Chuck, there's no real magic to rebuilding a 600, they're pretty straight 
forward.  You send the head out to get freshened if it needs it, and re-ring 
it.  The hardest thing is making sure the cams are timed correctly, kinda like 
making sure the rotary valve is right....
   
  CR

Chuck Voboril <[EMAIL PROTECTED]> wrote:
  Chris,

Sorry, I only have about 20 minutes I can spend on this per day. I'm in a 
hurry to read, reply and go back to work..

16 valves for a GSXR- I just had 20 stuck in my head. Shake, shake, knock, 
knock

Thats $432 for all 16 valves and guides using your prices. Parts only, 
right?

You then said $35 for the labor and one guide to replace one guide and 
regrind the valve -is that right?



I guess that Jay has a price of $1500 for freshening a GSXR600 which should 
be replacing at least a few valves, grinding all the rest of the seats and 
valves and 4 new rings sets with cylinder honing at a minimum. Did it 
include any more than that?

What do you guys pay for parts to freshen up your Rotaxes yourselves?

and what do you typically pay if Q or someone else does it for you?

Do we assume that you don't typically need rods and a crank to freshen up a 
Rotax? or to freshen up a GSXR600?

As a fair comparison to the $2000-$3500 used GSXR600 motor packages, What 
do you expect to pay for a good low mileage salvage yard Rotax if the RAVE 
motors also are legal?





