [biofuels-biz] Fwd: [Biodiesel] Re: liquid
 glycerine?
 
 
  Pardon me, but this below is crap, is it not? It's
 the fatty
 acid
  portion that's saturated or unsaturated, not the
 glycerine
 portion.
  Or could this be the result of poor processing and
 an
 incomplete
  reaction?
 
  Thanks!
 
  Keith
 
 
  Just as important as the amount of FFA's is what
 the oil
 actually is
  made from.  If the oil is normally solid at room
 temp such as
 tallow,
  the glycerine will go solid much quicker than
 glycerine from
 oil that
  is normally liquid at room temp such as canola.
  
  Even if it is new oil in both cases.
 
 
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Re: [biofuels-biz] High FFA oils - another way

2002-09-22 Thread Michael Allen

Paul  Keith,

Thank you for your response.

 Paul:
 
 I tried slaked lime on some of our high FFA crude
 palm
 oil and had similar results to Keith. Leaving it
 overnight to settle gave me only about 15% recovery
 of
 the oil.
 
 Part of the problem is the very high viscosity of
 our
 CPO which is rather like mayonnaise even at 30
 degC.
 Things just don't settle in this goo unless you
 heat
 the brew.
 
 If you heat it does it settle?

We did. To 80C. But separation was not good:  Bottom
layer soap, middle layer unreacted lime, thin top
layer oil. Avoiding excess Ca(OH)2 would certainly
help.

 Terry's suggestion of quicklime has some merit
 because
 it takes the water out of the gloop as it
 esterifies
 the FFA but it still has such a low density that it
 doesn't settle for us. We probably need barium
 oxide
 or maybe something made from spent nuclear fuel
 rods!

No offers about the procurement of nuclear waste have
yet been received!

 Keith:
 
 For the same reason, we find your cold NaOH
 treatment
 won't work for us. In fact our yellowy-orange
 mayonnaise turns into engine grease when we mix in
 the
 NaOH solution at 30 degC. Mind you, this crude palm
 oil (CPO) titrates at 18.5 ml 0.025M NaOH/(ml of
 oil)
 
 That's rather an unreasonable level of FFA - what
 would it be, about 
 50% or something?

Unless I am doing my sums incorrectly, that comes to
13% expressed as palmitic acid or 14% expressed as
oleic acid. And hey, this is one of our better crude
palm oils!
 
 Could you manage to mix only 10 ml thoroughly in one
 litre of oil? 
 Isn't the NaOH likely to get used up on only some of
 the oil before 
 it's thoroughly mixed? That's why I took to using a
 bit more water - 
 40 ml/litre of oil, maybe a bit more with sticky
 stuff like that.
 
  at 80 degC in the oven just to see
 if anything settles out overnight.

And it did! The trick was to carry out the reaction in
the 70-80C range and settle it at 80C. Most of the
soap floated to the top at this temperature. We got
about 70% recovery of the oil after soap separation.
This oil subsequently formed methyl ester without any
problems. 

So it's thumbs up for Keith and the
saponification-transesterification process!

And I think it is also thumbs up for Alek's
esterification-transesterification process with the
same CPO. (At least with a few local modifications).
Right now, the brew is in its finishing stages down in
the lab. I'll let you know how it goes.   

 I found heating the oil made it more likely to turn
 into a soapy mess 
 rather than just dropping out the saponified FFA.
 I'd been heating it 
 to 55 deg C.

Soap density is too similar to our oil density around
55C. 80C worked well but it still took 8 hours to get
good separation at that temperature.
 
 But with that oil you may have to resort to the
 industrial caustic 
 refining method - 100% water (or something) and
 either heat or not, 
 and separate it with a centrifuge. :-(

That works too and we can get about 70% recovery of
the oil in that saponification process also. Almost
all of the water lands up with the soap and may affect
its density. This could explain why the local
commercial lads can make their soap sink and avoid the
use of a centrifuge.
 
 If it gets reasonably unviscous at 75-80 deg C,
 maybe it's more 
 suited to a dual-fuel pre-heated SVO system. Not for
 DIs though. 

Tried that. An agricutural diesel working on a fixed
load with this SVO runs for about 300 hours before it
croaks. Curiously, one result is the thickening of the
lube-oil to a tarry viscous material. Sound familiar?.

Incidentally, using the commercial de-acidifying
process and a phosphoric degumming stage makes the
refined SVO a much more suitable fuel. Under identical
conditions, it gave over 500 hours and was only
stopped because stearin precipitation in the fuel
lines and filter gave problems (including
spark-erosion of the piston head).

 Or 
 for a pressure biodiesel process, or enzymes.

Yes I think that you are correct. 

For the pressure process, my calculations indicate a
general time reduction in both reaction and settling
if we go to just 2 bar. This is mainly because of
chemical kinetic and viscosity effects of elevated
temperatures.
But I have yet to test this out.

Lipidases look to be quite a promising line for
enzymatic ester formation but the literature available
to me indicates poor yields and extended residence
times. 

Thanks again for your response. Very much appreciated.

Michael Allen
Thailand  



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Re: [biofuels-biz] David Suzuki Foundation: Climate Change: Take Action

2002-09-20 Thread Michael Allen

Ed  Todd
I once knew a girl called Canadia . . . . . 

We kids used to corrupt it to Can-hardly-hear

I really hope that doesn't apply to your Canadia!


Michael Allen
Thailandia

--- Appal Energy [EMAIL PROTECTED] wrote:
 I wondered when that might get a rise out of
 someone. It's taken
 years just to get the first expression beyond a
 raised eyebrow
 :-)
 
 Thanks for the belly laugh!
 
 And yes! We will give the suggestion the highest
 consideration.
 Either that or simply grant it back to the Indian
 nation.
 
 Todd Swearingen
 
 .Ohioa! What a knee slapper...!
 
 - Original Message -
 From: Neoteric Biofuels Inc. [EMAIL PROTECTED]
 To: biofuels-biz@yahoogroups.com
 Sent: Friday, September 20, 2002 12:42 PM
 Subject: Re: [biofuels-biz] David Suzuki Foundation:
 Climate
 Change: Take Action
 
 
  Canadia?
 
  Where's that? North of Ohioa?
 
  Anyway, why don't you declare the 220 acres to be
 Canadia,
 hoist the flag,
  and lead the world in lowest per capita energy
 use?
 
  ;-)
 
  Ed
 
 
  on 9/20/02 9:25 AM, Appal Energy at
 [EMAIL PROTECTED] wrote:
 
   Ed,
  
   If Canadia is willing to extend honorary or real
 Canadian
   citizenship to all occupants of this 220 acres,
 we'll be
 happy to
   throw in by meeting and exceeding on our part
 Kyoto
 requirements.
  
   Can I presume that we can forego the formalities
 of dual
 taxation
   save for the maintenance costs of maintaining
 dual citizen
   registry on paper? That would permit even
 greater
 achievements in
   fossil fuel consumption and biofuels production.
  
   Who knows, maybe in this way Canadia can
 recapture much of
 what
   was lost in past centuries.one island at a
 time.
  
   :-)
  
   Todd Swearingen
  
   - Original Message -
   From: Neoteric Biofuels Inc. [EMAIL PROTECTED]
   To: Biofuel-JTF biofuel@yahoogroups.com;
   biofuels-biz@yahoogroups.com
   Cc: [EMAIL PROTECTED]
   Sent: Friday, September 20, 2002 10:41 AM
   Subject: [biofuels-biz] David Suzuki Foundation:
 Climate
 Change:
   Take Action
  
  
  

http://www.davidsuzuki.org/Climate_Change/Kyoto/Action.asp
  
Above is an online Fax form to support
 Canada's Prime
 Minister
   in  moving
   Canada to ratification of Kyoto.
  
   The fight is on - Alberta, our oil-producing
 province (also
   rich in
   renewables, but they are barely conscious of
 this, it
 seems!)
   has launched a
   $1.5 million campaign against it, even though a
 majority of
 the
   polled
   population there is in agreement with
 ratification!
  
  
  
   The premier of Alberta , Ralph Klein, is
 therefore perhaps
 not
   serving the
   will of his own province's population.
  
