Re: [Emc-users] Monitor cable lengths

2010-08-29 Thread Rainer Schmidt
When the analog signal degrades it still maintains a high level of information 
compared to a degrading digital signal.
Compare that with a lithium Ion Battery driven tool and an older NiCad driven 
tool. 
The Nicad performance degrades slowly and in case of a drill you might manage 
to squeeze one or two of those last holes out of the tool. 
The digitally controlled Li battery will stop form one moment to the other. 

So, analog becomes gradually more 'fuzzy' and digital either works, or not in a 
rather catastrophic way. 

Having that said, the focus is clearly on signal quality. You can either switch 
to fiberglass transmission with encoders and decoders on either end, or better 
cables (makes a HUGE HUGE difference!), signal amplifiers, broad band cables 
with en and de coders. You can reach FAR but the distance comes with a price. 
10-20 ft should be doable with cables made for the signals intended.  And as 
expected... those will not come from China and cost money. 

Cheers
Rainer



On Aug 29, 2010, at 2:34 PM, Igor Chudov wrote:

 I had good experience with appx. that long VGA cable.
 
 
 On Sun, Aug 29, 2010 at 11:56 AM, Daniel Goller mor...@gmail.com wrote:
 We plan on using 2 24 LCD monitors on our lathe.
 1680x1050 is the resolution of some we have in house.
 
 I was wondering if anyone can share their experience with DVI-D/DVI-I cable
 lengths past the specification's 5m/16ft.
 
 I think I trust some comments on here than more anonymous comments
 elsewhere.
 
 We replaced a crt in one lathe with a lcd, it shows some strange sync issues
 the crt never had. And that's only lowres 15 vga. So it would be nice to
 know what to expect with a higher resolution signal.
 
 Also interesting how some sites also recommend vga over dvi-d/i for longer
 cable runs.
 My expectation was a digital signal can be run longer than an analog one.
 
 Thanks,
 
 Daniel
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Re: [Emc-users] How does EMC Control 3 Axis Mills with Stepper Motors and Linear Encoders?

2010-08-21 Thread Rainer Schmidt
A 5700 ounce incher is probably so heavy that it bends the machine it's 
attached to with it's sheer weight;)
Rainer

On Aug 21, 2010, at 8:25 PM, Gene Heskett wrote:

 On Saturday, August 21, 2010 08:24:30 pm Andy Pugh did opine:
 
 On 21 August 2010 21:02, Don Stanley dstanley1...@gmail.com wrote:
 - �Stepper Motors are 4000 inch pound torque direct coupled to the
 
 Are you sure of this number?
 
 Jon they are Anaheim Automation stepper motors and they have
 even stronger ones now.
 
 The biggest I can find on their site is 5700 inch-ounce. That's quite
 a lot less than 4000 inch-pound...
 
 To use an old cow barn radio saying, that will turn the house around in any 
 event.
 
 
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Re: [Emc-users] How does EMC Control 3 Axis Mills with Stepper Motors and Linear Encoders?

2010-08-17 Thread Rainer Schmidt

On Aug 17, 2010, at 2:17 PM, Igor Chudov wrote:

 
 This machine is really a great CNC machine, not some kind of weird
 slapped together contraption. It was built for CNC from the start. EMC
 made it really shine.
 
 i

That's a very good point and sound advice. 
After reading this thread I scraped my secret plans to overhaul my bridgeport.
Bridgeports also tend to be pricey because they are desirable for many.
A used CNC machine with electronic problems is a boat anchor for 99% of people 
even if in perfect mechanical condition.
You guys rule!
Rainer

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Re: [Emc-users] schematics

2010-07-23 Thread Rainer Schmidt
Check out VIACAD from punchcad.
Very solid and scary cheap.
Rainer

On Jul 23, 2010, at 4:59 AM, kurniadi wrote:

 2010/7/23 Nicolas HENRY nicolas...@free.fr:
 
 Perhaps :
 
 Kicad or Qucs ( but electronics orientation)
 
 Le jeudi 22 juillet 2010, Thomas Powderly a écrit :
 Stuart
 
 I have use Kicad almost 1 year, and this perfect Schematic  PCB
 layout design, If you want simulated your schematic you should try
 geda.
 For pure cad im use qcad but this only 2D cad.
 
 Kurniadi
 
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[Emc-users] Cam Webinar

2010-07-20 Thread Rainer Schmidt
I'm giving a free CAM webinar tomorrow Wednesday the 21st.
You can sign up here:

http://tinyurl.com/2abvkua

I'll use Rhino, RhinoCam and T-splines to make a part. With videos to show the 
machining.
So if you are not familiar with Rhino/Rhinocam and or T-Splines then this is a 
quick intro. 
I promise that it will be paced well. Better than a family slide show 8)))

Cheers
Rainer

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Re: [Emc-users] CAM??

