[Emc-users] Test

2015-12-28 Thread CNC
Hi All

Just trying to figure out why my emails don't show up.
-- 
Ethan Vos
Cutting Edge CNC
339 Fairway Garden
Newmarket, Ontario
L3X 1B4 

416-457-9119
www.cuttingedgecnc.weebly.com

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[Emc-users] Advice needed

2015-12-28 Thread CNC
Hello all

I have an old beam saw that I need to replace the control on. It's all digital 
IO.

Would LinuxCNC be a good idea for this running as a PLC?

I was thinking of using this as a text to get to learn LinuxCNC for when I need 
to do a CNC router.

If this will work, where do I start?
-- 
Ethan Vos
Cutting Edge CNC
339 Fairway Garden
Newmarket, Ontario
L3X 1B4 

416-457-9119
www.cuttingedgecnc.weebly.com

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[Emc-users] CNC Remote

2014-09-30 Thread cnc
Hi,

We are a tiny french company working with CNC machines managed by … 
LinuxCNC of course ! ;-)
For our internal needs, we developed an iOS app to be able to control 
basic LinuxCNC functions remotely from iPhones and iPads. Recently, We 
decided to make it available to others and it is now distributed on 
appStore. As this is not our core business, we sell it for the lowest 
possible price to give us the ability to make it evolve and to be 
reactive in bug corrections ($9.99 or 8€99 with lifetime updates 
included).
Application is available in French and in English but, for the moment, 
the tutorial is only available in French (we work on an english 
translation).
If you are interested, you can go to
http://www.matyfabrik.com/cnc-remote-ios-linuxcnc/
or if you want an automatically translated version :
http://www.microsofttranslator.com/bv.aspx?ei=UTF-8fr=bf-badgea=http%3A%2F%2Fwww.matyfabrik.com%2Fcnc-remote-ios-linuxcnc%2Flp=fr_ensubmit=Traduite

As we work a lot with free software and we did not want to pollute this 
list with commercial ads, we sent a first mail to EMC Board of Directors 
and they told us to send this mail to let you make your own opinion.

If you use our software, do not hesitate to contact us for any issue or 
suggestion (via our website forms or directly via c...@matyfabrik.com). 
We always do our best to help you and to quickly correct bugs. This 
software is a way for us to give back something to LinuxCNC.

We hope this software will be useful to some of you,

Bye

Mathieu

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Re: [Emc-users] Suitable touchscreen?

2010-10-22 Thread Jim Fleig CNC Services
Any links for opportunities to purchase the screens that are used on saws?

Jim


-Original Message-
From: Jon Elson [mailto:el...@pico-systems.com] 
Sent: Thursday, October 21, 2010 8:58 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Suitable touchscreen?

Caner wrote:
 Hi,

 Which is the best choice of touchscreen for industrial usage?
 There are several kinds of vandal-proof, water-proof, dust-proof SAW
 screens, also different which technology is more useful such as surface
 acoustic wave, resistive or infrared?

   
Infrared has very low resolution.  No mouse-like action, you have a 
coarse pixel
at the intersection of every V and H beam of light.  So, the number of 
pixels is
the number of H sensors x the number of V sensors.

Resistive requires a pair of plastic resistive sheets that are held 
apart by a small air
gap.  When you press, you touch the sheets together, the resistive 
layers allow the
circuits to measure where the touch is.  These sheets can be damaged or just
wear out.

The SAW screens have a glass plate, so it is quite tough.

Jon


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Re: [Emc-users] schematics

2010-07-22 Thread Jim Fleig CNC Services
Hi Stuart,

If it is permissible to offer a Windows based solution I would suggest
EasyCAD.  It really is a very easy to use 2D drafting program that I have
used for years for mechanical drawings, electrical schematics, etc.  Low
cost ($295.00) and very good support.  If I was sitting next to you showing
you how to use it you would be reasonably proficient in 15 - 30 minutes.
Without help it might take you 45 - 60 minutes to be up and running.  It
really is easy.  Here is the link: http://www.fastcad.com/infoec7.php.  Like
most programs a free demo is available for download.

My thanks to the replies that provided the Linux based options.  I am
interested in trying them and comparing them to the Windows based products I
currently use.

Have a good day,

Jim


-Original Message-
From: Stuart Stevenson [mailto:stus...@gmail.com] 
Sent: Thursday, July 22, 2010 11:57 AM
To: EMC2-Users-List
Subject: [Emc-users] schematics

Gentlemen,
  I would like to find software to create/document schematics for my
machines. I would like to have symbols and features to place where needed.
Is there anything out there?
Sorry if this has been addressed before.
Free is good but it doesn't have to be free - just not many thousands of
dollars.
thanks
Stuart

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Re: [Emc-users] Encoder resolution Following Error

2010-05-07 Thread Jim Fleig - CNC Services
Hi Neil,

Encoder resolution is one of several factors that affect following error. 
Following error is the difference between the commanded movement and the 
actual movement.  A movement command is a combination of actual physical 
movement occuring a particular rate.  Encoder resolution, servo amplifier 
response, motor response, mechanical systems response, etc. all add up to 
some lag because these different systems cannot respond instantaneously to 
the control command.

I don't have a formula for calculating this.

It's stupid not to ask questions.  Questions in and of themselves are not 
stupid.  I've been laughed at more than a few times because of the questions 
I have asked.  After the laughter died down and I received an answer I was a 
smarter man.

Have a good day,

Jim Fleig
CNC Services




- Original Message - 
From: Neil Baylis neil.bay...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Friday, May 07, 2010 12:41 PM
Subject: [Emc-users] Encoder resolution  Following Error


I hope this isn't a really stupid question, but what's the relationship
 between encoder resolution and following error?

 For example, the machine I'm building currently has a linear encoder of 
 250
 cycles per inch, or 1000 counts. I assume this won't allow me to achieve
 0.001 following error. And I understand FE is also affected by machine
 rigidity, encoder noise, and other factors.

 Is there a formula that would tell me what FE would be reasonably 
 achievable
 with my machine?

 If I install an encoder with double the resolution, will that cut my FE in
 half?

 Neil
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Jim Fleig - CNC Services
Hi Neil,

Setup a failsafe circuit with the connection passing through the E-stop 
contacts energizing a relay.  If anything in the series circuit becomes open 
(E-stop button, relay contacts in E-stop circuit, overtravel limit switch 
contacts, etc.) the functions dependant upon that circuit being closed stop 
functioning.

Someone may have a schematic example to share.  If not, email me and I will 
send you an example.

Have a good day,

Jim



- Original Message - 
From: Neil Baylis neil.bay...@gmail.com
To: emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 1:19 PM
Subject: [Emc-users] Emergency Stop switch


 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Jim Fleig - CNC Services
Hi Neil,

I believe Eric is correct.  After 30 years in industry (the last 20 
specifically with CNC) I have never seen what you are describing.  As Eric 
mentioned, a relay that must be activated by a reset switch would do the 
job.  Reset switches for this purpose I have seen and included in some of 
the retrofits that I have done.

Have a good day,

Jim


- Original Message - 
From: Eric Keller keller...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 2:01 PM
Subject: Re: [Emc-users] Emergency Stop switch


My guess is that a switch with an actuator in it would be so expensive
that nobody has ever bothered to market one.  I think your best bet is
to have a self-powering relay that can only be turned on by a
momentary switch.
Eric

On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylis neil.bay...@gmail.com wrote:
 Thanks Jim,

 I understand how to set up such a failsafe circuit. But in addition, I
 want the actual e-stop switch to activate and latch, so that
 regardless of whether the computer generates a fault condition, or I
 do it myself, I still have to manually release the switch before
 resuming operation.


 Neil

 On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Hi Neil,

 Setup a failsafe circuit with the connection passing through the E-stop
 contacts energizing a relay. If anything in the series circuit becomes 
 open
 (E-stop button, relay contacts in E-stop circuit, overtravel limit switch
 contacts, etc.) the functions dependant upon that circuit being closed 
 stop
 functioning.

 Someone may have a schematic example to share. If not, email me and I 
 will
 send you an example.

 Have a good day,

 Jim



 - Original Message -
 From: Neil Baylis neil.bay...@gmail.com
 To: emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 1:19 PM
 Subject: [Emc-users] Emergency Stop switch


 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
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Re: [Emc-users] Emergency Stop switch

2010-04-12 Thread Jim Fleig - CNC Services
Hi Neil,

That is easy doable by adding contacts on the E stop switch and creating the 
logic to achieve the effect you desire.

Jim


- Original Message - 
From: Neil Baylis neil.bay...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, April 12, 2010 3:10 PM
Subject: Re: [Emc-users] Emergency Stop switch


OK, thanks. I guess they don't exist.

I guess what I'll do is to add a circuit that requires the e-stop
button to be pressed before a fault condition can be cleared. Then I
have no choice but to twist the e-stop before resuming.

Thanks,

Neil


On Mon, Apr 12, 2010 at 11:32 AM, Jim Fleig - CNC Services
j...@cncservices.ws wrote:
 Hi Neil,

 I believe Eric is correct. After 30 years in industry (the last 20
 specifically with CNC) I have never seen what you are describing. As Eric
 mentioned, a relay that must be activated by a reset switch would do the
 job. Reset switches for this purpose I have seen and included in some of
 the retrofits that I have done.

 Have a good day,

 Jim


 - Original Message -
 From: Eric Keller keller...@gmail.com
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 2:01 PM
 Subject: Re: [Emc-users] Emergency Stop switch


 My guess is that a switch with an actuator in it would be so expensive
 that nobody has ever bothered to market one. I think your best bet is
 to have a self-powering relay that can only be turned on by a
 momentary switch.
 Eric

 On Mon, Apr 12, 2010 at 1:53 PM, Neil Baylis neil.bay...@gmail.com 
 wrote:
 Thanks Jim,

 I understand how to set up such a failsafe circuit. But in addition, I
 want the actual e-stop switch to activate and latch, so that
 regardless of whether the computer generates a fault condition, or I
 do it myself, I still have to manually release the switch before
 resuming operation.


 Neil

 On Mon, Apr 12, 2010 at 10:39 AM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Hi Neil,

 Setup a failsafe circuit with the connection passing through the E-stop
 contacts energizing a relay. If anything in the series circuit becomes
 open
 (E-stop button, relay contacts in E-stop circuit, overtravel limit 
 switch
 contacts, etc.) the functions dependant upon that circuit being closed
 stop
 functioning.

 Someone may have a schematic example to share. If not, email me and I
 will
 send you an example.

 Have a good day,

 Jim



 - Original Message -
 From: Neil Baylis neil.bay...@gmail.com
 To: emc-users@lists.sourceforge.net
 Sent: Monday, April 12, 2010 1:19 PM
 Subject: [Emc-users] Emergency Stop switch


 I'm looking to source an e-stop switch. I have some already with the
 big red mushroom button that latches when you press it, and must be
 turned to release. This is good. But what I want is a switch that can
 also be operated by a signal from the computer. So if the computer
 detects an e-stop condition, the mushroom button would pop down, just
 as if I had pressed it by hand. I would drive it from a digital out,
 obviously.

 Does such a thing exist, and can anyone point me at a source?

 Thanks,

 Neil Baylis

 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http://p.sf.net/sfu/intel-sw-dev
 ___
 Emc-users mailing list
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 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http://p.sf.net/sfu/intel-sw-dev
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 --
 http://www.pixpopuli.com

 --
 Download Intel#174; Parallel Studio Eval
 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel performance.
 See why Intel Parallel Studio got high marks during beta.
 http://p.sf.net/sfu/intel-sw-dev
 ___
 Emc-users mailing list
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 Try the new software tools for yourself. Speed compiling, find bugs
 proactively, and fine-tune applications for parallel

Re: [Emc-users] Clever ways to mount the 5I20 I/O boards to a 35 mm dinrail?

2010-03-12 Thread Jim Fleig CNC Services
Hi Dave,

Will this DIN rail plate help?

http://www.fruitridgetools.com/storefrontprofiles/processfeed.aspx?sfid=1367
63i=238072491mpid=8171dfid=1

Here's other options:

http://www.winfordeng.com/products/dinm15.php

http://www.cadlow.com/images/productimages/din%20rail%20circuit%20board%20su
pports.jpg, http://www.cadlow.com/htm/plastic.htm (go to bottom of page)

http://www.gaurang.com/pdf/DIN%20Rail%20PCB%20Holders.pdf

Please provide some feedback if you try something above and it works well.

Have a good day,

Jim


-Original Message-
From: Dave [mailto:e...@dc9.tzo.com] 
Sent: Friday, March 12, 2010 8:00 AM
To: Enhanced Machine Controller (EMC)
Subject: [Emc-users] Clever ways to mount the 5I20 I/O boards to a 35 mm
dinrail?

Do you guys have any clever ways to mount Mesa 5I20 I/O boards to a 35 
mm din rail?

I have some plastic din rail clips from Winford, but the holes don't 
line up.   Before I reinvent the wheel, I want to make sure I am not 
overlooking an easy solutions.

Thanks,

Dave


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Re: [Emc-users] gCAD3D [Was: Re: Cloud computing CADCAM]

2009-11-17 Thread Jim Fleig - CNC Services
To take pictures of very small items I have found that a common magnifying 
lens (mine is approximately 2 in OD, 1/4 in thick, concave) held in front of 
the camera lens provides clear pictures.  This has worked well with my 
digital camera and my PDA camera.

This should fit the two fundamental criteria of this forum:  it works and 
its very inexpensive!

Hope this helps,

Jim


(snip)

 I'll see what I can do tomorrow Erik.  As I'm not yet 100% with my new 
 Nikon
 camera, getting the closeups might be fun.  The maximum dimension is maybe
 3.5cm.  Its basically 2 coaxial pipes, with the main air flow coming out
 between the OD of the smaller one, and the ID of the larger one.  The diff 
 is
 1/64th inch so it isn't a very big 'leak'.  And unless I can find some
 stronger hose, limited to about 60-70 psi.  Clear vinyl isn't a high 
 pressure
 hose.


(snip) 


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Re: [Emc-users] Question about using a rotary table

2009-10-01 Thread Jim Fleig - CNC Services
2 cents FWIW

The capability and openness of EMC impressed me when I was first introduced 
to it and I am still impressed.  I will be preparing a large knee mill 
retrofit quote with an Ajax system for a customer because, like Stuart, I 
don't have the means to 'enhance' the software and I cannot support the 
software.

To whomever has the intelligence, training and time, there may be others 
beside myself that would be willing to pay for software enhancements and 
support.  For my own sake I do not expect the cost and effort of a supplier 
to be available to me for free.  I suppose the difference for me is that I 
want to implement this in industry for profit (not software sales, Linux and 
EMC are free, service sales for integrating the software and hardware to CNC 
machines).

In the areas where I have intelligence and training businesses pay for my 
time.  I would expect to pay for the services of others.

Was that worth 2 cents?

I greatly admire all the software development to date and expect to be 
impressed with the improvements that are sure to come.

Have a good day,

Jim


- Original Message - 
From: Stuart Stevenson stus...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Thursday, October 01, 2009 7:59 AM
Subject: Re: [Emc-users] Question about using a rotary table


 Gentlemen,
   Catering to ALL is what open source is all about. You can have 
 whatever
 you want (and can implement). In my case I am unable (intelligence, 
 training
 and time issues) to implement everything I want. I must 'make my case' and
 hope someone with the capability will 'Enhance' the software. :)
   I agree wholeheartedly with the concept of having 'everything for
 everyone'. This project is absolutely incredible in that regard.
 thanks
 Stuart


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Re: [Emc-users] Servo tuning--plot request (commercial use of EMC)

2009-08-09 Thread Jim Fleig - CNC Services
Steve's comments below are right on target with my commercial customers 
responses.  As I am not a programmer, I have much admiration for everything 
that EMC can do currently and the programmmers that made it happen.  I look 
forward to the features mentioned below.  Is it to early for Christmas wish 
lists?