   Faxes to our PM from all over the world will
 help
 ratification.
   If you can,
   this only takes a few minutes. Let our leaders
 here know, if
   you think
   Canada should become a leader in conservation
 of energy and
 use
   of
   renewables.
  
   PM wants a plan in place by Oct. 8 - time of
 the essence.
  
   Thanks and best regards to all.
  
  
   Regards,
  
  
  
   Edward Beggs, BES, MSc
   Neoteric Biofuels Inc.
   Located in the Okanagan Valley, British
 Columbia, Canada
   1-250-768-3169 Fax: 1-250-768-3118
   Toll-Free (Canada/USA): 1-866-768-3169
   http://www.biofuels.ca
   [EMAIL PROTECTED]
  
  
  
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Re: [biofuels-biz] High FFA oils - another way

2002-09-19 Thread Michael Allen

Paul:

I tried slaked lime on some of our high FFA crude palm
oil and had similar results to Keith. Leaving it
overnight to settle gave me only about 15% recovery of
the oil.

Part of the problem is the very high viscosity of our
CPO which is rather like mayonnaise even at 30 degC.
Things just don't settle in this goo unless you heat
the brew.

Terry's suggestion of quicklime has some merit because
it takes the water out of the gloop as it esterifies
the FFA but it still has such a low density that it
doesn't settle for us. We probably need barium oxide
or maybe something made from spent nuclear fuel rods!

Keith:

For the same reason, we find your cold NaOH treatment
won't work for us. In fact our yellowy-orange
mayonnaise turns into engine grease when we mix in the
NaOH solution at 30 degC. Mind you, this crude palm
oil (CPO) titrates at 18.5 ml 0.025M NaOH/(ml of
oil)and contains MANY STRANGE THINGS from the palm-nut
kernel oil also in there. (I shouldn't be surprised if
it is quietly polymerising!) Right now I am holding a
litre of it (treated with 18.5 gms of NaOH dissolved
in 10 mls of water) at 80 degC in the oven just to see
if anything settles out overnight. 

Regards

Michael Allen
Thailand
 
--- Keith Addison [EMAIL PROTECTED] wrote:
 Hello again Paul
 
 I tried slaked lime to remove FFAs as you suggested.
 The filtering is 
 a pain, and the result wasn't very good. It did take
 out some FFA, 
 but it didn't neutralize the oil, though I used an
 excess. I didn't 
 titrate it afterwards, maybe I should have, but that
 would have been 
 yet another step, and I think I'd have been
 titrating residual lime 
 as much as anything. Unless I'd washed it out, which
 might not have 
 been too effective, and yet another step. Whatever,
 it didn't reduce 
 the FFA sufficiently - I tried to transesterify it
 with the basic 
 amount of lye, 3.5 gm/litre, but it wasn't nearly
 enough. I didn't 
 continue with it after that to find out how much
 would have been 
 enough, didn't seem to be any point, but I reckon it
 would have 
 needed twice that much or more.
 
 The caustic refining step is much simpler - no
 heating, no filtering, 
 nothing extra - and it works well. Also I reckon the
 soapstock is 
 useful, but I don't think the deposit the lime
 leaves you with is 
 useful. I fine-tuned the caustic refining step a bit
 and got 80% 
 production from oil titrating at 9.15 ml. I can only
 get 75% 
 production from that oil with a single-stage base
 process, and this 
 is much easier. It's a lot quicker and simpler than
 acid-base - 
 though again acid-base gives higher production and
 uses less lye. But 
 lye's cheap, and 80% is okay for dirty oil like
 this.
 
 Terry suggested CaO, quicklime, which is not easy to
 come by these 
 days, though I do have some. Maybe I'll give it a
 try. But actually 
 I'm quite satisfied with this caustic refining step
 - what Michael 
 more correctly called
 saponification-transesterification. Definitely 
 preferable to single-stage base for high-FFA oils,
 and a useful 
 alternative to acid-base.
 
 Best wishes
 
 Keith
 
 
 
 Hello Paul
 
  - Original Message -
  From: Keith Addison [EMAIL PROTECTED]
  To: biofuel@yahoogroups.com
  Subject: [biofuels-biz] High FFA oils - another
 way
  snip
  
I found an easier way though: two-stage
 base-base, only the first
stage doesn't use methanol, it uses (horror!)
 water.
   
Mix the titration amount of NaOH, in this case
 9.15 grams per litre
of oil, with 40 ml of water per litre of oil.
   
Add the dissolved NaOH to the oil (room
 temperature), stir gently by
hand until thoroughly mixed.
   
Settle overnight. This leaves soapstock at the
 bottom and some gunk
floating on the top. The water is apparently
 in the soapstock.
   
Filter to remove soapstock and gunk - no need
 for fine filtering,
fine steel mesh will do (like a fine tea
 strainer).
   
Now process as usual for virgin oil - 3.5
 grams NaOH per litre of
oil, 20% methanol, 55 deg C, good and
 prolonged agitation as usual.
   
Good product, production rate in this case
 73%, slightly less than a
normal single-stage, but it's a much easier
 process that won't go
wrong, and it's nice not to have to make such
 strong methoxide as a
straight single-stage process would require
 with this oil, 13.65
grams of lye per litre oil, or more like 14
 grams (needs a bit of
excess lye).
  snip
  
  Slaked lime (CaOH2)can also be used to remove the
 FFA from WVO or high FFA
  biodiesel rescued from overuse of NaOH (gel) with
 acetic acid.
 
 You settle it with acetic acid? I think the
 resultant FFAs just
 dissolve back into the biodiesel then.
 
  Mix the lime into the WVO/BD and heat with
 occasional stirring to 100 deg C.
  The lime appears to dissolve in WVO as heated but
 is probably just held in
  suspension.
  Cool decant and filter. No problems with ammount
 of lime just use excess.
 
 Thanks Paul

Re: [biofuels-biz] High FFA oils - another way

2002-09-16 Thread Michael Allen

Hi Keith,

The (palm) oil producers around here in Southern
Thailand titrate their oil to find the FFA and add the
precise amount of sodium hydroxide in water to squash
it so that they can sell the oil to the companies who
refine it further to food grade. The sodium hydroxide
solution used is quoted as 30 Baume (which means it
has a specific gravity as 1.262 or roughly 262 grams
of NaOH dissolved in a litre of water). Incidentally,
the soap layer can be made to float or sink (so I am
told) by the temperature at which they react the FFA
with the aqueous sodium hydroxide and subsequently
settle it. Certainly the separation is pretty clean
with no appreciable water turning up in the oil. The
soap layer can also be densified by gentle stirring
or paddling. No effort is made here to prepare free
fatty acids from the soap because the demand for FFA
is insufficient. In Sri Lanka, I remember that FFA
were made by the steam hydrolysis of coconut oil some
20 years ago and the process was considered to be
economically marginal then.

We have explored the possibility of refining the crude
palm oil ourselves as part of the overall process of
biodiesel production and this sounds to be essentially
identical with your base-base process using sodium
hydroxide. (Perhaps we should call this
saponification-transesterification even though it is
a bit ponderous.) 
Now what to do with all this greasy soap . . . . . . 

The slaked lime process is new to me although I know
that calcium soaps are the basis of most lubricating
greases. But in that case they physically grind the
calcium hydroxide with the vegetable oil to get the
soap to form. (Mr CAStoR OiL has been doing this
rather successfully for a few years now!)

It sounds as if this reluctance of Ca(OH)2 to react
with the oil could be an advantage if it only the FFA
that you want to remove. And, as a bonus, any small
amount of calcium stearate/palmitate which lands up in
the biodiesel is probably not detrimental to its
performance. 

Anyway, I hope to get around to trying the process you
describe fairly soon. 

Michael Allen
Thailand

--- Keith Addison [EMAIL PROTECTED] wrote:
 I've been working with some high-FFA oil, titrating
 at 9.15ml, which 
 I think is equivalent to about 23% FFA content, in
 this case. So go 
 acid-base of course. Short of that, it's not easy to
 process oil like 
 this with the usual single-stage base process.
 You're likely to end 
 up with about 50% production half the time, and
 maybe not a very good 
 product, and glop the rest of the time. If you're
 really precise with 
 everything you can do it - we've been getting 75%
 production, 
 single-stage base, good product, easy wash.
 
