Re: [Emc-users] Request for Fonts

2008-02-12 Thread Gene Heskett
On Tuesday 12 February 2008, wp wrote:
Gene,
The Bobcad font is in the .FNT format   if you can use it send me an
email off list and I will send it to you.
I have version 19 of BobCad.
Wayne
\
Humm, that sounds like a potential copyright problem, so I'll skip. I may be 
able to find something in a single line font on goldenweb.it, that's a great 
site to pull fonts from, probably sick bird here, but...

Gene Heskett wrote:
 On Tuesday 12 February 2008, Jon Elson wrote:

 Is that something I could extract and use elsewhere Jon?



-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Thinking you know something is a sure way to blind yourself.
-- Frank Herbert, Chapterhouse: Dune

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Re: [Emc-users] Request for Fonts

2008-02-12 Thread John Kasunich
wp wrote:
 Gene,
 The Bobcad font is in the .FNT format   if you can use it send me an 
 email off list and I will send it to you.
 I have version 19 of BobCad.
 Wayne
 
 Gene Heskett wrote:
 On Tuesday 12 February 2008, Jon Elson wrote:
   Is that something I could extract and use elsewhere Jon?



Those fonts are probably copyright by Bobcad.  Unless you can document 
that they are licensed for other uses, please don't pass them around. 
(If you insist on doing so, please don't talk about it here.)

Regards,

John Kasunich


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Re: [Emc-users] OT: C Data Type Problem

2008-02-12 Thread Andrew Ayre
The first time the compiler comes across the function it doesn't know 
the prototype, so it assumes that it returns an int. Then when it comes 
across the function declaration it is different.

The type of a function is defined by the return type and the parameter 
types which must always match when the function is declared and when it 
is defined.

Add the following after the #include but before the main function:

unsigned short CRC16(unsigned char *puchMsg, unsigned short usDataLen);

This will define the function so nothing is assumed by the compiler.

Andy

Kirk Wallace wrote:
 At the risk of letting everyone know I am a C newbie. Oh ... you already
 know?
 
 I am getting:
 
 [EMAIL PROTECTED]:~/emc2/Modbus$ gcc -o modbus-1c modbus-1c.c
 modbus-1c.c:75: error: conflicting types for 'CRC16'
 modbus-1c.c:28: error: previous implicit declaration of 'CRC16' was here
 [EMAIL PROTECTED]:~/emc2/Modbus$
 
 The offending code is here:
 
 http://www.wallacecompany.com/machine_shop/EMC2/modbus/modbus-1c.c
 
 I thought my call and return data types match, but some how they must
 not. Sometimes when I get messages I can't explain, I find it is
 because I haven't #incude'd something, but I played with some options
 that came to mind, without any luck. Can anyone point me in the proper
 direction? Thanks.
 

-- 
Andy
PGP Key ID: 0x67090A54

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Re: [Emc-users] OT: C Data Type Problem

2008-02-12 Thread Kirk Wallace
On Tue, 2008-02-12 at 15:36 -0700, Andrew Ayre wrote:
 The first time the compiler comes across the function it doesn't know 
 the prototype, so it assumes that it returns an int. Then when it comes 
 across the function declaration it is different.
 
 The type of a function is defined by the return type and the parameter 
 types which must always match when the function is declared and when it 
 is defined.
 
 Add the following after the #include but before the main function:
 
 unsigned short CRC16(unsigned char *puchMsg, unsigned short usDataLen);
 
 This will define the function so nothing is assumed by the compiler.
 
 Andy

Thanks, Andy and Ken. I seem to recall from another life long ago that
main usually went at the bottom of C files. Now I know why, and how to
cheat.

I found this website to check my CRC program:

http://www.lammertbies.nl/comm/info/crc-calculation.html?crc=10410102FF00method=hex

and we agree. 10 41 00 00 01 02 FF 00 CRC16's to CF F1 , cool.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending)


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Re: [Emc-users] Request for Fonts

2008-02-12 Thread Chris Barker
Okay, I answered my own question with a little research.
Here's one:

Documentation for PlotFont - 
http://www.delorie.com/gnu/docs/plotutils/plotutils_27.html
Part of a larger package PlotUtils - (Docs) - 
http://www.delorie.com/gnu/docs/plotutils/plotutils.html#SEC_Top
Source - http://www.delorie.com/gnu/dl/gnuindex.cgi/ftp.gnu.org/plotutils

Otherwise I see that they can be used with TEX, IDL, Java 

Chris


Chris Barker wrote:
 I'm interested being they are free to use .  :^)
 What font utilities will read .jhf files?  In either Linux or MS Windows.
 If I can ultimately get them into CAD then I can go from there.