:-)

Jim


- Original Message - 
From: Steve Blackmore st...@pilotltd.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Sunday, August 09, 2009 5:35 AM
Subject: Re: [Emc-users] Servo tuning--plot request


 On Sat, 08 Aug 2009 20:54:35 +0200, you wrote:

*snip*

 The inability to feed hold and do other thing like, stop spindle, jog
 away to clear chips, or change an insert and re zero tool and then just
 press cycle start and continue are a show stopper. I've spoken to many
 business associates over the last few months and every one said they
 would not consider a control system without this.

*snip*.

 Steve Blackmore
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[Emc-users] [OT] LeBlond Regal 18 x 54 NC lathe, excellent retrofit candidate.

2009-08-02 Thread Jim Fleig - CNC Services
A LeBlond Regal 18 in swing x 54 in centers NC lathe is available.  This
 lathe is in good mechanical condition.  It is located in Utica, NY.  It can
 be loaded onto truck or trailer by the business where it is located.  This
 can be prepared to ship by common carrier.  Pictures available if
 interested.

 Contact me off list.  jim(at)cncservices.ws

 Have a good day,

 Jim Fleig
CNC Services

 585 554-4981


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[Emc-users] OT LeBlond Regal 18 x 54 NC lathe, excellent retrofit candidate.

2009-08-01 Thread Jim Fleig - CNC Services
A LeBlond Regal 18 in swing x 54 in centers NC lathe is available.  This 
lathe is in good mechanical condition.  It is located in Utica, NY.  It can 
be loaded onto truck or trailer by the business where it is located.  This 
can be prepared to ship by common carrier.  Pictures available if 
interested.

Contact me off list.  jim(at)cncservices.ws

Have a good day,

Jim Fleig
CNC Services

585 554-4981 


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[Emc-users] EMC2 with AXIS as pure simulator on Ubuntu 9.04

2009-07-02 Thread cnc
Hi,

If I got it right, I can use the emc2-sim without the rtai-modules installed, 
right?
I want to use the simulator with axis for previewing on a normal computer.

I built the simulator from the emc2.3.1-tarball with '--run-in-place' and 
'--enable-simulator'.
Now I am able to run emc with tkemc or xemc, but fail to start it with axis.

Does anyone know why axis doesn't start / what the log tries to tell me / how 
to get more information out of axis?
I didn't find information on that.
Attached: STDOUT and emc_print.txt (dmesg has no info)

Best Regards
Martin


LOG with DEBUG = 0x7FFF:
--
EMC2 - 2.3.1
Machine configuration directory is 
'/home/martin/tmp/emc2-dev/emc2-2.3.1/configs/sim'
Machine configuration file is 'martin.ini'
Starting EMC2...
(time=1246566480.076370,pid=15656): Registering server on TCP port 5005.
(time=1246566480.076623,pid=15656): running server for TCP port 5005 
(connection_socket = 3).
iocontrol: machine: 'EMC-HAL-SIM-AXIS'  version '1.6'
task: machine: 'EMC-HAL-SIM-AXIS'  version '1.6'
NML_INTERP_LIST::append(nml_msg{size=24,type=222}) : list_size=1, line_number = 0
NML_INTERP_LIST::append(nml_msg{size=84,type=224}) : list_size=2, line_number = 0
emcTaskInit: adding user-defined function ../../nc_files//M101
NML_INTERP_LIST::append(nml_msg{size=24,type=222}) : list_size=2, line_number = 0
NML_INTERP_LIST::append(nml_msg{size=84,type=224}) : list_size=3, line_number = 0
Issuing EMC_TASK_PLAN_SYNCH --  (+516,+12,+0,)
emcTaskPlanSynch() returned 0
Issuing EMC_TRAJ_SET_TERM_COND --  (+222,+24,+0,+2,0.00,)
Issuing EMC_TRAJ_SET_ORIGIN --  (+224,+84,
+0,0.00,0.00,0.00,0.00,0.00,0.00,0.00,0.00,0.00,)
Issuing EMC_TASK_PLAN_SET_BLOCK_DELETE --  (+518,+16,+1,\001,)
Issuing EMC_TASK_PLAN_SET_OPTIONAL_STOP --  (+517,+16,+2,\001,)
alloc: invalid block: 0xb7b1a5dc: 0 0 0

/home/martin/tmp/emc2-dev/emc2-2.3.1/scripts/emc: line 637: 15687 Aborted   
  $EMCDISPLAY -ini $INIFILE $EMCDISPLAYARGS $EXTRA_ARGS
Shutting down and cleaning up EMC2...
 - - - snip - - -
--


emc_print.txt:
--
RUN_IN_PLACE=yes
EMC2_DIR=
EMC2_BIN_DIR=/home/martin/tmp/emc2-dev/emc2-2.3.1/bin
EMC2_TCL_DIR=/home/martin/tmp/emc2-dev/emc2-2.3.1/tcl
EMC2_SCRIPT_DIR=
EMC2_RTLIB_DIR=/home/martin/tmp/emc2-dev/emc2-2.3.1/rtlib
EMC2_CONFIG_DIR=
EMC2_LANG_DIR=/home/martin/tmp/emc2-dev/emc2-2.3.1/src/po
INIVAR=inivar
HALCMD=halcmd
EMC2_EMCSH=emcsh
EMC2_IOSH=iosh
INIFILE=/home/martin/tmp/emc2-dev/emc2-2.3.1/configs/sim/martin.ini
PARAMETER_FILE=sim_mm.var
EMCMOT=motmod
EMCIO=io
TASK=milltask
HALUI=halui
DISPLAY=axis
NML_FILE=emc.nml
Starting EMC2 server program: emcsvr
Loading Real Time OS, RTAPI, and HAL_LIB modules
Starting EMC2 IO program: io
Starting HAL User Interface program: halui
Starting EMC2 TASK program: milltask
Starting EMC2 DISPLAY program: axis
Killing task emcsvr, PID=15656
Killing task milltask, PID=15686
Removing HAL_LIB, RTAPI, and Real Time OS modules
Removing NML shared memory segments

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Re: [Emc-users] Linux installation problem CD's are bootable Harddrive partitioned with hal91 fdisk -l and dmesg | grep hdc messages

2009-04-22 Thread Jim Fleig - CNC Services
 with hal91 fdisk -l and dmesg | grep hdc messages


 Jim,
   MachineA - machine the CD will boot on
   MachineB - machine you are trying to load the software on

   This may seem redundant but since the CD will boot MachineA and you
 can see the hard drive on MachineB you are trying to load the software
 on you should be able to boot MachineB from the CD and run Ubuntu/EMC.
 The install is usually simple from there.
   Will MachineB boot (any operating system) from the CD?
 Stuart

 On Tue, Apr 21, 2009 at 9:32 PM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Hi Stuart,

 All of the CD's that have been burned with my Windows desktop using 
 InfraRecorder will boot the desktop tower and run fine.  Per one 
 suggestion I burned CD's at different speeds but this did not make a 
 difference.

 With help from Przemek, using hal91 the hard drive was partitioned.  Now

 fdisk -l Enter displays:

 The number of cylinders for this disk is set to 1027.
 This is larger than 1024, and may cause problems with:
 1) software that runs at boot time (e.g., LILO)
 2) booting and partitioning software form other OSs
(e.g., DOS FDISK, OS/2 FDISK)

 Disk  /dev/hda: 255 heads, 63 sectors, 1027 cylinders
 Units = cylinders of 16065 * 512 bytes

 Device BootBeginStart End  Blocks  Id 
 System
 /dev/hda11 1   1027  8249346  83 
 Linux native
 hdc : tray open or drive not ready
 hdc : tray open or drive not ready
 hdc : tray open
 end request: I/O error, dev 16:00, sector 0
 [hal91 -=- /] _

 and dmesg | grep hdc Enter displays:

 hdc: ATAPI CD ROM DRIVE 50X MAX, ATAPI CDROM drive
 hdc : tray open or drive not ready
 hdc : tray open or drive not ready
 hdc : tray open
 [hal91 -=- /] _

 Are there other commands that would provide useful information?

 Thanks for your questions and advice.

 Hopefully this is closer to working.

 Have a good night,

 Jim




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Re: [Emc-users] Linux installation problem Boot accomplished with hal91 Linux bootable floppy

2009-04-21 Thread Jim Fleig - CNC Services
The tower has booted!

Thank you for all of the replies.  I read (but did not understand) all of 
them.  It seemed to make sense to me to focus on trying to boot with a 
floppy because the DBAN floppy would boot every time.  It took a long time 
to find and then a couple of attempts to get hal91 to write to a floppy 
correctly.  If this would be helpful to anyone else, hal91 is available 
here: http://jspiro.tripod.com/linux/hal91.htm.

I'm almost (skip the almost, I am) afraid to do anything next.  Now that 
hal91 is up and running there is a fdisk command available.  I have looked 
this up on the internet and I do not understand all that I am reading.  I 
have partitioned hard drives for Windows based CNC control systems with 
instructions from the manufacturer.  This was successful because of the 
specific instructions.  I did not interpret generic commands and decide how 
to partition the drive.  Right now I am not even sure if fdisk is the next 
thing to do.  Is there a command to check the hard drive?  Are there 
commands for checking the other parts of the system?  CD drive, motherboard, 
RAM, etc.?  If there are commands for making these checks and all of the 
checks pass would fdisk be the next thing to do?

Thanks again for all the replies.

I look forward to the next instructions and hopefully the next step of 
progress to be up and running again.

Have a good day,

Jim Fleig 


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Re: [Emc-users] Linux installation problem CD's are bootable Hard drive partitioned with hal91 fdisk -l and dmesg | grep hdc messages

2009-04-21 Thread Jim Fleig - CNC Services
Hi Stuart,

All of the CD's that have been burned with my Windows desktop using 
InfraRecorder will boot the desktop tower and run fine.  Per one suggestion I 
burned CD's at different speeds but this did not make a difference.

With help from Przemek, using hal91 the hard drive was partitioned.  Now 

fdisk -l Enter displays:

The number of cylinders for this disk is set to 1027.
This is larger than 1024, and may cause problems with:
1) software that runs at boot time (e.g., LILO)
2) booting and partitioning software form other OSs
(e.g., DOS FDISK, OS/2 FDISK)

Disk  /dev/hda: 255 heads, 63 sectors, 1027 cylinders
Units = cylinders of 16065 * 512 bytes

 Device BootBeginStart End  Blocks  Id   System
/dev/hda11 1   1027  8249346  83   Linux 
native
hdc : tray open or drive not ready
hdc : tray open or drive not ready
hdc : tray open
end request: I/O error, dev 16:00, sector 0
[hal91 -=- /] _

and dmesg | grep hdc Enter displays:

hdc: ATAPI CD ROM DRIVE 50X MAX, ATAPI CDROM drive
hdc : tray open or drive not ready
hdc : tray open or drive not ready
hdc : tray open
[hal91 -=- /] _

Are there other commands that would provide useful information?

Thanks for your questions and advice.

Hopefully this is closer to working.

Have a good night,

Jim


- Original Message - 
From: Stuart Stevenson stus...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, April 21, 2009 9:32 PM
Subject: Re: [Emc-users] Linux installation problem Boot accomplished withhal91 
Linux bootable floppy


 Jim,
   Have you booted the CD in another computer? If not, you need to be
 able to boot the CD. When you are able to boot the CD then the
 installation process will identify the hard drive and partition it for
 you. It will do an automatically generated configuration or you can do
 a manual configuration. The automatically generated configuration will
 work for you.
   If the CD will boot in another computer you need to look at the
 motherboard, bios, and the CD reader in the computer you are having
 trouble with.
   If the CD will not boot in another computer you need to make
 another CD and be sure you write a bootable image. You will probably
 need to specifically instruct the CD writing software to make it write
 a bootable image.
 HTH
 Stuart
 
 On Tue, Apr 21, 2009 at 7:11 PM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 The tower has booted!

 Thank you for all of the replies.  I read (but did not understand) all of
 them.  It seemed to make sense to me to focus on trying to boot with a
 floppy because the DBAN floppy would boot every time.  It took a long time
 to find and then a couple of attempts to get hal91 to write to a floppy
 correctly.  If this would be helpful to anyone else, hal91 is available
 here: http://jspiro.tripod.com/linux/hal91.htm.

 I'm almost (skip the almost, I am) afraid to do anything next.  Now that
 hal91 is up and running there is a fdisk command available.  I have looked
 this up on the internet and I do not understand all that I am reading.  I
 have partitioned hard drives for Windows based CNC control systems with
 instructions from the manufacturer.  This was successful because of the
 specific instructions.  I did not interpret generic commands and decide how
 to partition the drive.  Right now I am not even sure if fdisk is the next
 thing to do.  Is there a command to check the hard drive?  Are there
 commands for checking the other parts of the system?  CD drive, motherboard,
 RAM, etc.?  If there are commands for making these checks and all of the
 checks pass would fdisk be the next thing to do?

 Thanks again for all the replies.

 I look forward to the next instructions and hopefully the next step of
 progress to be up and running again.

 Have a good day,

 Jim Fleig


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Re: [Emc-users] Incorporation Donation [Was: Re: What's coming in manufacturing]

2009-04-20 Thread Jim Fleig - CNC Services
Steve,

The following comment from your email states my sentiments very well.



 I don't think that paid programming prevents volunteer work.  What I
 don't think I want to see is a corporate entity that thinks it should
 direct volunteers to do things they don't want to do, and doesn't accept
 things the volunteers actually do.  That would certainly reduce
 community participation and would be a detriment to the project.

 - Steve



To all:

We all know there are corporate entities that are bullies.  Although they 
receive little or no press, there are corporate entities that are very 
careful about what they do and how they go about doing it.  I hope that my 
email would be viewed in the later category because I am not willing to take 
my customers money without knowing I can adequately support their needs. 
Doug, others and myself are not seeking ownership or control.  We have a 
business sense of financial fair play that causes us to want to give when we 
receive.  I certainly have a business sense of financial fair play that 
causes me to want to receive when I give!  Shouldn't the reverse be true? 
If the future provides opportunity for commercial contributions to this 
volunteer project, as a commercial contributor I would like to be viewed 
favorably by the volunteers.

Have a good day,

Jim Fleig


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Re: [Emc-users] What's coming in manufacturing

2009-04-20 Thread Jim Fleig - CNC Services
Hi Steve,

Thank you for reading my long email.  I didn't know how to convey the 
information with fewer words.  It looks like you had the same challenge below.  
:-)  

I couldn't agree more with this statement from your email:

 I think you need to hire someone to do the software related tech work if 
 you want to use EMC2 in your business.

My efforts (plenty of hours, phone calls, emails, etc.) have yet to yield a 
quote from a programmer who has a working knowledge of Linux and EMC (or is 
willing to learn EMC).  If you know of someone who actually has the 
capabilities and will define their expectations for providing their services I 
would be very interested in contacting them.  Although I am US based, as long 
as the programmer can speak (or type) English understandably then the 
programmer could be anywhere.

I agree with your comment below that creating an organization is easy to say 
and presents many questions and challenges to actually do it.

Thanks again (to everybody who stayed awake) for reading my long email and your 
thoughtful response.

Have a good day,

Jim Fleig

PS (My attempt to replace a previous version of Ubuntu with 8.04 has resulted 
in the following error message: Disk Boot Failure, Insert System Disk and Press 
Enter.  Prior to installing the 8.04 version the hard drive was scrubbed with 
DBAN.  I have tried several things that I found on the internet (more than a 
few people have had the same problem) but have yet to solve the problem.  It 
seems that the hard drive needs to be formatted.  I have tried to find a format 
utility that will fit on a floppy.  The computer will still boot from the 
floppy.  I haven't been able to find that utility yet.  This is where I so 
often find myself.  The computer will not work and I spend hours wrestling with 
the computer instead of doing whatever it was I wanted to do with the computer. 
 This is where I need tech support.)


- Original Message - 
From: Stephen Wille Padnos spad...@sover.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Sunday, April 19, 2009 12:43 AM
Subject: Re: [Emc-users] What's coming in manufacturing


 Hi Jim
 
 I was going through your (long :) ) list of points, responding to each 
 one, when I realized that all my responses point to the same conclusion.
 
