Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Viesturs Lācis
2012/4/9 Jeshua Lacock jes...@3dtopo.com:

 On Apr 8, 2012, at 7:37 AM, Viesturs Lācis wrote:


 2012/4/8 Jeshua Lacock jes...@3dtopo.com:

 I was just thinking about the set up as I understand it (i.e. the Mesa card 
 replacing my parallel port connected directly to the Geckos). It seems like 
 the encoders would have to connect to the Mesa card to benefit from any 
 increased encoder bandwidth.

 Am I missing something?

 Well, from Your first post on this thread, I understand that the
 encoders are the reason for getting the Mesa card in first place :))
 And the hardware step generation is just a side benefit...

 I guess I am confused because you had stated:

 (actually You might get away with no rewiring at all)


I do not see any contradiction or something :)
From Your first post I understand that You already have connected Your
encoders to PC via parallel port, but the problem is that it is not
fast enough. If You get 5i25 card with a custom firmware so that its
pinout matches Your existing hardware setup, then You can read encoder
signals in 5i25 card and no rewiring would be needed. The same goes
for Gecko drives - with corresponding 5i25 pinout You do not need to
rewire anything to feed the step/dir signals to each drive. And as
Peter already told, that is not a problem to adjust the pinout of
particular firmware.

Viesturs

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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Jeshua Lacock

On Apr 9, 2012, at 2:03 AM, Viesturs Lācis wrote:

 2012/4/9 Jeshua Lacock jes...@3dtopo.com:
 
 On Apr 8, 2012, at 7:37 AM, Viesturs Lācis wrote:
 
 
 2012/4/8 Jeshua Lacock jes...@3dtopo.com:
 
 I was just thinking about the set up as I understand it (i.e. the Mesa 
 card replacing my parallel port connected directly to the Geckos). It 
 seems like the encoders would have to connect to the Mesa card to benefit 
 from any increased encoder bandwidth.
 
 Am I missing something?
 
 Well, from Your first post on this thread, I understand that the
 encoders are the reason for getting the Mesa card in first place :))
 And the hardware step generation is just a side benefit...
 
 I guess I am confused because you had stated:
 
 (actually You might get away with no rewiring at all)
 
 
 I do not see any contradiction or something :)
 From Your first post I understand that You already have connected Your
 encoders to PC via parallel port, but the problem is that it is not
 fast enough. If You get 5i25 card with a custom firmware so that its
 pinout matches Your existing hardware setup, then You can read encoder
 signals in 5i25 card and no rewiring would be needed. The same goes
 for Gecko drives - with corresponding 5i25 pinout You do not need to
 rewire anything to feed the step/dir signals to each drive. And as
 Peter already told, that is not a problem to adjust the pinout of
 particular firmware.

Hi Viesturs,

How is that possible? The encoders are connected to the Geckos, not through the 
parallel port….


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Viesturs Lācis
2012/4/9 Jeshua Lacock jes...@3dtopo.com:

 How is that possible? The encoders are connected to the Geckos, not through 
 the parallel port….

I do not understand, what exactly is not clear to You :)
AFAIK Gecko drives will need the encoder signal for them to function,
so each encoder signal will have to be splitted/doubled/copied to both
PC and Gecko drive.
I guess that currently we have a basic misunderstanding due to things
not explicitly explained. And I see that You have not explicitly
explained, what exactly do You currently have in Your machine.
From the way You wrote Your first message I understand that You
already have a working system with encoder signal going also to PC:
2012/4/6 Jeshua Lacock jes...@3dtopo.com:

 My Z axis is about 10,000 lines per inch, so it uses up my available 
 bandwidth really fast. Right now I have the Z's max speed set to a mere 3 
 inches per sec. My Y is 24 inches per sec, and X is 10 inches per sec. That 
 uses up my available 71khz.

 So, I understand that something like Mesa's 4I30 4 channel quadrature counter 
 card will allow me much more bandwidth to run my servos faster.


What kind of 10,000 lines per inch are You talking about, if that is
not encoder signal? It could be also step signal, but encoders were
the only thing discussed in that message...

Could You, please, expand on what exactly You have there? Where are
encoders currently connected?

Viesturs

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[Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread Mark Wendt
Ebay auction # 150730262099

Mark

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Re: [Emc-users] machine tool tapers

2012-04-09 Thread charles green
wow.  quite a list.  still dont know about the rationality.  i think i read 
about the 5/8/' morse origin somewhere, but that also seems like an arbitrary 
choice.  i didnt see any that were 90 degrees, which would seem like a logical 
first guess for aligning a length and a center.  i wonder if there is any math 
out there on the ideal taper form, given its use in specifed materials and load 
conditions?

--- On Sun, 4/8/12, Andy Pugh bodge...@gmail.com wrote:

 From: Andy Pugh bodge...@gmail.com
 Subject: Re: [Emc-users] machine tool tapers
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Sunday, April 8, 2012, 9:08 AM
 
 
 On 8 Apr 2012, at 05:12, charles green xxzzb...@yahoo.com
 wrote:
 
  anyone know if there is any logic to the variety of
 conical mating surfaces used in machine tools?
  
 
 http://www.tools-n-gizmos.com/specs/Tapers.html
 
 Is a useful list. The spindle-nose tapers are all the same,
 but with different flange and drawbar arrangements. 
 
 I can only assume that the Morse tapers work out to have
 round-number inch dimensions. (note that the gauge diameter
 is not the big end)
 
 
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Re: [Emc-users] (no subject)

2012-04-09 Thread charles green
is that a link to an easter egg?

--- On Sun, 4/8/12, Geoff Roehm 1947...@att.net wrote:

 From: Geoff Roehm 1947...@att.net
 Subject: [Emc-users] (no subject)
 To: emc-users@lists.sourceforge.net
 Date: Sunday, April 8, 2012, 8:23 PM
 1947...@att.net
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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread gene heskett
On Monday, April 09, 2012 08:26:54 AM Mark Wendt did opine:

 Ebay auction # 150730262099
 
 Mark

Now that is kewl!  I'll likely catch hell from the missus for buying 
another toy, but my well grounded dual trace blew a bunch of stuff besides 
the fuse in the circuit I tried to hook a grounded probe to yesterday.  
This is a little short on bandwidth at 1mspl/12 bit, but its free floating 
and wouldn't have damaged anything when I hooked up its ground lead to the 
circuit.

But that is a kit!  And I am not well equipt to handle surface mount stuff.

Has anyone bought one? And can further describe what you have to do to 
actually put it to work other than downloading the firmware and putting it 
on the SD card it apparently runs from?

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
The problem with the gene pool is that there is no lifeguard.

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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread Mark Wendt
On 04/09/2012 08:42 AM, gene heskett wrote:
 On Monday, April 09, 2012 08:26:54 AM Mark Wendt did opine:


 Ebay auction # 150730262099

 Mark
  
 Now that is kewl!  I'll likely catch hell from the missus for buying
 another toy, but my well grounded dual trace blew a bunch of stuff besides
 the fuse in the circuit I tried to hook a grounded probe to yesterday.
 This is a little short on bandwidth at 1mspl/12 bit, but its free floating
 and wouldn't have damaged anything when I hooked up its ground lead to the
 circuit.

 But that is a kit!  And I am not well equipt to handle surface mount stuff.

 Has anyone bought one? And can further describe what you have to do to
 actually put it to work other than downloading the firmware and putting it
 on the SD card it apparently runs from?

 Cheers, Gene

Yeh, you and me both on the missus giving hell.  She caught my Paypal 
bill for last month and almost had a coronary last night...  ;-)

Damn Ebay.

Mark

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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread Andrew
9 квітня 2012 р. 13:25 Mark Wendt mark.we...@nrl.navy.mil написав:

 Ebay auction # 150730262099


I'd also suggest item 160705670184 as it has 2 analog + 2 digital channels
vs. 1 channel, 72Msps vs. 1Msps, better firmware with FFT etc. One channel
is not enough often.
And the next level is 220974131404 - that's already something real.

I purchased oscilloscope for myself just a couple days ago. Decided in
favour of 160705670184.

Andrew
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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread Kent A. Reed
On 4/9/2012 8:42 AM, gene heskett wrote:
 On Monday, April 09, 2012 08:26:54 AM Mark Wendt did opine:

 Ebay auction # 150730262099

 Mark
 Now that is kewl!  I'll likely catch hell from the missus for buying
 another toy, but my well grounded dual trace blew a bunch of stuff besides
 the fuse in the circuit I tried to hook a grounded probe to yesterday.
 This is a little short on bandwidth at 1mspl/12 bit, but its free floating
 and wouldn't have damaged anything when I hooked up its ground lead to the
 circuit.

 But that is a kit!  And I am not well equipt to handle surface mount stuff.

Gene:

I think you may be reading kit in the sense of Heathkit, Eico, Knight, 
etc., where you could spend a weekend just shaking out the bags of 
electronic parts.

I suspect the lister just meant the package to be bid on includes 
several items. According to the eBay listing, the package includes 1 
oscilloscope, 1 battery, 1 probe, and 1 USB cable.

