Gene,
0.091" (=2,3 mm) would be perfectly in the DIN / ISO range. I use 2.4 mm 
for easy working if strength is not the issue.
More, my drills are all produced a little under their nominal size, 
maybe a few hundreths, to allow for de-centering of the cutting blades 
in order to give a correct result when the hole is done. Admittedly, 
it's not easy to keep that up when re-sharpening by hand...
In order to reduce the cutting forces and risk of breakage, all hand tap 
drills come in sets of three beginning with a straiht tip with drill 
blades to make sure the hole is not too small and keep the threads 
perpendicular to the surface.
Peter


Am 23.01.2016 18:27, schrieb Gene Heskett:
> On
> Now we are getting more precise than we can drill with the typical drill
> bit, which usually drills oversize because the tip flats are
> un-avoidably off center. Even to a small extent for pricy carbide bits
> in the smaller sizes.  Yesterdays finished tapping looked great, but I
> think I could have used the next larger #drill. Yeah, my back of a
> napkin said a .089 drill, kcalc says 0.0984251968503937008 for a 3mm.5
> screw.
>
> No wonder I felt like I should peck it, the hole WAS too small.
>
> Cheers, Gene Heskett


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