 I think you need to hire someone to do the software related tech work if 
 you want to use EMC2 in your business.  You could of course contract 
 someone to provide tech support, with whatever response / resolution 
 times make you comfortable.  You could instead choose to pay for 
 software licenses, maintenance, and support contracts from well-known 
 vendors.  The money part is a relatively simple calculation.  The 
 confidence part is a bit more nebulous.
 
 I think there's some confusion between having a central entity that 
 manages money and having individuals accept money for working on EMC2.  
 I don't think anyone has any issues with individuals doing work on EMC2 
 and getting paid for it.  Several of us have done this in the past, 
 including me.  There is no reason why you can't hire any programmer off 
 the street to make your GUI happen, or to do anything else you want to 
 have done.
 
 Now let's look at an EMC corporate entity.  I'll assume that there are 
 several people like you out there - people who would donate because they 
 like the software, hire people to do maintenance and feature additions, 
 tech support, etc.  If there aren't any donors, there's no need for an 
 entity to manage donations :)
 
 If we create a non-profit, there are massive IRS reporting 
 requirements.  The entity would most likely need to hire an accountant.  
 (I believe there are quarterly reports, similar to 941 tax filings for 
 corporations, in addition to forms and records showing where every penny 
 goes, and justifying that there really is no profit to be taxed)  There 
 needs to be someone who will decide how non-earmarked donations get 
 distributed.  Which feature requests get acted upon, and in what order.  
 We're talking about a project manager.  A project manager with no 
 programmer-employees (most likely), and only volunteers to get things 
 done, kind of like it is now.
 
 Even with a non-profit, we're into a political arena.  Who decides what 
 will be done, by whom, and at what price?  Who decides who that 
 decider will be?  Should the board, or a different group elected by 
 mailing list members get to decide?  Should it only be people who have 
 donated?  Pro-rated based on donation size?  There is significant work 
 that has already gone into EMC2 - should some of the money allocated to 
 one feature be given to the people who made the foundation on which the 
 new code rests?
 
 A for-profit company could be started by someone.  It wouldn't be the 
 community though.  It would be someone who decides they want to sell 
 support and customization services for EMC2.  That company/person would 
 have 

Re: [Emc-users] Linux installation problem

2009-04-20 Thread Jim Fleig - CNC Services
Hi Ian,

Thank you for the reply.

The boot sequence was set to CDROM, A, C.

I downloaded Ranish, unzipped and copied to a floppy.  The boot sequence was 
changed to A, C, SCSI (no A, C, CDROM choice).  When the computer is turned 
on the boot screen lists Pri. Master Disk: LBA, UDMA 66, 8455MB, Pri. Slave 
Disk: None, Sec. Master Disk: None, Sec. Slave Disk: CDROM, UDMA 33.  Now 
the error displayed is: Non-System disk or disk error Replace and strike any 
key when ready.

What next?

I look forward to your reply.

Have a good day,

Cheers,

Jim


- Original Message - 
From: Ian Wright watchm...@fastmail.fm
To: emc-users@lists.sourceforge.net
Sent: Monday, April 20, 2009 12:13 PM
Subject: [Emc-users] Linux installation problem


 Jim Fleig wrote:PS (My attempt to replace a previous
 version of Ubuntu with 8.04 has resulted in the following
 error message: Disk Boot Failure, Insert System Disk and
 Press Enter.  Prior to installing the 8.04 version the hard
 drive was scrubbed with DBAN.  I have tried several things
 that I found on the internet (more than a few people have
 had the same problem) but have yet to solve the problem.  It
 seems that the hard drive needs to be formatted.  I have
 tried to find a format utility that will fit on a floppy.
 The computer will still boot from the floppy.  I haven't
 been able to find that utility yet.  This is where I so
 often find myself.  The computer will not work and I spend
 hours wrestling with the computer instead of doing whatever
 it was I wanted to do with the computer.  This is where I
 need tech support.)

 Hi Jim,

 Have you made the computer boot from a CD - this would be
 your best option to start with. As the machine boots up,
 look on the first screens for an instruction how to get into
 the BIOS - probably F2.  Find the part which deals with Boot
 options ('advanced' tab probably) and set the first boot
 option to CD = you can make the first hard drive the second
 boot option. Now if you boot the computer from the Ubuntu
 CD, this should deal with all the partitioning and
 formatting of the hard drive as it installs the product. If
 this isn't possible, then you need to look for a partition
 manager such as Partition Magic or Ranish.

 Best wishes,
 Ian
 _
 Ian W. Wright
 Sheffield  UK

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Re: [Emc-users] Linux installation problem

2009-04-20 Thread Jim Fleig - CNC Services
Hi Rafael,

I agree that this is not EMC specific.

My thanks for all the suggestions to resolve the problem.  If anyone has 
additional troubleshooting tips please send email directly to 
j...@cncservices.ws.  I respect the focus of the EMC forum.

Have a good day,

Jim


- Original Message - 
From: Rafael Skodlar ra...@linwin.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, April 20, 2009 1:54 PM
Subject: Re: [Emc-users] Linux installation problem


 Jim,

 this is way beyond EMC support ... You need seek help for BASIC PC setup
 elsewhere. However

 Jim Fleig - CNC Services wrote:
 Hi Ian,

 Thank you for the reply.

 The boot sequence was set to CDROM, A, C.

 I downloaded Ranish, unzipped and copied to a floppy.  The boot sequence 
 was
 changed to A, C, SCSI (no A, C, CDROM choice).  When the computer is 
 turned

 change the BIOS to show other devices than SCSI unless your system has a
 real SCSI. If so then you need to setup BIOS extension in SCSI
 controller. This is going way beyond this mailing list issues.

 on the boot screen lists Pri. Master Disk: LBA, UDMA 66, 8455MB, Pri. 
 Slave
 Disk: None, Sec. Master Disk: None, Sec. Slave Disk: CDROM, UDMA 33.  Now

 that's your problem. CD drive has to be set as a secondary master in
 order for PC to bootup from CD. Check BIOS setup, CD drive jumpers and
 it's cable.

 the error displayed is: Non-System disk or disk error Replace and strike 
 any
 key when ready.

 What next?

 I look forward to your reply.

 Have a good day,

 Cheers,

 Jim


 -- 
 Rafael

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[Emc-users] Disk Boot Failure, Insert System Disk and Press Enter

2009-04-20 Thread Jim Fleig - CNC Services
Hi Rafael,

Thank you for the reply.

Setting the BIOS to Auto was tried and did not resolve the problem.  The 
computer will still boot from the DBAN floppy.  DBAN is Darik's Boot and Nuke 
(http://www.dban.org/) for cleaning hard drives.  Everything about the computer 
should be working well.  Prior to trying to update the computer was running the 
previous version of Ubuntu with EMC just fine.  It also would boot from the CD 
drive with the 8.04 Ubuntu with EMC CD.  I remembered erasing the hard drive 
before installing the previous version of EMC.  Since this worked the last time 
I repeated the process.  This computer is very clean.  Looks nearly brand new.  
Examination of the CD drive (I removed it and took the cover off) revealed one 
very small dust ball which I removed carefully with a paint brush.  After 
reinstallation, same problem.  No obvious problems with caps on the motherboard.

I'd be willing to try more things.  What should be done next?

Jim


- Original Message - 
From: Rafael Skodlar ra...@linwin.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, April 20, 2009 12:33 PM
Subject: Re: [Emc-users] What's coming in manufacturing


 Jim Fleig - CNC Services wrote:
 Hi Steve,
 
 Thank you for reading my long email.  I didn't know how to convey the 
 information with fewer words.  It looks like you had the same challenge 
 below.  :-)  
 ..
 Jim Fleig
 
 PS (My attempt to replace a previous version of Ubuntu with 8.04 has
 resulted in the following error message: Disk Boot Failure, Insert
 System Disk and Press Enter. Prior to installing the 8.04 version the
 hard drive was scrubbed with DBAN. I have tried several things that I
 
 I don't know what DBAN is nor is it important. It is possible, but I
 haven't seen it yet, that there is a program that would interact with
 disk drive microcontroller and mess with low level data on the drive
 (ZBR info for example) or the firmware itself to make it unusable for
 security reasons. I doubt that's worthwhile as a simple hammer will do it.
 
 Erased disk drives or not, installation program will simply write new
 data after you tell it to do so. It doesn't matter what you used to
 delete previous information.
 
 found on the internet (more than a few people have had the same problem)
 but have yet to solve the problem. It seems that the hard drive needs to
 
 You are confusing two types of formatting, high and low level. Note that
 low level formating is no longer needed in modern drives.
 
 be formatted. I have tried to find a format utility that will fit on a
 floppy. The computer will still boot from the floppy. I haven't been
 able to find that utility yet. This is where I so often find myself. The
 
 Either you have a 20 years old drive, have a bad drive, or are doing
 something that's completely unnecessary.
 
 It is possible you have hard drive configured as a slave instead of
 master which could cause boot up problems. Make sure:
 - your BIOS is configured correctly (auto),
 - that the battery for BIOS data is good to keep the config between
 power cycles,
 - that cable connectors are inserted properly in correct IDE port and no
 pins are bent,
 - check power supply (voltage)
 - say a prayer
 - whatever else I forgot
 
 Forget about floppies. They should die 10 years ago since the industry
 failed to accept 120MB and 256MB upgraded ones.
 
 computer will not work and I spend hours wrestling with the computer
 instead of doing whatever it was I wanted to do with the computer. This
 is where I need tech support.)
 
 I can only support in SF Bay Area unless you buy me a ticket to fly out
 there :-)  I think it would be less expensive to buy a new drive and
 MOBO if that's a problem.
 
 Note that some new motherboards come with bad caps. Caps let the smoke
 out in a year or two and the PC behaves weird, keeps rebooting. Bad caps
 are easy to detect, they are not flat on top. Unfortunately you can't
 tell that before they go bad.
 
 Jim, your email needs to wrap at about 75 characters so that we can
 comment your messages appropriately.
 
 Not sure what this has to do with the subject line in the first place.
 Folks, it's very difficult to search for subject in messages when the
 subject line and thread number have nothing to do with it. Don't simply
 hit a reply to some message and then change everything to start a new
 subject.
 
 Good luck,
 -- 
 Rafael
 
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 Stay on top of everything new and different, both inside and 
 around Java (TM) technology - register by April 22, and save
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Re: [Emc-users] What's coming in manufacturing

2009-04-18 Thread Jim Fleig - CNC Services
 is being attached to the mill 
(technical support for other systems appreciates my contact and questions 
because I am very detailed, very focused, I do not call technical support 
with general questions, I call with a very narrow focus and many details 
related to the issue)

assist after the retrofit is complete by

- responding to technical support questions to advise the question has been 
received (should not be more than 24 hours, ideally would be 2 hours or 
less)
- responding to the technical support question with a solution or an 
estimate of the time it will take to determine the solution (24 to 48 hours)
- advising if it would be helpful to update the software running the machine 
or remain at the current version level, if the machine computer is connected 
to the internet then possibly doing a software update remotely
- having the programming ability to resolve bugs, add features, etc. as the 
customer's use of the machine causes some things to be noticed or wanted

assist in the overall process by

- defining expectations for the delivery of requested tasks, cost for those 
tasks to be completed and terms for payment

Note:  If a problem was solved by the collaboration of several individuals 
from the EMC forum and none of the individuals involved wanted direct 
payment I would be willing to make a payment to an EMC fund, the Ubuntu fund 
or wherever the individuals might direct the payment.  I am not comfortable 
receiving contributions (programming, computer build advice, etc.) that 
enable me to receive compensation from my customers and then keeping all the 
compensation.  That would bug my business conscience.  Suppliers that enable 
me to receive compensation from my customers deserve to receive a portion of 
the compensation.  I would not necessarily care where the compensation 
payment went (EMC, annual EMC event, Ubuntu, Wikipedia, etc.).  I would just 
want to make the payment.  Like Doug, I would want to give back because I 
had received.

These are the major points.  If I am forgetting anything, it is minor.

My thanks to Ray H., Matt S., Steve S., others who have taken time to 
explain various things about EMC and Linux and whoever was the individual 
that was so patient assisting me to get my first computer running with 
Ubuntu and EMC that discovered the problem preventing the correct execution 
of commands was my lack of knowledge that Unix based systems are case 
sensitive.  All you programmers enjoy your amusement.  :-)  Does it make 
sense now that I need technical support?  :-)

My thanks to Paul C. who has patiently answered questions that went 
unanswered on the forum about Linux and EMC in terminology that a 
non-programmer can understand.

I own a knee mill that could be retrofit with EMC.  The mill is identical to 
the mill that Chris H. retrofit.  It is a Hurco KM3P.  Chris H. can run EMC 
with the current GUI.  If I retrofit my mill for my use I can run with the 
current GUI.  I would like to retrofit this mill and sell it.  The current 
GUI's are not suitable for this.  It also could be done with Ajax (Centroid 
in pieces, http://www.ajaxcnc.com/).  The Centroid system is very reliable 
and technical support is available.  For me, this system is the bench mark 
for comparison with an EMC system.  In the same shop where my mill is 
located the owner's have a knee mill that they have offered me $5000.00 to 
retrofit.  They have been very patiently waiting while I have been trying to 
find an individual(s) to do the items discussed above so that both of these 
mills could be retrofit with EMC.

Well, Stuart, if you bothered to read all of this I think that you can 
appreciate as a business owner why I haven't stepped out with EMC.  You do 
not do all the functions of your business.  Your business relies on the 
knowledge, skill and experience of many people.  Some of those people are 
key to the operation of your business.  If they did not show for work, your 
business would limp very badly or not function at all.  In order for my 
efforts with EMC to be successful, I must have an individual involved with 
my business who will address the software and computer hardware side of the 
system.

Thanks for asking the question.

Have a good day,

Jim Fleig
CNC Services


- Original Message - 
From: Stuart Stevenson stus...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Friday, April 17, 2009 11:02 PM
Subject: Re: [Emc-users] What's coming in manufacturing


 why could you 'not go commercial'?

 On Fri, Apr 17, 2009 at 7:26 PM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Prior to Doug offering to donate to EMC's development, I have made the 
 same
 offer.  Kirk correctly comments that this was not received 
 enthusiastically.
 Why not? (Gentle Why not?)  Cars are manufactured for commercial sale 
 and
 the number of car hobbyists and tinkerers is huge!  What is missing in my
 perspective?  It would seem to me that thankful

Re: [Emc-users] What's coming in manufacturing

2009-04-18 Thread Jim Fleig - CNC Services
Hi Stuart,

After reading that email would you be willing to be a reference for me to 
the support persons that may consider working with me that I am very 
detailed?  :-)

Jim


- Original Message - 
From: Stuart Stevenson stus...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Saturday, April 18, 2009 2:44 PM
Subject: Re: [Emc-users] What's coming in manufacturing


 Jim,
   WHEW - Well, JIM, I did read to the end :)
   thanks for the explanation
   now we have a better target
 thanks
 Stuart


 On Sat, Apr 18, 2009 at 1:20 PM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Hi Stuart,

 Here's the short answer:

 a programmer that can make changes (like a different GUI) for a retrofit, 
 an
 individual that can either supply a computer or guide the selection and
 assembly of a computer and techinical support of the software and 
 computer
 after the retrofit.

