i had the same problem. 3 bolts holding the slave cylinder were lose.

On Mon, Aug 8, 2011 at 2:28 PM, Mike21222 <[email protected]> wrote:

> Awesome posts, Thanks Kyle.
> so I'm rebuilding both the master and slave, as I hope not to re-visit
> this issue...
> I have the parts save for the replacement sightglass.
> I read a post somewhere, I forget where now, but the sightglass can be
> replaced easily using super glue and this mineral glass material.
> I guess I will have to get the old one out and measure it somehow, as
> these glass pieces come in sizes varying by .1 mm.
> How do I measure the old sightglass down to .1mm without a micrometer?
> Any suggestions? Or should I just take a WAG at it and fill it in with
> Super Glue?
> I know that a dime is pretty darn close to the diameter of the glass
> itself.
> A dime is 17.9 m, as per google. But I think maybe I pull the old
> glass and have a machinist measure it for me.
> Hopefully it comes out in 1 piece. ???
> Mike
>
> On Aug 2, 10:27 pm, Kyle Munz <[email protected]> wrote:
> > Man, I have no idea why the heat would be affecting it. That said both
> cyls
> > aren't that hard to rebuild. Basically you order the rubber bits, tear it
> > apart, clean it really well, take care putting it back together, then go
> > back through the PiTA process of bleeding it again. I took pics of my
> > rebuild in the links below.
> >
> >
> http://munz.kicks-ass.net/nighthawk/?p=172http://munz.kicks-ass.net/nighthawk/?p=187http://munz.kicks-ass.net/nighthawk/?p=196
> >
> > -Kyle
> >
> >
> >
> > On Tue, Aug 2, 2011 at 5:25 PM, Mike21222 <[email protected]> wrote:
> > > Ok, I've bled the clutch twice, the problem still existed, so I had it
> > > done at the shop.
> > > It is still doing the same thing, the shop recommends rebuilding the
> > > master cylinder, but the trouble only occurs when the bike gets hot.
> > > Then I have to pump the clutch to get it to disengage. If it's only
> > > when its hot, how could that spell master cylinder, seems the heat is
> > > localized to the slave cylinder area and the clutch mechanism itself.
> > > Perhaps I should replace the slave sylinder. Or have it rebuilt. Or
> > > maybe I should have both rebuilt? Any comments? Mike
> >
> > > On Jul 28, 7:51 pm, Mike21222 <[email protected]> wrote:
> > > > I have a recently purchased 1984 CB650SC, it's been running fine for
> a
> > > > few weeks, got the oil changed a few days ago, and new tires. and
> > > > since then I have noticed the clutch is starting to act up. It works
> > > > fine when the engine is cold, but once the engine gets heated up,
> it's
> > > > tough to disengage the clutch. I have checked the clutch master
> > > > cylinder, it needed fluid, I added a little DOT 3, just as the book
> > > > prescribes. It ran fine on the way home, once I got home the clutch
> > > > again was acting like it did not want to disengage. Anyone know what
> > > > might be going on here? Could it be they used the wrong viscosity of
> > > > oil? Could overheating cause this? How about the slave cylinder?
> There
> > > > are no leaks anywhere. I think the bike sat for about a year before I
> > > > bough it. I also thjink its been quite a while since someone checked
> > > > the master cylinder because the screws were seized up and I had to
> tap
> > > > them both out. I replaced them with allen screws from a fastener
> > > > store. Any helpful suggestions out there would be appreciated.
> > > > Mike
> >
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