I was close too trying to deep hole tap the 7075 but close didn't cut 
it. I had to buy the recommend bit. Is your spindle stalling out? Oh I 
read your initial post again, cool thing in LinuxCNC the axis follows 
the spindle so if it stalls nothing moves.

JT

On 1/22/2016 11:43 AM, tom-...@bgp.nu wrote:
> This is the tap I am using: 
> http://www.mscdirect.com/product/details/58607482?rItem=58607482
> The drill I am using is 10.5mm which is 0.875 of 12mm so I would say that 
> seems fairly large.  The OSG online tool recommends a 27/64” (10.7mm) drill, 
> so I am very close (0.008” difference).  Also, if I was using OSG's tap they 
> recommend 23.8764 IPM which equates to a spindle speed of 400 RPM.  I can try 
> that (I used 300 RPM), but I suspect I am going to have the same (torque) 
> issue I had before.  And perhaps the answer is I just don’t have enough 
> torque at low spindle speeds to do it in one pass…
>
> -Tom
>
>> On Jan 22, 2016, at 12:00 PM, John Thornton <j...@gnipsel.com> wrote:
>>
>> What kind of tap did you use? I use only ElectroLube coated taps from
>> OSG. OSG has an online tool to select the correct tap and drill for each
>> job. I once had to deep hole tap in some 7075 and my normal taps broke
>> off. I used the tool and got the right tap and drill so the hole size
>> was correct for the job. Tapping charts usually use 75% thread depth
>> which is usually OK for a depth = diameter, for deeper depths you need a
>> bigger hole.
>>
>> JT
>
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