 Here's the long answer:

 I can do anything (not just bragging, its true - see www.cncservices.ws)
 with machine tools (rebuild, retrofit, align, calibrate (laser and level 
 for
 6 axes of movement linear, pitch, yaw and roll around the X,Y and Z axes,
 spatial positioning measurement and compensation, 4th and 5th axis
 measurement and compensation), G code programming, troubleshooting
 (electrical, electronic, hydraulic, mechanical, pneumatic, etc.),
 communication (DNC, wired and wireless), scrapping, etc., etc.) except
 electronic board repair and software troubleshooting.  When 
 troubleshooting
 a machine if I can prove that the machine is functioning correctly and I 
 can
 demonstrate that the software is not issuing commands correctly to the
 machine then the problem is in the software or the hardware that runs the
 software.  With adequate technical support I can address these problems
 also.  Many of these problems I can address myself if a parameter needs 
 to
 be changed (all of the controls that I have worked on so far are 
 parameter
 based, Fanuc, Yasnac(Yaskawa), Mitsubishi, Centroid, etc.).  On more than
 one control I have replaced a hard drive, partitioned the hard drive,
 reloaded software, configured the software for the mill and got the mill 
 up
 and running again with technical support.  In one of these situations I 
 had
 to get the machine connected to the customers network so that parameters
 could be downloaded from the control to the customers office computer. 
 With
 instructions I set up a network connection (I am a computer user, not a
 computer technician).  I am willing to tackle that which I do not know 
 (and
 do not have the time to learn, I just can't duplicate others knowledge 
 and
 experience in many areas) if there is adequate technical support to 
 address
 the problem.  I am not comfortable supplying a control system to a 
 customer
 that does not have adequate technical support because the customer's 
 machine
 could be down because I am unable to address a certain issue and unable 
 to
 get the answer for the issue from technical support.  My customers trust
 that whatever I do for them will enable them to make parts and if the 
 making
 of parts is interrupted that I will be able to get them back up and 
 running
 promptly.

 In my ideal world paid technical support would:

 assist in the retrofit process by

 - being a programmer that is comfortable with me not becoming a 
 programmer
 - being a programmer that is comfortable with me being the onsite hands
 while they are the brain guiding the hands (technical support)
 - being a Linux enthusiast that will interact with the Windows world (all 
 of
 my customers front offices are Windows based) without bashing Windows or
 Bill Gates in front of the customer (the machine control almost always 
 have
 to be networked with the customers office computers for the transfer of
 programs)
 - having the programming ability to create a different GUI for EMC that
 would be more industry standard (I have designed this GUI, it just needs 
 to
 be programmed)
 - having the programming ability and the people skills to talk me or a
 customer through entering software commands and reporting results so that
 issue of the moment can be identified and resolved
 - an alternative to the previous step would be a direct connection via 
 the
 internet to the machine tool control so that the programmer could 
 remotely
 evaluate the computer
 note:  I am willing to travel to be onsite whenever onsite activity needs 
 to
 occur, the programmer would not be required to travel
 - having the programming ability to make changes as needed so that EMC 
 will
 function externally in a more industry standard manner (Ray H. generously
 took time from his very busy schedule to educate me about the momentary
 contact nature of the inputs to EMC because of the perspective when EMC 
 was
 first created that there may be more than one control station on a single
 machine, apparently some of this could be accomplished through the 
 ladder

Re: [Emc-users] What's coming in manufacturing

2009-04-17 Thread Jim Fleig - CNC Services
Prior to Doug offering to donate to EMC's development, I have made the same 
offer.  Kirk correctly comments that this was not received enthusiastically. 
Why not? (Gentle Why not?)  Cars are manufactured for commercial sale and 
the number of car hobbyists and tinkerers is huge!  What is missing in my 
perspective?  It would seem to me that thankful commercial ventures like 
Doug, others and myself making contributions would enable EMC to organize 
and fund events, pay for web server time (I have to pay for my website to be 
on the internet), perhaps forward a percentage of the donations received by 
EMC to the Linux development, etc.  Wouldn't the hobbyist and the tinkerer 
benefit from the advancements that may be driven by commercial need and 
commercial contribution to enable the need being met?

Any comments Ray H., Steve S.?

Jim

PS (Comments above are my thoughts.  I'm not mad at anybody and I am not 
seeking to stir the pot.  Just sharing my 2 cents and am interested in 
others perspective on this issue.  I actually have turned down retrofit work 
due to the lack of ability to go commercial with this software.  That was 
disappointing.)


- Original Message - 
From: Kirk Wallace kwall...@wallacecompany.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, April 13, 2009 2:11 PM
Subject: Re: [Emc-users] What's coming in manufacturing


 On Mon, 2009-04-13 at 13:14 -0400, Doug Pollard wrote:
 I am am almost 75 years old and some kind of excited about this new
 industrial revolution that is creeping up on us all.
 ... snip
 Wouldn't it be something if free software changed the economy of the
 whole world??  I find this really exciting stuff and it seems it may go
 as far as you can imagine.

  Doug

 I agree that the potential is there, but at this point it is hard to see
 where this potential will go.

 The subject of donations to EMC2 has come up before, and it was not
 received enthusiastically. I think that most of the developers feel that
 this is a pastime, and bringing money into the mix would diminish the
 fun. I am very curious about what could be done with EMC2 (and some sort
 of CAM) if a more commercial approach where pursued. This may be an
 indication that open source software and free software are are can be
 very different ideas.

 -- 
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA


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Re: [Emc-users] OT: Tape to ASCII

2009-03-20 Thread Jim Fleig - CNC Services
Hi Kirk,

Sometimes the control is happier with : at the beginning of the program 
instead of %.  Also, the program name usually needs to be O (letter o) _ _ 
_ _ (four numbers, example: 0001, 2389, etc., 8000 and 9000 series numbers 
are sometimes locked out by parameter so that machine tool builder programs 
can reside in that area without risk of being changed by the operator).  If 
you contact RYM, they are very friendly and helpful.  They know that 
everyone that 30 day trials their software doesn't buy but questions 
answered during that 30 day trial help them to make an impression that will 
get their name passed along until they do make a sale.  I am sure they have 
connected to many of these Yasnac controls and will probably know the answer 
reasonably quickly.  From my communications with machine controls 
experience, it is always easier to download from the machine control than to 
upload to the machine control.

This link has helpful information about tracking communication signals. 
http://www.conserver.com/consoles/Tracers/tracers.html  It is possible that 
the outbound portion of the communication circuit is working and the inbound 
portion of the communication circuit is not working.  If you would rather 
buy a signal tracker than make one, RYM can sell you one.

You'll get it, I'm sure.

Have a good day,

Jim Fleig


- Original Message - 
From: Kirk Wallace kwall...@wallacecompany.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Thursday, March 19, 2009 10:36 PM
Subject: Re: [Emc-users] OT: Tape to ASCII


 On Wed, 2009-03-18 at 09:07 -0700, Kirk Wallace wrote:
 Please let me know if this is too far off topic.

 I have a friend with a couple of 80's vintage Mori Seiki's and a
 Matsuura, all with Yasnac controls. He wants to move g-code files
 through the serial ports with a laptop. I made a cable, set the serial
 port parameters and was able to get characters to a terminal emulator on
 the laptop. The problem is that some of the characters are not presented
 on the screen properly. My guess is that what is coming across is a tape
 code and the terminal needs ASCII. Is my guess correct? Will I need to
 buy BTR software or is there another way to save and load g-code through
 the controller serial ports?

 Kirk
 http://www.wallacecompany.com/machine_shop/

 I tried the RYM.com demo with Jim's cheat sheet, and right away, I was
 able to move a file from the Yasnac to my laptop. There where a couple
 items from the cheat sheet that I didn't understand, so I was not able
 to move a file form the laptop to the Yasnac, but I think with a little
 bit of study, this should work also. I noticed that one of the settings
 was to set the Yasnac to send ASCII, so I tried putty.exe again, and no
 joy. Then I remembered Hyperterminal and tried that, which worked for
 download also. So something about putty.exe doesn't like the Yasnac
 data. For upload I just need to work out which characters are need, %
 at the beginning and end, and/or ; between lines.
 
 Kirk
 http://www.wallacecompany.com/machine_shop/



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Re: [Emc-users] OT: Tape to ASCII

2009-03-18 Thread Jim Fleig - CNC Services
Hi Kirk,

A very helpful company for assistance with machine control to computer 
communication is Refresh Your Memory.  www.rym.com  Available on the website is 
the following information:



 sample configuration for Refresh Your Memory, Inc.Yasnac MX1/LX1 
 
Place the machine in MDI mode. Set the thumbwheel switch by the tape reader to 
1 (parameter write enable). 

To change a parameter, press the PRM key. Find the parameter to be changed 
using the line and page cursor 
arrows.  Press INSERT. Cursor to the desired bit, then press WR(ite) to change. 
Press INSERT to return. 

Set: 

MILLS: 6000 to 1xxx (ISO code) 
LATHES: 6002 to 1xxx (ISO code) 
6003 to 00011x01 (RS232, port 1, CRLF) 
6022 to xx00 (parity enabled) 
6026-6029 to xx001001 (DC codes, 1 stop bit, 4800 baud) 

Remember to set the parameter write enable thumbwheel to 0 when done.CNC 
SettingsBaud: 4800 
Code: 7 data bits / ASCII Even 
Stop Bits: 1 
EOB: CR/LF 
Handshaking: XON/XOFF

ADVANCED 

Leader: %CRLF 
Trailer: % 
Skip lines which contain: %PC SettingsProgram Identifier String: O 
Program Identifier String 2: : (colon)Settings for PC-DNC plus users onlyTo 
output a program, set the CNC to Edit mode, then press the PROG key. Bring 
the program to be transmitted up 
on screen by typing in O then pressing the cursor (line) down arrow. Now 
press MEM DATA  (OUT). 

To input a program, set the CNC to Edit mode, then press the PROG key. Make 
sure the data-write-protect key is 
set such that editing is allowed. Now press MEM DATA  (IN). 

To view a list of programs in memory, press the ALM key and page down as 
necessary.


If the control on your friend's control is a different model, let me know.

Have a good day,

Jim Fleig


- Original Message - 
From: Kirk Wallace kwall...@wallacecompany.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wednesday, March 18, 2009 12:07 PM
Subject: [Emc-users] OT: Tape to ASCII


 Please let me know if this is too far off topic.
 
 I have a friend with a couple of 80's vintage Mori Seiki's and a
 Matsuura, all with Yasnac controls. He wants to move g-code files
 through the serial ports with a laptop. I made a cable, set the serial
 port parameters and was able to get characters to a terminal emulator on
 the laptop. The problem is that some of the characters are not presented
 on the screen properly. My guess is that what is coming across is a tape
 code and the terminal needs ASCII. Is my guess correct? Will I need to
 buy BTR software or is there another way to save and load g-code through
 the controller serial ports?
 
 Kirk
 http://www.wallacecompany.com/machine_shop/
 
 
 
 --
 Apps built with the Adobe(R) Flex(R) framework and Flex Builder(TM) are
 powering Web 2.0 with engaging, cross-platform capabilities. Quickly and
 easily build your RIAs with Flex Builder, the Eclipse(TM)based development
 software that enables intelligent coding and step-through debugging.
 Download the free 60 day trial. http://p.sf.net/sfu/www-adobe-com
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Download the free 60 day trial. http://p.sf.net/sfu/www-adobe-com___
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Re: [Emc-users] OT: Tape to ASCII

2009-03-18 Thread Jim Fleig - CNC Services
Hi Kirk,

I copied and pasted a configuration setup from www.rym.com and all that came 
through was the logo.  If you go to RYM's website, select support, select 
the CNC control type, there will be setup instructions and parameter 
instructions.  A copy of RYM's software can be downloaded and used for 
thirty days.  This may help to troubleshoot the communication issue.

Have a good day,

Jim Fleig


- Original Message - 
From: Drew Rogge d...@dasrogges.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wednesday, March 18, 2009 1:41 PM
Subject: Re: [Emc-users] OT: Tape to ASCII


 Could it be that you need to mask the parity bit off of the tape input?
 Is there any way you can tell what characters aren't be properly 
 presented?

 Kirk Wallace wrote:
 Please let me know if this is too far off topic.

 I have a friend with a couple of 80's vintage Mori Seiki's and a
 Matsuura, all with Yasnac controls. He wants to move g-code files
 through the serial ports with a laptop. I made a cable, set the serial
 port parameters and was able to get characters to a terminal emulator on
 the laptop. The problem is that some of the characters are not presented
 on the screen properly. My guess is that what is coming across is a tape
 code and the terminal needs ASCII. Is my guess correct? Will I need to
 buy BTR software or is there another way to save and load g-code through
 the controller serial ports?

 Kirk
 http://www.wallacecompany.com/machine_shop/

 --
 Apps built with the Adobe(R) Flex(R) framework and Flex Builder(TM) are
 powering Web 2.0 with engaging, cross-platform capabilities. Quickly and
 easily build your RIAs with Flex Builder, the Eclipse(TM)based development
 software that enables intelligent coding and step-through debugging.
 Download the free 60 day trial. http://p.sf.net/sfu/www-adobe-com
 ___
 Emc-users mailing list
 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users 


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easily build your RIAs with Flex Builder, the Eclipse(TM)based development
software that enables intelligent coding and step-through debugging.
Download the free 60 day trial. http://p.sf.net/sfu/www-adobe-com
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Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Jim Fleig - CNC Services
Hi Peter,

A previously asked question is very important:   how many axes?   3  X, Y, 
Z?   4  X, Y, Z, A?  If the A axis is the rotation of the part along the X 
axis that would actually be reasonably doable because the A movement could 
be the rotation of the table supporting the part.
More than 4 axes gets complicated to engineer, expensive to build and 
challenging to program.

A gantry design (spindle moves, table is stationary) would seem to be the 
logical choice for this project.  It is quite possible that this machine 
could be built so that it can be disassembled.  The locations where the 
machine is supported would need to be very rigid so that when the machine 
was assembled it could be anchored to these points and the anchoring would 
provide stability to the frame.  Proper anchoring and triangles, triangles, 
triangles in the design will provide a structure that will make it possible 
to achieve the + / - 1 mm and probably better (depending on how fast the 
cutting process occurs).

Is there a budget in mind for this project?

I wish you success,

Jim Fleig




- Original Message - 
From: Peter Braroe peter.bra...@newsmachine.com
To: emc-users@lists.sourceforge.net
Sent: Tuesday, March 17, 2009 7:13 AM
Subject: [Emc-users] BIG CNC machine for making small airplane?


 Hello all!



 Here are some thoughts:



 Precision

 Actually airplanes are a big like boats, not very precise. Consider a 
 bunch
 of aluminum panels put together by hand with rivets, or wood spars with
 cloth covering. I fly two different Cessna 172s and they are supposed to 
 be
 identical but have very different feel to them. I think +/-1 mm or worse
 would be fine. Probably 1 mm per meter of range would be OK too, 
 especially
 if any error is symmetrical. Look at a 10 meter long wooden airplane from
 the 1930s - they fly fine - and I would be very surprised if they had
 millimeter precision!



 Dimensions

 The wing isn't very thick - perhaps only 4 inches or so. A bit more if it 
 is
 to be done in one block with the dihedral i.e. the vee-in-the-middle. 
 The
 fuselage would be no more than 1,5-2 meters from the lowest point to
 highest. Less if the empennage (i.e. tail feathers) would be made
 separately. If one wing where to be made at the time they would be 5,5
 meters each, and the fuselage would be maybe 8 meters - less since the
 engine cowling would be made separate.



 Assembly from smaller parts

 This is of course an option - but wouldn't it be nice to just put a big
 block up and have instant airplane! Just add the skin. but I agree that
 it's probably wiser to calm down a little and limit the size to say 6 x 
 1,6
 x 1,6 meters or so. Even that is of course massive! Then one could do one
 wing at the time and then the fuselage.



 I am thinking perhaps assembling a frame from scaffolding tubing - then it
 can be disassembled too!



 The main thing I am thinking about is how to make something work over such 
 a
 long distance as 6 meters. Perhaps a linear motor and a bicycle chain(s)
 with a tensioner could be used for the long axis? Those parts are 
 plentiful!
 How to make an accurate sensor is then the question. Although if a beefy
 stepper operates the chain cog and an initial calibration is performed 
 then
 perhaps that is good enough.



 Has anyone attempted something like this before? Ideas?



 Perhaps I will try to build something smaller first and experiment!



 Best regards, everyone!



 /Peter





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[Emc-users] Joint errors when trying to run EMC2 from Live CD with files created by step config wizard.

2009-02-19 Thread Jim Fleig - CNC Services
The live CD works very well.  My thanks again for the help that enabled me 
to get the CD working.


I have done file searches trying to find the files used for tkemc so that I 
might copy them and try to modify them.  I cannot find them.  ???