2010-06-26 Thread Rainer Schmidt
I'm using RHinocam with 2,3, and 4 axis ops and it never crashed the
tool or had a software malfunction.
I am very happy with that. www.mecsoft.com
Rainer

On Sat, Jun 26, 2010 at 2:45 PM,  a...@conceptmachinery.com wrote:
 Hi
 I want to ask about CAD/CAM or just CAM software. There are many CAM out
 there MasterCAM, UG, CATIA, PowerMill.
 I talk to mold making shop and they said that they tried all those CAM and
 chose to use PowerMill. Remaining CAM from the list occasional crash
 and/or break tool.
 Price wise PowerMill for everything for mill - $ 30 000. - most expensive
 one.
 CATIA everything for mill only $21 500.
 Is highest cost of PowerMill justified and is it really best CAM software
 on the market?

 Aram


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Re: [Emc-users] Tan, just don't do it kids.

2010-06-25 Thread Rainer Schmidt
Wow... speechless 
Sure it's not a rogue reference to a 'tan' from somewhere else.
Did you try and trap the math.h tan just to see if it actually links to THAT 
tan from THERE???
I am screwing myself consistently with keywords in shell scripts... BUt I am 
aware of that in the meantime and look for that first if things go haywire 8).

In any case, great job hunting that bugger down Hat's off!
Rainer


On Jun 25, 2010, at 5:22 PM, Andy Pugh wrote:

 This cost me about a week of my free time. Do not, ever, use tan in
 a kinematics module (or, by extension, in any Realtime code)
 
 It isn't realtime safe, and for reasons that I can't quite figure out
 the compiler seems to find it in math.h even without a #include. It
 even gives the right answers, but it appears to put random numbers in
 memory belonging to other HAL functions, causing untold misery and
 confusion.
 
 This has been a public information message.
 
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Re: [Emc-users] interesting video

2010-02-06 Thread Rainer Schmidt
Thanks for posting.
Coolest thing I've seen in a long time.
Response deliberately kept short so the 
OT gods are not infuriated to much...
Rainer

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Re: [Emc-users] Using a stepper motor as a spindle ( controlled via Mesa 7i43?)

2010-01-27 Thread Rainer Schmidt
  The temperature of the
 extruder will be controlled via a MSP430 micro and a PID loop, with EMC2
 setting/reading it via the serial port, this is just a port of the work from
 Jeff Epler (http://axis.unpy.net/01198594294).

I bought a temp controller of ebay and must say I am very very happy
as it works like a charm,
the PID is fully adjustable and even has a AI auto calibration mode.
And it's less than $50 and comes with everything out of the box.
Amazingly... it also eats any and every input voltage to run.
It's very small to.

Here's a little sample of it controlling my burnout oven:
http://www.youtube.com/watch?v=lD8gNmyflIU

I bet this can save you a lot of work.

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Re: [Emc-users] emc2 hardware step generators

2010-01-10 Thread Rainer Schmidt
Don't forget the latency of the opto couplers in the breakout boards...
That messed me up once. They were slow and the speed was high...
At a certain range VERY bizarre inaccuracies started to creep in and
it took me some time to figure out why the heck things went the way
they did.
Needless to say that I ended up with an intimate knowledge of every
ball in the bearings, and line of code in the servo drives to find
that one out
It was one of the most liberating feelings in my life to have that
issue solved. It was short of believing in vodoo till the root of my
problem was found.
Cheers and a happy and trouble free 2010 (one can wish e)
Rainer

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Re: [Emc-users] Brass fittings EMC

2010-01-02 Thread Rainer Schmidt
And regardless of your arguments, the one factor which distorts
everything the most is the government involvement.
The Chinese Gov is subsidizing the manufacturing industry so heavily
that indeed it is cheaper to buy a bottle of water filled in China and
then shipped around the world, than opening your tap. We have to let
that happen as our government has sold us out to China so they could
promise and deliver us a lifestyle in luxury... that was till the
Chinese credit card debt became to big. Till the national debt is back
in our control, all discussions about manufacturing technology and
quality are completely and utterly secondary as the politics dictate
the flow of things and not the economics of reasoning, quality, and
how things should be done correctly in the first place. Every time I
go to Home depot and have to buy one of their absolutely sub par
fasteners I feel anger. Anger about the fact that I WILL have to
replace that piece of junk, that I am lucky when I do not turn the
head of that screw while tightening it. And so on and so on. The
amount of lifetime wasted because of inferior products over the past 5
years is making me even angrier.

So... please... it really does NOT matter how think your wall is in a
fitting, what happens with the shavings, which alloy it is. The reason
for all of this is on a different level. Controlled by people who like
it just the way it is as we have to buy and buy and buy and buy again.