 I found an easier way though: two-stage base-base,
 only the first 
 stage doesn't use methanol, it uses (horror!) water.
 
 Mix the titration amount of NaOH, in this case 9.15
 grams per litre 
 of oil, with 40 ml of water per litre of oil.
 
 Add the dissolved NaOH to the oil (room
 temperature), stir gently by 
 hand until thoroughly mixed.
 
 Settle overnight. This leaves soapstock at the
 bottom and some gunk 
 floating on the top. The water is apparently in the
 soapstock.
 
 Filter to remove soapstock and gunk - no need for
 fine filtering, 
 fine steel mesh will do (like a fine tea strainer).
 
 Now process as usual for virgin oil - 3.5 grams NaOH
 per litre of 
 oil, 20% methanol, 55 deg C, good and prolonged
 agitation as usual.
 
 Good product, production rate in this case 73%,
 slightly less than a 
 normal single-stage, but it's a much easier process
 that won't go 
 wrong, and it's nice not to have to make such strong
 methoxide as a 
 straight single-stage process would require with
 this oil, 13.65 
 grams of lye per litre oil, or more like 14 grams
 (needs a bit of 
 excess lye).
 
 You can (I think) add the soapstock to the glyc
 layer after 
 separation and neutralize as usual to separate
 catalyst, glyc and 
 FFAs.
 
 It's an alternative - better than straight
 single-stage base for oil 
 like this, and while it won't get as a high a
 production rate as 
 acid-base, and it uses more catalyst and gives you
 more co-products, 
 it's very quick and simple, and the product is good.
 
 Best
 
 Keith
 


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[biofuels-biz] Back-yard cracking

2002-09-16 Thread Michael Allen

Lee,

While I agree entirely with Todd, I can see that you
are just busting to give it a go.

There are several forms of cracking processes and
subsequent re-forming carried out in your friendly
neighbourhood oil refinery. But historically, they
all grew from thermal cracking and the very wide range
of products it produces. This thermal cracking and
primary separation was carried out in a device called
a pipe-still. I'm sure that text-books and professors
in your local University or technical College could
give you access to diagrams and pictures. Have a look
in your local technology museum. About 1920 ish

So, if you really want to give it a whirl, get
yourself a piece of 6 dia pipe with 1/2 ins thick
walls and weld a flat bottom onto one end of it. Use a
piece of steel with a thickness of at least 1/4 ins
and make sure that the weld is a good one. (Your life
may depend on it!)

Cut an internal thread at the other end of your pipe
section so you can screw in a reducer to bring the
diameter down to about 2. You will probably need
about 12 feet of 2 pipe to screw into the end of this
unit and with several 1 diameter branches, each of
which runs to a condenser. (This can be as simple as a
rag which is kept wet all the time draped over the
outside of these side pipes). Mount the whole thing
vertically and insulate everything but the pot at the
bottom. Mineral wool is probably best but fibre-glass
will do. Cover the insulation with aluminium foil if
there is any chance that the rain or your condenser
water could wet the insulation. 

Now put your oil in the pot at the bottom before you
screw it to the 2 ins dia pipe-still supported above
it. 

The pot will have to be heated to at least 200C before
the oil starts cracking and the separate fractions
start to appear at the side pipes. A charcoal fire
should do the job. But a gas burner will work as well
or even better: It has the advantage that if your weld
leaks, the hot oil will not drain into the fire!  :-(

You will have difficulty in getting enough oil into a
short length of the 6 ins pipe so I have not specified
the length. You can decide that when you design the 
burner to do the job. A series of gas burners working
over a large pot may be the answer here. (Visit that
friendly neighbourhood oil-refinery and see how they
do it)

One of the first improvements that was made in the
pipe-still was the provision of a continuous feed of
oil to the pot. The second was the recycling of the
gases that came out of the top of the pipe so that
they provided fuel for the furnace.

Early problems were with the side branches coking up
with tarry residues for which there was no commercial
application. Someone had the bright idea of using the
gunk that was left in the pot as a tar-seal for dusty
roads! And so tar-macadam was born: an engineered
system of road-building and sealing that made possible
the modern, high-speed motor vehicle.

If this all sounds like re-inventing the wheel, well
it is! You will certainly need to carry out a lot of
experimentation before you can rival the overall
efficiency of that friendly neighbourhood oil
refinery. And you will doubtless have the
environmentalists howling at your door asking
questions about black smoke, tar, dioxin production
and polyaromatic hydrocarbons (PAH) content. Better
get yourself a good lawyer! Especially if you are
going to try this without a good chemical engineer on
hand.

Do let me know how you get on.

Good luck

Michael Allen
Thailand

--- Appal Energy [EMAIL PROTECTED] wrote:
 Lee,
 
 Catalytic cracking is a rather involved chemical and
 mechanical
 process, conducted under high temp and quite often
 high pressure.
 Primary and co-products are extracted at different
 stages
 throughout the process, using multitudes of
 techniques.
 
 One look at a petrochemical facility and its
 multiple fractional
 distillation toweres should give you an idea that,
 no matter what
 scale the, in general the process is intensive in
 design.
 
 Which puts the process in general out of the hands
 of shadetree
 biodieselers.
 
 Mind you, working with a simple product containing
 but a handful
 of different esters would be far easier than a bbl
 of crude with
 its multitudinous co-products. But the intensity of
 the mechnics,
 processes and procedures would still be a hurdle.
 
 I'd say that you might care to pick up a loaf
 sourdough and a
 couple bottles of wine, then corner your favorite
 professor in
 chemistry for a little sit down chat. Talk is
 usually
 inexpensive. It's when you have to start buying all
 the
 stainless, valves, fittings and vessels and putting
 them together
 under the tutilege of a professional that the
 kroners start to
 add up.
 
 Todd Swearingen
 - Original Message -
 From: Lee Sheppard [EMAIL PROTECTED]
 To: biofuels-biz@yahoogroups.com
 Sent: Saturday, September 14, 2002 9:44 PM
 Subject: Re: [biofuels-biz] Cracking
 
 
  So then maybe building a solar cracking unit might
 be a option

[biofuels-biz] Work proceeding on high(ish) FFA

2002-09-11 Thread Michael Allen

Hi Keith,

I spent seven hours yesterday trying to get the
drawings to you and finally gave up an went to the
pub! [_]?   [_]?   [_]?

I'll try to send it again . . . . as soon as my
headache clears ;-)

 For esterification, the Fool Proof method of
 Aleks
 (journeytoforever.org/biodiesel_aleksnew.html)
 recommends a reaction time of one hour at 35C
 followed
 by an indeterminate time (at least eight hours . .
 
 at an indeterminate average temperature as it
 cools.
 
 Two hours mixing, second hour without heating, then
 at least eight 
 hours, which should be mostly at rT.

Our rT is 30 degC which should enable a reaction to go
quietly to completion. Only it doesn't appear to. This
process leaves us with sufficient FFA at the end to
give problems in the transesterification.

I previously mentioned that from laboratory work
carried out in 1 litre beakers, we know that 36 hours
at 35C is more than enough for 5% FFA. And, as a
result of my last overnight reaction, I now know that
12 hours at 55C is more than enough for 2% FFA crude
palm oil (CPO). As I type this, we are trying the same
process with 9% FFA CPO. Provided that this is
successful, we will then successively reduce the time
(but not the temperature)and study soap formation in
the transesterification. Incidentally, we can find no
advantage in allowing the reactants to cool before
shifting on to the esterification. There is very
little settling of the water (if any) so separation is
impracticable. From our work, it appears that the only
advantage of 8 hours settling time could be to prolong
the time of the reaction at rT (whatever that may be
for you).

Todd: Our resident alchemist says he is currently
working on those yellow metallic flakes at the bottom
of the glycerol tank and can't be bothered with the
crystals.

Paddy: While the esterification of FFA cannot produce
glycerol(it produces water instead), the
TRANSesterification of just about any vegetable or
animal oil must produce glycerol as a by product. So
sadly : No glycerol . no TRANSesterification!
And yes . . . . I would very much appreciate a copy of
that paper! 