 Thanks,
 Chris

   


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[Emc-users] HobbyCNC driver board support

2008-02-12 Thread Jack
Does someone have suggestions on how to set up the config for a HobbyCNC 
driver board?  

Thanks ... 


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[Emc-users] UK suppliers of stepper motors and drive electronics.

2008-02-12 Thread davenull

 With the experience I have gained so far, it leads me to believe that
 you are making choices that may make your quest more difficult. If you
 are trying to have a CNC machine to make parts and spend as little as
 appropriate for that end, then you should consider studying other
 machines that are already proven to perform and copy their success.

 If you want to explore different methods of machine control, be prepared
 to spend allot more time, money and run into dead-ends. You will also
 need to be able to develop your own software because these days,
 hardware won't do anything without software.


whoa there, are you telling me EMC can't do PID?

shirley not..



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Re: [Emc-users] Request for Fonts

2008-02-12 Thread Dave Engvall
Hi,
I you can make this work then it is clearly open

http://tulrich.com/fonts/#20070211

Dave
On Feb 12, 2008, at 12:56 PM, Gene Heskett wrote:

 On Tuesday 12 February 2008, wp wrote:
 Gene,
 The Bobcad font is in the .FNT format   if you can use it send me an
 email off list and I will send it to you.
 I have version 19 of BobCad.
 Wayne
 \
 Humm, that sounds like a potential copyright problem, so I'll skip.  
 I may be
 able to find something in a single line font on goldenweb.it,  
 that's a great
 site to pull fonts from, probably sick bird here, but...

 Gene Heskett wrote:
 On Tuesday 12 February 2008, Jon Elson wrote:

 Is that something I could extract and use elsewhere Jon?



 -- 
 Cheers, Gene
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Thinking you know something is a sure way to blind yourself.
   -- Frank Herbert, Chapterhouse: Dune

 -- 
 ---
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[Emc-users] OT: C Data Type Problem

2008-02-12 Thread Kirk Wallace
At the risk of letting everyone know I am a C newbie. Oh ... you already
know?

I am getting:

[EMAIL PROTECTED]:~/emc2/Modbus$ gcc -o modbus-1c modbus-1c.c
modbus-1c.c:75: error: conflicting types for 'CRC16'
modbus-1c.c:28: error: previous implicit declaration of 'CRC16' was here
[EMAIL PROTECTED]:~/emc2/Modbus$

The offending code is here:

http://www.wallacecompany.com/machine_shop/EMC2/modbus/modbus-1c.c

I thought my call and return data types match, but some how they must
not. Sometimes when I get messages I can't explain, I find it is
because I haven't #incude'd something, but I played with some options
that came to mind, without any luck. Can anyone point me in the proper
direction? Thanks.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending)


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Re: [Emc-users] Request for Fonts

2008-02-12 Thread ben lipkowitz
On Tue, 12 Feb 2008, wp wrote:

 John personally that font is such a piece of crap I wouldn't want it 
 anyway.as for copyright.. I have no idea and that thought never 
 crossed my mind. I think that there are much better and openly 
 available fonts other than in BobCad I can not get that font to 
 open even with a .FNT file reader. Wayne

There are several attractive single line fonts packaged with the Qcad 
program, in /usr/share/qcad/fonts however they are in a strange format 
that appears to be unique to qcad. The format looks easily 
reverse-engineerable since it's just arcs and lines, or you could save the 
text as .dxf and convert to g-code that way.