You can always send a query to brainytrade via the eBay listing to be sure.

I confess this is cheap enough and sexy enough technically to give me an 
itch too but I just hit up eBay for some other items. H...

Regards,
Kent

 Has anyone bought one? And can further describe what you have to do to
 actually put it to work other than downloading the firmware and putting it
 on the SD card it apparently runs from?

 Cheers, Gene


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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Steve Stallings
The issue with sharing encoder signals with both the
Gecko servo driver and the PC comes from the fact 
that the step and direction signals into the Gecko
are optically isolated and the encoder and its signal
exist on the other side of the isolation barrier.

Maintaining the isolation and sharing the signals
will require some additional hardware such as this:

http://pico-systems.com/gecko.html

Regards,
Steve Stallings
 

 -Original Message-
 From: Viesturs Lacis [mailto:viesturs.la...@gmail.com] 
 Sent: Monday, April 09, 2012 4:16 AM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] Mesa counter card?
 
 2012/4/9 Jeshua Lacock jes...@3dtopo.com:
 
  How is that possible? The encoders are connected to the 
 Geckos, not through the parallel port..
 
 I do not understand, what exactly is not clear to You :)
 AFAIK Gecko drives will need the encoder signal for them to function,
 so each encoder signal will have to be splitted/doubled/copied to both
 PC and Gecko drive.
 I guess that currently we have a basic misunderstanding due to things
 not explicitly explained. And I see that You have not explicitly
 explained, what exactly do You currently have in Your machine.
 From the way You wrote Your first message I understand that You
 already have a working system with encoder signal going also to PC:
 2012/4/6 Jeshua Lacock jes...@3dtopo.com:
 
  My Z axis is about 10,000 lines per inch, so it uses up my 
 available bandwidth really fast. Right now I have the Z's max 
 speed set to a mere 3 inches per sec. My Y is 24 inches per 
 sec, and X is 10 inches per sec. That uses up my available 71khz.
 
  So, I understand that something like Mesa's 4I30 4 channel 
 quadrature counter card will allow me much more bandwidth to 
 run my servos faster.
 
 
 What kind of 10,000 lines per inch are You talking about, if that is
 not encoder signal? It could be also step signal, but encoders were
 the only thing discussed in that message...
 
 Could You, please, expand on what exactly You have there? Where are
 encoders currently connected?
 
 Viesturs
 
 --
 
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 Boundary is the first to Know...and Tell You.
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Re: [Emc-users] machine tool tapers

2012-04-09 Thread Kent A. Reed
On 4/9/2012 8:01 AM, Viesturs Lācis wrote:
 2012/4/9 charles greenxxzzb...@yahoo.com:
 i wonder if there is any math out there on the ideal taper form, given its 
 use in specifed materials and load conditions?
 Ohh, conical fits (I hope that is the correct translation) is the
 thing we have been discussing in university lately.
 Answer to Your question is: No. Because You skipped another (and IMHO
 the most important) factor: specific use-case also applies.
 What I mean - the angle of taper determines:
 1) how well both parts are centered each to other - the smaller angle,
 the better centering;
 2) how much will the distance between bases of both cones change as
 the surfaces of cones wear off - the larger the angle, the smaller the
 distance,
 tolerances on each cone also will increase the tolerance of the fit
 dimensions for smaller cone angle values;

 So larger angle improves one, the smaller angle improves the other, so
 the optimum value lies somewhere inbetween, changing in different
 situations. That is why there is not the one and only answer (which is
 also my answer to Your original question).
 The way I see it now is that the load and material will determine
 mostly the diameter (and length) of the taper, but the application of
 particular mechanism (required precision of assembly etc) is the main
 factor to determine the angle value.

 Viesturs



Nice argument as far as it goes, Viesturs, but it doesn't address what I 
was taught lo these many years ago by a practicing machinist and which I 
find echoed in my Machinery's Handbook.

He divided the world of tapers into two classes: self-holding and 
self-releasing.

The self-holding tapers have small enough angles of taper for friction 
along the tapered surface of the joint to reliably resist the torque 
transmitted from the tool. That same friction makes it difficult to 
release the taper from its socket.

The self-releasing tapers have large enough angles of taper to allow 
easy removal but require some other means to lock the taper in place so 
it won't slip when torque is applied.

Presumably only the self-holding tapers would be subject to the kind of 
wear you mention in 2). I suspect the differences within this class were 
due as much to the need to work around patents as to any thought of 
optimization.

As for the discussion about the varying angles of taper on the various 
Morse tapers, concensus of the sources I read is that Morse just wasn't 
that good with his metrology. Once a mistake is propogated into practice 
through industrial standards, it takes on a life of its own.

Regards,
Kent


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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread Jeff Albrecht
http://www.saelig.com/product/PSHA026.htm

This one is very compact and a bit less expensive. ;-)




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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread gene heskett
On Monday, April 09, 2012 09:50:28 AM Mark Wendt did opine:

 On 04/09/2012 08:42 AM, gene heskett wrote:
  On Monday, April 09, 2012 08:26:54 AM Mark Wendt did opine:
  Ebay auction # 150730262099
  
  Mark
  
  Now that is kewl!  I'll likely catch hell from the missus for buying
  another toy, but my well grounded dual trace blew a bunch of stuff
  besides the fuse in the circuit I tried to hook a grounded probe to
  yesterday. This is a little short on bandwidth at 1mspl/12 bit, but
  its free floating and wouldn't have damaged anything when I hooked up
  its ground lead to the circuit.
  
  But that is a kit!  And I am not well equipt to handle surface mount
  stuff.
  
  Has anyone bought one? And can further describe what you have to do to
  actually put it to work other than downloading the firmware and
  putting it on the SD card it apparently runs from?
  
  Cheers, Gene
 
 Yeh, you and me both on the missus giving hell.  She caught my Paypal
 bill for last month and almost had a coronary last night...  ;-)
 
You were going to be crowned, but not as a king?  ;-)

 Damn Ebay.

I'll 2nd that.

 Mark
 
 
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Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread gene heskett
On Monday, April 09, 2012 09:51:46 AM Andrew did opine:

 9 ذ؛ذ²ر–ر‚ذ½رڈ 2012 ر€. 13:25 Mark Wendt mark.we...@nrl.navy.mil 
ذ½ذ°ذ؟ذ¸رپذ°ذ²:
  Ebay auction # 150730262099
 
 I'd also suggest item 160705670184 as it has 2 analog + 2 digital
 channels vs. 1 channel, 72Msps vs. 1Msps, better firmware with FFT etc.
 One channel is not enough often.
 And the next level is 220974131404 - that's already something real.

And its in a metal housing so its potentially lethally hot.  I looked, and 
passed, buying the little one.
 
 I purchased oscilloscope for myself just a couple days ago. Decided in
 favour of 160705670184.
 
 Andrew
 
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Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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My web page: http://coyoteden.dyndns-free.com:85/gene
You can create your own opportunities this week.  Blackmail a senior 
executive.

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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread gene heskett
On Monday, April 09, 2012 09:53:46 AM Kent A. Reed did opine:

 On 4/9/2012 8:42 AM, gene heskett wrote:
  On Monday, April 09, 2012 08:26:54 AM Mark Wendt did opine:
  Ebay auction # 150730262099
  
  Mark
  
  Now that is kewl!  I'll likely catch hell from the missus for buying
  another toy, but my well grounded dual trace blew a bunch of stuff
  besides the fuse in the circuit I tried to hook a grounded probe to
  yesterday. This is a little short on bandwidth at 1mspl/12 bit, but
  its free floating and wouldn't have damaged anything when I hooked up
  its ground lead to the circuit.
  
  But that is a kit!  And I am not well equipt to handle surface mount
  stuff.
 
 Gene:
 
 I think you may be reading kit in the sense of Heathkit, Eico, Knight,
 etc., where you could spend a weekend just shaking out the bags of
 electronic parts.
 
 I suspect the lister just meant the package to be bid on includes
 several items. According to the eBay listing, the package includes 1
 oscilloscope, 1 battery, 1 probe, and 1 USB cable.
 
 You can always send a query to brainytrade via the eBay listing to be
 sure.
 
 I confess this is cheap enough and sexy enough technically to give me an
 itch too but I just hit up eBay for some other items. H...
 
Gopher it Kent, we can't take it with us in either form.

 Regards,
 Kent
 
  Has anyone bought one? And can further describe what you have to do to
  actually put it to work other than downloading the firmware and
  putting it on the SD card it apparently runs from?
  
  Cheers, Gene
 
 
 -- For Developers, A Lot Can Happen In A Second.
 Boundary is the first to Know...and Tell You.
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Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread gene heskett
On Monday, April 09, 2012 09:55:19 AM Jeff Albrecht did opine:

 http://www.saelig.com/product/PSHA026.htm
 
 This one is very compact and a bit less expensive. ;-)
 
Nope, too small  still needs isolation. 
 
 
 
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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread Mark Wendt
On 04/09/2012 09:51 AM, gene heskett wrote:
 Yeh, you and me both on the missus giving hell.  She caught my Paypal
 bill for last month and almost had a coronary last night...  ;-)

  
 You were going to be crowned, but not as a king?  ;-)

That's about it in a nutshell.  ;-)

 Damn Ebay.
  