Thank you

Michael Allen



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[biofuels-biz] Work proceeding on high(ish) FFA

2002-09-11 Thread Michael Allen

Hi Keith,

I spent seven hours yesterday trying to get the
drawings to you and finally gave up an went to the
pub! [_]?   [_]?   [_]?

I'll try to send it again . . . . as soon as my
headache clears ;-)

 For esterification, the Fool Proof method of
 Aleks
 (journeytoforever.org/biodiesel_aleksnew.html)
 recommends a reaction time of one hour at 35C
 followed
 by an indeterminate time (at least eight hours . .
 
 at an indeterminate average temperature as it
 cools.
 
 Two hours mixing, second hour without heating, then
 at least eight 
 hours, which should be mostly at rT.

Our rT is 30 degC which should enable a reaction to go
quietly to completion. Only it doesn't appear to. This
process leaves us with sufficient FFA at the end to
give problems in the transesterification.

I previously mentioned that from laboratory work
carried out in 1 litre beakers, we know that 36 hours
at 35C is more than enough for 5% FFA. And, as a
result of my last overnight reaction, I now know that
12 hours at 55C is more than enough for 2% FFA crude
palm oil (CPO). As I type this, we are trying the same
process with 9% FFA CPO. Provided that this is
successful, we will then successively reduce the time
(but not the temperature)and study soap formation in
the transesterification. Incidentally, we can find no
advantage in allowing the reactants to cool before
shifting on to the esterification. There is very
little settling of the water (if any) so separation is
impracticable. From our work, it appears that the only
advantage of 8 hours settling time could be to prolong
the time of the reaction at rT (whatever that may be
for you).

Todd: Our resident alchemist says he is currently
working on those yellow metallic flakes at the bottom
of the glycerol tank and can't be bothered with the
crystals.

Paddy: While the esterification of FFA cannot produce
glycerol(it produces water instead), the
TRANSesterification of just about any vegetable or
animal oil must produce glycerol as a by product. So
sadly : No glycerol . no TRANSesterification!
And yes . . . . I would very much appreciate a copy of
that paper! 

Thank you

Michael Allen



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Re: [biofuels-biz] some clarification?

2002-09-09 Thread Michael Allen

Keith, Todd,

My statement about the hard white crystals was not to
be taken seriously! It was just a gentle way of asking
Paddy what the hell he thought he had in the those
three quite non-mysterious layers. Diamonds ??

Michael


--- Appal Energy [EMAIL PROTECTED] wrote:
 Michael,
 
 Beat's the bejeebers out of anyone here as to what a
 crystalline
 structure capable of scratching glass would be at
 the bottom of a
 wash tank. You don't have any dishonest cousins in
 the diamond
 business do you?
 
 We've used wash waters that swing 1.0 + or - either
 way of
 neutral, inclusive of shallow well water, creek
 water, brackish
 water (sulfonated) city water and distilled, and
 such has never
 happened here.
 
 And were it a waxy crystalline structure, there
 would be no
 scratch potential. Mineral deposits could leave the
 appearance or
 feel of scratched glass, but
 can easily be removed using a mild HCl acid
 solution.
 
 Todd Swearingen
 
 - Original Message -
 From: Michael Allen [EMAIL PROTECTED]
 To: biofuels-biz@yahoogroups.com
 Sent: Tuesday, September 03, 2002 5:24 AM
 Subject: Re: [biofuels-biz] some clarification?
 
 
  Dear Paddy,
 
  It's great to get some input from a knowledgable
   person such as Michael Allen
 
  Thanks for the ego massage Paddy but it's even
 greater
  to have some input from someone with the knowledge
 AND
  EXPERIENCE that Todd has! I think that this
  demonstrates the real value of the biofuels-biz
 group.
 
  And thanks Todd . . . . .  Now about these very
 hard
  whitish crystals I get at the bottom of the
 wash-tank
  sometimes . . . . they seem to scratch even glass
 . .
  . . . could they be . . . .   :-)
 
 
  --- Appal Energy [EMAIL PROTECTED] wrote:
   Dear Mr. or Ms. Goat,
  
   The contents of the middle layer to which you
 refer
   are largely
   dependant upon the degree of reaction
 completion,
   the reaction
   type (acid/base or base) and the processing
 steps
   used
   (principally in an acid/base).
  
   The belief that this layer is primarily soap is
   largely in error,
   as soap is soluble in water. However soap does
   emulsify oily
   substances. The white layer you refer to is
 largely
   an
   emulsification. The extent of the emulsification
 is
   greatly
   dependent upon how well the initial reaction was
   conducted.
   Incomplete reactions when blended in 50/50
 ratios
   with water in
   55 gallon lots can result in literally as much
 as
   several feet in
   depth of emulsification. A complete reaction
 should
   yield no more
   than a fraction of an inch of an emulsion layer.
  
   The three layers yielded from a catalyst
 recovery
   attempt are
   from bottom to top: A) neutralized catalyst in
   precipitate form.
   B) crude glycerin (but not quite so crude as
   previously)
   consisting of glycerin, water, discolorants and
   perhaps excess
   acid. C) recovered free fatty acids (soaps that
 have
   been broken
   down by the acid to FFAs) with perhaps a
 fraction of
   soluble
   alkyl esters.
  
   The small alkyl ester fraction will be largely
   dependant upon
   your previous separation technique (how much
   biodiesel is
   imported into the FFA recovery process) and to
 what
   degree the
   FFA recovery process is acidified.
  
   As the ester fraction should be small to
   non-existant, it is
   almost of no consequence to know that alkyl
 esters
   in either an
   acid or base environement are continually
 reverting
   between FFA
   and ester throughout an equilibrium reaction.
   Chances are that a
   FFA recovery step will be acidified in slight
 excess
   and all or
   almost all esters that existed at the beginning
 of
   the process
   will be non-existant by its end, having reverted
 to
   FFAs.
  
   Todd Swearingen
  
   - Original Message -
   From: goat industries
   [EMAIL PROTECTED]
   To: biofuels-biz@yahoogroups.com
   Sent: Monday, September 02, 2002 2:40 PM
   Subject: [biofuels-biz] some clarification?
  
  
It's great to get some input from a
 knowledgable
   person such as
   Michael
Allen - Michael, could you do us a favour and
 tell
   us:
a) what is the major component of the 'creamy'
   middle layer in
   the post wash
methyl ester/water mixture that is commonly
 called
   soap?
b) what are the three layers that are formed
 when
   crude, black,
   glycerine is
neutralised with acid?
Your  help would be greatly appreciated!
   
   
   
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Re: [biofuels-biz] interface layer- was some clarification

2002-09-09 Thread Michael Allen

Keith,

The server was down all the weekend and is very slow
right now. Please confirm that you have received the
attached diagram and photograph and I'll send the
other two.

This condenser is used to collect and condense
methanol from the reactor. The product can be recycled
to the bottom of the reactor during the reaction(s) so
that we can operate under total reflux or it can be
used to recover methanol from the biodiesel. We have
not used it to recover methanol from the glycerol
fraction yet because of the problem in making the
glycerol flow if we do.

The reactor and condenser were also designed to work
up to 2 bar although we have not done that yet.

Our reasoning is that all chemical reactions procede
faster at higher temperatures. The maximum temperature
we can achieve is limited by the vapour pressure of
the methanol at that temperature. So total reflux
allows us to operate up to 60C at atmospheric pressure
(and 80C at 2 bar). 

For esterification, the Fool Proof method of Aleks
(journeytoforever.org/biodiesel_aleksnew.html)
recommends a reaction time of one hour at 35C followed
by an indeterminate time (at least eight hours . . 
at an indeterminate average temperature as it cools. 

There is no doubt that the esterification reaction
(with acid catalysis) is much slower than the
trans-esterification reaction (with base catalysis).
As a consequence, raising the temperature/pressure
could significantly shorten the esterification
reaction time. But only if the methanol is totally
refluxed. 

I am no longer quite so convinced that water produced
in the esterification stage mucks up the
trans-esterification. Work I carried out this last
weekend with olein (0.5% FFA) indicates that an
addition of 4 mls of water per litre of oil has no
serious effects on trans-esterification. (You will
remember that 3 or 4 mls are produced from a 5% FFA
oil).