   -fenn

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Re: [Emc-users] Request for Fonts

2008-02-12 Thread wp
John personally that font is such a piece of crap I wouldn't want it 
anyway.as for copyright..
I have no idea and that thought never crossed my mind. I think that 
there are much better and
openly available fonts other than in BobCad I can not get that 
font to open even with a .FNT

file reader.
Wayne

John Kasunich wrote:

wp wrote:
  

Gene,
The Bobcad font is in the .FNT format   if you can use it send me an 
email off list and I will send it to you.

I have version 19 of BobCad.
Wayne

Gene Heskett wrote:


On Tuesday 12 February 2008, Jon Elson wrote:
  Is that something I could extract and use elsewhere Jon?


  


Those fonts are probably copyright by Bobcad.  Unless you can document 
that they are licensed for other uses, please don't pass them around. 
(If you insist on doing so, please don't talk about it here.)


Regards,

John Kasunich


  


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Re: [Emc-users] Request for Fonts

2008-02-12 Thread wp

Gene,
The Bobcad font is in the .FNT format   if you can use it send me an 
email off list and I will send it to you.

I have version 19 of BobCad.
Wayne

Gene Heskett wrote:

On Tuesday 12 February 2008, Jon Elson wrote:
  
Is that something I could extract and use elsewhere Jon?


  


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Re: [Emc-users] UK suppliers of stepper motors and drive electronics?

2008-02-12 Thread Kirk Wallace
On Tue, 2008-02-12 at 13:39 +, [EMAIL PROTECTED] wrote:
 Just a quickie.
 
 Can anyone recommend a UK supplier of stepper motors and associated drive 
 electronics?
 eg just add mill, and computer running EMC.
 
 Mill is a light / middleweight Pinnacle universal job, XYZ travels are 400, 
 180, 150 mm with 
 quill head having separate raise / lower facility and rotation about X and Y 
 axes too.
 
 Buying a DRO today with GS500 series glass scales (5 micron) from 
 www.machine-dro.co.uk 
 so will hopefully be able to use output from linear scales as direct input 
 into EMC computer, 
 (phase 2 of the upgrade) max rapid speed of the scales is allegedly vastly in 
 excess of 
 anything I could need, so don't need 740 watt steppers...  X table may weigh 
 200 lbs and 
 perhaps another 150 for Y table, not trying to pull high G accelerations and 
 a rapid of 300 
 mm per minute would be double what I'd be happy with.
 
 On a budget of course (aren't we all) but definitely prepared to pay a little 
 more for something 
 not prone to glitches such as interference on power rails etc causing missed 
 steps.
 
 Doing it this way appeals to me for two reasons.
 
 1/ redundancy, can use linear scales with either EMC computer or standalone 
 DRO at will.
 
 2/ eliminates backlash and screw mapping etc, linear scales will measure 
 actual position of 
 tables and quill.
 
 many thanks in advance.

With the experience I have gained so far, it leads me to believe that
you are making choices that may make your quest more difficult. If you
are trying to have a CNC machine to make parts and spend as little as
appropriate for that end, then you should consider studying other
machines that are already proven to perform and copy their success. 

If you want to explore different methods of machine control, be prepared
to spend allot more time, money and run into dead-ends. You will also
need to be able to develop your own software because these days,
hardware won't do anything without software.

Successful stepper systems tend to be very consistent in their design,
which doesn't include scale (or any) position feedback. The appeal of
steppers is to not have the complexity of feedback, so if you are a
stepper idealist, you would be corrupting the design with feedback. If a
stepper system malfunctions, it is due to a flaw in the original design,
tuning, or, part or maintenance failure. My take on the stepper theme is
to anticipate all performance parameters and accommodate the
requirements before hand.

I need to admit that I have not built any stepper systems, but my
attempt at using scales with a DC servo system proved a waste of time.
Unfortunately I couldn't grasp why, until I saw the mode of failure
which indicated to me that scales indeed give you position feedback, but
what is needed is motor motion feedback. Scales aren't good at motor
motion feedback because of backlash and other dynamics that real
machines have. If you can accurately model the backlash and dynamics
between table position and axis motor motion then maybe scales could be
used, but currently you would be completely on your own to achieve this.

Current systems control motor position and motion to a high degree and
then achieve the required machine positional accuracy by eliminating
positional flaws due to backlash and flex.