 I'll 2nd that.

;-)
 Cheers, Gene


Mark


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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread Mark Wendt
On 04/09/2012 09:21 AM, Jeff Albrecht wrote:
 http://www.saelig.com/product/PSHA026.htm

 This one is very compact and a bit less expensive. ;-)


Probably about the same once the case and probe is figured in.

Mark

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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread gene heskett
On Monday, April 09, 2012 10:25:35 AM Mark Wendt did opine:

 On 04/09/2012 09:51 AM, gene heskett wrote:
  Yeh, you and me both on the missus giving hell.  She caught my Paypal
  bill for last month and almost had a coronary last night...  ;-)
  
  You were going to be crowned, but not as a king?  ;-)
 
 That's about it in a nutshell.  ;-)
 
These girls just don't understand, its exactly the same thing as her buying 
one of those hot air cookers off the all night infomercial on tv.  I 
recently got surprised by that, but by golly it actually works fairly well!

  Damn Ebay.
  
  I'll 2nd that.
 
 ;-)
 
  Cheers, Gene
 
 Mark
 
 
 
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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread gene heskett
On Monday, April 09, 2012 10:27:58 AM Mark Wendt did opine:

 On 04/09/2012 09:21 AM, Jeff Albrecht wrote:
  http://www.saelig.com/product/PSHA026.htm
  
  This one is very compact and a bit less expensive. ;-)
 
 Probably about the same once the case and probe is figured in.
 
 Mark
 
Precisely.  Plus this other gizmo just plain looks sexy.

Cheers, Gene
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Re: [Emc-users] Downloading Release 2.5

2012-04-09 Thread Peter Blodow
Gentlemen,
I finally made it and installed the new live CD on my former office PC. 
I wanted to keep the Windoofs system on the first HD and was very glad 
to see that the installer chose the second HD for Ubuntu and 
automatically loaded grub2 also to go with it.

Ubuntu and LinuxCNC are up and running, just waitung for dome hardware 
to connect to the parport.

Just a word about the German appearance: I would gladly help with 
translation and adaptation to German if I knew how. As it is at the 
moment, texts are mixed English/German which can lead to 
misunderstandings, and there are some typos in them (e.g., in 
stepconfig). So, I think it will be better for me to stick with a purely 
English version in order to avoid trouble. But since this can't be the 
purpose of multilingual efforts: can anybody tell me how to help with 
improving the German version?

Peter



Peter Blodow schrieb:
 Gentlemen,
 I burned the ISO image file and booted from the CD. Everything seems to 
 be ok.

 I prefer installing the new release on a different PC with a new hard 
 disk in order to be sure that all the junk I produced by  fiddling and 
 playing with 2.3 or 2.4 is left behind. Therefore, I don't like 
 upgrading, even if it may be faster  - Murphy is always and everywhere, 
 and who knows if, on the old disk, all the files have been deleted that 
 should be, and all the files are present that the new release needs, and 
 in their proper places?

 Many thanks to those who worked on the new release!

 Peter Blodow


 Alex Joni schrieb:
   
 err, sure there is.

 the latest CD we have on linuxcnc.org : 
 http://www.linuxcnc.org/iso/ubuntu-10.04-linuxcnc2-i386.iso
 it is also available on my EU mirror: 
 http://dsplabs.upt.ro/~juve/emc/get.php?file=ubuntu-10.04-linuxcnc2-i386.iso 
 (maybe that works faster for some people)

 it includes:
 - Ubuntu 10.04 (incl. latest updates)
 - LinuxCNC 2.5.0

 (note the linuxcnc2 in the name, the linuxcnc1 contains LinuxCNC 2.4.x).

 Regards,
 Alex

   
 


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[Emc-users] Lube Pump Duty Cycle...

2012-04-09 Thread John Murphy
I had previously tied my oil pump to the run signal on my VFD, so when
the machine was running, lube pump was running.

The lube pump works with a cam raising an oiler, then letting the
spring/gravity drive the pump to push the oil out.

My understanding is that it's pretty common to oil way too much on
these bridgeport series 1 BOSSV if you leave the pump running all the
time, which has proven to be the case for mine, as my floor will
attest.


Is there a nice way to do a periodic timer or duty cycle in the hal?
It's trivial for me to drive the pump relay with a digital output,
then I can tune the pump cam motor duty cycle with 'run' to keep it
running automatically, but not quite so much...

Thanks in advance,
John

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Re: [Emc-users] Lube Pump Duty Cycle...

2012-04-09 Thread Sebastian Kuzminsky
On Apr 9, 2012, at 09:56 , John Murphy wrote:

 Is there a nice way to do a periodic timer or duty cycle in the hal?
 It's trivial for me to drive the pump relay with a digital output,
 then I can tune the pump cam motor duty cycle with 'run' to keep it
 running automatically, but not quite so much…

I've been thinking about something similar for my converted Bridgeport 
(ex-Boss8) machine.  I think stepgen (in velocity mode) could do it, and I 
think there's a timer in ClassicLadder that could do it.

There are also some pins coming out of linuxcnc that seem relevant.  
iocontrol.lube, and some motion pins for out of estop and spindle on.


-- 
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Re: [Emc-users] Lube Pump Duty Cycle...

2012-04-09 Thread Stuart Stevenson
The classic ladder example sim has always had a timer in it.
On Apr 9, 2012 11:18 AM, Sebastian Kuzminsky s...@highlab.com wrote:

 On Apr 9, 2012, at 09:56 , John Murphy wrote:

  Is there a nice way to do a periodic timer or duty cycle in the hal?
  It's trivial for me to drive the pump relay with a digital output,
  then I can tune the pump cam motor duty cycle with 'run' to keep it
  running automatically, but not quite so much…

 I've been thinking about something similar for my converted Bridgeport
 (ex-Boss8) machine.  I think stepgen (in velocity mode) could do it, and I
 think there's a timer in ClassicLadder that could do it.

 There are also some pins coming out of linuxcnc that seem relevant.
  iocontrol.lube, and some motion pins for out of estop and spindle on.


 --
 Sebastian Kuzminsky



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Re: [Emc-users] Lube Pump Duty Cycle...

2012-04-09 Thread Chris Radek
On Mon, Apr 09, 2012 at 10:13:59AM -0600, Sebastian Kuzminsky wrote:
 
 I've been thinking about something similar for my converted
 Bridgeport (ex-Boss8) machine.  I think stepgen (in velocity mode)
 could do it, and I think there's a timer in ClassicLadder that could
 do it.

These are generally AC synchronous motors, just like on a clock.  You
can't really run them at any speed other than their intended speed.
It's true you could turn them on for a few minutes and off for a few
minutes, though, with a timer in ladder.  You'd need hardware made to
switch AC, like a black opto22 module.


 There are also some pins coming out of linuxcnc that seem relevant.
 iocontrol.lube, and some motion pins for out of estop and spindle
 on.

I think this is the way to go.  Hooking it to spindle on sounds like
a good idea.


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Re: [Emc-users] German-language documentation, was: Downloading Release 2.5

2012-04-09 Thread Kent A. Reed
On 4/9/2012 11:18 AM, Peter Blodow wrote:
 Gentlemen,
 I finally made it and installed the new live CD on my former office PC.
 ...
 Just a word about the German appearance: I would gladly help with
 translation and adaptation to German if I knew how. As it is at the
 moment, texts are mixed English/German which can lead to
 misunderstandings, and there are some typos in them (e.g., in
 stepconfig). So, I think it will be better for me to stick with a purely
 English version in order to avoid trouble. But since this can't be the
 purpose of multilingual efforts: can anybody tell me how to help with
 improving the German version?

 Peter


Peter:

This is a generous offer.

Look down the source tree for LinuxCNC. At the head of the v2.5_branch, 
for example, there is the docs/src subdirectory.

In this and lower subdirectories you'll find see repilicated asciidoc 
files for each of the languages currently supported. For example,

 docs/src/
 Master_Getting_Started.txt
 Master_Getting_Started_de.txt
 Master_Getting_Started_es.txt
 Master_Getting_Started_fr.txt
 Master_Getting_Started_pl.txt

It shouldn't be hard to guess that _de denotes the German-language 
versions. [personal vexation: I wish the English-language files were 
denoted with _en to life just a tad easier.]

Were I undertaking this task, I'd have to decide whether 'tis better to 
edit the existing German-language files or create entirely new ones from 
the English-language files. There's been enough editing of the (English) 
V2.4.x files to create V2.5 that I'd tend toward the latter choice 
unless I were sure the German-language versions were already in pretty 
good shape. I'm sure Francis Tisserant and others who worked so hard to 
bring the French-language versions up to snuff last year would choose 
differently:-)

Either way, when you're done, you can simply announce them on the 
developers list and see what they suggest you do.

Thanks again for the offer.

Regards,
Kent


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Re: [Emc-users] German Docs

2012-04-09 Thread John Thornton
Peter,

AFAIK the only translations have been to the html titles and not even 
sure if that is correct.