Preliminary laboratory work seems to imply that using
10 time the stoichiometric amount of methanol is
essential to push the esterification of high FFA oils
in the direction we want. And if we lose any of that
methanol (perhaps by carrying out the reaction in an
open reactor ???) during the at least 8 hours . . 
then free fatty acids remain and seriously stuff up
the subsequent trans-esterification reaction.
 
After carrying out the esterification under total
reflux for 36 hours at 35C here in the laboratory, we
had absolutely no problems with soap formation with
crude palm oil containing 5% FFA. Maybe 36 hours was
overkill but I was determined to get all FFA removed
by this method if at all possible.

I conclude that esterification (at least) would
benefit from a higher temperature plus total methanol
reflux. 

Anyway that is our current strategy to speed up that
reaction while eliminanting all free fatty acid.

Any ideas would be welcome.

Michael Allen 


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Re: [biofuels-biz] Re: hi ffa feed stocks

2002-09-05 Thread Michael Allen

Dear Keith,

 Actually I did understand this, having checked it
 out a bit and 
 discussed it with a few people, but I understand it
 even better now - 
 thanks! What puzzled me and mainly why I asked was
 what you said 
 about methanol excesses. For the whole process,
 Aleks uses rather 
 less methanol than you'd probably have to use for
 high-ffa feedstock 
 by most other methods, especially single-stage base.
 Overall methanol 
 use, not just for the esterification first stage, is
 about 67% 
 excess, depending on the oil; your 9 to 12 times
 applies to the first 
 stage only. Well, that's all clear now.

Sorry if I mislead you in any way.
 
 By the way, there are tables showing the
 stoichiometric ratios for 
 different oils here:
 http://journeytoforever.org/biodiesel_meth.html
 How much methanol?
 
 Re the condenser, that's one way, but it's hard to
 separate the 
 glycerine/FFAs/catalyst in the glycerine layer with
 the methanol 
 already removed. Maybe a better way is to drain off
 the glycerine 
 layer first, then evaporate off the excess methanol
 in the biodiesel 
 (it's about half-half in the biodiesel and the
 glycerine layer). 

We do indeed drain the glycerol from the biodiesel in
the reactor and we have even tried doing this while
the reaction is proceeeding as suggested by Aleks.
Theoretically, the removal of a product should push
the reaction to produce more product (Le Chatelier's
Principle) but we have not yet measured any benefits.

 After separating the glycerine layer 

(http://journeytoforever.org/biodiesel_glycsep.html),
 the rest of the 
 excess methanol can be recovered from the purified
 glycerine 
 (somewhat purified glycerine).

At present, we are setting the glycerol in trays and
using it as a soap and general grease remover around
the workshop. However . . . . one day . . .
 
 I'd appreciate a picture and diagrams, if that's not
 too much trouble, thanks.

Our Internet link is really running slowly at present
with many disconnections. I will try over the weekend
when traffic is less.

 So you are using the acid-base process as your main
 method, with both 
 the 100-l and the 1-tonne reactors? 

No. The 1 tonne reactor continues to use the
base-catalysed transesterification of molten
stearine/palmitin. The FFA of this feedstock is quite
low (less than 1%). 

We are exploring the acid-base process with HiFFA
feedstocks in the smaller reactor and in the
laboratory. We know that the process of refining the
crude palm oil reduces the FFA  to 0.5% by a process
of saponification using an almost stoichiometric
amount of sodium hydroxide dissolved in water. But the
resultant soap is largely a waste material.

Some of our crude palm oil comes in at 10%FFA and the
saponification process produces rather a lot of greasy
soap from such a feedstock. Even the palm-oil refiners
don't like this stuff (which is, of course, why it
easily procurable!) By adjusting the temperature, we
can remove this soap from the bottom of the
saponification reactor rather than skimming it off the
top but we still lose too much oil to make it an
attractive option.

Using Alek's acid-base process on such a feedstock has
the potential to replace this useless soap with methyl
ester. But it appears that any ester actually formed
with the acid catalyst is subsequently broken down and
saponified along with the palm oil in the
base-catalysed second reaction. The result is a spongy
mass of soap which is hard to separate from any methyl
ester which may have been formed. The main culprit is,
I believe, the water which was formed in the
saponification process. (But I could be wrong)

We haven't given up entirely on the 10% FFA feedstock 
but we are going to concentrate our immediate research
on the more usual and widely available 5% FFA crude
palm oil. 

Some people have
 been having 
 trouble using it with crude palm oil
 (high FFA and high percentage of stearin), but not
 with olein palm oil.

We are some people!!
But we find that olein goes like a dream! We have even
put together a simple powered-roller reactor which
mixes the methoxide with the olein at ambient
temperature (30 degC) and takes less than 15 minutes
to form the ester. You can even shake them together
manually. But we haven't tried olein with HiFFA (yet).


Any ideas would be welcome

Regards

Michael Allen

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Re: [biofuels-biz] Re: hi ffa feed stocks

2002-09-05 Thread Michael Allen

Dear Keith,

 Actually I did understand this, having checked it
 out a bit and 
 discussed it with a few people, but I understand it
 even better now - 
 thanks! What puzzled me and mainly why I asked was
 what you said 
 about methanol excesses. For the whole process,
 Aleks uses rather 
 less methanol than you'd probably have to use for
 high-ffa feedstock 
 by most other methods, especially single-stage base.
 Overall methanol 
 use, not just for the esterification first stage, is
 about 67% 
 excess, depending on the oil; your 9 to 12 times
 applies to the first 
 stage only. Well, that's all clear now.

Sorry if I mislead you in any way.
 
 By the way, there are tables showing the
 stoichiometric ratios for 
 different oils here:
 http://journeytoforever.org/biodiesel_meth.html
 How much methanol?
 
 Re the condenser, that's one way, but it's hard to
 separate the 
 glycerine/FFAs/catalyst in the glycerine layer with
 the methanol 
 already removed. Maybe a better way is to drain off
 the glycerine 
 layer first, then evaporate off the excess methanol
 in the biodiesel 
 (it's about half-half in the biodiesel and the
 glycerine layer). 

We do indeed drain the glycerol from the biodiesel in
the reactor and we have even tried doing this while
the reaction is proceeeding as suggested by Aleks.
Theoretically, the removal of a product should push
the reaction to produce more product (Le Chatelier's
Principle) but we have not yet measured any benefits.

 After separating the glycerine layer 

(http://journeytoforever.org/biodiesel_glycsep.html),
 the rest of the 
 excess methanol can be recovered from the purified
 glycerine 
 (somewhat purified glycerine).

At present, we are setting the glycerol in trays and
using it as a soap and general grease remover around
the workshop. However . . . . one day . . .
 
 I'd appreciate a picture and diagrams, if that's not
 too much trouble, thanks.

Our Internet link is really running slowly at present
with many disconnections. I will try over the weekend
when traffic is less.

 So you are using the acid-base process as your main
 method, with both 
 the 100-l and the 1-tonne reactors? 

No. The 1 tonne reactor continues to use the
base-catalysed transesterification of molten
stearine/palmitin. The FFA of this feedstock is quite
low (less than 1%). 

We are exploring the acid-base process with HiFFA
feedstocks in the smaller reactor and in the
laboratory. We know that the process of refining the
crude palm oil reduces the FFA  to 0.5% by a process
of saponification using an almost stoichiometric
amount of sodium hydroxide dissolved in water. But the
resultant soap is largely a waste material.

Some of our crude palm oil comes in at 10%FFA and the
saponification process produces rather a lot of greasy
soap from such a feedstock. Even the palm-oil refiners
don't like this stuff (which is, of course, why it
easily procurable!) By adjusting the temperature, we
can remove this soap from the bottom of the
saponification reactor rather than skimming it off the
top but we still lose too much oil to make it an
attractive option.

Using Alek's acid-base process on such a feedstock has
the potential to replace this useless soap with methyl
ester. But it appears that any ester actually formed
with the acid catalyst is subsequently broken down and
saponified along with the palm oil in the
base-catalysed second reaction. The result is a spongy
mass of soap which is hard to separate from any methyl
ester which may have been formed. The main culprit is,
I believe, the water which was formed in the
saponification process. (But I could be wrong)

We haven't given up entirely on the 10% FFA feedstock 
but we are going to concentrate our immediate research
on the more usual and widely available 5% FFA crude
palm oil. 