Bottom line, I believe making parts and charting new motion control
territory are very different pursuits with different rewards.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending)


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Re: [Emc-users] UK suppliers of stepper motors and drive

2008-02-12 Thread Andy Lee
Dave

I've got motors and drivers from http://www.motioncontrolproducts.com and
was very pleased with price, service and range of choice.

Good luck

Andy


[EMAIL PROTECTED] wrote:
 Just a quickie.

 Can anyone recommend a UK supplier of stepper motors and associated drive
electronics?
 eg just add mill, and computer running EMC.

 Mill is a light / middleweight Pinnacle universal job, XYZ travels are
400, 180, 150 mm with
 quill head having separate raise / lower facility and rotation about X and
Y axes too.

 Buying a DRO today with GS500 series glass scales (5 micron) from
www.machine-dro.co.uk
 so will hopefully be able to use output from linear scales as direct input
into EMC computer,
 (phase 2 of the upgrade) max rapid speed of the scales is allegedly vastly
in excess of
 anything I could need, so don't need 740 watt steppers...  X table may
weigh 200 lbs and
 perhaps another 150 for Y table, not trying to pull high G accelerations
and a rapid of 300
 mm per minute would be double what I'd be happy with.

 On a budget of course (aren't we all) but definitely prepared to pay a
little more for something
 not prone to glitches such as interference on power rails etc causing
missed steps.

 Doing it this way appeals to me for two reasons.

 1/ redundancy, can use linear scales with either EMC computer or
standalone DRO at will.

 2/ eliminates backlash and screw mapping etc, linear scales will measure
actual position of
 tables and quill.

 many thanks in advance.



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Re: [Emc-users] UK suppliers of stepper motors and drive electronics.

2008-02-12 Thread Kirk Wallace
On Tue, 2008-02-12 at 22:42 +, [EMAIL PROTECTED] wrote:
  With the experience I have gained so far, it leads me to believe that
  you are making choices that may make your quest more difficult. If you
  are trying to have a CNC machine to make parts and spend as little as
  appropriate for that end, then you should consider studying other
  machines that are already proven to perform and copy their success.
 
  If you want to explore different methods of machine control, be prepared
  to spend allot more time, money and run into dead-ends. You will also
  need to be able to develop your own software because these days,
  hardware won't do anything without software.
 
 
 whoa there, are you telling me EMC can't do PID?
 
 shirley not..

Not at all, EMC can do just about anything, if you know how. I may have
stated it poorly, I'm just trying to indicate that making linear scales
work, in a practical sense, with EMC's motion control, will be uncharted
territory. My experience is that, scale feedback and backlash make for
an unstable system. No one, that I know of, has been able to get PID to
play well with backlash. The PID needs to react differently when in a
region of backlash and no-backlash. EMC can do positional backlash
compensation, so a solution may be to connect backlash compensation with
a dynamic PID system. It's interesting to think about, it just hasn't
been done yet. (The cool thing about EMC and Linux is that we are
allowed to try. Long live the Penguin.)

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending)


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Re: [Emc-users] OT: C Data Type Problem

2008-02-12 Thread Kenneth Lerman
The function CRC16 is used before it is declared.

Either move the definition of CRC16 to before main, or declare it separately 
prior to its use.

I notice that you are using (very) old style declarations in that code. 
Modern coders would write:
unsigned short CRC16(unsigned char *puchMsg, unsigned short usDataLen)etcKen


- Original Message - 
From: Kirk Wallace [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, February 12, 2008 5:29 PM
Subject: [Emc-users] OT: C Data Type Problem


 At the risk of letting everyone know I am a C newbie. Oh ... you already
 know?

 I am getting:

 [EMAIL PROTECTED]:~/emc2/Modbus$ gcc -o modbus-1c modbus-1c.c
 modbus-1c.c:75: error: conflicting types for 'CRC16'
 modbus-1c.c:28: error: previous implicit declaration of 'CRC16' was here
 [EMAIL PROTECTED]:~/emc2/Modbus$

 The offending code is here:

 http://www.wallacecompany.com/machine_shop/EMC2/modbus/modbus-1c.c

 I thought my call and return data types match, but some how they must
 not. Sometimes when I get messages I can't explain, I find it is
 because I haven't #incude'd something, but I played with some options
 that came to mind, without any luck. Can anyone point me in the proper
 direction? Thanks.