Yes you would need to start with a fresh English copy to make sure you 
have the latest one.

If you send me an email at jthornton at gnipsel period com I can send 
you complete instructions on how to proceed.

John

On 4/9/2012 10:18 AM, Peter Blodow wrote:
 Gentlemen,
 I finally made it and installed the new live CD on my former office PC.
 I wanted to keep the Windoofs system on the first HD and was very glad
 to see that the installer chose the second HD for Ubuntu and
 automatically loaded grub2 also to go with it.

 Ubuntu and LinuxCNC are up and running, just waitung for dome hardware
 to connect to the parport.

 Just a word about the German appearance: I would gladly help with
 translation and adaptation to German if I knew how. As it is at the
 moment, texts are mixed English/German which can lead to
 misunderstandings, and there are some typos in them (e.g., in
 stepconfig). So, I think it will be better for me to stick with a purely
 English version in order to avoid trouble. But since this can't be the
 purpose of multilingual efforts: can anybody tell me how to help with
 improving the German version?

 Peter



 Peter Blodow schrieb:
 Gentlemen,
 I burned the ISO image file and booted from the CD. Everything seems to
 be ok.

 I prefer installing the new release on a different PC with a new hard
 disk in order to be sure that all the junk I produced by  fiddling and
 playing with 2.3 or 2.4 is left behind. Therefore, I don't like
 upgrading, even if it may be faster  - Murphy is always and everywhere,
 and who knows if, on the old disk, all the files have been deleted that
 should be, and all the files are present that the new release needs, and
 in their proper places?

 Many thanks to those who worked on the new release!

 Peter Blodow


 Alex Joni schrieb:

 err, sure there is.

 the latest CD we have on linuxcnc.org :
 http://www.linuxcnc.org/iso/ubuntu-10.04-linuxcnc2-i386.iso
 it is also available on my EU mirror:
 http://dsplabs.upt.ro/~juve/emc/get.php?file=ubuntu-10.04-linuxcnc2-i386.iso
 (maybe that works faster for some people)

 it includes:
 - Ubuntu 10.04 (incl. latest updates)
 - LinuxCNC 2.5.0

 (note the linuxcnc2 in the name, the linuxcnc1 contains LinuxCNC 2.4.x).

 Regards,
 Alex




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Re: [Emc-users] German Docs

2012-04-09 Thread Chris Radek
On Mon, Apr 09, 2012 at 11:53:52AM -0500, John Thornton wrote:
 
 If you send me an email at jthornton at gnipsel period com I can send 
 you complete instructions on how to proceed.

Please put this information on a wiki page.  I looked for one and
didn't find it, when I saw this question.


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Re: [Emc-users] Lube Pump Duty Cycle...

2012-04-09 Thread Dave
That is about 4 rungs of ladder in Classic ladder.   Two timers, one 
timer times out and starts the second one.  When the second timer times 
out it opens a NC contact that feeds the first timer.So timer 1 
times out, starting timer 2 which resets timer1 and the loop continues.  
Put another run of logic with a NO contact from timer 1 with a NC 
contact from timer 2 in series driving an output.Change the timer 
values to vary the output duty cycle.  Gotta love ladder for simple 
tasks like that.  :-)

Dave


On 4/9/2012 11:56 AM, John Murphy wrote:
 I had previously tied my oil pump to the run signal on my VFD, so when
 the machine was running, lube pump was running.

 The lube pump works with a cam raising an oiler, then letting the
 spring/gravity drive the pump to push the oil out.

 My understanding is that it's pretty common to oil way too much on
 these bridgeport series 1 BOSSV if you leave the pump running all the
 time, which has proven to be the case for mine, as my floor will
 attest.


 Is there a nice way to do a periodic timer or duty cycle in the hal?
 It's trivial for me to drive the pump relay with a digital output,
 then I can tune the pump cam motor duty cycle with 'run' to keep it
 running automatically, but not quite so much...

 Thanks in advance,
 John

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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread Mark Wendt
On 04/09/2012 10:27 AM, gene heskett wrote:
 On Monday, April 09, 2012 10:25:35 AM Mark Wendt did opine:


 On 04/09/2012 09:51 AM, gene heskett wrote:
  
 Yeh, you and me both on the missus giving hell.  She caught my Paypal
 bill for last month and almost had a coronary last night...  ;-)
  
 You were going to be crowned, but not as a king?  ;-)

 That's about it in a nutshell.  ;-)

  
 These girls just don't understand, its exactly the same thing as her buying
 one of those hot air cookers off the all night infomercial on tv.  I
 recently got surprised by that, but by golly it actually works fairly well!

Yabut, try to tell them that...  ;-)

Mark

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Re: [Emc-users] Lube Pump Duty Cycle...

2012-04-09 Thread Andy Pugh


On 9 Apr 2012, at 10:03, Dave e...@dc9.tzo.com wrote:

 That is about 4 rungs of ladder in Classic ladder.   Two timers, one 
 timer times out and starts the second one.  When the second timer times 
 out it opens a NC contact that feeds the first timer. 

Or a low frequency PWMgen (running in the servo thread) with the enable hooked 
up to iocontrol.lube
Choose the duty cycle to suit. 

LinuxCNC provides multiple solutions to most problems. 

How smart is iocontrol.lube? It probably ought to go true at machine-on then 
off except when axes are moving. A custom HAL component could do that. 
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Re: [Emc-users] German Docs

2012-04-09 Thread Andy Pugh


On 9 Apr 2012, at 10:01, Chris Radek ch...@timeguy.com wrote:

 Please put this information on a wiki page.  I looked for one and
 didn't find it, when I saw this question.

There is
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Internationalization
Which describes a different aspect of the puzzle. 

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Re: [Emc-users] German Docs

2012-04-09 Thread John Thornton
both pages are on the main wiki page under Documents now...

John

On 4/9/2012 12:48 PM, Andy Pugh wrote:

 On 9 Apr 2012, at 10:01, Chris Radekch...@timeguy.com  wrote:

 Please put this information on a wiki page.  I looked for one and
 didn't find it, when I saw this question.
 There is
 http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Internationalization
 Which describes a different aspect of the puzzle.

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[Emc-users] Hal_parport and EPP

2012-04-09 Thread sam sokolik
I am throwing this out as I have run across a few people that have had 
issues with EPP mode and the printer port.  Now onboard parallel ports 
can usually bet set to epp mode in the bios.  Onboard printer ports 
usually require some sort of utillity to put them into EPP mode.

Now if I remember correctly - there was some issues a few months ago 
with EPP mode and some intel atom boards.  Now again - if I recall 
correctly - the parallel port code for the mesa 7i43 was modified so 
that it would force the parallel port into EPP mode. (if it could)

Now - could this code be added to the hal_parport as an option?

something like

loadrt hal_parport cfg=0x278 0x378 in 0x20A0 out epp

I have not looked yet (and don't know if I can figure it out)  but I 
thought if someone felt ambitious...  (and I might be remembering wrong)

thanks
sam
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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Jeshua Lacock

On Apr 9, 2012, at 3:16 AM, Viesturs Lācis wrote:

 2012/4/9 Jeshua Lacock jes...@3dtopo.com:
 
 How is that possible? The encoders are connected to the Geckos, not through 
 the parallel port….
 
 I do not understand, what exactly is not clear to You :)
 AFAIK Gecko drives will need the encoder signal for them to function,
 so each encoder signal will have to be splitted/doubled/copied to both
 PC and Gecko drive.

Hi Viesturs,

Well OK, that was never explained to me. You were saying that perhaps no 
rewiring would be required, and Peter was saying that the encoders would be 
wired to the pins of the 5i22, but no one ever told me that they would have to 
be wired to *booth*.

I have stated this already, but it would have been immensely helpful if I could 
see a simple schematic. I am a bit surprised Peter or Mesa hasn't provided one.

 I guess that currently we have a basic misunderstanding due to things
 not explicitly explained. And I see that You have not explicitly
 explained, what exactly do You currently have in Your machine.

Sorry if I wasn't clear.

 From the way You wrote Your first message I understand that You
 already have a working system with encoder signal going also to PC:
 2012/4/6 Jeshua Lacock jes...@3dtopo.com:
 
 My Z axis is about 10,000 lines per inch, so it uses up my available 
 bandwidth really fast. Right now I have the Z's max speed set to a mere 3 
 inches per sec. My Y is 24 inches per sec, and X is 10 inches per sec. That 
 uses up my available 71khz.
 
 So, I understand that something like Mesa's 4I30 4 channel quadrature 
 counter card will allow me much more bandwidth to run my servos faster.
 
 
 What kind of 10,000 lines per inch are You talking about, if that is
 not encoder signal? It could be also step signal, but encoders were
 the only thing discussed in that message...
 
 Could You, please, expand on what exactly You have there? Where are
 encoders currently connected?

As I have stated, the encoders are currently connected to the Geckos.

I am just using a standard setup as far as I know. I have two wires from my 
power source connected to the Geckos, two wires from the geckos to power the 
motor, the common wire, 5v and ground for the encoder, then encoder A/B going 
to the Gecko, and step/dir coming from the parallel port.