So I figured I would get started by generating a stepper configuration with 
the wizard.  The attached files were generated and joint errors display when 
the E-Stop is turned off (F1) and the steppers are enabled (F2).


What am I doing or not doing?

Can I create a servo file with the live CD and run it just for practise?

I look forward to your replies.

Have a good day,

Jim 


tool.tbl
Description: Binary data


CNCS-3-axes-stepper.stepconf
Description: Binary data


CNCS-3-axes-stepper.hal
Description: Binary data


CNCS-3-axes-stepper.ini
Description: Binary data


custom.hal
Description: Binary data


custom_postgui.hal
Description: Binary data


emc.nml
Description: Binary data


emc.var
Description: Binary data


emc.var.bak
Description: Binary data


README
Description: Binary data
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Re: [Emc-users] CAN-Bus drivers

2009-02-07 Thread Jim Fleig - CNC Services
FWIW

I cannot speak to the issue of Bosch having proprietary rights to CAN-BUS 
communication.  I have seen CAN-BUS used on many machine tools that did not 
have any Bosch software (that I know of) or hardware (I definitely know 
there was no Bosch hardware).  It was my impression that CAN-BUS was a form 
of communication (like RS232, network, etc.) that could be implemented and 
used by whomever understood how to set it up.  More information about 
CAN-BUS here: http://www.interfacebus.com/Design_Connector_CAN.html.

If there are legal issues related to the use of CAN-BUS systems this is 
certainly a consideration concerning EMC's open source status.  Is it 
possible that there is a particular flavor of CAN-BUS developed by Bosch 
that is their proprietary system?

Jim Fleig


- Original Message - 
From: Eric Taada eta...@gmail.com
To: EMC2 List Emc-users@lists.sourceforge.net
Sent: Saturday, February 07, 2009 2:14 PM
Subject: [Emc-users] CAN-Bus drivers


 CAN-BUS is proprietary to Bosch and may conflict with EMC's open source
 principals.
 It is found in many vehicles both on land and sea including BMW 
 motorcycles
 since 2004.
 There would be a wealth of hardware options available to the folks who
 develop the drivers.
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Re: [Emc-users] I was able to boot from the CD, thanks for all the information.

2009-02-04 Thread Jim Fleig - CNC Services
Hi Steve,

Thank you for the reply and answers.

Questions inserted into your reply below.

Jim


- Original Message - 
From: Stephen Wille Padnos spad...@sover.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, February 03, 2009 9:34 PM
Subject: Re: [Emc-users] I was able to boot from the CD, thanks for all the 
information.


 Jim Fleig - CNC Services wrote:

Many thanks for all the information.

Is it possible to create a configuration and make a CD to demonstrate how 
a
machine would function if retrofit with EMC?


 You can't save a configuration to the CD,

I'm not arguing.  This is a sincere question.  If a CD is a R/W CD, would it 
be possible to erase some of the applications that are not needed for EMC 
like Games?  Would it be possible to erase configuration files that are not 
needed and write a configuration to a R/W CD?

 but if you have a USB memory

I do.

 stick, you can make a copy of a config

Does EMC have to be installed to create a config or can this be done while 
using the CD?

 (in your home directory, which will be in ramdisk),

I don't understand the statement about home directory and ramdisk.  This is 
what I think I know: computer turns on, bios in a prom on the motherboard 
has a limited set of instructions that the computer follows to locate the OS 
that will run the computer, OS is found and takes over computer operation 
(example: XP).  When the OS is up and running, then other programs can be 
selected which have commands of their own to use computer resources while 
the OS oversees all of the currently running programs.  When a computer 
boots and the bios sees that there is a source of OS in the CD drive or on a 
USB channel, it allows that OS to run.  Here is where it gets fuzzy for me. 
While running the Ubuntu CD it was possible to open the Word Processor 
application.  If a document was created while that application was open 
would it be possible to save the document?  If yes, where?  If the CD being 
used were a R/W CD then it would make sense to me (although it might not 
actually work) that the created document could be saved on the CD.  It 
doesn't make sense to me (keep in mind that I don't know what I'm talking 
about, I'm just sharing my impression) that created data could be saved 
using the hard drive, a USB memory stick, a floppy drive (yes, I have one 
plugged into a USB port for old stuff I have to reference occassionally) or 
a second R/W CD drive.  This doesn't make sense to me because I don't 
understand how the OS running on the CD would have the drivers to manage the 
USB ports, other CD drives, etc.

 then copy that to the USB stick.  Later, when you
 go to do the demo, you can boot from liveCD, and copy the config back to
 your ramdisk home directory and select it from the config picker.

Once I understand the directions above this will probably be as simple for 
me as the file copy and paste that I do so often now.  At the moment, I 
don't understand the statement above.  What is the ramdisk home directory?


 There are other ways to do this which are more transparent (things
 written to the file system automatically end up on the USB stick), but
 that's a bit harder to set up and is probably not needed for this purpose.

 - Steve


Thank you for all of the explanation above.  Ideally (I don't know if this 
is possible) it would be possible to send someone a CD, they would boot from 
the CD, EMC would auto load, they would be able to follow hardcopy 
instructions that came with the CD and perform manual and MDI functions and 
load a program and run it with EMC.  Am I dreaming?  If no, what is needed 
to make this happen?

Thanks again for all of the answers.  This is an area where I obviously am 
uneducated but willing to learn.  :-)


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 build responsive, highly engaging applications that combine the power of 
 local
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[Emc-users] Thanks, Gene, for the helpful explanation about CD's. More questions, of course.

2009-02-04 Thread Jim Fleig - CNC Services
Hi Gene,

Thank you for the helpful explanation about CD's.

I do not understand the process that created the file I downloaded and 
processed to have the bootable CD.  Some process created the .iso file and 
the accompanying procedure that makes it possible to use it.

Could a process create a bootable CD that would automatically default to EMC 
and a particular configuration?

I look forward to your reply.

Have a good day,

Jim


- Original Message - 
From: Gene Heskett gene.hesk...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wednesday, February 04, 2009 10:21 AM
Subject: Re: [Emc-users] I was able to boot from the CD, thanks for all the 
information.


 On Wednesday 04 February 2009, Jim Fleig - CNC Services wrote:
 One subject clarified at the bottom.
Hi Steve,

Thank you for the reply and answers.

Questions inserted into your reply below.

Jim


- Original Message -
From: Stephen Wille Padnos spad...@sover.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, February 03, 2009 9:34 PM
Subject: Re: [Emc-users] I was able to boot from the CD, thanks for all 
the
information.

 Jim Fleig - CNC Services wrote:
Many thanks for all the information.

Is it possible to create a configuration and make a CD to demonstrate 
how
a
machine would function if retrofit with EMC?

 You can't save a configuration to the CD,

I'm not arguing.  This is a sincere question.  If a CD is a R/W CD, would 
it
be possible to erase some of the applications that are not needed for EMC
like Games?  Would it be possible to erase configuration files that are 
not
needed and write a configuration to a R/W CD?

 but if you have a USB memory

I do.

 stick, you can make a copy of a config

Does EMC have to be installed to create a config or can this be done while
using the CD?

 (in your home directory, which will be in ramdisk),

I don't understand the statement about home directory and ramdisk.  This 
is
what I think I know: computer turns on, bios in a prom on the motherboard
has a limited set of instructions that the computer follows to locate the 
OS
that will run the computer, OS is found and takes over computer operation
(example: XP).  When the OS is up and running, then other programs can be
selected which have commands of their own to use computer resources while
the OS oversees all of the currently running programs.  When a computer
boots and the bios sees that there is a source of OS in the CD drive or on 
a
USB channel, it allows that OS to run.  Here is where it gets fuzzy for 
me.
While running the Ubuntu CD it was possible to open the Word Processor
application.  If a document was created while that application was open
would it be possible to save the document?  If yes, where?  If the CD 
being
used were a R/W CD then it would make sense to me (although it might not
actually work) that the created document could be saved on the CD.  It
doesn't make sense to me (keep in mind that I don't know what I'm talking
about, I'm just sharing my impression) that created data could be saved
using the hard drive, a USB memory stick, a floppy drive (yes, I have one
plugged into a USB port for old stuff I have to reference occassionally) 
or
a second R/W CD drive.  This doesn't make sense to me because I don't
understand how the OS running on the CD would have the drivers to manage 
the
USB ports, other CD drives, etc.

 then copy that to the USB stick.  Later, when you
 go to do the demo, you can boot from liveCD, and copy the config back to
 your ramdisk home directory and select it from the config picker.

Once I understand the directions above this will probably be as simple for
me as the file copy and paste that I do so often now.  At the moment, I
don't understand the statement above.  What is the ramdisk home directory?

 There are other ways to do this which are more transparent (things
 written to the file system automatically end up on the USB stick), but
 that's a bit harder to set up and is probably not needed for this 
 purpose.

 - Steve

Thank you for all of the explanation above.  Ideally (I don't know if this
is possible) it would be possible to send someone a CD, they would boot 
from
the CD, EMC would auto load, they would be able to follow hardcopy
instructions that came with the CD and perform manual and MDI functions 
and
load a program and run it with EMC.  Am I dreaming?  If no, what is needed
to make this happen?

Thanks again for all of the answers.  This is an area where I obviously am
uneducated but willing to learn.  :-)

 Jim;  It appears you see the RW marker on the CD as indicating it is 
 capable
 of a random access rewrite.  They are not.  Yes, the whole cd can be
 re-written, but not a single file in some random location.  This is why 
 you
 will need to mount the usb stick and save the generated data there, then 
 take
 both the cd and the usb stick to the next machine, or to reboot and 
 restore

[Emc-users] Thanks for the explanation Steve, I'm learning .....

2009-02-04 Thread Jim Fleig - CNC Services
Hi Steve,

I have read your replies and am digesting.  I will have to reread and digest 
some more and try the action items mentioned below.

I also have to work, so this will have to wait a little while . :-)

Thanks again,

Jim


- Original Message - 
From: Stephen Wille Padnos spad...@sover.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wednesday, February 04, 2009 11:04 AM
Subject: Re: [Emc-users] I was able to boot from the CD, thanks for all the 
information.


 Jim Fleig - CNC Services wrote:

Hi Steve,

Thank you for the reply and answers.


 Sure.

Questions inserted into your reply below.


 Answers inserted near the questions :)

You can't save a configuration to the CD,


I'm not arguing.  This is a sincere question.  If a CD is a R/W CD, would 
it
be possible to erase some of the applications that are not needed for EMC
like Games?  Would it be possible to erase configuration files that are 
not
needed and write a configuration to a R/W CD?


 I think Gene had a good description of CDs vs. hard disks, so I'll leave
 it there.

but if you have a USB memory


I do.

tick, you can make a copy of a config


Does EMC have to be installed to create a config or can this be done while
using the CD?


 No, the USB stick is being used like a floppy in this case.  You boot
 from the liveCD, you do some stuff, and you then put some data files on
 the USB stick.

(in your home directory, which will be in ramdisk),



I don't understand the statement about home directory and ramdisk.

 The home directory on a Unix (or Windows) system is where your
 personal files go.  On Windows it's usually under Documents and
 Settings, then the user name (usually Administrator due to installation
 issues :) ).  On Ubuntu Linux it's /home/username.  This is just a place
 where files should be created for you by default, so they don't
 interfere with other users.  The liveCD is a multiuser system, even
 though there will usually only be one person logged in.

 As for ramdisk - remember the days when floppies were really slow, and
 some people wanted to use some memory (usually high memory, then later
 extended and expanded) to store files, so they wouldn't have to wait for
 often-used things to come from disk all the time?  That's what I'm
 talking about here.  Ubuntu basically makes a RAMdisk so that you can
 save some files using the liveCD.  These will go away when you turn off
 the computer, since they're in memory.

  This is
what I think I know: computer turns on, bios in a prom on the motherboard
has a limited set of instructions that the computer follows to locate the 
OS
that will run the computer, OS is found and takes over computer operation
(example: XP).  When the OS is up and running, then other programs can be
selected which have commands of their own to use computer resources while
the OS oversees all of the currently running programs.  When a computer
boots and the bios sees that there is a source of OS in the CD drive or on 
a
USB channel, it allows that OS to run.

 So far so good.

Here is where it gets fuzzy for me.
While running the Ubuntu CD it was possible to open the Word Processor
application.  If a document was created while that application was open
would it be possible to save the document?

 Yes.

  If yes, where?

 If you save it to your home directory (should be the default directory
 in the file save dialog), then it will end up in a ramdisk.  I don't
 know exactly how the ramdisk is set up, so I don't know where else you
 can save files.

  If the CD being
used were a R/W CD then it would make sense to me (although it might not
actually work) that the created document could be saved on the CD.  It
doesn't make sense to me (keep in mind that I don't know what I'm talking
about, I'm just sharing my impression) that created data could be saved
using the hard drive, a USB memory stick, a floppy drive (yes, I have one
plugged into a USB port for old stuff I have to reference occassionally) 
or
a second R/W CD drive.  This doesn't make sense to me because I don't
understand how the OS running on the CD would have the drivers to manage 
the
USB ports, other CD drives, etc.


 It's a liveCD.  Linux is a little different from Windows in that it
 actually includes drivers for nearly everything by default.  When the CD
 boots, it has full networking, USB, mouse, audio, most video, and other
 device drivers already present.  Only proprietary drivers won't be
 immediately usable when booted from the CD (these are usually for high
 end video cards and the like).

then copy that to the USB stick.  Later, when you
go to do the demo, you can boot from liveCD, and copy the config back to
your ramdisk home directory and select it from the config picker.


Once I understand the directions above this will probably be as simple for
me as the file copy and paste that I do so often now.  At the moment, I
don't understand the statement above.  What is the ramdisk home

[Emc-users] How to get ubuntu-8.04-desktop-emc2-aj07-i386.iso to run from a CD.

2009-02-03 Thread Jim Fleig - CNC Services
I downloaded a copy of ubuntu-8.04-desktop-emc2-aj07-i386.iso to my computer 
and copied it to a CD.  When I select the file on the CD a message window 
opens that states Windows cannot open this file.  Pursuing the next step 
offered in the error window results in a window that states the file is a 
CD-ROM image.

What am I doing or not doing?  I was trying to get the EMC to run from the 
CD.

Jim 


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[Emc-users] I was able to boot from the CD, thanks for all the information.

2009-02-03 Thread Jim Fleig - CNC Services
Many thanks for all the information.

Is it possible to create a configuration and make a CD to demonstrate how a 
machine would function if retrofit with EMC?

Jim 


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Re: [Emc-users] PID questions

2009-02-02 Thread Jim Fleig - CNC Services
Hi Peter, Hi Stephen,

Thank you very much for your answers.

The goal is to retrofit a knee mill (Hurco KM3P) in very good mechanical 
condition with the original servo amplifiers (analog signal, + / - 10 vdc) 
and then cut 3D gcode output from a MicroSoft (please keep the booing in the 
backround) based CAM software.  The user must be able to connect to the 
MicroSoft network (Centroid is currently Linux based and I connected the 
customer's machine to the MicroSoft network by following Centroid's 
instructions) to download files (most preferable) or load the gcode onto a 
thumb drive and walk the program to the EMC control, load, setup part zero 
and tools and run.

This application is very blocks per second intensive.  Spending money on a 
faster CPU or dual CPU's would be weighed against the benefits of the 
ability to mill faster.  The Hurco, prior to the control dying, would 
average 25 ipm.  If after retrofitting it would average 50 - 60 ipm this 
would be a substantial increase.  I really don't think it will do much 
better than that because it is a dove tail saddle.  Consistently higher 
feedrates would require linear ways.  The Centroid retrofitted mill that 
averages 60 ipm has a dovetail saddle.

Any recommendations for a fast motherboard?  Fast motion control board? 
Approach to configuring the system?

If this goal can be achieved on a par with a Centroid system (the best I 
have seen so far for 3D milling on knee mills but I haven't seen everything) 
then I have a customer ready to give it a try.

I look forward to your reply.