 -- 
 Kirk Wallace (California, USA
 http://www.wallacecompany.com/machine_shop/
 Hardinge HNC lathe,
 Bridgeport mill conversion, doing XY now,
 Zubal lathe conversion pending)


 -
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 Defy all challenges. Microsoft(R) Visual Studio 2008.
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Re: [Emc-users] Request for Fonts

2008-02-12 Thread Jon Elson
Gene Heskett wrote:
 On Monday 11 February 2008, Jon Elson wrote:
 
Gene Heskett wrote:

On Monday 11 February 2008, Jon Elson wrote:

I have used Bobcad for this.  Even an old version will work
fine.  It can take any True-Type font on your system and use
that.  I hacked up their internal vector font to clean up a
couple rough characters, but if you want filled-in fonts, the
True-Type ones work nice, they just take longer.

How do you do the fill?  Or is my version old?, all it does is the outline
trace...

Ummm, yeah, you are right, it DOESN'T fill in the interior, it
only cuts the outline.  I don't use the TT fonts with it, I use
the one internal font that I modified, which is a non-outline
font.

 
 Is that font mentioned in the docs? I haven't hit them since last spring when 
 I was cutting the house and mailbox nameplates in kick panel brass.
 

Yes, it is the bobcad default font, used for all drawing 
dimensions, for instance.  This is on version 16.1, anyway.

Jon

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Re: [Emc-users] Request for Fonts

2008-02-12 Thread John Kasunich
Gene Heskett wrote:
 On Tuesday 12 February 2008, wp wrote:
 Gene,
 The Bobcad font is in the .FNT format   if you can use it send me an
 email off list and I will send it to you.
 I have version 19 of BobCad.
 Wayne
 \
 Humm, that sounds like a potential copyright problem, so I'll skip. I may be 
 able to find something in a single line font on goldenweb.it, that's a great 
 site to pull fonts from, probably sick bird here, but...

The Hershey fonts (public domain, as long as they aren't in one
particular data format) contain a single line font.  Jeff Epler
has them on his site: http://emergent.unpythonic.net/software/hershey

A GPL'ed Hershey to g-code utility is on my to-do list, but I'm pretty
busy at the moment, so don't hold your breath.

Regards,

John Kasunich

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Re: [Emc-users] UK suppliers of stepper motors and drive electronics?

2008-02-12 Thread Lester Caine
[EMAIL PROTECTED] wrote:
 http://www.arceurotrade.co.uk/Catalogue/Stepper-Motors
 The 180Ncm will be big enough, and at ?18.50 at the moment ...
 The 3 Amp driver at ?28.95 each are a good option for driving them, so for 
 under ?150 you have all the grunt.
 They will run direct off the parallel port, but a simple breakout board will 
 be useful, and all one is missing is some DC power. 35V at a few amps does 
 not 
 cost a lot.
 
 Thanks to both who suggested this.
 
 I'm looking at the 220 Nm ACL571157525M steppers and the SMD093064 controller 
 x 3.
I would recommend the bigger driver with the 220Ncm motor - and a higher 
supply voltage. You will get as much power out of the 180Ncm motor with the 
smaller driver because it needs a lower voltage.

 The documentation doesn't show the method of connection to a PC.
 
 The sino glass scales terminate in one RS232 per each of the three axes.
*NO* the glass scale produces quadrature signals - it just uses a 9 way 'D' 
connector.

 So, this useful breakout board which will accept 3 x whatever connectors 
 the SMD 
 controllers take plus the 3x RS232, presumably a PCI job?
I'm not sure how EMC expects to get the quadrature inputs, but at least it 
would need a second parallel port, since most of the pins on the first 
parallel port are needed for the motors and other controls such as spindle and 
the like.

 Any hints and tips much appreciated.
http://home.lsces.co.uk/ModelEngineersDigitalWorkshop/wiki/index.php?page=BreakoutBoard

 The PSU is no problemo.


-- 
Lester Caine - G8HFL
-
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L.S.Caine Electronic Services - http://home.lsces.co.uk
MEDW - http://home.lsces.co.uk/ModelEngineersDigitalWorkshop/
Firebird - http://www.firebirdsql.org/index.php

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[Emc-users] UK suppliers of stepper motors and drive electronics?