Some people have
 been having 
 trouble using it with crude palm oil
 (high FFA and high percentage of stearin), but not
 with olein palm oil.

We are some people!!
But we find that olein goes like a dream! We have even
put together a simple powered-roller reactor which
mixes the methoxide with the olein at ambient
temperature (30 degC) and takes less than 15 minutes
to form the ester. But we haven't tried olein with
HiFFA (yet). 

Any ideas would be welcome

Regards

Michael Allen

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Re: [biofuels-biz] some clarification?

2002-09-03 Thread Michael Allen

Dear Paddy,

It's great to get some input from a knowledgable
 person such as Michael Allen

Thanks for the ego massage Paddy but it's even greater
to have some input from someone with the knowledge AND
EXPERIENCE that Todd has! I think that this
demonstrates the real value of the biofuels-biz group.

And thanks Todd . . . . .  Now about these very hard
whitish crystals I get at the bottom of the wash-tank
sometimes . . . . they seem to scratch even glass . .
. . . could they be . . . .   :-)


--- Appal Energy [EMAIL PROTECTED] wrote:
 Dear Mr. or Ms. Goat,
 
 The contents of the middle layer to which you refer
 are largely
 dependant upon the degree of reaction completion,
 the reaction
 type (acid/base or base) and the processing steps
 used
 (principally in an acid/base).
 
 The belief that this layer is primarily soap is
 largely in error,
 as soap is soluble in water. However soap does
 emulsify oily
 substances. The white layer you refer to is largely
 an
 emulsification. The extent of the emulsification is
 greatly
 dependent upon how well the initial reaction was
 conducted.
 Incomplete reactions when blended in 50/50 ratios
 with water in
 55 gallon lots can result in literally as much as
 several feet in
 depth of emulsification. A complete reaction should
 yield no more
 than a fraction of an inch of an emulsion layer.
 
 The three layers yielded from a catalyst recovery
 attempt are
 from bottom to top: A) neutralized catalyst in
 precipitate form.
 B) crude glycerin (but not quite so crude as
 previously)
 consisting of glycerin, water, discolorants and
 perhaps excess
 acid. C) recovered free fatty acids (soaps that have
 been broken
 down by the acid to FFAs) with perhaps a fraction of
 soluble
 alkyl esters.
 
 The small alkyl ester fraction will be largely
 dependant upon
 your previous separation technique (how much
 biodiesel is
 imported into the FFA recovery process) and to what
 degree the
 FFA recovery process is acidified.
 
 As the ester fraction should be small to
 non-existant, it is
 almost of no consequence to know that alkyl esters
 in either an
 acid or base environement are continually reverting
 between FFA
 and ester throughout an equilibrium reaction.
 Chances are that a
 FFA recovery step will be acidified in slight excess
 and all or
 almost all esters that existed at the beginning of
 the process
 will be non-existant by its end, having reverted to
 FFAs.
 
 Todd Swearingen
 
 - Original Message -
 From: goat industries
 [EMAIL PROTECTED]
 To: biofuels-biz@yahoogroups.com
 Sent: Monday, September 02, 2002 2:40 PM
 Subject: [biofuels-biz] some clarification?
 
 
  It's great to get some input from a knowledgable
 person such as
 Michael
  Allen - Michael, could you do us a favour and tell
 us:
  a) what is the major component of the 'creamy'
 middle layer in
 the post wash
  methyl ester/water mixture that is commonly called
 soap?
  b) what are the three layers that are formed when
 crude, black,
 glycerine is
  neutralised with acid?
  Your  help would be greatly appreciated!
 
 
 
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 NNYTech:
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Re: [biofuels-biz] Re: hi ffa feed stocks

2002-09-01 Thread Michael Allen

Hi Keith,

In answer to your question:

Lets start with a litre of oil. 
Ours has a density of 910.9 grams/litre so a Free
Fatty Acid content of 5% on a weight basis means that
5% of that 910.9 grams is FFA

So one litre of oil with a FFA content of 5% (weight
basis) contains 45.55 gms of FFA

The chemical reaction of esterification is 

H+
R-COOH + CH3OH = CH3-OOC-R + H2O

In other words, 1 molecule of acid reacts with one
molecule of alcohol to give one molecule of ester plus
one molecule of water .

Using the molecular weights and choosing palmitic acid
as the predominant fatty acid, we get that 

256.42 grams of palmitic acid needs 32.04 grams of
methanol to produce 18 grams of water and 270.5 grams
of methyl palmitate.

so 45.55 grams will need 32.04 x 45.55/256.42 = 5.69
grams of methanol

Taking 791 grams/litre as the density of methanol,
this means that we need to have a minimum 5.69/791
litres of methanol available for the reaction to go to
completion.

This is only 0.007 litres!

So why do we add 0.08 litres of methanol per litre of
oil as set out in First stage para 4 of Aleksander
Kac's
http://journeytoforever.org/biodiesel_aleksnew.html?

Well the = sign in the above equation is to show
that it is reversible. That is, if we take the ester
and add some water in the presence of a strong acid,
we get some free fatty acid formed and some alcohol.
(This method is actually used in the analysis of
unknown fats and oils )

The main reason we add excess methanol (about ten
times as much as the stoichiometric amount needed) is
to force the reaction further in the direction we want
it go. Removing the water has the same effect so using
concentrated sulfuric acid as the catalyst also helps
the reaction move over to the right  because it is
really great at dehydrating things like sugar and
human flesh . . . . . . . . :-(

But, as I suggested in my note, the excess methanol
also dilutes whatever water is left at the end of the
esterification reaction. (And we are going to need
that methanol for the transesterification stage
anyway). When we neutralise that sulfuric acid with
sodium hydroxide, we make sodium sulfate which does
not bond to water quite as strongly as the sulfuric
acid so, as a consequence, I suspect that the water
activity probably increases.

Incidentally, you can make the same calculation for
any fatty acid found in vegetable or animal oils and
you will find that between 9 and 12 times the minimum
stoichiometric amount of methanol is used in the
Aleksander Kac esterification process.

For similar reasons, the transesterification process
also uses excess methanol: 0.2 litres of
methanol/litre of oil is about 1.7 times the
stoichiometric amount needed and 0.25 litres of
methanol/litre of oil is about twice the minimum
amount needed. (Aleksander Kac's two methods). You get
slightly different results if you cover all the
possible mono-glycerides, di-glycerides,
tri-glycerides of all the fatty acids but the above
figures are quoted for glyceryl tri-palmitate which is
one of the major components in our oil feedstock.

This is why I feel that a condenser on the outlet of
the reactor is a useful way of saving money. And
because chemical reactions go faster at higher
temperatures, we can carry out the reaction at a
temperature closer to the boiling point of methanol
(64.6C) by refluxing all the condensed methanol back
into the reactor until the reaction is finished. At
present we use a simple copper-pipe heat exchanger and
we totally recycle the cooling water through two x 200
litre oil drums working as an evaporative cooler by
having a sprinkler over three perforated baking trays.
(I'll send you a picture and some plans if you like.)

We have assessed the advantages of a condenser with
our 100 litre reactor and, as a result, we our
currently modifying the 1 tonne reactor used for
making biodiesel from stearin. (This 1 tonne unit is
the reactor which produces biodiesel for the railway
trials)

(Sorry to be a tad pedantic and maybe a bit
long-winded but it sort of goes with the patch as a
Visiting Professor here in Thailand!)

Best wishes

Michael Allen


--- Keith Addison [EMAIL PROTECTED] wrote:
 Hello Michael
 
 snip
 
 Incidentally, with respect to the high free fatty
 acid
 feeds, the limit to the amount of FFA possible is
 probably related to the formation of water in
 Alek's
 first stage esterification using sulfuric acid as
 the
 catalyst. Thus 5%FFA in the oil means that 4mls of
 water are produced for every litre of oil. This
 water
 increases soap formation in the second stage (which
 is
 catalysed by sodium hydroxide).
 