Chuck





>From: Chris Reinhardt 
>Reply-To: [EMAIL PROTECTED]
>To: [EMAIL PROTECTED]
>Subject: RE: [F500] Pricing Rotax vs. 4strk GXSR 600cc
>Date: Thu, 12 Apr 2007 04:48:48 -0700 (PDT)
>
> Chuck, Please 16 valves here, not 20, 16....
> I speak for the Hondas, that's where my experience is. Intake valve 
>$16, exhaust valve, $24. I had a couple of guides replaced in a CRF450 
>motor, they were $35 each, and that included the Serdi valve job. The 
>guide was cheap, $6 or $8 each. Mind you, that was a Ti exhaust valve I 
>was experimenting with, that melted and mashed up the guide, generally you 
>can bend a valve and not hurt the guide.
> There's plenty of data on these motors, both modified and stock. They 
>have been supersport racing them in bikes since the 80's, sprint racing 
>since the 90's or so. Although I don't think comparing rebuilds in a alky 
>motor to a gasoline motor is fair...
>
> CR
>
>Chuck Voboril wrote:
> Jay,
>Thanks, but those are prices for buying a prepped motor.
>
>The actual question in mind was what does it cost to maintain a prepped
>4-stroke?
>
>Cost of freshening vs number of race miles between them (without overrevs),
>in other words.
>
>I was making a rough guess that the Ford motors would be a reference point
>lacking any GSXR600 data.
>
>Dave may have some data from his friend with the minisprint-number of miles
>on the track between rebuilds and cost per rebuild. (no overrevs)
>
>Might be nice to know what the cost of replacing 20 bent valves, egged out
>guides, and pistons and rings is also.
>
>
>Chuck
>
>
>
>
>
> >From: "Chuck Voboril"
> >Reply-To: [EMAIL PROTECTED]
> >To: [EMAIL PROTECTED]
> >Subject: RE: [F500] Pricing Rotax vs. 4strk GXSR 600cc
> >Date: Wed, 11 Apr 2007 21:35:00 -0700
> >
> >Please don't shoot me for mentioning this-but the Zetec hasn't done much 
>of
> >anything to help attendence.
> >
> >Chuck
> >
> >>From: "Jay Novak"
> >>Reply-To: [EMAIL PROTECTED]
> >>To:
> >>Subject: RE: [F500] Pricing Rotax vs. 4strk GXSR 600cc
> >>Date: Wed, 11 Apr 2007 18:40:06 -0400
> >>
> >>Right now a top of the pine 1600cc Fford engine is $12K & a 2L Pinto is
> >>$13K. These prices are the result of the continued use & development of
> >>engines that are no longer available and were build when tolerances were
> >>not
> >>what they are today. They also require a lot of maint & freshening. A 2L
> >>Zetec with FI is $7K & can run or 5K miles between rebuilds.
> >>
> >>Thanks ... Jay Novak
> >>
> >>
> >>-----Original Message-----
> >>From: [EMAIL PROTECTED]
> >>[mailto:[EMAIL PROTECTED] Behalf Of 
>Chris
> >>Reinhardt
> >>Sent: Wednesday, April 11, 2007 5:43 PM
> >>To: [EMAIL PROTECTED]
> >>Subject: Re: [F500] Pricing Rotax vs. 4strk GXSR 600cc
> >>
> >>
> >> Is a Pinto FF motor easy and cheap to keep going??? Like the wagon, it
> >>was
> >>cheap and easy back in the day....
> >>
> >> CR
> >>
> >>Chuck Voboril wrote:
> >> Yes Chris, that's right, but then a old wagon should be easier to work
> >>on
> >>and prep.
> >>It is a very conservative comparison for what it will cost for members 
>to
> >>have a front running stock 4-stroke-it shall probably be even more than
> >>that
> >>since these are more complicated motors than Pinto motors.
> >>
> >>
> >>Chuck
> >>
> >>
> >>
> >>
> >>
> >> >From: Chris Reinhardt
> >> >Reply-To: [EMAIL PROTECTED]
> >> >To: [EMAIL PROTECTED]
> >> >Subject: Re: [F500] Pricing Rotax vs. 4strk GXSR 600cc
> >> >Date: Wed, 11 Apr 2007 03:53:32 -0700 (PDT)
> >> >
> >> > Comparing a Pinto engine to the GSXR is like comparing a wagon train 
>to
> >>a
> >> >F1 car....
> >> >
> >> > CR
> >> >
> >> >Chuck Voboril wrote:
> >> > There is no fair comparison cost wise at this point
> >> >The GSXR600 may be far more expensive than a 2-stroke.
> >> >
> >> >The GXSR600 is spec'd by the mfg at 115 HP motor in pure stock form 
>with
> >>a
> >> >quiet exhaust system on pump gas-not a bad thing.
> >> >
> >> >The GSXR750 is 146 HP stock.
> >> >
> >> >However, within the limits of ANY stock engine class, there is ALWAYS
> >>more
> >> >HP to be had.
> >> >
> >> >The STOCK cam and STOCK carburator Pinto motor puts out 115 HP in
> >>FF1600.
> >> >Yet this was about a 80 HP engine from the factory.
> >> >
> >> >Chuck
> >> >
> >> >
> >> >
> >> >
> >> >
> >> >Chuck
> >> >
> >> >
> >> >
> >> >
> >> >
> >> > >From: "Robert Wilson"
> >> > >Reply-To: [EMAIL PROTECTED]
> >> > >To:
> >> > >Subject: Re: [F500] Pricing Rotax vs. 4strk GXSR 600cc
> >> > >Date: Tue, 10 Apr 2007 11:06:43 -0400
> >> > >
> >> > >I think there should be testing done before we "assume" that this 
>will
> >>be
> >> >a
> >> > >"bottomless money pit". Maybe the stock engine will perform closely 
>to
> >> >the
> >> > >current engines. Noone knows until we test. If they are close, I 
>would
> >> > >propose that the motor would have to be left in stock configuration.
> >>If
> >> >it
> >> > >under-performs (which I doubt), then you would be getting into
> >>internal
> >> > >mods, which I agree that would be no good for the class.
> >> > >
> >> > >Bottom line, if the stock motor is close performance wise, and costs
> >> >close
> >> > >to half the price of a new rotax setup with clutching, why would
> >>anyone
> >> >be
> >> > >against it? Hell, if you blow one up, you can buy a brand new one
> >>instead
> >> > >of rebuild!
> >> > >
> >> > >
> >> > >
> >> > >----- Original Message -----
> >> > >From: "Jim's Lawn Shop"
> >> > >To:
> >> > >Sent: Tuesday, April 10, 2007 9:14 AM
> >> > >Subject: [F500] Pricing Rotax vs. 4strk GXSR 600cc
> >> > >
> >> > >
> >> > > > Chuck,
> >> > > > Don't forget, about 6 months after you get the "stock" engine
> >> > > > done a manufacture will have a better one out and you can
> >> > > > do it all over again.
> >> > > > This will be a bottomless money pit!
> >> > > > Dave Phaneuf
> >> >
> >> >
> >> >
> >> >---------------------------------
> >> >Don't pick lemons.
> >> >See all the new 2007 cars at Yahoo! Autos.
> >>
> >>
> >>
> >>---------------------------------
> >> Get your own web address.
> >> Have a HUGE year through Yahoo! Small Business.
> >>
> >>--
> >>No virus found in this incoming message.
> >>Checked by AVG Free Edition.
> >>Version: 7.5.446 / Virus Database: 268.18.26/752 - Release Date: 
>4/8/2007
> >>8:34 PM
> >>
> >>--
> >>No virus found in this outgoing message.
> >>Checked by AVG Free Edition.
> >>Version: 7.5.446 / Virus Database: 268.18.26/752 - Release Date: 
>4/8/2007
> >>8:34 PM
>
>
>
>---------------------------------
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>Go to the Yahoo! Mail Q&A for great tips from Yahoo! Answers users.


        
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