2008-02-12 Thread davenull

 http://www.arceurotrade.co.uk/Catalogue/Stepper-Motors
 The 180Ncm will be big enough, and at ?18.50 at the moment ...
 The 3 Amp driver at ?28.95 each are a good option for driving them, so for 
 under ?150 you have all the grunt.
 They will run direct off the parallel port, but a simple breakout board will 
 be useful, and all one is missing is some DC power. 35V at a few amps does 
 not 
 cost a lot.

Thanks to both who suggested this.

I'm looking at the 220 Nm ACL571157525M steppers and the SMD093064 controller x 
3.

The documentation doesn't show the method of connection to a PC.

The sino glass scales terminate in one RS232 per each of the three axes.

So, this useful breakout board which will accept 3 x whatever connectors the 
SMD 
controllers take plus the 3x RS232, presumably a PCI job?

Any hints and tips much appreciated.

The PSU is no problemo.


TIA


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Re: [Emc-users] UK suppliers of stepper motors and drive electronics?

2008-02-12 Thread davenull

 http://www.arceurotrade.co.uk/Catalogue/Stepper-Motors
 The 180Ncm will be big enough, and at ?18.50 at the moment ...
 The 3 Amp driver at ?28.95 each are a good option for driving them, so for 
 under ?150 you have all the grunt.
 They will run direct off the parallel port, but a simple breakout board will 
 be useful, and all one is missing is some DC power. 35V at a few amps does 
 not 
 cost a lot.

Thanks to both who suggested this.

I'm looking at the 220 Nm ACL571157525M steppers and the SMD093064 controller x 
3.

The documentation doesn't show the method of connection to a PC.

The sino glass scales terminate in one RS232 per each of the three axes.

So, this useful breakout board which will accept 3 x whatever connectors the 
SMD 
controllers take plus the 3x RS232, presumably a PCI job?

Any hints and tips much appreciated.

The PSU is no problemo.


TIA


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Re: [Emc-users] Stepper torque measurement article

2008-02-12 Thread Rob Jansen
Aram,

measuring torque on an AC servos is definitely possible.
It is not as simple as measuring current but this does give some feedback.

I don't think that the current used by the servo drivers is a measure 
but you try Stan's setup that way.

There are servo drivers with force-feedback but I an not sure if you 
would be able to add force-feedback to an existing machine / servo system.
Maybe the easiest way is to add strain gauges, these are cheap can 
easily be mounted on any existing machine and you can 'calibrate' the 
output using a weight (with a pulley for X-Y direction).
Force applied on your cutter tool will travel through the whole 
machine,  but the further away the strain gauges are placed from your 
milling spindle, the more acceleration will influence the measurements.

The strain gauges are long strips of electrical risistive material that 
will change their resistance when being pulled (or pushed) on.
Glued to a piece of metal (rod or plate) the resistance varies when the 
metal is bent. Two placed on facing sides and connected into a 
wheatstone bridge give a real good feedback.
I have a pair bicycle cranks operating this way (made by 
http://www.srm.de) : The bottom bracket is connected to the outer ring 
holding the chainwheel using a 4-armed spider (I have to guess but the 
arms are about 10x8 mm or so) and 4 gauges are glued on two facing arms 
and the resulting signal is converted into a frequency that is linear 
with the force applied. The system is calibrated (in Hz/Nm) once every 
two years and the zero point is determined (frequency at 0 Nm force) 
before each trip.

Use force feedback using strain gauges and cutting using a constant 
force always looked good to me but that may be because I never got any 
proper training in machining :-)

Regards,

Rob


 Hi
 Can you measure torque on AC servo motor?
 Can I put that if torque exceed some certain level STOP machine or go to
 feed hold mode. It is very important because torque can directly show
 condition of cutter. If can stop machine when torque start increase I may
 or better will prevent break of cutter.
 I think in program need be include variable that limits maximum torque to
 axis.
   


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Re: [Emc-users] UK suppliers of stepper motors and drive electronics?