 I know about the water, that'd be about right. But I
 don't know about this:
 
 Alek Kak's method

(http://journeytoforever.org/biodiesel_aleksnew.html)
 reduces this impact by using 95% pure sulfuric acid
 which has a strong affinity for water. He also
 recommends about 9 times the amount of methanol
 theoretically needed to react with the FFA

Re: [biofuels-biz] Re: hi ffa feed stocks

2002-08-29 Thread Michael Allen

Dear Marco,

I presume that you have read the
http://journeytoforever.org/biodiesel_svo.html and
their stuff on ethanol? It is an excellent place to
start and concisely sets out all the major
constraints.

Our work with agricultural engines showed that there
is a considerable difference between the injection
ports of small agricultural diesels so it might be a
bit dangerous to generalise.

Essentially though, we recommend starting and stopping
on petro-diesel (or biodiesel if available). The
exhaust pipe for the engine is taken out through a
simple one-pass heat exchanger in the palm-oil fuel
tank. After about 5 mins running on petro-diesel, the
40 litres of palm oil is warm enough to have similar
flow properties as petro-diesel. So we turn off one
fuel supply and move to the other.

We also recommend running the engine on petro-diesel
for the last five minutes of operation too. That way,
everything is left free of fatty-acid residues which
might cause corrosion (particularly if the engine is
not going to be used for a while.)

Ambient temperatures here rarely fall below 27C or
rise above 34C. As a consequence, SPO is always
liquid. This means that with some engines, you can
actually start them on palm-oil. But we don't
recommend it.  

Where are you precisely? What sort of engines do you
want to use SPO with? What operations do you want the
engines to perform (electricity generation, pumping,
transport, ploughing etc.). What are your ambient
temperatures?

I have some experience of using ethanol/methanol
blends with petroleum for spark-ignition engines. We
did this work in New Zealand about twenty years ago
and the results are well documented. However these are
highly volatile fuels with low-flash points and are
nothing like palm-oil really.

Regards

Michael


--- marcohgcardoso [EMAIL PROTECTED]
wrote:
 Dear Michael,
 
 tks a lot for your help. So, we can use palm oil
 direct without 
 transes.?
 WHich motor modifications do you usually do?
 
 Do you know how to do the sme process with Ethanol?
 Or anyone who 
 does it?
 
 regards,
 
 Marco
 
 --- In [EMAIL PROTECTED], Michael Allen
 [EMAIL PROTECTED] wrote:
  Dear Marco,
  
  
   I have plent of Palm Oil. When you mentioned
 that
   you used Straight 
   Palm Oil you hadn't transerterificate the oil?
  
  That is correct. The first stage of our program
 was to
  demonstrate that oil-palm growers could run their
 farm
  machinery on straight palm oil (SPO)by making
 simple
  engine modifications. The overall aim of the
 program
  is to stabilise oil prices for oil-palm growers.
 That
  means that we are looking at all aspects of
 palm-oil
  use.
  
  Incidentally, with respect to the high free fatty
 acid
  feeds, the limit to the amount of FFA possible is 
  probably related to the formation of water in
 Alek's
  first stage esterification using sulfuric acid as
 the
  catalyst. Thus 5%FFA in the oil means that 4mls of
  water are produced for every litre of oil. This
 water
  increases soap formation in the second stage
 (which is
  catalysed by sodium hydroxide).
  
  Alek Kak's method
 

(http://journeytoforever.org/biodiesel_aleksnew.html)
  reduces this impact by using 95% pure sulfuric
 acid
  which has a strong affinity for water. He also
  recommends about 9 times the amount of methanol
  theoretically needed to react with the FFA. This
 also
  has the effect of reducing the water
 concentration. 
  
  So, for high(er) FFA, more methanol and more
 sulfuric
  acid should be beneficial. However, that means
 more
  sodium hydroxide to neutralise the acid and some
 form
  of methanol recovery system. We use a simple
 condenser
  connected to the reactor to grab the methanol. We
 can
  either recycle this to the next batch or operate
 the
  reactor under total reflux. This makes it possible
 to
  operate the reactor at a higher temperature and so
  accelerate the rate of the separate reactions.
  
  Hope this gives you some useful ideas
  
  Regards
  
  Michael Allen
   
   --- In [EMAIL PROTECTED], Michael Allen
   [EMAIL PROTECTED] wrote:
Dear David,

We did extensive work last year on heated
 Straight
Palm Oil (SPO) in two-wheeled tractors and
 fishing
boat motors. We had field trials by local
 farmers
   of
four commercial tractors and did test-bed work
   with
three others. Crude palm oil caused erosion of
 the
pistons by late ignition but refined palm-oil
 (of
   the
grade used for cooking oil) worked well. But
 we
   never
got around to using it in a locomotive.

This year we have been trying a range of
 reactor
designs to optimise methyl ester production
 from
refined oil. We are now moving back through
   various
forms of oil refinement towards the crude
 palm
   oil
(CPO). And yes, we are currently using the
 Aleks
   Kak
two-stage process. And yes it is currently at
atmospheric pressure (although the reactor was
designed to handle 200 kPa mainly as a safety

Re: [biofuels-biz] Re: hi ffa feed stocks

2002-08-28 Thread Michael Allen

Dear Marco,


 I have plent of Palm Oil. When you mentioned that
 you used Straight 
 Palm Oil you hadn't transerterificate the oil?

That is correct. The first stage of our program was to
demonstrate that oil-palm growers could run their farm
machinery on straight palm oil (SPO)by making simple
engine modifications. The overall aim of the program
is to stabilise oil prices for oil-palm growers. That
means that we are looking at all aspects of palm-oil
use.

Incidentally, with respect to the high free fatty acid
feeds, the limit to the amount of FFA possible is 
probably related to the formation of water in Alek's
first stage esterification using sulfuric acid as the
catalyst. Thus 5%FFA in the oil means that 4mls of
water are produced for every litre of oil. This water
increases soap formation in the second stage (which is
catalysed by sodium hydroxide).

Alek Kak's method
(http://journeytoforever.org/biodiesel_aleksnew.html)
reduces this impact by using 95% pure sulfuric acid
which has a strong affinity for water. He also
recommends about 9 times the amount of methanol
theoretically needed to react with the FFA. This also
has the effect of reducing the water concentration. 

So, for high(er) FFA, more methanol and more sulfuric
acid should be beneficial. However, that means more
sodium hydroxide to neutralise the acid and some form
of methanol recovery system. We use a simple condenser
connected to the reactor to grab the methanol. We can
either recycle this to the next batch or operate the
reactor under total reflux. This makes it possible to
operate the reactor at a higher temperature and so
accelerate the rate of the separate reactions.

Hope this gives you some useful ideas

Regards

Michael Allen
 
 --- In [EMAIL PROTECTED], Michael Allen
 [EMAIL PROTECTED] wrote:
  Dear David,
  
  We did extensive work last year on heated Straight
  Palm Oil (SPO) in two-wheeled tractors and fishing
  boat motors. We had field trials by local farmers
 of
  four commercial tractors and did test-bed work
 with
  three others. Crude palm oil caused erosion of the
  pistons by late ignition but refined palm-oil (of
 the
  grade used for cooking oil) worked well. But we
 never
  got around to using it in a locomotive.
  
  This year we have been trying a range of reactor
  designs to optimise methyl ester production from
  refined oil. We are now moving back through
 various
  forms of oil refinement towards the crude palm
 oil
  (CPO). And yes, we are currently using the Aleks
 Kak
  two-stage process. And yes it is currently at
  atmospheric pressure (although the reactor was
  designed to handle 200 kPa mainly as a safety
 feature.
  Even so, some enthusiastic welders have
  overpressurised it twice now through forgetting
 to
  flood (and then drain) it with water before
 modifying
  the unit).
  
  The locomotive I mentioned is running on a B50
 blend:
  It uses esters from a one stage
 trans-esterification
  reaction of methanol with the stearin and palmitin
  which has separated from the CPO. This waxy stuff
 is
  probably quite comparable with the good Scottish
 lard.
  
  Lots of luck!
  