Please let me know if anything else would be helpful.


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Viesturs Lācis
2012/4/9 Jeshua Lacock jes...@3dtopo.com:

 On Apr 9, 2012, at 3:16 AM, Viesturs Lācis wrote:

 2012/4/9 Jeshua Lacock jes...@3dtopo.com:

 How is that possible? The encoders are connected to the Geckos, not through 
 the parallel port

 I do not understand, what exactly is not clear to You :)
 AFAIK Gecko drives will need the encoder signal for them to function,
 so each encoder signal will have to be splitted/doubled/copied to both
 PC and Gecko drive.

 Hi Viesturs,

 Well OK, that was never explained to me. You were saying that perhaps no 
 rewiring would be required, and Peter was saying that the encoders would be 
 wired to the pins of the 5i22, but no one ever told me that they would have 
 to be wired to *booth*.

 I have stated this already, but it would have been immensely helpful if I 
 could see a simple schematic. I am a bit surprised Peter or Mesa hasn't 
 provided one.

When I joined this mailing list, one of the things I learned, is that
proper formulation of question considerably increases the chance of
receiving an answer :)
Please, be as specific as possible, do not be afraid of sharing details.

For example, schematics of what exactly do You mean? How to split the
encoder signal to feed in two devices - Gecko drive and PC? Or how
exactly connect that PC signal to Mesa board?

The first one might get tricky, just like Steve mentioned, and I also
think (do not rely on my opinion as I am only beginner with
electronics) that additional hardware will be needed for splitting the
encoder signal.

The second one is brain-dead easy - take GND of the incoming signal
and connect to GND of appropriate gpio pin on Mesa card and the same
for the signal lead - connect it to appropriate gpio input pin.



 From the way You wrote Your first message I understand that You
 already have a working system with encoder signal going also to PC:
 2012/4/6 Jeshua Lacock jes...@3dtopo.com:

 My Z axis is about 10,000 lines per inch, so it uses up my available 
 bandwidth really fast. Right now I have the Z's max speed set to a mere 3 
 inches per sec. My Y is 24 inches per sec, and X is 10 inches per sec. That 
 uses up my available 71khz.

 So, I understand that something like Mesa's 4I30 4 channel quadrature 
 counter card will allow me much more bandwidth to run my servos faster.


 What kind of 10,000 lines per inch are You talking about, if that is
 not encoder signal? It could be also step signal, but encoders were
 the only thing discussed in that message...

 Could You, please, expand on what exactly You have there? Where are
 encoders currently connected?

 As I have stated, the encoders are currently connected to the Geckos.

Ok, great!
Then could You, please, explain in a lot more detail, what is that
1 lines per inch bandwidth You were talking about?
The way I initially understood this: there are 10K pulses from encoder
on 1 inch travel and exceeding the velocities, mentioned in Your first
post, would simply exceed the LinuxCNC's capability to read them on
parport.
Since there are no encoder signals on parport, I see that I have been
totally wrong.

Viesturs

Viesturs

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Re: [Emc-users] Gene, here's your portable O'scope

2012-04-09 Thread gene heskett
On Monday, April 09, 2012 03:50:28 PM Mark Wendt did opine:

 On 04/09/2012 10:27 AM, gene heskett wrote:
  On Monday, April 09, 2012 10:25:35 AM Mark Wendt did opine:
  On 04/09/2012 09:51 AM, gene heskett wrote:
  Yeh, you and me both on the missus giving hell.  She caught my
  Paypal bill for last month and almost had a coronary last night...
   ;-)
  
  You were going to be crowned, but not as a king?  ;-)
  
  That's about it in a nutshell.  ;-)
  
  These girls just don't understand, its exactly the same thing as her
  buying one of those hot air cookers off the all night infomercial on
  tv.  I recently got surprised by that, but by golly it actually works
  fairly well!
 
 Yabut, try to tell them that...  ;-)
 
 Mark

Yabut, the magic word...   ;-)

Cheers, Gene
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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Jeshua Lacock

On Apr 9, 2012, at 1:03 PM, Viesturs Lācis wrote:

 2012/4/9 Jeshua Lacock jes...@3dtopo.com:
 
 On Apr 9, 2012, at 3:16 AM, Viesturs Lācis wrote:
 
 2012/4/9 Jeshua Lacock jes...@3dtopo.com:
 
 How is that possible? The encoders are connected to the Geckos, not 
 through the parallel port
 
 I do not understand, what exactly is not clear to You :)
 AFAIK Gecko drives will need the encoder signal for them to function,
 so each encoder signal will have to be splitted/doubled/copied to both
 PC and Gecko drive.
 
 Hi Viesturs,
 
 Well OK, that was never explained to me. You were saying that perhaps no 
 rewiring would be required, and Peter was saying that the encoders would be 
 wired to the pins of the 5i22, but no one ever told me that they would have 
 to be wired to *booth*.
 
 I have stated this already, but it would have been immensely helpful if I 
 could see a simple schematic. I am a bit surprised Peter or Mesa hasn't 
 provided one.
 
 When I joined this mailing list, one of the things I learned, is that
 proper formulation of question considerably increases the chance of
 receiving an answer :)
 Please, be as specific as possible, do not be afraid of sharing details.
 
 For example, schematics of what exactly do You mean? How to split the
 encoder signal to feed in two devices - Gecko drive and PC? Or how
 exactly connect that PC signal to Mesa board?

I would like to see a diagram of how to connect the Geckos / encoders to the 
Mesa card.

 The first one might get tricky, just like Steve mentioned, and I also
 think (do not rely on my opinion as I am only beginner with
 electronics) that additional hardware will be needed for splitting the
 encoder signal.

I need a good understanding of things like this before I can feel comfortable 
with going ahead with the Mesa card. I am likely even more of a beginner.

 The second one is brain-dead easy - take GND of the incoming signal
 and connect to GND of appropriate gpio pin on Mesa card and the same
 for the signal lead - connect it to appropriate gpio input pin.

At this point, the Pico card is looking more appealing to me. Even though I 
would have to completely rewire everything, at least they have a schematic so I 
would have a clue what I was doing.

 From the way You wrote Your first message I understand that You
 already have a working system with encoder signal going also to PC:
 2012/4/6 Jeshua Lacock jes...@3dtopo.com:
 
 My Z axis is about 10,000 lines per inch, so it uses up my available 
 bandwidth really fast. Right now I have the Z's max speed set to a mere 3 
 inches per sec. My Y is 24 inches per sec, and X is 10 inches per sec. 
 That uses up my available 71khz.
 
 So, I understand that something like Mesa's 4I30 4 channel quadrature 
 counter card will allow me much more bandwidth to run my servos faster.
 
 
 What kind of 10,000 lines per inch are You talking about, if that is
 not encoder signal? It could be also step signal, but encoders were
 the only thing discussed in that message...
 
 Could You, please, expand on what exactly You have there? Where are
 encoders currently connected?
 
 As I have stated, the encoders are currently connected to the Geckos.
 
 Ok, great!
 Then could You, please, explain in a lot more detail, what is that
 1 lines per inch bandwidth You were talking about?
 The way I initially understood this: there are 10K pulses from encoder
 on 1 inch travel and exceeding the velocities, mentioned in Your first
 post, would simply exceed the LinuxCNC's capability to read them on
 parport.
 Since there are no encoder signals on parport, I see that I have been
 totally wrong.

I am pretty much a complete noob on this kind of stuff. Perhaps my 
understanding is completely wrong. All I know is I only have enough pulse 
bandwidth to run my servos quite slow. I thought this was based on how fast my 
computer can send pulses to the Geckos.


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Lube Pump Duty Cycle...

2012-04-09 Thread Eric Keller
On Mon, Apr 9, 2012 at 11:56 AM, John Murphy j...@wyosip.com wrote:

 I had previously tied my oil pump to the run signal on my VFD, so when
 the machine was running, lube pump was running.

 The lube pump works with a cam raising an oiler, then letting the
 spring/gravity drive the pump to push the oil out.

 My understanding is that it's pretty common to oil way too much on
 these bridgeport series 1 BOSSV if you leave the pump running all the
 time, which has proven to be the case for mine, as my floor will
 attest.

I have never hooked mine up because inside the box there is the standard
manual oiler handle and a clock motor.  I use the manual handle.  I vaguely
remember being able to change the timing on the clock motor, but it's been
a long time.

Even with just doing it manually on occasion, I still get oil overflow,
particularly in the head.   When I got the machine, I replaced all the oil
limiting valves, that helped the distribution but not the volume.
Eric
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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Andy Pugh


On 9 Apr 2012, at 11:20, Jeshua Lacock jes...@3dtopo.com wrote:

 I have two wires from my power source connected to the Geckos, two wires from 
 the geckos to power the motor, the common wire, 5v and ground for the 
 encoder, then encoder A/B going to the Gecko, and step/dir coming from the 
 parallel port.