2008-02-12 Thread Lester Caine
[EMAIL PROTECTED] wrote:
 Just a quickie.
 
 Can anyone recommend a UK supplier of stepper motors and associated drive 
 electronics?
 eg just add mill, and computer running EMC.
 
 Mill is a light / middleweight Pinnacle universal job, XYZ travels are 400, 
 180, 150 mm with 
 quill head having separate raise / lower facility and rotation about X and Y 
 axes too.
 
 Buying a DRO today with GS500 series glass scales (5 micron) from 
 www.machine-dro.co.uk 
 so will hopefully be able to use output from linear scales as direct input 
 into EMC computer, 
 (phase 2 of the upgrade) max rapid speed of the scales is allegedly vastly in 
 excess of 
 anything I could need, so don't need 740 watt steppers...  X table may weigh 
 200 lbs and 
 perhaps another 150 for Y table, not trying to pull high G accelerations and 
 a rapid of 300 
 mm per minute would be double what I'd be happy with.
 
 On a budget of course (aren't we all) but definitely prepared to pay a little 
 more for something 
 not prone to glitches such as interference on power rails etc causing missed 
 steps.
 
 Doing it this way appeals to me for two reasons.
 
 1/ redundancy, can use linear scales with either EMC computer or standalone 
 DRO at will.
 
 2/ eliminates backlash and screw mapping etc, linear scales will measure 
 actual position of 
 tables and quill.
 
 many thanks in advance.

http://www.arceurotrade.co.uk/Catalogue/Stepper-Motors
The 180Ncm will be big enough, and at £18.50 at the moment ...
The 3 Amp driver at £28.95 each are a good option for driving them, so for 
under £150 you have all the grunt.
They will run direct off the parallel port, but a simple breakout board will 
be useful, and all one is missing is some DC power. 35V at a few amps does not 
cost a lot.

-- 
Lester Caine - G8HFL
-
Contact - http://home.lsces.co.uk/lsces/wiki/?page=contact
L.S.Caine Electronic Services - http://home.lsces.co.uk
MEDW - http://home.lsces.co.uk/ModelEngineersDigitalWorkshop/
Firebird - http://www.firebirdsql.org/index.php

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Re: [Emc-users] UK suppliers of stepper motors and drive electronics?

2008-02-12 Thread Dave Caroline
I got mine from at the model engineer ex
http://www.arceurotrade.co.uk/Catalogue/Stepper-Motors in Leicester

and seems they have some even cheaper since I bought mine

Dave Caroline
archivist on #emc FreeNode

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Re: [Emc-users] Turning Polygons on Lathe

2008-02-12 Thread Gene Heskett
On Tuesday 12 February 2008, Ian W. Wright wrote:
 On Monday 11 February 2008, Ian W. Wright wrote:
 
 For those who were fascinated by the polygon turning have a look at this
 - http://tinyurl.com/2wqbvl , it achieves the same ends but without any
 extra power or synchronisation of spindle and cutter! The video even
 gives a good indication of how you can make your own!!!
 Usual disclaimer - no connection with company etc. etc.

Gene Heskett wrote:

Now that's cute Ian.  But the forces would seem to preclude my trying it on
 my little toy lathe.

Hi Gene,

I'm not sure that the cutting forces would be very great at all. If you look
 closely at the tools you will see that the front face is dished in creating
 a cutting edge around the front of the tool. So, coupled with the 1 degree
 clearance angle of the tool axis and the tool being smaller than the hole
 its cutting for internal splines etc., the cutting action is that of a
 knife. It would appear that the whole secret of this is in producing the
 tools with this sharp cutting edge at the front and then choosing one with
 an appropriate shape  and relative size to the work. I think its a bit like
 the old 'Spirograph' toy

Interesting for sure Ian, but I was born just north of Missouri and I think 
I'd have to see it done on simpler machinery than that was. :)

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
I don't deserve this award, but I have arthritis and I don't deserve that
either.
-- Jack Benny

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Re: [Emc-users] Turning Polygons on Lathe

2008-02-12 Thread Gene Heskett
On Tuesday 12 February 2008, Brian Pitt wrote:
On Monday 11 February 2008 15:14, Gene Heskett wrote:
 On Monday 11 February 2008, Ian W. Wright wrote:
 For those who were fascinated by the polygon turning have a look at this
 - http://tinyurl.com/2wqbvl , it achieves the same ends but without any
 extra power or synchronisation of spindle and cutter! The video even
 gives a good indication of how you can make your own!!!
 Usual disclaimer - no connection with company etc. etc.

