On Sunday 05 November 2017 21:21:09 Peter C. Wallace wrote:

> On Sun, 5 Nov 2017, Gene Heskett wrote:
> > Date: Sun, 5 Nov 2017 20:56:52 -0500
> > From: Gene Heskett <[email protected]>
> > Reply-To: "Enhanced Machine Controller (EMC)"
> >     <[email protected]>
> > To: [email protected]
> > Subject: Re: [Emc-users] excedrin headache #487.69
> >
> > On Sunday 05 November 2017 09:55:50 Peter C. Wallace wrote:
> >> On Sun, 5 Nov 2017, Gene Heskett wrote:
> >>>> 2 things.
> >>>>
> >>>> The recommended pid setup winds up like crazy, and takes 2 to 4
> >>>> seconds to respond to a change in the spindle loading that slows
> >>>> it down. Then it over speeds and takes 10 seconds to settle back
> >>>> to the set speed. I've tried to add some Pgain, but on a velocity
> >>>> to velocity setup thats not working. That uses FF0 and Igain,
> >>>> everything else is zeroed.
> >>
> >> First I would get FF0 set correctly (best RPM tracking with P,I,D
> >> all zero) If this does not work at least reasonable well by itself,
> >> it shows that you do not really have a velocity mode control (what
> >> hardware is driving you spindle?)
> >>
> >> If you can get reasonable tracking with just FF0 then proceed to
> >> adjust the I term. If it take seconds for the integral term to have
> >> an effect, you have _way_ too small an I term, try multiplying it
> >> by 10. You very likely will need to set the integral bound to
> >> prevent windup.
> >
> > I don't believe the linuxcnc pid module has the ability to limit the
> > wind up.
>
> It does:  pid.N.maxerrorI

I don't recall seeing it but I'll certainly look again.  Thanks Peter.
[...]
> > Someone said 1 khz servo thread was too fast, because there weren't
> > enough counts in a single cycle, and I think that idea has some
> > merit, but what I really need is a lot more slots in my encoder, but
> > stability went out for lunch the last time I tried that slower
> > thread.
>
> The Hostmot2 velocity estimate system measures velocity by counting
> the number of quadrature edges divided by the time between the first
> and last edge so more edges helps (by making quadrature error less
> important), but in any case is much better than just counts/servo
> thread

And my pid.feedback is this velocity signal but averaged over the last 4 
incoming edges.  That helps a lot at lower speeds.

Thanks Peter.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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