Have a good day,

Jim


- Original Message - 
From: Stephen Wille Padnos spad...@sover.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, February 02, 2009 3:59 PM
Subject: Re: [Emc-users] PID questions


 Peter C. Wallace wrote:

EMC2 can do this, but I don't know if anyone has yet.  The PID component
now outputs error on a pin, and also outputs a saturated signal when
output has been too high for a period of time.  These can be used, along
with adaptive feed override, to reduce the overall feed rate.

- Steve


Making such a system stable is not something I would like to try 
however...


 Indeed.  I imagine you'd need pretty low frequency filters on the error,
 and only allow AFO changes after some saturated period.  Of course, that
 may make the technique ineffective, since responding to impending error
 conditions probably needs to be pretty quick.  It also won't help for
 spindle-synchronized moves (unless you also modify the spindle speed by
 the AFO factor).

 - Steve


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Re: [Emc-users] Hi All

2009-02-02 Thread Jim Fleig - CNC Services
Hi Ed,

FWIW

Many, if not most, of the ballscrews on the machines I service are coupled 
to the motors by timing belts (various tooth types).  I laser calibrate and 
do lead screw compensation adjustment on these machines and am amazed at how 
accurately they repeat.  Different tooth types will provide varying levels 
of repeatability.  See link: 
http://www.gates.com/brochure.cfm?brochure=7916location_id=11536.  Standard 
disclaimer: I have no commercial interest in Gates.  Properly tensioned, a 
belt can be as rigid as a screw for the system it is driving especially when 
the belt length is reasonably short.  On the machines I calibrate I tension 
the timing belt slightly more than contact to the pulley and get excellent 
results that perform well for my customers for long periods of time.  I have 
never found it necessary to tighten timing belts like V belts but have often 
found them that tight from the manufacturer or from other technicians.

Just sharing some real world experience without the conclusion that it is 
the answer for every situation.

Have a good day,

Jim



- Original Message - 
From: Ed ate...@mwt.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, February 02, 2009 3:23 PM
Subject: Re: [Emc-users] Hi All


 Rainer Schmidt wrote:
Check out pico-systems.com
How are you measuring your backlash?  Ed.


 Thanks Ed.

 I use a regular magnetic base and a electronic dial indicator. Due to
 the use of the timing belts and no screws, there is no backlash. No
 hesitation whatsoever and all correlates with the intended pulses.
 R

 The problem with timing belts is that they and their support systems are
 not as rigid as a screw. As an experiment set your indicator to the
 spindle and gently push and pull (a few pounds)  while watching the
 indicator, a little deflection can make quite a difference in the
 roundness of a hole. What kind of tolerances are you trying to maintain?
  Ed.

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[Emc-users] PID questions

2009-02-02 Thread Jim Fleig - CNC Services
In conversation with a supplier of motion control products for EMC and Mach3 
the discussion of PID loops arose.  The discussion was in the context of servo 
driven systems.

Here is some information that I would welcome others review and comment.  There 
are no flames in the following and there is not intent to start any flaming.  
An apples to apples comparison is being sought.

A system has to be chosen for to retrofit a mill that will be cutting 3D 
surfaces.  Curve intersecting curve intersecting flat on an angle, etc.  I have 
retrofit similar mills with Centroid systems and the users regularly program at 
100 ipm and observe that the mills average about 60 ipm (as low as 10 - 15 ipm 
in very curvy detail or tight corners and up to 95 ipm on almost flat curves 
and wide open corners).  Does anyone have experience with EMC or Mach3 
achieving the same level of performance as the Centroid system?  If yes, what 
configuration was used?

For emc, the PID loops are in the PC software, for Mach3, the PID loops are in 
the motion control hardware.

EMC's PID loop has a cycle rate of 1000 times per second.  Is this a fact?  If 
yes, are there any options to get the PID loop to run faster?  There is motion 
control hardware available for Mach3 that is capable of a PID loop with a cycle 
rate of 5000 times per second.


Although EMC receives feedback in realtime it does not adjust commands to the 
axes if the axes are getting closer to exceeding the following error limits.  I 
do not know this to be true.  This is a statement from the supplier of motion 
control hardware for EMC and Mach3.

Mach3 is an open loop system sending commands that are managed by the motion 
control hardware which will shut down if the following error limits are 
exceeded and then tell the Mach3 system that it has shut down.

I look forward to replies.

Have a good day,

Jim
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[Emc-users] multi-pass threading 5i20 problem lathe

2009-02-01 Thread Arnold Riter CNC
Hi

I've been trying to configure my lathe for threading and I think I'm 
missing something.
I have the 5i20+7i33 mesa card + servos + 100 lines encoder attached to 
the spindle

The threading are incorrect, so I've been looking to what can be wrong, 
and I find that the motion.spindle-revs not correspond with the reality.
When there is only 1 to 5 revolution the value is almost correct, but 
when the spindle rotated more than 50 revolution the gaps between the 
read value and real is increased.

So I would think that making rigid tapping it would work, but not for 
multi-pass threading because the increasing error.

I think that my .hal file in not properly done, I miss something. So I 
ask for help please!

Thanks a lot
Arnoldo Riter




Here is the block I added in order to make threading, but I doesn't work 
properly!!
 100-line encoder gives 400 pulses per rev###
setp m5i20.0.enc-03-scale 400
net spindle-pos m5i20.0.enc-03-position
net spindle-pos motion.spindle-revs
net spindle-index-en motion.spindle-index-enable
net spindle-index-en m5i20.0.enc-03-index-enable

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Re: [Emc-users] 5i20-error

2009-01-10 Thread Arnold Riter CNC
Tom escribió:
 Arnold Riter CNC arnoldriter...@... writes:

 ...
   
 Thanks to everybody
 The problem was noise from the VFD!!!
 Arnold
 


 Hey Arnold,
 How did you determine it was noise from the VFD?
 Were you getting earlier symptoms? What were they?
 Tom





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Hello Tom,
Doing the test I forget to ground the new motor and there was some kind 
of problem, that when I measured the tension between the PC ground and 
the machinery ground I detected 5v to 35v.
I have no oscilloscope so I can't be sure it was noise but it is very 
provable. When I grounded all things ok, the problem disappeared.
I'm working in tuning the VFD and adapting my .hal file using your 
examples, hope to have it running today

Arnold

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[Emc-users] 5i20-error

2009-01-09 Thread Arnold Riter CNC
I have an error every time I try to use EMC

Debug file information:
insmod: error inserting 
'/usr/realtime-2.6.24-16-rtai/modules/emc2/hal_m5i20.ko': -1 Operation 
not permitted
m5i20_motion.hal:3: exit value: 1
m5i20_motion.hal:3: insmod failed, returned -1
7718
 
I've done no modification no changes to my configuration that was working ok

What does the error means?



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Re: [Emc-users] 5i20-error

2009-01-09 Thread Arnold Riter CNC
Alex Joni escribió:
 I have an error every time I try to use EMC

 Debug file information:
 insmod: error inserting
 '/usr/realtime-2.6.24-16-rtai/modules/emc2/hal_m5i20.ko': -1 Operation
 not permitted
 m5i20_motion.hal:3: exit value: 1
 m5i20_motion.hal:3: insmod failed, returned -1
 7718

 I've done no modification no changes to my configuration that was 
 working ok

 What does the error means?
 As such, not that much.
 But opening a terminal (Applications-Accessories-Terminal) and 
 typing dmesg (without the quotes) should give you a longish list 
 from the system log.
 We care about the last 10-20 of them (assuming you type dmesg right 
 after a failed attempt to run emc2/5i20 config).

 Regards,
 Alex



Thanks to everybody
The problem was noise from the VFD!!!
Arnold


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Re: [Emc-users] 5i20+sevos and ??stepper?? error

2009-01-08 Thread Arnold Riter CNC
Sebastian Kuzminsky escribió:
 Arnold Riter CNC wrote:
 Debug file information:
 insmod: error inserting 
 '/usr/realtime-2.6.24-16-rtai/modules/emc2/ddt.ko': -1 File exists
 m5i20_motion.hal:55: exit value: 1
 m5i20_motion.hal:55: insmod failed, returned -1
 8446
   PID TTY  STAT   TIME COMMAND
 Stopping realtime threads
 Unloading hal components

 What am I doing wrong?

 Looks like you're calling loadrt ddt more than once, with the second 
 time being m5i20_motion.hal line 55.  That's not allowed.  If you need 
 more ddt instances you can load it with loadrt ddt count=N, to get N 
 ddt instances.


Yes, I haven't noticed, I was using ddt for rpm read as well
I've solved it and I have the 4th axis working

Thanks very much

Arnold


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[Emc-users] 5i20+sevos and ??stepper??

2009-01-07 Thread Arnold Riter CNC
Hello,
I'm using servos but I'd like to add a 4th axis to my mill using stepper.

Here it is the configuration of my mill till now:
3 servomotors+Amps
1 Mesacard 5i20
1 7i33
1 7i37

My questions are:

Can I use the 7i37 for controlling the 4th axis with stepper? or it is 
better to use the parallel port?

Is there any ini and hal file to use as a example for my needs? 
(servo+stepper)

Please any help will be very welcome!

Arnold

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Re: [Emc-users] 5i20+sevos and ??stepper?? error

2009-01-07 Thread Arnold Riter CNC
Peter C. Wallace escribió:
 On Thu, 8 Jan 2009, Arnold Riter CNC wrote:

 Date: Thu, 08 Jan 2009 00:07:15 +0100
 From: Arnold Riter CNC arnoldriter...@gmail.com
 To: Enhanced Machine Controller (EMC) 
 emc-users@lists.sourceforge.net
 Subject: [Emc-users] 5i20+sevos and ??stepper??

 Hello,
 I'm using servos but I'd like to add a 4th axis to my mill using 
 stepper.

 Here it is the configuration of my mill till now:
 3 servomotors+Amps
 1 Mesacard 5i20
 1 7i33
 1 7i37

 My questions are:

 Can I use the 7i37 for controlling the 4th axis with stepper? or it is
 better to use the parallel port?

 Parallel would likely be simpler as it would mean fewer HAL changes.

 5I20 will give better performance (as it can do hardware step 
 generation) but you will have to change to the new firmware/driver = 
 HostMot2 and new HAL file.

 I would not drive the steppers through the 7I37 for speed reasons but 
 either directly from the 5I20 (assuming your step driver is isolated) 
 Or if you want to be a little safer, through a 7I42T I/O protector or 
 7I47 differential driver card.





 Is there any ini and hal file to use as a example for my needs?
 (servo+stepper)

 Please any help will be very welcome!

 Arnold

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 Peter Wallace
 Mesa Electronics

 (\__/)
 (='.'=) This is Bunny. Copy and paste bunny into your
 ()_() signature to help him gain world domination.


I have problems when I try to add stepper capability
I get a error:

Debug file information:
insmod: error inserting 
'/usr/realtime-2.6.24-16-rtai/modules/emc2/ddt.ko': -1 File exists
m5i20_motion.hal:55: exit value: 1
m5i20_motion.hal:55: insmod failed, returned -1
8446
  PID TTY  STAT   TIME COMMAND
Stopping realtime threads
Unloading hal components

What am I doing wrong?


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Re: [Emc-users] wire transfer

2009-01-06 Thread Jim Fleig - CNC Services
Darn!

2nd try:

Stuart,
If you obtain whatever you need, have money left over and don't want to be 
bothered with the bookkeeping exercise of tracking it, please forward to me.
Thank you card will be sent after funds are received.
Hopefully awaiting your reply.
Jim


- Original Message - 
From: Stuart Stevenson stus...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, January 05, 2009 9:01 PM
Subject: Re: [Emc-users] wire transfer


 Sorry Jim,
   I received it all this afternoon. :)
 Stuart

 On Mon, Jan 5, 2009 at 6:33 PM, Jim Fleig - CNC Services
 j...@cncservices.ws wrote:
 Mike,
 If you haven't sent all the money to Stuart, please forward remainder to 
 me.
 Thank you card will be sent after funds are received.
 Hopefully awaiting your reply,
 Jim

 - Original Message -
 From: Stuart Stevenson stus...@gmail.com
 To: EMC2-Users-List Emc-users@lists.sourceforge.net
 Sent: Monday, January 05, 2009 1:16 PM
 Subject: [Emc-users] wire transfer


 Mike,
   We need to get the money up here this afternoon,
 thanks
 Stuart

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[Emc-users] CAD that works with Linux.

2008-12-24 Thread Jim Fleig - CNC Services
This is not free CAD but it does work with Linux (Red Hat) OS.

http://www.softech.com/products/cadra/linux.php

This is information only.  I have no connection with the company.

Merry Christmas and Happy New Year!

Jim Fleig
CNC Services


- Original Message - 
From: Kirk Wallace kwall...@wallacecompany.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, October 28, 2008 6:13 PM
Subject: [Emc-users] BRL-CAD


 Is anyone using BRL-CAD to make parts? BRL-CAD appears to not make
 g-code, is there something that can be used to make g-code from BRL-CAD?

 What about MeshCAM?:
 http://www.grzsoftware.com/

 Someone I talked to mentioned Salome for CAD:
 http://www.salome-platform.org/home/presentation/overview/

 Is FreeCAD usable yet?:
 http://juergen-riegel.net/FreeCAD/Docu/index.php?title=Main_Page


 Kirk


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Re: [Emc-users] servo reverse

2008-12-22 Thread Arnold Riter CNC
I tried with a negative value for the scale. That is Ok, since I can 
read the encoder correctly now, but it's needed to reverse the analog 
signal for the servo speed control.

I solved it temporary by modifying the drive internal parameters, but I 
don't like to modify it, because I will use the drive for two project.

Coud you tell me how to change the analog signal (+10 -10) to (-10 to 
+10) ? since a negative scale needs to invert the analog signal I think.

Regards

Arnold

Stephen Wille Padnos escribió:
 Stuart Stevenson wrote:

   
 On Sun, Dec 21, 2008 at 4:04 PM, Arnold Riter CNC
 arnoldriter...@gmail.com wrote:
  

 
 Hello to everybody,

 I'd like to thanks you all for the information which make me able to
 carry out the conversion of a BF20 mill to CNC.
 I've been using cnc for a while with windows based program, and emc2.
 When I decided to use servos in my last project , it was clear for me
 that the option of EMC2 will be the best, and already tested the machine
 I can said that I am very pleased with EMC2+Linux

 I've used brushless servo + 5i20 mesa card + 7i33 + 7i37
 I'm very happy with the mesa cards, I can read the encoders with no
 problems at all from the first time, and all the system are very very
 fast and reliable.

 I'm finishing the work and I need your help, so the question is:

 I need to reverse the way of one servo turn, but I wouldn't like to
 modify the wiring, so, is it possible  to change any software part like
 the hal file? If possible could you give me a clue how to do that?


   
 you should be able to reverse the sign of the scale in the .ini file and
 then reverse the connections (in .hal file) for the encoder
  

 
 The encoder should be connected to a Mesa encoder input, so reversing 
 the signals isn't possible in a .hal file.

 You can certainly change the sign of the encoder scale though :)

 - Steve


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[Emc-users] switchable spindle/rotary

2008-11-13 Thread Arnoldo Riter CNC
Hello Everyone,

I am working in a cnc conversion for a bf20 mil and 250x500 lathe

I'll use Delta servos+ 5i20 + 7i33 and 7i37 mesa card
I think to use a 1000wts Delta servo in order to power the 
(Spindle)-(Rotary axe)

*I need to switch the spindle on the fly to be used like a rotary axes 
and viceversa
*
Could it be done?
How can I achieve that? It is posible to use and M code to change 
configuration of the Spindle-Axe
Any information or clue will be welcome

Thanks very much
Arnold


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Re: [Emc-users] switchable spindle/rotary

2008-11-13 Thread Arnoldo Riter CNC
Stuart,
Thanks very much for your advice.

