Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-07 Thread Jay Summet via EV
final Status report: Thanks to Paul Dove who had a spare 1231C controller he sold me, I'm now back on the road! I'll be accelerating at a much gentler pace and watching my motor amp gauge more, which will be good for my controller (and efficiency), but not as much fun as taking full advantag

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-02 Thread Lee Hart via EV
EVDL Administrator via EV wrote: Curtis primarily makes golf car controllers, which don't have as tough a life as those for road EVs. And then, us EVers tend to "push" them beyond ratings. If a rope says "200 pound max", do you use it to safely pick up 200 lbs? Not if you're smart. But we use

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-02 Thread EVDL Administrator via EV
On 2 Jan 2017 at 11:43, Lee Hart via EV wrote: > The problem is that an EV controller leads a very hard life. Shock, > vibration, heat, cold, water, dirt, very high current surges, voltage spikes, > and time will eventually do it in. Curtis primarily makes golf car controllers, which don't have a

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-02 Thread Lee Hart via EV
brucedp5 via EV wrote: my S-10 Blazer conversion... arrived as a 120VDC T125 system using a Curtis 1221x controller to power the 9" ADC dual-shaft e-motor... the first curtis died... openings in that potting material... outside air would breath in moisture... would cause corrosion, which would

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread brucedp5 via EV
On the topic of repairing a Curtis 1221x controller ... When I received my S-10 Blazer conversion EV from the converter (no, I did not make my own. I had no garage, she got the house. But I did have an income, but no time, I was always working), it arrived as a 120VDC T125 system using a Curtis 12

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread Lee Hart via EV
Hoegberg via EV wrote: I have an 1221 that I want to use for a new car, but this one has not been used and have been outdoors for 20 years.. in bad climate, so it probably need some internal drying.. After that length of time, I would assume the electrolytic capacitors are bad. I'd replace th

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread Hoegberg via EV
> To: ev@lists.evdl.org > Date: Sun, 1 Jan 2017 13:56:04 -0500 > Subject: [EVDL] Blew my Curtis 1231C Controller - repair procedures? > From: ev@lists.evdl.org > > For those of you following the drama: > > A few days ago my main HV fuse blew. > > I used a

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread Jay Summet via EV
It ain't easy to fix the Curtis 1231C, but it is possible (I've done it). A lot depends on just how much damage was done when it failed. It might be worse opening it up to take a look. If not too badly damaged, get it fixed. I've been doing a lot of reading about that today ;> I feel that I

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread Thos True via EV
Jay, I too would steer clear from the Kelly controller. We tested a couple of these when they first started selling in the states (they were looking for distributors). We found that the specs were overstated (possibly peak level at best). Smoked both units well before expectations. I would go with

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread Lee Hart via EV
Jay Summet via EV wrote: I have sent a message to the seller of the used Kelly controller on EVTrading post as that appears to be the best option available right now... The Zilla 1K would be my choice for a new build, as I've heard nothing but good things about the Zillas... A drop in replaceme

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread via EV
They use MOSFET's in the 1231, if you want to experitment I can give you some free of charge, I get lot's of samples for free and would like to see them used for an EV project. On Sunday, January 1, 2017 8:56 PM, paul dove via EV wrote: It's called an IGBT Insulated Gate Bipolar Tran

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread paul dove via EV
It's called an IGBT Insulated Gate Bipolar Transistor However a Curtis 1231C has MOSFETS bony IGBTs as far as I know. Repairing them is not for the novice. They are packed in there tight. I have one I'm not using I would sell. Sent from my iPhone > On Jan 1, 2017, at 12:56 PM, Jay Summet v

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread Jay Summet via EV
Thanks for all the suggestions. I have sent a message to the seller of the used Kelly controller on EVTrading post as that appears to be the best option available right now. I like the fact that it is smaller than the current controller (will fit in the same place) and also offers regen as an

Re: [EVDL] Blew my Curtis 1231C Controller - repair procedures?

2017-01-01 Thread Roland via EV
Hello Jay, I have been using a 1000 amp at 300 volt rating motor controller from Café Electric for over 15 years. You can purchase them Directly from Café Electric.com who also makes them. Can be interface with any BMS. Back in year 2000, my EV weigh 7050 lbs with ninety 300 ah two volt cell