I think the missing information here is that you are probably using a step-dir 
servo drive rather than open-loop steppers or servos with LinuxCNC closing the 
loop. 
If that is the case, then I am not sure that there is any need to connect the 
encoders to the PCI card. 

I _think_ that the G540 firmware for the 5i25 emulates the 8(?) ground pins in 
a parport, which seems to waste some potentially useful IO. This matters less 
with a second header for the other 25 pins which I think are GPIO in that 
config. 

If the G320(?) has an f-error output then using that achieves much the same 
result as wiring the encoders back to LinuxCNC. 
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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Andy Pugh


On 9 Apr 2012, at 13:09, Jeshua Lacock jes...@3dtopo.com wrote:

 All I know is I only have enough pulse bandwidth to run my servos quite slow. 
 I thought this was based on how fast my computer can send pulses to the 
 Geckos.

If the drive is set to 1 pulses per inch and you are using software step 
generation then a typical base-thread rate of 30,000nS should let you move at 3 
inches per second. Using hardware pulse generation you should be able to 
increase this, as long as the drive system can cope. 

I suspect the confusion comes from the subject line referring to counting 
rather than pulse generation. 

The Mesa 5i25 looks like a parallel port card and (in the G540 configuration) 
you wire it like a parallel port card. It isn't a huge problem to make a custom 
DB25 cable to adapt the pinouts if required. 

(In other configurations it can be nothing like a parallel port, and you can 
hook 384 lines of IO to it, or directly connect 16 30A servo drives)
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[Emc-users] EMC with MaxNC OL?

2012-04-09 Thread Joseph Chiu
Hi,

I have an old Max-NC 10 (called Max-NC OL these days) that I used to
run on a DOS-based PC about a decade ago.  Life happened for a
decade, but I've recently dusted it off and would like to put it back
in operation.  The DOS-based PC that I had is kaputs, my paper
documentation (in the blue paper binder) is gone, and I don't have a
floppy + DOS-based PC to run on.  I think I can get my hands on some
parallel ports, though.  Are there anyone on this list that is
currently running MAX-NC in open-loop quadrature mode with EMC that
might be willing to help get me back into operation?

Thanks,
Joseph

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Re: [Emc-users] Hal_parport and EPP

2012-04-09 Thread Kirk Wallace
On Mon, 2012-04-09 at 13:17 -0500, sam sokolik wrote:
 I am throwing this out as I have run across a few people that have had 
 issues with EPP mode and the printer port.  Now onboard parallel ports 
 can usually bet set to epp mode in the bios.  Onboard printer ports 
 usually require some sort of utillity to put them into EPP mode.
 
 Now if I remember correctly - there was some issues a few months ago 
 with EPP mode and some intel atom boards.  Now again - if I recall 
 correctly - the parallel port code for the mesa 7i43 was modified so 
 that it would force the parallel port into EPP mode. (if it could)
 
 Now - could this code be added to the hal_parport as an option?
 
 something like
 
 loadrt hal_parport cfg=0x278 0x378 in 0x20A0 out epp
 
 I have not looked yet (and don't know if I can figure it out)  but I 
 thought if someone felt ambitious...  (and I might be remembering wrong)
 
 thanks
 sam

The Pluto-P drivers have a bit of this code too, which might come in
handy. I hope to get some time to look at the source, but if someone
beats me to it, I wouldn't mind even a tiny bit.

Maybe Stepconfig could use an EPP check box and feature test?

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Hal_parport and EPP

2012-04-09 Thread Sebastian Kuzminsky
EPP mode is a completely different way of using the pins of the parport than 
the regular SPP mode.  In SPP, you have programmatic control over the values on 
the output pins, and you can read all the input pins.

In EPP, those pins are driven by an additional piece of logic in the parport 
controller.  The driver software asks the EPP controller to read and write 
addresses on the EPP bus, and the controller twiddles the pins to implement the 
software's request, according to the datalink protocol described by the EPP 
spec.  So in order to do anything interesting/useful with the EPP port, you 
need a second driver that knows what registers to read and write on the device 
on the EPP bus.

Simply switching the port to EPP mode doesn't accomplish anything.

Maybe i'm missing something in your request?



On Apr 9, 2012, at 12:17 , sam sokolik wrote:

 I am throwing this out as I have run across a few people that have had 
 issues with EPP mode and the printer port.  Now onboard parallel ports 
 can usually bet set to epp mode in the bios.  Onboard printer ports 
 usually require some sort of utillity to put them into EPP mode.
 
 Now if I remember correctly - there was some issues a few months ago 
 with EPP mode and some intel atom boards.  Now again - if I recall 
 correctly - the parallel port code for the mesa 7i43 was modified so 
 that it would force the parallel port into EPP mode. (if it could)
 
 Now - could this code be added to the hal_parport as an option?
 
 something like
 
 loadrt hal_parport cfg=0x278 0x378 in 0x20A0 out epp
 
 I have not looked yet (and don't know if I can figure it out)  but I 
 thought if someone felt ambitious...  (and I might be remembering wrong)
 
 thanks
 sam
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Sebastian Kuzminsky


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[Emc-users] Parallel Ports, EPP, and Mesa 7I43

2012-04-09 Thread Charles Steinkuehler
-BEGIN PGP SIGNED MESSAGE-
Hash: SHA1

I'm new to LinuxCNC and have a few questions about hardware, and want
to make sure I'm understanding things correctly before I start hacking.

It seems many folks are using a standard parallel port and driving
step/dir signals (maybe even reading encoder pulses?).  All well and
good, but limited by the speed of the fast thread in terms of pulse
frequency that can be generated (50 KHz is mentioned in the wiki).

Enter something like the Mesa 7I43, which ties to the parallel port,
but in EPP mode, and supports hardware generation of step/dir, PWM,
encoder support, and much more.  This seems like a great thing, but
the comments in the HAL setup for a 7I43 indicate:

quote configs/hm2-stepper/7i43-small.ini
# Step timing is 40 us steplen + 40 us stepspace
# That gives 80 us step period = 12.5 KHz step freq
#
# Bah, even software stepping can handle that, hm2 doesnt buy you much
with
# such slow steppers.
#
/quote

Questions:

1) Why is the step rate so low on the 7I43?  I don't see any direct
reason in the hm2 HDL design, the LinuxCNC software, or the EPP port
limitations that should require this low step rate.  What am I missing?

2) Has anyone tried an intermediate solution between a plain parallel
port and an FPGA hardware solution?  I'm thinking about something like
a cheap micro-controller programmed to talk to the EPP port and use
it's built-in timers for step pulse generation (ie: take an Arduino or
similar like folks are driving RepRaps with, and use it as a pulse
generator for LinuxCNC).

- -- 
Charles Steinkuehler
char...@steinkuehler.net
-BEGIN PGP SIGNATURE-
Version: GnuPG v1.4.11 (MingW32)
Comment: Using GnuPG with Mozilla - http://enigmail.mozdev.org/

iEYEARECAAYFAk+DbugACgkQLywbqEHdNFxW7wCgypr9qnz9NpbrxDf/MkDovbwA
Fa0AoMdTD9mQNNJZQmOpg968WJwG0H68
=ynHY
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Re: [Emc-users] Hal_parport and EPP

2012-04-09 Thread Peter C. Wallace
On Mon, 9 Apr 2012, Sebastian Kuzminsky wrote:

 Date: Mon, 9 Apr 2012 17:01:41 -0600
 From: Sebastian Kuzminsky s...@highlab.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Hal_parport and EPP
 
 EPP mode is a completely different way of using the pins of the parport than 
 the regular SPP mode.  In SPP, you have programmatic control over the values 
 on the output pins, and you can read all the input pins.

 In EPP, those pins are driven by an additional piece of logic in the parport 
 controller.  The driver software asks the EPP controller to read and write 
 addresses on the EPP bus, and the controller twiddles the pins to implement 
 the software's request, according to the datalink protocol described by the 
 EPP spec.  So in order to do anything interesting/useful with the EPP port, 
 you need a second driver that knows what registers to read and write on the 
 device on the EPP bus.

 Simply switching the port to EPP mode doesn't accomplish anything.

 Maybe i'm missing something in your request?






It does accomplish something subtle with some parallel port cards EPP mode is 
compatible with SPP mode but on some parallel port cards it changes the drive 
mode of some control output pins to Push-Pull instead of open drain with a 
pullup.

Peter Wallace
Mesa Electronics

(\__/)
(='.'=) This is Bunny. Copy and paste bunny into your
()_() signature to help him gain world domination.


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Re: [Emc-users] Parallel Ports, EPP, and Mesa 7I43

2012-04-09 Thread Peter C. Wallace
On Mon, 9 Apr 2012, Charles Steinkuehler wrote:

 Date: Mon, 09 Apr 2012 18:21:12 -0500
 From: Charles Steinkuehler char...@steinkuehler.net
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: [Emc-users] Parallel Ports, EPP, and Mesa 7I43
 
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 I'm new to LinuxCNC and have a few questions about hardware, and want
 to make sure I'm understanding things correctly before I start hacking.

