Likewise.  It did occur to me that the pstat relies on a flexible rubber 
diaphragm; perhaps that has hardened over time as it sat on a shelf for three 
years.  Pinging Chris again; also, he had offered 20%, not 10%, my mistake.
Talk soon,
bmc
Sent from my apple IIe

> On Nov 27, 2015, at 11:17, herman dickens <[email protected]> wrote:
> 
> It seems like mine was around that date too. The second new one says 4/15. 
> They could have had a bad run of pstats or it could just be bad luck. My last 
> pstat lasted almost 8 years.
> 
>> On Fri, Nov 27, 2015 at 2:11 PM, Benjamin McCafferty <[email protected]> 
>> wrote:
>> Thanks Herman.
>> Pstat looks like mfg date of 6/12; shouldn't matter but there you go.  Chris 
>> will give 10% discount on a new one, but still chaps my butt.
>> 
>> I'll try to pull the giemme cover and watch the relay--don't try this at 
>> home, kids!
>> 
>> I instinctively don't think the PID or element is bad, but will try the 
>> p-stat reversal thing and see where that takes me.
>> 
>> I'll post again in a bit.
>> 
>> b
>> 
>> Sent from my apple IIe
>> 
>>> On Nov 27, 2015, at 11:07, herman dickens <[email protected]> wrote:
>>> 
>>> Ben fwiw it sounds like you have 2 problems. I had the same problem with a 
>>> pstat and it only lasted 2 months. The next one worked fine. There should 
>>> be a mfg date on the pstat. It seems like my first one was several years 
>>> old and the second one was this year. I was having the same symptoms with 
>>> the relief valve but no chatter. The chatter sounds like a relay or a 
>>> solenoid. Can you pull the cover off and look at the relay while the 
>>> chattering is going on? That might help narrow things down. You could have 
>>> a bad pid or element in the brew boiler causing that not to get up to temp 
>>> but honestly I don't work on these things enough to do anything but guess. 
>>> I just bought the pid upgrade for my machine but I may hold off on 
>>> installing it for a few more days. Maybe Todd will jump in and give you 
>>> some ideas.
>>> Herman
>>> 
>>>> On Fri, Nov 27, 2015 at 1:57 PM, Benjamin McCafferty <[email protected]> 
>>>> wrote:
>>>> Hey all!
>>>> Hope you all had a great thanksgiving and that you're all waking from your 
>>>> food comas.  I had more pie for breakfast, but alas, with no espresso.
>>>> 
>>>> I will be talking to Todd soon about this, but thought I'd also ping the 
>>>> collective and see if anyone has any ideas.  Unfortunately, I have a 
>>>> collection of symptoms at this point that I can't make fit a common cause; 
>>>> perhaps they will make sense to one of you.
>>>> 
>>>> As you may recall, I had quite a bit of trouble this summer, and during 
>>>> that process I replaced:
>>>> 
>>>> --Both hi-limit switches
>>>> --One or both boiler elements
>>>> --Giemme controller board with the updated one
>>>> --PID temp probe
>>>> --Main power switch
>>>> --New Jaeger pressure-stat
>>>> 
>>>> Also, as with this summer's shenanigans, my mom is visiting in two weeks, 
>>>> and dearly loves a good latte.  I spent several hundred on overnight 
>>>> charges, parts, etc. while she was here in the summer, and managed 2 days 
>>>> of lattes for her in her three-week visit.  Hoping to get the machine back 
>>>> in action fast!
>>>> 
>>>> At the same time I did all that work, I totally disassembled everything, 
>>>> descaled completely, and cleaned the solenoid until it was shiny, i.e. all 
>>>> scale removed, etc.  The solenoid functioned fine with power.
>>>> 
>>>> The machine worked normally from summer until this week, but with one 
>>>> weird symptom.  It would occasionally make a machine-gun noise, i.e. 
>>>> something mechanical opening and closing very rapidly, 5-10 times per 
>>>> second maybe.  To me, it is a higher pitched sound than the solenoid, and 
>>>> sounds like it originates from the area of the giemme controller.  Todd 
>>>> suspected the solenoid might be sticking; I was thinking perhaps one of 
>>>> the two relays in the giemme controller was misfiring (not sure that they 
>>>> are even relays--but I'm referring to the two small sets of contacts in 
>>>> the giemme that look like points from a points-and-condensor ignition).  
>>>> At its worst, this symptom would continue for 10+ seconds and I'd shut the 
>>>> machine off and back on; it would seem to "reset" and stop.  At its best, 
>>>> it would last for a few seconds and stop on its own.  It clearly is 
>>>> related to when the machine goes to refill the steam boiler, i.e. when 
>>>> closing the steam wand, dumping hot water boiler, etc. is when this would 
>>>> happen, very intermittently.