I was thinking in simplifying the design, and perhaps to use the servo 
drive as a variable speed drive and viceversa.
I think the servo drive cloud do that, but I'd like to know how can I 
modify EMC to allow that procedure but not modifying the hardware

Regards

Arnold
 Arnold,
Depending what the rotary table mode will do I think you will need
 to have a dual drive set up.
You will need motor to drive the spindle during spindle mode and a
 motor to drive the spindle for rotary table mode.
You will need to engage one motor or the other depending on the mode.
Just my opinion.
 Stuart

 On Thu, Nov 13, 2008 at 3:59 PM, Arnoldo Riter CNC
 [EMAIL PROTECTED] wrote:
   
 Hello Everyone,

 I am working in a cnc conversion for a bf20 mil and 250x500 lathe

 I'll use Delta servos+ 5i20 + 7i33 and 7i37 mesa card
 I think to use a 1000wts Delta servo in order to power the
 (Spindle)-(Rotary axe)

 *I need to switch the spindle on the fly to be used like a rotary axes
 and viceversa
 *
 Could it be done?
 How can I achieve that? It is posible to use and M code to change
 configuration of the Spindle-Axe
 Any information or clue will be welcome

 Thanks very much
 Arnold


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Re: [Emc-users] Pissed off of EMC2 and 7i43

2008-11-07 Thread Jim Fleig - CNC Services
Hi Peter,

Why not offer to exchange for an earlier board for which there is already an 
established setup?  This may provide an opportunity for the customer to get 
something up and running.

Jim

PS (Overall I have read very positive reviews of your product.)


- Original Message - 
From: Peter C. Wallace [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Friday, November 07, 2008 6:20 PM
Subject: Re: [Emc-users] Pissed off of EMC2 and 7i43


 On Fri, 7 Nov 2008, Richard Acosta wrote:

 Date: Fri, 07 Nov 2008 17:57:39 -0200
 From: Richard Acosta [EMAIL PROTECTED]
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: [Emc-users] Pissed off of EMC2 and 7i43

 Ok, i really pissed off, i have bought something i cant use.
 I have been trying to do something with this crappy card and all i get
 is error this, error that, no clear info, no clear manuals, i have asked
 for help and i have 3 different versions of what should i do, and...
 none has worked.
 Mesa sends me to EMC2 Boards, since it looks they have not a clue on how
 to make their own board work.

 Thats more than a little unfair. We know our boards and their firmware 
 inside
 and out.

 We (Mesa) are _not_ experts on EMC, the HostMot2 driver, or HAL setup 
 issues.
 That is why you were referred to the EMC list, where people with more
 experience in these areas can help you.

 Also HostMot2 driver support is very new, requiring that you update your 
 EMC2
 installation to the latest (trunk) version. The newness of the driver also
 means that you have the disadvantage that there are few people with 7I43s
 using Hostmot2 to compare notes with.

 The firmware in the 7I43 is new as well, and although we have tested
 compatibility with many parallel ports, there may still be EPP issues here
 that need to be addressed. Without exact descriptions of the problems, 
 error
 messages, etc there is little we can do to improve comptibility.

 What I have not seen from you is detailed information about:

   What version of EMC you are using

   What your HAL file looks like

   What kind of error messages you have


 Peter Wallace
 Mesa Electronics

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[Emc-users] Working link to supplier of cutters and other machine shop stuff.

2008-11-07 Thread Jim Fleig - CNC Services
Thanks Dave, the link works.

Jim

- Original Message - 
From: Dave Engvall [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wednesday, November 05, 2008 10:03 PM
Subject: Re: [Emc-users] Thread cutting



 On Nov 5, 2008, at 4:25 PM, Jim Fleig - CNC Services wrote:

 And I've got MSC catalogs, but Hennley
 beats their prices everytime.

 I tried Googling Hennley and Henley but still did not find a source of
 cutters.

 Jim

 Try hemly  tool

 www.hemlytool.com



 - Original Message -
 From: Andre' Blanchard [EMAIL PROTECTED]
 To: Enhanced Machine Controller (EMC) emc-
 [EMAIL PROTECTED]
 Sent: Wednesday, November 05, 2008 7:06 PM
 Subject: Re: [Emc-users] Thread cutting


 At 05:00 PM 11/5/2008, you wrote:

 Well, there is also KBC, MSC, Enco, JL, and probably some others.
 Doesn't Little Machine Shop
 sell smaller tooling for the desktop machines?

 Yes, but his selection is still limited, and while low priced
 generally,
 the
 old adage about getting what you pay for comes to mind.

 And I finally remembered the name of my toolset, Glanz.  Inserts
 are from
 a 'V' name IIRC.  Velleman maybe?  And I've got MSC catalogs, but
 Hennley
 beats their prices everytime.  And I'm not familiar with the
 remaining
 names.

 I use KBC a lot as they
 are the last one to keep a location in my town, and I save a
 bundle by
 picking up heavy stuff at their warehouse.

 I assume they have a web page?

 Thanks.

 Jon

 The travers web site works OK with the latest version of windows
 explorer
 but they have a long way to go to get to McMaster Carr's level for
 on line
 catalog.
 There paper catalog does have a lot of handy information on insert
 part
 number decoding, grades, coatings, speeds and feeds etc..

 If you good tooling to use in a small lathe look at tools that are
 ment
 for
 swiss type turning machines.
 Like this.
 http://www.whizcut.se/applications_swiss_automatics.html

 __
 Andre' B.  Clear Lake, Wi.



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Re: [Emc-users] Thread cutting

2008-11-05 Thread Jim Fleig - CNC Services
And I've got MSC catalogs, but Hennley
beats their prices everytime.

I tried Googling Hennley and Henley but still did not find a source of 
cutters.

Jim



- Original Message - 
From: Andre' Blanchard [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wednesday, November 05, 2008 7:06 PM
Subject: Re: [Emc-users] Thread cutting


 At 05:00 PM 11/5/2008, you wrote:
 
 Well, there is also KBC, MSC, Enco, JL, and probably some others.
 Doesn't Little Machine Shop
 sell smaller tooling for the desktop machines?

Yes, but his selection is still limited, and while low priced generally, 
the
old adage about getting what you pay for comes to mind.

And I finally remembered the name of my toolset, Glanz.  Inserts are from
a 'V' name IIRC.  Velleman maybe?  And I've got MSC catalogs, but Hennley
beats their prices everytime.  And I'm not familiar with the remaining 
names.

 I use KBC a lot as they
 are the last one to keep a location in my town, and I save a bundle by
 picking up heavy stuff at their warehouse.

I assume they have a web page?

Thanks.

 Jon

 The travers web site works OK with the latest version of windows explorer
 but they have a long way to go to get to McMaster Carr's level for on line
 catalog.
 There paper catalog does have a lot of handy information on insert part
 number decoding, grades, coatings, speeds and feeds etc..

 If you good tooling to use in a small lathe look at tools that are ment 
 for
 swiss type turning machines.
 Like this.
 http://www.whizcut.se/applications_swiss_automatics.html

 __
 Andre' B.  Clear Lake, Wi.



 -
 This SF.Net email is sponsored by the Moblin Your Move Developer's 
 challenge
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 prizes
 Grand prize is a trip for two to an Open Source event anywhere in the 
 world
 http://moblin-contest.org/redirect.php?banner_id=100url=/
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 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users 


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[Emc-users] EMC2 newbie woes

2008-03-18 Thread cnc
I picked up a Sherline mini mill in late '06, and their mini lathe in
early '07, and then essentially never used them. I worked too much, and
couldn't run them in my apartment building by the time I'd get home. Now
I'm in a house, and have been trying to get it all set up again, but I
have to say that unfortunately I've had nothing but troubles for about a
month now trying to get EMC2 and my mill set up properly. I need to say
that I do appreciate the efforts of the group, and am committed to getting
this to work, and I love free/open software, but alas, I'm still trying to
get even the simple things working correctly after many weeks.

The #1 issue right now, as I'm afraid it could be responsible for the
inaccuracies I'm seeing in what I'm trying to make, is the error message I
get almost every time I fire up the program:

RTAPI: unexpected realtime delay on task 1

There are 5 pages available through Google on the matter, and they don't
answer the question, beyond hinting I should change my base period. I read
whatever I could find awhile back about setting up the latency, but
couldn't really make heads nor tails of it. The information in a few docs
I found online didn't match up with anything I was seeing on the screen,
and I don't have intimate knowledge of these things, so was unable to
guess at anything.

Tonight, I ran the latency-test again, and having again been handed many
numbers that don't mean anything to me (and aren't explained anywhere I've
been able to find), I decided to just use the Base Thread (25.0 µs) Max
Jitter (NS) in my inch.ini file for BASE_PERIOD - a total guess, but it
seemed right. The error stopped occurring, for a few more launches, but
then returned. I understand absolutely nothing about any of this, so I
have no next step.

The default BASE_PERIOD in the file was IIRC 5. I've tried down to
1 (makes it super slow to load up), and up to the very high number I
got from my latency tests - 187525 - and even 20. The error always
comes back. Am I going to have to build the software from source (for some
reason, as indicated in some of my Google finds?).

I'll save my other curiosities for future emails, as I don't want this
important bit to get lost in a flood of other questions :)

Thanks very much!
-Gary



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Re: [Emc-users] vibratory polishing/deburring

2008-03-13 Thread cnc
 On Wednesday 12 March 2008, [EMAIL PROTECTED] wrote:
I hope it's not too off-topic, as it's not about EMC2, but this is a
 forum
of machinists (please let me know if there are intelligent,
well-trafficked lists more intended for this kind of talk).

Anyway, I suddenly realized today that I'm not blowing through my money
fast enough ;) and started to look into home anodization kits, and
 setups,
and that lead me eventually to vibratory polishers.

The first things I found were the Burr King bench tops, which were great,
but quite pricey:

http://burrking.thomasnet.com/viewitems/vibratory-bowls-and-chambers/vibra-k
ing-174-bench-top-bowls?forward=1#

Then my gun enthusiast office-mate pointed me toward cheap alternatives:

http://www.midwayusa.com/ebrowse.exe/browse?tabid=1categoryid=19906categor
ystring=9315***731***695***8940***utm_source=facasetumblerutm_medium=reloa
dingcat

I found some videos of them cleaning bullet casings, their usual use for
gun folk:

http://www.youtube.com/watch?v=Ni1cmZtwja0
http://www.youtube.com/watch?v=NjGQlKyulqU

It looks like decent action, and it fits my price/quietness (live in a
tightly-packed LA neighborhood) points. Has anyone in here had experience
with this kind of thing? Will it be enough for me? Can these things
 handle
deburring well enough? Whatever I get, I'll find reason to pine for
 bigger
at some point (just as with my mini-mill), but for now, it would be great
to deburr, and polish up all of the smaller things I'm making out of
6061-T6.

Thanks!
-Gary

 I have the Lyman version, and have used it on steel, but the media
 abrasiveness I have, the red or green stuff, needs help for steel, 2 days
 didn't cut the hot roll scale off, just polished the edges a bit.  It
 might
 be just the ticket for alu parts though.  If it wasn't for the weight of
 river sand spoiling the jiggle, it might work pretty decent on steel but
 I've
 not actually tried it myself.  I also have to run it outside as the hum
 pretty well permeates the house when its sitting on a rug on the cement
 floor
 of the basement.

 --
 Cheers, Gene

I have a Sherline 5400 mini-mill, so steel is just about of the question
anyway. In fact, I have trouble with more than 0.002 deep cuts in 6061,
even with a tiny 1/8 bit. It's truly a hobby-level machine. My dream is
to create some very clever, small, marketable things with it, to help save
up for a sweet CNC knee mill, and then I can think about RP ABS machines,
and powerful laser/water jet engravers/cutters! :)

I've seen many Lymans in my hunt, and with 0 experience, am unsure which
one would be comparable in noise, power, etc., to the Harbor Freight
model, and which might be better suited for my needs. The HF model is so
cheap, though, I think it's worth giving it a shot. I can always find an
alternate use for it, or Ebay it off to someone needing to clean shell
casings if it doesn't work out for me. Then I can reveal any good
experiences here.

The noise permeating the house is a bit distressing. If I have to run
something for say, 10 hours, it would be nice to just let it run into the
late evening to finish up. I'm doing all of this mini machining in my
office, in a house with all wood floors (so no sound is ever trapped by
rugs, or carpets), but I've been surprised how much sound is killed just
by the ancient walls. I had the mill cutting at full throttle (2800RPM),
and this shopvac running at around 11PM this weekend:

http://www.homedepot.com/webapp/wcs/stores/servlet/ProductDisplay?storeId=10051langId=-1catalogId=10053productId=100388637marketID=48locStoreNum=6611categoryID=524502

I decided to finally see how loud it was for the neighbors, and went
outside, and really couldn't hear it much when between our houses. Inside
their house, through yet another wall, it would definitely be entirely
silent. The ambient neighborhood sounds of traffic, and wind were louder
than the very faint whir coming from my windows.

Having lived in an apartment for years, with seemingly acoustically
transparent walls, I've done a lot of research into soundproofing. One of
the things I'm still keen to try with everything from the shopvac, to this
vibratory bowl is anti-vibe mats, like these:

http://www.soundproofing.org/infopages/flooring.htm

And even foot pads, like these:

http://www.soundproofing.org/infopages/vibrationpads.htm

Another thing I'd love to try to really kill machine noise is a method I
found on that site for building nesting boxes. Each is missing its bottom,
and one side, and you nest them such that each larger box slides over its
smaller, child box's open end, creating an opening that zig-zags back and
forth from the inside to the out. Air can travel easily through this, but
sound doesn't like turning corners. If you line the insides of the boxes
with that anti-vibe, or sound-trapping stuff, and set it all up on a sheet
of it on the floor, it's supposed to tremendously deaden machine sound.
This would be great for something like a vacuum

Re: [Emc-users] vibratory polishing/deburring

2008-03-13 Thread cnc
Thanks for the link - I don't know all the fancy terms for finding all my
options on their site yet. I searched for awhile, and never ran across
that particular item. It looks a worthy candidate for my experiments.

-Gary

 On Wednesday 12 March 2008, [EMAIL PROTECTED] wrote:
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=93252

 Get the 93832-2VGA media to go with it, sounds like the best for harder
 metals.

 --
 Cheers, Gene



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Re: [Emc-users] vibratory polishing/deburring

2008-03-13 Thread cnc
Clever! My gut feeling has been that clothes-dryer tumbling action would
take too long, and/or remove material too aggressively, even though these
ideas seem to contradict each other. Honestly, though, a lot of things I'm
going to be making are so tiny - e.g. less than 1 cubed - that I'm
tempted to simply return to my youth with one of these:

http://www.amazon.com/NSI-26354-Rock-Tumbler/dp/B0ISUU

-Gary

 Gentlemen,
 We bought a cement mixer from Harbor Freight.
 The local pickup bed spray armor guys sprayed the inside and
 outside of the barrel.
 Works great.
 Media can be very aggressive and the coating shows very little
 wear after many hours use.
 thanks
 Stuart


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[Emc-users] vibratory polishing/deburring

2008-03-12 Thread cnc
I hope it's not too off-topic, as it's not about EMC2, but this is a forum
of machinists (please let me know if there are intelligent,
well-trafficked lists more intended for this kind of talk).

Anyway, I suddenly realized today that I'm not blowing through my money
fast enough ;) and started to look into home anodization kits, and setups,
and that lead me eventually to vibratory polishers.

The first things I found were the Burr King bench tops, which were great,
but quite pricey:

http://burrking.thomasnet.com/viewitems/vibratory-bowls-and-chambers/vibra-king-174-bench-top-bowls?forward=1#

Then my gun enthusiast office-mate pointed me toward cheap alternatives:

http://www.midwayusa.com/ebrowse.exe/browse?tabid=1categoryid=19906categorystring=9315***731***695***8940***utm_source=facasetumblerutm_medium=reloadingcat

I found some videos of them cleaning bullet casings, their usual use for
gun folk:

http://www.youtube.com/watch?v=Ni1cmZtwja0
http://www.youtube.com/watch?v=NjGQlKyulqU

It looks like decent action, and it fits my price/quietness (live in a
tightly-packed LA neighborhood) points. Has anyone in here had experience
with this kind of thing? Will it be enough for me? Can these things handle
deburring well enough? Whatever I get, I'll find reason to pine for bigger
at some point (just as with my mini-mill), but for now, it would be great
to deburr, and polish up all of the smaller things I'm making out of
6061-T6.