 It seems many folks are using a standard parallel port and driving
 step/dir signals (maybe even reading encoder pulses?).  All well and
 good, but limited by the speed of the fast thread in terms of pulse
 frequency that can be generated (50 KHz is mentioned in the wiki).

 Enter something like the Mesa 7I43, which ties to the parallel port,
 but in EPP mode, and supports hardware generation of step/dir, PWM,
 encoder support, and much more.  This seems like a great thing, but
 the comments in the HAL setup for a 7I43 indicate:

 quote configs/hm2-stepper/7i43-small.ini
 # Step timing is 40 us steplen + 40 us stepspace
 # That gives 80 us step period = 12.5 KHz step freq
 #
 # Bah, even software stepping can handle that, hm2 doesnt buy you much
 with
 # such slow steppers.
 #
 /quote

 Questions:

 1) Why is the step rate so low on the 7I43?  I don't see any direct
 reason in the hm2 HDL design, the LinuxCNC software, or the EPP port
 limitations that should require this low step rate.  What am I missing?

Because the example file is a real example file for a specific step drive that 
just happens to have those timings

The actual hardware limitation on steprate is ClockLow/4 (for a 7I43 this is 
50 MHz/4 = 12.5 MHz)


 2) Has anyone tried an intermediate solution between a plain parallel
 port and an FPGA hardware solution?  I'm thinking about something like
 a cheap micro-controller programmed to talk to the EPP port and use
 it's built-in timers for step pulse generation (ie: take an Arduino or
 similar like folks are driving RepRaps with, and use it as a pulse
 generator for LinuxCNC).

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Peter Wallace
Mesa Electronics

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Re: [Emc-users] Parallel Ports, EPP, and Mesa 7I43

2012-04-09 Thread BRIAN GLACKIN
Peter,

Can you detail the difference in the example and the controller's
capabilities?  Are these two sentences the same thing?

snip

   the comments in the HAL setup for a 7I43 indicate:
 
  quote configs/hm2-stepper/7i43-small.ini
  # Step timing is 40 us steplen + 40 us stepspace
  # That gives 80 us step period = 12.5 KHz step freq
  #
  # Bah, even software stepping can handle that, hm2 doesnt buy you much
  with
  # such slow steppers.
  #
  /quote


snip

Your response...


  Because the example file is a real example file for a specific step
 drive that
 just happens to have those timings

 The actual hardware limitation on steprate is ClockLow/4 (for a 7I43 this
 is
 50 MHz/4 = 12.5 MHz)


What is the difference?  I am confused.  Is it that his step period is so
long that the performance is poor?

Brian
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Re: [Emc-users] Parallel Ports, EPP, and Mesa 7I43

2012-04-09 Thread Peter C. Wallace
On Mon, 9 Apr 2012, BRIAN GLACKIN wrote:

 Date: Mon, 9 Apr 2012 19:38:47 -0400
 From: BRIAN GLACKIN glackin.br...@gmail.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Parallel Ports, EPP, and Mesa 7I43
 
 Peter,

 Can you detail the difference in the example and the controller's
 capabilities?  Are these two sentences the same thing?

 snip

  the comments in the HAL setup for a 7I43 indicate:

 quote configs/hm2-stepper/7i43-small.ini
 # Step timing is 40 us steplen + 40 us stepspace
 # That gives 80 us step period = 12.5 KHz step freq
 #
 # Bah, even software stepping can handle that, hm2 doesnt buy you much
 with
 # such slow steppers.
 #
 /quote


 snip

 Your response...


  Because the example file is a real example file for a specific step
 drive that
 just happens to have those timings

 The actual hardware limitation on steprate is ClockLow/4 (for a 7I43 this
 is
 50 MHz/4 = 12.5 MHz)


 What is the difference?  I am confused.  Is it that his step period is so
 long that the performance is poor?

 Brian

He's looking at the hm2-stepper.hal (and 7i43.ini) example files. This is an 
_example_ file that happens to have been created and tested with a quite slow 
step drive.

Actually any realistic .ini file for the HM2 stepgens will not approach their 
limits, and thats not really the purpose of an example file. An example file 
that works with any old step drive is probably a better starting point for 
tuning that one that only supports high performance drives.


Peter Wallace
Mesa Electronics

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Re: [Emc-users] Parallel Ports, EPP, and Mesa 7I43

2012-04-09 Thread Charles Steinkuehler
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On 4/9/2012 6:28 PM, Peter C. Wallace wrote:
 On Mon, 9 Apr 2012, Charles Steinkuehler wrote:
 
 Date: Mon, 09 Apr 2012 18:21:12 -0500 From: Charles Steinkuehler
 char...@steinkuehler.net
snip
 quote configs/hm2-stepper/7i43-small.ini # Step timing is 40 us
 steplen + 40 us stepspace # That gives 80 us step period = 12.5 KHz
 step freq # # Bah, even software stepping can handle that, hm2
 doesnt buy you much with # such slow steppers. # /quote
 
 Questions:
 
 1) Why is the step rate so low on the 7I43?  I don't see any
 direct reason in the hm2 HDL design, the LinuxCNC software, or the
 EPP port limitations that should require this low step rate.  What
 am I missing?
 
 Because the example file is a real example file for a specific
 step drive that just happens to have those timings
 
 The actual hardware limitation on steprate is ClockLow/4 (for a
 7I43 this is 50 MHz/4 = 12.5 MHz)

That makes much more sense.  Thanks!

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char...@steinkuehler.net
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Re: [Emc-users] Parallel Ports, EPP, and Mesa 7I43

2012-04-09 Thread Charles Steinkuehler
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On 4/9/2012 6:48 PM, Peter C. Wallace wrote:
 He's looking at the hm2-stepper.hal (and 7i43.ini) example files.
 This is an _example_ file that happens to have been created and
 tested with a quite slow step drive.

It might be good to throw a comment in that the 7I43 can run much
faster, but that you don't want to set a rate too fast for your servo
driver.

 Actually any realistic .ini file for the HM2 stepgens will not
 approach their limits, and thats not really the purpose of an
 example file. An example file that works with any old step drive is
 probably a better starting point for tuning that one that only
 supports high performance drives.

Agreed, but IMHO an example file should also provide some hints on
what can be (fairly safely) changed and why/how.

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Re: [Emc-users] Parallel Ports, EPP, and Mesa 7I43

2012-04-09 Thread Sebastian Kuzminsky
On 04/09/2012 05:57 PM, Charles Steinkuehler wrote:
 On 4/9/2012 6:48 PM, Peter C. Wallace wrote:
 He's looking at the hm2-stepper.hal (and 7i43.ini) example files.
 This is an _example_ file that happens to have been created and
 tested with a quite slow step drive.
 It might be good to throw a comment in that the 7I43 can run much
 faster, but that you don't want to set a rate too fast for your servo
 driver.

I support this idea, and I'd love to review a patch adding such a 
comment ;-)


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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Jeshua Lacock

On Apr 9, 2012, at 3:40 PM, Andy Pugh wrote:

 On 9 Apr 2012, at 11:20, Jeshua Lacock jes...@3dtopo.com wrote:
 
 I have two wires from my power source connected to the Geckos, two wires 
 from the geckos to power the motor, the common wire, 5v and ground for the 
 encoder, then encoder A/B going to the Gecko, and step/dir coming from the 
 parallel port.
 
 I think the missing information here is that you are probably using a 
 step-dir servo drive rather than open-loop steppers or servos with LinuxCNC 
 closing the loop. 
 If that is the case, then I am not sure that there is any need to connect the 
 encoders to the PCI card. 

Thanks Andy.

I guess the problem is I don't know all the terminology.

Yes, I guess that is correct. I assume the 'open-loop steppers or servos with 
LinuxCNC closing the loop' is the best setup? For instance, that would allow 
the fastest control, and double as a DRO when the power to the drives are off, 
correct?

In which case, I don't mind rewiring the encoders. I just want whatever is best.

 I _think_ that the G540 firmware for the 5i25 emulates the 8(?) ground pins 
 in a parport, which seems to waste some potentially useful IO. This matters 
 less with a second header for the other 25 pins which I think are GPIO in 
 that config. 
 
 If the G320(?) has an f-error output then using that achieves much the same 
 result as wiring the encoders back to LinuxCNC. 

I think you lost me again.

:D


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Jeshua Lacock

On Apr 9, 2012, at 4:41 PM, Andy Pugh wrote:

 On 9 Apr 2012, at 13:09, Jeshua Lacock jes...@3dtopo.com wrote:
 
 All I know is I only have enough pulse bandwidth to run my servos quite 
 slow. I thought this was based on how fast my computer can send pulses to 
 the Geckos.
 
 If the drive is set to 1 pulses per inch and you are using software step 
 generation then a typical base-thread rate of 30,000nS should let you move at 
 3 inches per second. Using hardware pulse generation you should be able to 
 increase this, as long as the drive system can cope. 

Yes, the drive system should cope with much faster. Of course, I will need to 
test it to see what speed makes it fault.

 I suspect the confusion comes from the subject line referring to counting 
 rather than pulse generation. 