  Michael Allen
  
  --- Keith Addison [EMAIL PROTECTED] wrote:
   Thanks for your response, prof. Allen.  I'll
   formulate an inquiry to
   Mohammed Farid as you suggest.  You mentioned
 Thai
   railway application. I
   saw somewhere that German railways are using
 SVO in
   some of their shunting
   engines.
   
  
 

http://www.wired.com/news/technology/0,1282,53591,00.html
   Choo-Choo Trains on Energy Crunch
   
   The encouraging part of your message is you are
   reacting at 60C and that
   this is near methanol boiling point.  That
 implies
   you are succeeding at
   atmospheric pressure. Do you use conc.
 sulphuric
   acid first stage?  I agree
   meth recovery is so simple that using excess is
 not
   really a problem.
   
   David T.
   
   
  
  
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Re: [biofuels-biz] Re: hi ffa feed stocks

2002-08-26 Thread Michael Allen

Dear David,

We did extensive work last year on heated Straight
Palm Oil (SPO) in two-wheeled tractors and fishing
boat motors. We had field trials by local farmers of
four commercial tractors and did test-bed work with
three others. Crude palm oil caused erosion of the
pistons by late ignition but refined palm-oil (of the
grade used for cooking oil) worked well. But we never
got around to using it in a locomotive.

This year we have been trying a range of reactor
designs to optimise methyl ester production from
refined oil. We are now moving back through various
forms of oil refinement towards the crude palm oil
(CPO). And yes, we are currently using the Aleks Kak
two-stage process. And yes it is currently at
atmospheric pressure (although the reactor was
designed to handle 200 kPa mainly as a safety feature.
Even so, some enthusiastic welders have
overpressurised it twice now through forgetting to
flood (and then drain) it with water before modifying
the unit).

The locomotive I mentioned is running on a B50 blend:
It uses esters from a one stage trans-esterification
reaction of methanol with the stearin and palmitin
which has separated from the CPO. This waxy stuff is
probably quite comparable with the good Scottish lard.

Lots of luck!

Michael Allen

--- Keith Addison [EMAIL PROTECTED] wrote:
 Thanks for your response, prof. Allen.  I'll
 formulate an inquiry to
 Mohammed Farid as you suggest.  You mentioned Thai
 railway application. I
 saw somewhere that German railways are using SVO in
 some of their shunting
 engines.
 

http://www.wired.com/news/technology/0,1282,53591,00.html
 Choo-Choo Trains on Energy Crunch
 
 The encouraging part of your message is you are
 reacting at 60C and that
 this is near methanol boiling point.  That implies
 you are succeeding at
 atmospheric pressure. Do you use conc. sulphuric
 acid first stage?  I agree
 meth recovery is so simple that using excess is not
 really a problem.
 
 David T.
 
 


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Re: [biofuels-biz] Re: hi ffa feed stocks

2002-08-22 Thread Michael Allen

Hi David,

[EMAIL PROTECTED] is running a research project
on transesterification of beef tallow. I'm not sure he
has heaps of results from his enzymatic process yet
but he certainly has references to all the literature
you need. (Mohammed is an Associate Professor of
Chemical Engineering at the University of Auckland in
New Zealand)

We are making commercial quantities (1 tonne/day)of
biodiesel by transesterifying stearin from palm oil.
Indeed, one of the Thai railways routes from Hadyai to
Sungei Golok is using a B50 blend of our stuff with
petro diesel in their 150km run every day.

At the moment I have built a 120 litre deep bed unit
for  working on a crude palm oil feedstock with the
methoxide introduced at the bottom. We have lots of
stearin and palmitin (lard!) floating in the olein
liquid (and large amounts of free fatty acids) so we
have to run the reactor at 60C. This temperature is
close enough to the boiling point of methanol that we
have to recover the excess methanol to make the
process economic. 

I imagine you would have to do the same with lard.

Lots of luck

Michael Allen
Visiting Professor
Prince of Songkla University
Thailand
--- David Teal [EMAIL PROTECTED] wrote:
 In Scotland, chip shops use lard (animal fat).  Last
 week I took a quantity
 of such material and tried (admittedly without much
 confidence) using the
 same procedure as for WVO (2 stage base).  Nothing
 doing, as expected.  I
 was hoping Aleks' acid/base method would be the
 answer, but from Todd's
 reply we might need HTP.  Any experience with lard
 anyone?
 
 David T.
 
 


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RE: [biofuels-biz] Cat converters

2002-07-31 Thread Michael Allen

Any platinum/rhodium/palladium catalyst is poisoned
by sulfur, arsenic, selenium and tellurium. The rate
of the damage depends on the concentration of these
(and perhaps some other) elements. As a consequence
the nature of the fuel is irrelevent. That is why the
advantages in a cat-converter of a any low-sulfur fuel
can be easily messed up by blending.

And the evidence is that the damage is irreversible
because sulfides are formed at the active sites. If
the bond were largely physical as it is with unburned
hydrocarbons or CO, the damage could be reversed.

Oil companies go to extreme measures to keep sulfur
compounds out of their platformers which use platinum
catalysts. They can then blend the product of the
platformer with other sulfur-containing fractions to
meet the various standards. This is why it needs no
new technology to reduce the sulfur content in liquid
fuels. However, the problem of sulfur disposal is then
that much greater. (The extra cost is, of course,
handed on to the purchaser of low-sulfur fuels). 

There may be some confusion about biogas in the
manager's mind. Biogas which is largely methane, can
be used to run diesel engines (check your local sewage
works or controled land-fill) but it usually contains
quite large proportions of hydrogen sulfide. 

As long as the oil feedstock is free of proteins, the
methyl and ethyl esters made from it will be sulfur
free. Incidentally, tallow purchased directly from
abattoirs should always be 'rendered' first so that
any proteins in it can be skimmed from the surface.

Hope this clears up the problem and you manage to
convince your manager!

Michael Allen 

--- Mccall Tom WP US [EMAIL PROTECTED] wrote:
 
 For Gasoline engines...
 
 Sulfur in fuel do not bind the catalyst in the
 converter.
 
 They (Sulfur oxides) compete for the active sites on
 the 
 catalyst.
 
 There are only so many active sites and if the fuel
 has high sulfur then more of these sites that could
 convert Nitrogen oxides to nitrogen gas and carbon
 dioxide are being used to convert Sulfur oxides.  So
 fewer site are available to convert  Nitrogen oxides
 to 
 nitrogen gas and carbon dioxide 
 
 I don't know if it is the same in Diesel catalyst
 converters?
 
 T 
 
 -Original Message-
 From: Appal Energy [mailto:[EMAIL PROTECTED]
 Sent: Wednesday, July 31, 2002 10:41 AM
 To: biofuels-biz@yahoogroups.com
 Subject: Re: [biofuels-biz] Cat converters
 
 
 I don't know why he would have cats on a fleet
 before he secures
 the type of fuel supplied with 100% certainty. Even
 low sulfur
 fuel binds up the catalyst in a converter, quickly
 rendering it
 ineffective.
 
 However, having a fleet that is fueled without fail
 from but one
 source yields the opportunity to run biodiesel with
 a cat for NOx
 emissions.
 
 Biodiesel is sulfur free. Look to the DIN standard
 for
 verification of lack of sulfur content.
 
 Mind you that this is only in reference to B-100, as
 blends of
 biodiesel and petro-diesel will have sulfur in them
 (even 50 and
 10 ppm EU diesel) and again render the cat useless
 in short
 order. What some people consider biodiesel is
 frequently
 nothing more than a blend.
 
 Todd Swearingen
 
 - Original Message -
 From: David Teal [EMAIL PROTECTED]
 To: biofuels-biz@yahoogroups.com
 Sent: Wednesday, July 31, 2002 7:35 AM
 Subject: [biofuels-biz] Cat converters
 
 
  A prospective biodiesel user (waste management
 contractor)
 operates a fleet
  already fitted with catalytic converters.  Can
 anyone please
 point to an
  authoritative reference which confirms that the
 fuel and the
 device are
  compatible?  Obviously the workers are in close
 proximity to
 the tailpipe
  emissions, which makes it the perfect application.
  I just need
 to convince
  the fleet manager that his cat won't die.
 
  David T.
 
 
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 NNYTech:
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 Biofuel at WebConX

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