Thanks!
-Gary



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Re: [Emc-users] vibratory polishing/deburring

2008-03-12 Thread cnc
I'm very glad to hear that these are in actual CNC machine shop use. That
adds some credibility. I was afraid to pick one up, and then sit there all
day, only to find nothing changing on the parts.

I'm going to snag this one:

http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=93252

It's $10 less than my 1/8 dovetail bit, and much larger, and more useful!

Thanks for the info,
Gary

 I've used some from Harbor Freight. They are typical HF quality, but fine
 for light use and fairly quiet. I've got a relative who owns a CNC machine
 shop that uses them as well. And they are cheap.

 Javid



 - Original Message -
 From: [EMAIL PROTECTED]
 To: emc-users@lists.sourceforge.net
 Sent: Wednesday, March 12, 2008 4:54 PM
 Subject: [Emc-users] vibratory polishing/deburring


I hope it's not too off-topic, as it's not about EMC2, but this is a
 forum
 of machinists (please let me know if there are intelligent,
 well-trafficked lists more intended for this kind of talk).

 Anyway, I suddenly realized today that I'm not blowing through my money
 fast enough ;) and started to look into home anodization kits, and
 setups,
 and that lead me eventually to vibratory polishers.

 The first things I found were the Burr King bench tops, which were
 great,
 but quite pricey:

 http://burrking.thomasnet.com/viewitems/vibratory-bowls-and-chambers/vibra-king-174-bench-top-bowls?forward=1#

 Then my gun enthusiast office-mate pointed me toward cheap alternatives:

 http://www.midwayusa.com/ebrowse.exe/browse?tabid=1categoryid=19906categorystring=9315***731***695***8940***utm_source=facasetumblerutm_medium=reloadingcat

 I found some videos of them cleaning bullet casings, their usual use for
 gun folk:

 http://www.youtube.com/watch?v=Ni1cmZtwja0
 http://www.youtube.com/watch?v=NjGQlKyulqU

 It looks like decent action, and it fits my price/quietness (live in a
 tightly-packed LA neighborhood) points. Has anyone in here had
 experience
 with this kind of thing? Will it be enough for me? Can these things
 handle
 deburring well enough? Whatever I get, I'll find reason to pine for
 bigger
 at some point (just as with my mini-mill), but for now, it would be
 great
 to deburr, and polish up all of the smaller things I'm making out of
 6061-T6.

 Thanks!
 -Gary


-
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Re: [Emc-users] vibratory polishing/deburring

2008-03-12 Thread cnc
Thanks for all the great info, Phil! I have decided to go with the HF
machine:

http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=93252

The things I'm making fit in my hand, so I don't need a huge floor model,
thankfully. I was just wondering if these cheap machines would do anything
at all, and it sounds like they will. It seems more like the medium and
tumble-time will make the real difference here.

I think I'll give your plasti-dip suggestion a tryout, too, as I'm worried
about eating away the bowl with certain more abrasive media. I think I'll
see what the internet has to say about homemade/found media, too, as some
of the abrasives on the page you linked are pretty pricey for my
hobby-only needs.

Thanks again for the reply!
-Gary

 [EMAIL PROTECTED] wrote:
 I hope it's not too off-topic, as it's not about EMC2, but this is a
 forum
 of machinists (please let me know if there are intelligent,
 well-trafficked lists more intended for this kind of talk).

 Anyway, I suddenly realized today that I'm not blowing through my money
 fast enough ;) and started to look into home anodization kits, and
 setups,
 and that lead me eventually to vibratory polishers.

 The first things I found were the Burr King bench tops, which were
 great,
 but quite pricey:

 http://burrking.thomasnet.com/viewitems/vibratory-bowls-and-chambers/vibra-king-174-bench-top-bowls?forward=1#

 Then my gun enthusiast office-mate pointed me toward cheap alternatives:

 http://www.midwayusa.com/ebrowse.exe/browse?tabid=1categoryid=19906categorystring=9315***731***695***8940***utm_source=facasetumblerutm_medium=reloadingcat

 I found some videos of them cleaning bullet casings, their usual use for
 gun folk:

 http://www.youtube.com/watch?v=Ni1cmZtwja0
 http://www.youtube.com/watch?v=NjGQlKyulqU

 It looks like decent action, and it fits my price/quietness (live in a
 tightly-packed LA neighborhood) points. Has anyone in here had
 experience
 with this kind of thing? Will it be enough for me? Can these things
 handle
 deburring well enough? Whatever I get, I'll find reason to pine for
 bigger
 at some point (just as with my mini-mill), but for now, it would be
 great
 to deburr, and polish up all of the smaller things I'm making out of
 6061-T6.

 Thanks!
 -Gary



 -
 This SF.net email is sponsored by: Microsoft
 Defy all challenges. Microsoft(R) Visual Studio 2008.
 http://clk.atdmt.com/MRT/go/vse012070mrt/direct/01/
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 I work for a company that sells those, maybe not the burr king brand but
 as to your question, they are very effective at removing some burrs
 from parts, it all boils down to part size and the medium used to do the
 deburring. I dont feel comfortable with saying go with this or that
 company but I have seen some beautiful work on aluminum, even polishing
 can be done. corn cobb medium and a polishing compound added in can do a
 fine job.
 medium types include the plastics, ceramics, gravel, sand, crushed seed
 shells, custom metal forms, ball bearings.  each of them having a
 specific application.  When your talking burrs, you can end up cutting
 material away from all of the part or something to the extent of
 deforming the burrs.
  the little table top from harbor freight, is really handy and may
 prove to be worth your while.  if you plan on using something like that
 with more abrasive compounds for burr removal I would recommend you line
 the plastic bucket with that plasti-dip stuff, something that will stick
 to the bowl and provide some added thickness, and then experiment with
 things around the house or search the web for vibratory medium.  Im in
 no way associated with this company but with a quick search on google,
 this link came up.
 http://shorinternational.com/TumblingMedia.htm
 that should give you an example of the various mediums and what they are
 capable of,

 Now the trick is to find a way to get EMC to control the thing :)
 coolant/water injector timing, you know fun stuff :)

 I hope this was of some value to you, I typically do not post to the list.
 Phil
 Gezar


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Re: [Emc-users] LInuxCNC laptops

2008-03-07 Thread Jim Fleig - CNC Services
Hi Glenn,

I also have a HP/Compag nw9440.  Do you have Linux running on that laptop?  If 
yes, how?

I look forward to your reply.

Have a good day,

Jim


  - Original Message - 
  From: Glenn R. Edwards 
  To: 'Enhanced Machine Controller (EMC)' 
  Sent: Monday, March 03, 2008 10:42 PM
  Subject: Re: [Emc-users] LInuxCNC laptops


  Hi Marcin, et al:

  I have two laptops running Linux and EMC2.  One is a Dell 5000e and the other 
a Dell M50.  Both were high-end laptops at the time of purchase, both have 
standard parports and both are running strong today (the 5000e is eight years 
old).  I am not a Dell junkie; my latest laptop is an HP/Compaq nw9440 which is 
the best engineered laptop I have yet encountered.  To finish my background cv: 
the laptops are driving a small, desktop CNC (Taig) Mill- NOT heavy metal, by 
any metric.

  Here are some URL's I found useful for running Linux on a laptop:
  http://www.linux-laptop.net/
  https://help.ubuntu.com/community/WindowsDualBoot
  http://tuxmobil.org/distribution_linux_laptop_mandrake.html
  http://www.astro.umd.edu/~teuben/linux/laptop/dell5000.html

  Things to watch for:
  Graphics drivers (laptops come with video chipsets, not real video cards, and 
can misbehave)
  Power management (I always have trouble with waking up in Linux- so never 
sleep ;-)

  Good luck,
  Glenn



--
  From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf Of Marcin 
Jakubowski
  Sent: Monday, March 03, 2008 5:44 PM
  To: Enhanced Machine Controller (EMC)
  Subject: Re: [Emc-users] LInuxCNC laptops


  Thanks for the responses on EMC laptops. But surely there must be at least 
one specific laptop that does work? Is there any success story out there at ALL 
for a working laptop?

  Marcin


  On Mon, Mar 3, 2008 at 3:33 PM, Jason Cox [EMAIL PROTECTED] wrote:

Only problem is that Printer ports are not addressed the same on PCMCIA
cards and with EMC2 we talk direct to the address and not via a driver.
I dont think this solution would work.
Jason


On Mon, 2008-03-03 at 15:07 -0600, Jack wrote:
 In general, laptops are not a good idea.  Many of the inexpensive ones
 are doing away with 'legacy' ports.
 I would suggest, whatever you get, get one with a PCCard slot, and get
 a PCCard that has a printer port on it.
 Actually, I would want two of the cards, just in case one gets
 fried :(

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[Emc-users] can mail this list from webmail, not from Thunderbird?

2008-03-05 Thread cnc
I need meta-help.

Thanks for the welcome, Gene Heskett, in your reply to the one message
I've managed to get through to the list. I sent that one from my web mail.
I tried to reply to Gene's welcome reply to that mail from within my CNC
account in Thunderbird (the same account I managed to post through
online), but though the reply is in my sent box, and there's a little
green 'replied to' arrow next to Gene's message in my Thunderbird mailbox
for this list, my reply never showed up on the list. It's the same for the
other original messages I tried to send to the list through Thunderbird.
They seem sent, but got struck down somewhere.

Does anyone have any idea what's going on? I've used Thunderbird, and
separate accounts through my host for many mailing lists over the last few
years. This is the first time it's failed for me. It's one thing to have
to bother with web mail when I'm at home in front of my nicely set-up
Thunderbird client, but the real pain is that I won't be able to reply to
messages (from within webmail), as they won't remain on the server after
Thunderbird pulls them down. That'll screw up conversations, and
threading.

I can send whatever mail settings info is necessary, though it all seems
right here.

Thanks!
-Gary


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[Emc-users] 4th attempt to post a first message to this group

2008-03-03 Thread cnc
Apologies - haven't been able to get a message through, despite the
options all being set up correctly in my profile.

-g


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[Emc-users] not recognized motenc-lite card

2008-02-21 Thread cnc eafit
Hi there
I just bought a Motenc-lite card that is suposoused to be supported by
linuxcnc. But when I  booted the system it does not come up. I'm totally
lost I've been unable to find documentation to fix the problem.


thanks in advance


CARD:
MOTENC-Lite 4 axes PCI MOTION  I/O control board

linuxcnc installed form the lastest cd and updated to 2.2.3

lspci
:02:07.0 Bridge: PLX Technology, Inc.: Unknown device 3001 (rev 01)
emc-users@lists.sourceforge.net


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Re: [Emc-users] Cabin Fever Expo and CNC

2008-01-20 Thread Jim Fleig - CNC Services
Hi Matt,

It seems every time I get ready to do something with EMC I am interrupted.  All 
set to go to Cabin Fever and my co-driver comes down with the flu.  Oh well.  
More of a drive my co-driver / retrofit assistant are talking about the EMC 
fest in June.

I am considering running Ubuntu 6.06 and EMC2.2.2 on a Gateway E3600 (1.6 GHz 
Pentium 4 processor, 128 MB SDRAM, 20GB hard drives) with a Nvidia G-Force 2MX 
200 (Part # 6002023).  There is no onboard video (no video connector on the 
motherboard).  Do you know if this Nvidia card will work well with EMC?  This 
computer has a floppy and cd rom drive plus front and back USB ports.  A memory 
increase is needed.  Otherwise it looks like it should work well.  I would run 
the DBAN 1.0.6 first to make sure the hard drive is clean then try to load the 
Ubuntu and EMC2.

What do you think?

Jim


- Original Message - 
From: Matthew Glenn Shaver [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, January 15, 2008 1:24 AM
Subject: Re: [Emc-users] Cabin Fever Expo and CNC


 On Tue, 2007-12-11 at 13:31 -0500, Ron Ginger wrote:
 
  Is someone familiar with EMC willing to help me run the machine with it? 
 
 I'm vaguely familiar with EMC, I've heard it's really hard to
 install. ;) Anyway, Steve Stallings is pretty darn insistent that I come
 up to Cabin Fever this year, and as I don't think the EMC powered demo
 machine I was going to have there is going to make it, I'll be glad to
 help!
 
 Here's a question:
 
 Internet access at the show? If so, great! If no, let me know and I'll
 be sure to bring all required provisions on disk!
 
 Thanks,
 Matt
 
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Re: [Emc-users] Cabin Fever Expo and CNC resent as shorter message 1st one bounced because original message left in email

2008-01-15 Thread Jim Fleig - CNC Services
Hi Ron,

Has there been any response to provide you assistance to make the mill run
with EMC?

I am an experienced field service engineer that has retrofitted several
machines with different systems.  I keep trying to get around to an EMC
project but because it is not a paying job it ends up on the back burner.

I can come with tools, wire, connectors, etc., years of experience and a
helper that has worked with me retrofitting.  Now all we need is a source of
tech support . Jon Elson or someone else by phone?  I have accomplished
many things with capable phone support.  I can also bring a laptop and work
by email (wireless or network cable) with whomever might be able to provide
instruction.

Can you tell I am interested?

Let me know,

Jim Fleig

PS (I have a tower computer, monitor, keyboard, mouse with Ubuntu and
EMC(2?) loaded and running that I could bring along.)

- Original Message - 
From: Ron Ginger [EMAIL PROTECTED]
To: emc-users@lists.sourceforge.net
Sent: Tuesday, December 11, 2007 1:31 PM
Subject: [Emc-users] Cabin Fever Expo and CNC


 Cabin Fever Expo will be Jan 19 and 20, 2008 at York PA.

 For the past few years I have led a seminar on how to convert a mill to
 CNC, but this year we are actually going to do it at the show. We have
 an X2 mill and will be converting it to CNC. If all goes well this mill
will
 be run by the new 'mach in a box'
 system, but if someone can help I would like to also see it run on EMC
 or any other software.

 Is someone familiar with EMC willing to help me run the machine with it?
 I would really like to show the machine with both Mach and EMC. I will
 have a PC there, I can set it up for dual boot with ubuntu, and I can
 load EMC, but I have never configured it and I don't want to fumble
 around with it at the show.

 ron ginger


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Re: [Emc-users] Cabin Fever presentation

2008-01-13 Thread Jim Fleig - CNC Services
Hi Ed,

Two of us are considering coming to cabin fever expo from some 6 hours away
up in New York.  The purpose of our trip is to get some exposure to EMC2 in
a general overview with regards to connection to a machine and also in
detail with regards to software languages that need to be known to debug and
/ or develop.

Would you recommend this show or the EMC fest 2008?

I hope your answer is this show because IL is much farther away than PA.

I look forward to your reply.

Have a good day,

Jim


- Original Message - 
From: Ed Nisley [EMAIL PROTECTED]
To: emc-users@lists.sourceforge.net
Sent: Thursday, January 03, 2008 9:38 PM
Subject: Re: [Emc-users] Cabin Fever presentation


  Gene: Where and when is this Cabin Fever supposed to be?

 York, PA. Two weekends and counting:

 http://www.cabinfeverexpo.com/

 More info should be up shortly; I just sent in a
 description.

  Gene: another emc article in Circuit Cellar?

 I write about analog and RF stuff for them, but, hey,
 stepper drive circuitry has lots of analog issues! You'll
 see some of those same pix at Cabin Fever, should that
 influence your decision (one way or the other).

  Seth: I am definitely planning to be there.

 OK, at least you and me will have a fine time playing with
 my show-n-tell gadgetry...

 -- 
 Ed

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Re: [Emc-users] Difference between motor controllers?

2007-02-26 Thread CNC Experts

On 2/26/07, Gerry Chu [EMAIL PROTECTED] wrote:


I'm new to motion controllers, and I'd like to ask the newbie question
of which motion controller I should get. They all seem about the same to
me.
...
==Vital MotencLite==
Good: Seems well documented, professional, windows driver. At this point
in my mind, this seems like the best.
Bad: Someone on the list a while back said he had some trouble with it.
...



we are using vital board on our table top mill and have made several
parts. very accurate. no problems so far.
Mike
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