>>>> 
>>>> As of a week ago, the machine-gun thing got really bad, i.e. it happens 
>>>> 4-5 times while steaming enough milk for a latte, etc.  When shutting off 
>>>> the steam wand, when it goes to refill, the machine-gun noise happens 
>>>> every time and frequently does not stop.  As the machine sits at idle and 
>>>> occasionally refills the steam boiler, it also makes the noise every time.
>>>> 
>>>> At this point, it would seem to me that the culprit would be the giemme or 
>>>> the solenoid, but wait, there's more...
>>>> 
>>>> A few other symptoms have happened in the past week, which really confuse 
>>>> the issue for me, because I admittedly don't know exactly how electricity 
>>>> flows through the machine:
>>>> 
>>>> --The Jaeger P-stat has allowed the machine to over-pressure about 3 times 
>>>> in 5 months, causing the blowoff to activate.  No way this should be 
>>>> happening with a new p-stat, but otherwise it has been normal.  As an 
>>>> aside, Chris Coffee will not warrant the p-stat, stating 30 days is the 
>>>> warranty from that manufacturer.  So I have a 90-day-old failing part that 
>>>> won't be covered. Unexpected.
>>>> 
>>>> --The PID display (which I have set to 204F) has stayed at 105F for 
>>>> several hours each morning for about four days in a row, and then later in 
>>>> the day, has heated to 204F.
>>>> 
>>>> --As of two days ago, the PID heated the brew boiler to 105F and stayed 
>>>> there all day, never heating to 204F.
>>>> 
>>>> --Earlier this week, one day only, the PID display was blank when the 
>>>> machine was on.  It remained blank for about an hour, then suddenly lit 
>>>> up.  It showed 105F.  Every time the steam boiler fired, the PID screen 
>>>> would flicker and get really dim, almost not visible.  Then it would 
>>>> brighten right back up when the steam boiler turned off.
>>>> 
>>>> --Most of the time (and this is an old thing, maybe normal), the PID 
>>>> numbers and "dot" will blink every few seconds, i.e. they go off for a 
>>>> split second, and then come back on.  The dot at this point will not stay 
>>>> on for more than a split second also, i.e. it never shows the boiler 
>>>> calling for heat once the steam boiler is off.
>>>> 
>>>> --The same day the PID display was blank and dim, there was a single time 
>>>> where the steam boiler filled, and then shut off (solenoid clicked), but 
>>>> the pump kept running indefinitely.  I finally had to turn off the machine 
>>>> to make it stop.  After power cycling the machine, the pump filled and 
>>>> stopped normally again.
>>>> 
>>>> --At this time, the steam boiler fills and heats normally, with the 
>>>> exception of the machine-gun noise, which happens almost every time.
>>>> 
>>>> OK--I think that's it.  I'm sorry if someone has told me this before, but 
>>>> I'm trying to understand first how electricity travels in the machine.  So 
>>>> far, the only thing that seems like a common point to all of these 
>>>> symptoms is the giemme controller, but that's based on my limited 
>>>> understanding.
>>>> 
>>>> How I *think* it works is this:  main power switch sends current to the 
>>>> giemme, which sends current to the pump and to the pressure stat (via the 
>>>> two "relays" in the giemme?).  If the steam boiler is not up to temp, the 
>>>> p-stat sends current to it until it is at pressure, then it sends current 
>>>> onward to the PID.  The PID sends that onwards in bursts via its 
>>>> solid-state relay to heat the brew boiler.  Meanwhile, the giemme sends 
>>>> current to the pump (via a relay?) and to the solenoid, so the solenoid 
>>>> closes, diverting water to the steam boiler, and the steam boiler fills.  
>>>> When water touches the probe in the steam boiler, it essentially shorts 
>>>> out and stops the pump, and the solenoid opens, sending water line 
>>>> pressure to the brew boiler, which is held back by the group.  When the 
>>>> lever is lifted, the lever mechanically opens the group to let water 
>>>> through, and the switch behind the lever sends power to the pump to cause 
>>>> it to run and push water under pressure through the group.  If, while 
>>>> pulling a shot, the steam boiler level drops below its probe, the solenoid 
>>>> closes and interrupts water to the brew boiler/group until the steam 
>>>> boiler is filled again.
>>>> 
>>>> Does that sound about right?  Again, I would really like to understand 
>>>> this whole circuit, especially the giemme controller and what the two 
>>>> mechanical contacts are for on that board.
>>>> 
>>>> --Also, my PID is about 5-6 years old by now; what is the expected service 
>>>> life of those?
>>>> 
>>>> --Can I safely test the PID by reversing NO/NC terminals on the P-stat?  
>>>> Wouldn't that have the effect of prioritizing the PID first?
>>>> 
>>>> OK, I'll stop.  Enjoy your leftovers, and have a good coffee for me!
>>>> 
>>>> best,
>>>> Ben McC
>>>> Sent from my apple IIe
>>>> 
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