 Now that's cute Ian.  But the forces would seem to preclude my trying it
 on my little toy lathe.

with the angular offset and shearing action of the cutter they take allot
 less push than you'd think 

But its a full splines depth of cut in one pass, just with the force 
concentrated on one tooth at a time.  You could still be pushing thru an 1/8 
or more of steel per spline depending on how deep they were.
 
 but you have no controll of the orientation

That could be a problem where one would need timing accuracy.  That would be 
curable with cnc synch between spindles, but there isn't any in that setup.

 and  
 you cant work behind a shoulder or swallow more than an inch or so of the
 part
then again the polygon head wont do splines ,keyseats or internal work

a few years ago someone made a CNC mill that would drill square holes like
 this http://upper.us.edu/faculty/smith/reuleaux.htm
by syncing the table motion to the spindle position

Neat, but would need way faster tables than I have.

I'm sure someone somewhere has a use for that feature but I think they did
 it mainly to show off how fast the machine was ;)

There is more than a little bit of the watch this, see what I can do 
available on the net these days, unforch a lot of it shot by folks with 
little knowledge of how to shoot such a project, so it isn't well done as far 
as seeing how it was done, most all of that is lost in the blur of the 
motion.

Brian

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-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
I'm not proud.

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[Emc-users] UK suppliers of stepper motors and drive electronics?

2008-02-12 Thread davenull
Just a quickie.

Can anyone recommend a UK supplier of stepper motors and associated drive 
electronics?
eg just add mill, and computer running EMC.

Mill is a light / middleweight Pinnacle universal job, XYZ travels are 400, 
180, 150 mm with 
quill head having separate raise / lower facility and rotation about X and Y 
axes too.

Buying a DRO today with GS500 series glass scales (5 micron) from 
www.machine-dro.co.uk 
so will hopefully be able to use output from linear scales as direct input into 
EMC computer, 
(phase 2 of the upgrade) max rapid speed of the scales is allegedly vastly in 
excess of 
anything I could need, so don't need 740 watt steppers...  X table may weigh 
200 lbs and 
perhaps another 150 for Y table, not trying to pull high G accelerations and a 
rapid of 300 
mm per minute would be double what I'd be happy with.

On a budget of course (aren't we all) but definitely prepared to pay a little 
more for something 
not prone to glitches such as interference on power rails etc causing missed 
steps.

Doing it this way appeals to me for two reasons.

1/ redundancy, can use linear scales with either EMC computer or standalone DRO 
at will.

2/ eliminates backlash and screw mapping etc, linear scales will measure actual 
position of 
tables and quill.

many thanks in advance.


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Re: [Emc-users] Request for Fonts

2008-02-12 Thread Gene Heskett
On Tuesday 12 February 2008, John Kasunich wrote:
Gene Heskett wrote:
 On Tuesday 12 February 2008, wp wrote:
 Gene,
 The Bobcad font is in the .FNT format   if you can use it send me an
 email off list and I will send it to you.
 I have version 19 of BobCad.
 Wayne
 \

 Humm, that sounds like a potential copyright problem, so I'll skip. I may
 be able to find something in a single line font on goldenweb.it, that's a
 great site to pull fonts from, probably sick bird here, but...

The Hershey fonts (public domain, as long as they aren't in one
particular data format) contain a single line font.  Jeff Epler
has them on his site: http://emergent.unpythonic.net/software/hershey

A GPL'ed Hershey to g-code utility is on my to-do list, but I'm pretty
busy at the moment, so don't hold your breath.

Regards,

John Kasunich

Hershey fonts?  Those date back to Jurassic park, the original, not the movie.  
I was around when Bill Barden was doing those, using a trs-80 Color Computer, 
and I think I may have a copy on my hard drive attached to my coco3.

Now all I gotta do is find time to turn it on and do the search.

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-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
A handful of friends is worth more than a wagon of gold.

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