Honestly, I really do not understand exactly how the system even works. I just 
knew that the axis that is geared down the most takes the most bandwidth to run 
(the 'Pulse rate at max speed' figure reported on the Stepconf Wizard). So I 
had assumed that it was based on the encoder resolution.

Since the encoders are connected to the Gecko - I honestly don't know what the 
limitation is other than I assume that it is an issue with how fast the system 
can issue pulses to the Gecko.

In other words, if issuing pulses to the Gecko was not a bottleneck, how fast 
can the Geckos count the encoder lines - as fast as needed?

 The Mesa 5i25 looks like a parallel port card and (in the G540 configuration) 
 you wire it like a parallel port card. It isn't a huge problem to make a 
 custom DB25 cable to adapt the pinouts if required. 
 
 (In other configurations it can be nothing like a parallel port, and you can 
 hook 384 lines of IO to it, or directly connect 16 30A servo drives)

Sounds good. I guess I am still confused. For a open-loop servos with LinuxCNC 
closing the loop setup, I guess I would connect the encoders straight to the 
pins of the 5i22? Would they still need to be split the encoder signals and go 
to both the 5i22 pins and the Geckos?

Peter/Mesa if you are reading this: I really want to order a card from you - 
last week. ;) Can you please provide me a very quick and crude wiring diagram? 
My email I sent to sales on Friday has gone unanswered and I am really 
interested in being your customer. Please give me a hand if you can.


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Hal_parport and EPP

2012-04-09 Thread sam sokolik
This is how I understand it also.   Some have 'fixed' this issue by 
adding pull up resistors on certain pins.  If the port was set to EPP 
mode - this would not be needed.

(ie the g540 requires EPP mode for the charge pump to work)

sam

On 04/09/2012 06:25 PM, Peter C. Wallace wrote:
 On Mon, 9 Apr 2012, Sebastian Kuzminsky wrote:

 Date: Mon, 9 Apr 2012 17:01:41 -0600
 From: Sebastian Kuzminskys...@highlab.com
 Reply-To: Enhanced Machine Controller (EMC)
  emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC)emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Hal_parport and EPP

 EPP mode is a completely different way of using the pins of the parport than
 the regular SPP mode.  In SPP, you have programmatic control over the values
 on the output pins, and you can read all the input pins.

 In EPP, those pins are driven by an additional piece of logic in the parport
 controller.  The driver software asks the EPP controller to read and write
 addresses on the EPP bus, and the controller twiddles the pins to implement
 the software's request, according to the datalink protocol described by the
 EPP spec.  So in order to do anything interesting/useful with the EPP port,
 you need a second driver that knows what registers to read and write on the
 device on the EPP bus.

 Simply switching the port to EPP mode doesn't accomplish anything.

 Maybe i'm missing something in your request?





 It does accomplish something subtle with some parallel port cards EPP mode is
 compatible with SPP mode but on some parallel port cards it changes the drive
 mode of some control output pins to Push-Pull instead of open drain with a
 pullup.

 Peter Wallace
 Mesa Electronics

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Re: [Emc-users] Hal_parport and EPP

2012-04-09 Thread Jon Elson
Sebastian Kuzminsky wrote:
 EPP mode is a completely different way of using the pins of the parport than 
 the regular SPP mode.  In SPP, you have programmatic control over the values 
 on the output pins, and you can read all the input pins.

 In EPP, those pins are driven by an additional piece of logic in the parport 
 controller.  The driver software asks the EPP controller to read and write 
 addresses on the EPP bus, and the controller twiddles the pins to implement 
 the software's request, according to the datalink protocol described by the 
 EPP spec.  So in order to do anything interesting/useful with the EPP port, 
 you need a second driver that knows what registers to read and write on the 
 device on the EPP bus.

 Simply switching the port to EPP mode doesn't accomplish anything.
   
Not completely true.  In EPP mode, a number of the signals are driven both
sourcing/sinking, there are some pull-up turned on, but the basic SPP/Bidir
port functions will still work, without invoking the EPP handshaking modes.
For the G540, this pullup or output driver characteristic seems to be 
the thing
that matters.  The handshaking becomes active when the PC accesses the
additional EPP registers above the traditional 3 SPP registers.

Jon


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Re: [Emc-users] Hal_parport and EPP

2012-04-09 Thread Sebastian Kuzminsky
On 04/09/2012 07:13 PM, sam sokolik wrote:
 This is how I understand it also.   Some have 'fixed' this issue by
 adding pull up resistors on certain pins.  If the port was set to EPP
 mode - this would not be needed.

I did not know that!  I stand corrected, thanks  ;-)

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Re: [Emc-users] Hal_parport and EPP

2012-04-09 Thread Dave
On 4/9/2012 9:17 PM, Jon Elson wrote:
 Sebastian Kuzminsky wrote:

 EPP mode is a completely different way of using the pins of the parport than 
 the regular SPP mode.  In SPP, you have programmatic control over the values 
 on the output pins, and you can read all the input pins.

 In EPP, those pins are driven by an additional piece of logic in the parport 
 controller.  The driver software asks the EPP controller to read and write 
 addresses on the EPP bus, and the controller twiddles the pins to implement 
 the software's request, according to the datalink protocol described by the 
 EPP spec.  So in order to do anything interesting/useful with the EPP port, 
 you need a second driver that knows what registers to read and write on the 
 device on the EPP bus.

 Simply switching the port to EPP mode doesn't accomplish anything.

  
 Not completely true.  In EPP mode, a number of the signals are driven both
 sourcing/sinking, there are some pull-up turned on, but the basic SPP/Bidir
 port functions will still work, without invoking the EPP handshaking modes.
 For the G540, this pullup or output driver characteristic seems to be
 the thing
 that matters.  The handshaking becomes active when the PC accesses the
 additional EPP registers above the traditional 3 SPP registers.

 Jon

 ge.net/lists/listinfo/emc-users



For the G540, this pullup or output driver characteristic seems to be
the thing
that matters.


Yes, apparently when the port is in ECP mode the voltage is not pulled 
up high enough for the charge pump output from the PC to be recognized 
by the G540.
I think the G540 would benefit from from pull up resistors on the input 
lines.

Dave


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[Emc-users] User Suggestions

2012-04-09 Thread Jeshua Lacock

I absolutely love LinuxCNC. I am running 2.5.0 now.

Here are a few suggestions that I think will make it even better. I think most 
of them would be fairly trivial to implement.

1. I would love to see a percent of the tool paths remaining.

2. It would be nice if the on screen tool was a different color than the tool 
paths. Maybe a bit larger too. It is just really difficult to see sometimes.

3. I would love to have the option to make the 3D window full screen (maybe on 
a 2nd monitor too).

4. An option to not clear out the (red) tool path that has been done.

5. Some simple G-Code tools. Like rotate 90 degrees and scale.


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Jon Elson
Jeshua Lacock wrote:

 I guess the problem is I don't know all the terminology.

 Yes, I guess that is correct. I assume the 'open-loop steppers or servos with 
 LinuxCNC closing the loop' is the best setup? For instance, that would allow 
 the fastest control, and double as a DRO when the power to the drives are 
 off, correct?

 In which case, I don't mind rewiring the encoders. I just want whatever is 
 best.

   
Yes, that is what my Gecko Interface does, the encoders are powered from 
the Gecko interface,
send signals to the Universal Stepper Controller, and also makes an 
opto-isolated copy
for the Gecko 320 drives.  It also watches the fault signal on the G320s 
and powers them
on and off when going in and out of E-stop mode.

By including LinuxCNC in the servo loop, you can get tighter position 
control in some
cases.  You also can use Halscope to know what the following error is 
under various
conditions.  Without that feedback to the computer, all you know is that 
following error
is less than the Gecko 320's 128-count limit.  That can be a lot of 
error, depending on
encoder resolution and the drive mechanics.

On Apr 9, 2012, at 3:40 PM, Andy Pugh wrote:


 If the G320(?) has an f-error output then using that achieves much the same 
 result as wiring the encoders back to LinuxCNC. 
 
Well, no.  The fixed error limit on the G320 can be unacceptable in some 
cases.  For instance,
assume a 500 cycle/rev encoder on a motor directly driving a 5 TPI 
leadscrew.  In
quadrature, you get 2000 counts from the encoder x 5 TPI gives 1 
counts/inch.
128 counts equals 12.8 mils or .0128 which is a lot of error.  That's 
just one example,
although fairly typical numbers.  With a lower resolution encoder or a 
coarser leadscrew,
it would be worse.  LinuxCNC provides a sliding scale following error 
limit, where
higher errors are allowed at higher speeds.  So, you can set it to 
tolerate only a small
error at cutting speeds, but a larger error at rapid traverse speed.  
The G320 can't
do that.  Also, you get an adjustable I term in the PID, plus FF1 and 
FF2 to help
reduce following errors.


Jon

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Re: [Emc-users] Mesa counter card?

2012-04-09 Thread Jon Elson
Jeshua Lacock wrote:
 In other words, if issuing pulses to the Gecko was not a bottleneck, how fast 
 can the Geckos count the encoder lines - as fast as needed?
   
I think that is 250,000 counts/second.

Jon


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