I took pics when I rebuilt my clutch if they help you out any...
http://munz.kicks-ass.net/nighthawk/?p=196
http://munz.kicks-ass.net/nighthawk/?p=187
http://munz.kicks-ass.net/nighthawk/?p=172

-Kyle


On Sat, Oct 24, 2009 at 3:25 PM, bull city <[email protected]> wrote:

>
> working on it today, used a clamp to keep the piston in. Dirty bubbles
> were starting to come past the seal on the piston so I yanked the
> slave and I currently cleaning it. Everything is good so far except 14
> is rusted to 10 on the diagram below. I need to figure way to knock
> that out.
>
> http://www.bikebandit.com/houseofmotorcycles/showschematic/m1971sch32129
>
>
> On Oct 24, 8:44 am, bull city <[email protected]> wrote:
> > Thanks for the help. I have a battery coming in next week. I'll try to
> > turn it over then.  It looks like the seals for rebuilding the slave
> > are around 10 bucks. Not bad. I'll try to get that done this weekend.
> >
> > On Oct 23, 11:51 pm, Dennis Hammerl <[email protected]> wrote:
> >
> > > Removing the slave cylinder should not cause any loss of oil. Now,
> since there was just a question about a rusted solid 450 (sitting for years)
> I might ask if you have tried turning the crankshaft on your project bike to
> ensure it isn't fallen to same fate ? I'll assume it is OK. I wouldn't run a
> bike with suspect oil. I'd change it and put in some cheap garbage. After it
> runs for a bit, and you are sure it's a viable project, change it again. Use
> good stuff. The first change is just a flush. Keep us posted, this is one
> place you're not alone.
> >
> > > --- On Fri, 10/23/09, bull city <[email protected]> wrote:
> >
> > > From: bull city <[email protected]>
> > > Subject: [Nighthawk Lovers] Re: 83 550 clutch will not engage.
> > > To: "Nighthawk Motorcycle Lovers!" <[email protected]>
> > > Date: Friday, October 23, 2009, 12:55 PM
> >
> > > Dennis...thanks for the reply- Should I drain the engine of oil before
> > > I do this? Keep in mind that this bike has not been started for 6
> > > years and all of the oil is in the pan.
> >
> > > On Oct 22, 11:23 pm, Dennis Hammerl <[email protected]> wrote:
> >
> > > > The clutch hydraulic system has air in it. Bleeding a clutch is no
> fun. Remove the slave cylinder and clamp it to prevent it from moving out.
> Do not compress it, just retain it. When it can't move outward, the air can
> be bled.
> > > > # the clutch assembly is not like a brake, a brake will lock up,
> clutch does not. By clamping it you give the piston something solid to push
> against and develop a pressure.
> > > > Try this first and if no success, get back to me. There are further
> methods to bleed off air.
> >
> > > > --- On Thu, 10/22/09, bull city <[email protected]> wrote:
> >
> > > > From: bull city <[email protected]>
> > > > Subject: [Nighthawk Lovers] 83 550 clutch will not engage.
> > > > To: "Nighthawk Motorcycle Lovers!" <
> [email protected]>
> > > > Date: Thursday, October 22, 2009, 2:43 PM
> >
> > > > Got the new bike and I am going through to get everything
> > > > functioning.
> >
> > > > The brakes were locked, I took them off, pressed the piston back in,
> > > > flushed with new fluid and they seem to be doing well. I plan on
> > > > rebuilding them as soon as I get everything functioning. No point in
> > > > spending money on something before assessing the whole bike.
> >
> > > > The clutch: the master cylinder was pretty much dry. The clutch wound
> > > > not engage and there was no resistance on the lever. So I flushed the
> > > > system with new brake fluid. The bleed hose was coming out clear and
> I
> > > > was getting a lot pushed out with every squeeze. But- I never got any
> > > > resistance on the lever, the clutch would still not engage. What
> > > > should I look for next?
> >
> > > > I haven't started the bike yet and no battery is hooked up at the
> > > > moment.
> >
> > > > Thanks-
> >
>

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