Last week I went to Sears and bought a 1.4 inch tap and a cool ratchet
wrench to tap a hole in a difficult to access location. I am not new
to tapping holes I tapped three, then the wrench broke, and then
after one more hole the tap... Wrench made in Taiwan 'according to the
specs' of some importer. And the tap was made in China. Taiwan stuff
is usually alright once one pays for good stuff. But NOTHING, not a
SINGLE EFFING ITEM I bought with the label 'made in China' has held up
even remotely to it's promise. Regardless if it's a friggin drill bit,
or a cast piece of steel. ALL total garbage. The damage across the US
caused by those inferior products, compounded by the amount of labor
to fix those problems MUST outweigh the 'savings'.

We have a local hardware store which has stock from the 40-60's as the
previous generations must have had some luck buying up stock in the
right moment. The quality of those parts is shocking compared to
current stuff. Pipe fittings held 100 years, and now we have to
exchange everything every 2-5 years because of 'shareholder value'...

Haha,... we must be completely retarded as we are complaining and
complaining and complaining. I personally think that it's actually
time to stop buying that crap. It is time NOT to shop at Home Depot,
or Lowes, or similar Asian hardware markets. I am having WAY LESS
HASSLE since I buy US and European stuff at McMasters. Twice as
expensive, but hey, it holds up till I DO something stupid with it.

HAPPY NEW YEAR EVERYBODY!

Rainer


On Sat, Jan 2, 2010 at 6:33 AM, Andy Pugh a...@andypugh.fsnet.co.uk wrote:
 2010/1/2 Dave e...@dc9.tzo.com:
   I'd prefer to use
 all plastic but there are some places were plastic just doesn't work well.

 Stainless?

 --
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Re: [Emc-users] Axis Direction Change with Servo System - How?

2009-12-29 Thread Rainer Schmidt
If it's a DC servo then you can simply change the polarity while also
swapping the pinout in the encoder accordingly.
I did swap the polarity once only and then looked for a couple of days
for the problem that the drive disabled with the first step...
Of course... the encoder has to be adapted as well.
Rainer

On Tue, Dec 29, 2009 at 7:35 PM, Steve Corboy stevecor...@gmail.com wrote:
  Thanks Chris, that did the trick.

 Regards
 Steve Corboy



 Message: 6
 Date: Mon, 28 Dec 2009 20:26:05 -0600
 From: Chris Radek ch...@timeguy.com
 Subject: Re: [Emc-users] Axis Direction Change with Servo System -
        How?
 To: Enhanced Machine Controller (EMC)
        emc-users@lists.sourceforge.net
 Message-ID: 20091229022604.gp1...@timeguy.com
 Content-Type: text/plain; charset=us-ascii

 On Tue, Dec 29, 2009 at 12:50:15PM +1030, Steve Corboy wrote:
 
  I understand how to do this with a stepper system - by changing the sign
 of
  the input scale in the .ini file.  However, when I do this with a servo
  system, the axis happily charges off in one direction when powered on
  because now (presumably) the sign of the feedback no longer corresponds
 to
  the sign of the table motion.  ie encoder counts are opposite sign to
 table
  motion.

 Change the signs of both INPUT_SCALE and OUTPUT_SCALE.





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Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Rainer Schmidt
Gears have backlash period. And if they don;t have backlash out of the
box... they increasingly will have it.
There's a method of countering that, but it increases wear as it uses tension.
I rely on my steel loaded timing belts instead. I use the type made for the car
industry. Incredibly strong PU with little steel cables in them. Even
exceeding the suggested load max by a factor ten to achieve a guitar
string like tension has not resulted in any failures yet. I cannot
measure any flex at 160lbs of tension and the speed they can achieve
is incredible. Less than 3 bucks per foot is also cheap. Many belts
run in Diesel engines as valve timing belts for more than 50,000 miles
before they are changed just for good measure. That's a lot of
rpm's... and heat... They last forever in our environment.
R

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Re: [Emc-users] How to Correct Angular Axes Misaligment in Software?

2009-12-01 Thread Rainer Schmidt
I'd shift it in the CD software and run the CAM again

On Tue, Dec 1, 2009 at 9:50 AM, Florian Rist fr...@fs.tum.de wrote:
 Hi,
 For the first time I have to mill a precise aluminum part and discovered
 that the x and y axes of our CNC mill are not properly aligned at an
 angel of 90° but show a deviation of about 10.

 Is it possible to correct this misalignment in software using EMC or
 Mach3 (both soft CNCs are used here)?

 Thanks
 Florian


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Re: [Emc-users] Breakout board question

2009-12-01 Thread Rainer Schmidt
I'd go for the Opto Board as it gives you more protection from the
harsh stepper environment.
Actually... I'd rather buy a complete one and get on with the project
rather wasting time with such a small part of a machine.
Rainer

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Re: [Emc-users] How Exactly does a Mister Work

2009-11-21 Thread Rainer Schmidt
I don't want to rain onto this parade, but what has this to do with EMC?
Please visit a forum oriented towards the core of this discussion,
specially considering that the majority of information posted in this
thread is flawed to say the least. Actually it makes my brain hurt.
This might sound arrogant, but is not meant that way.
Happy EMC'ing
Rainer

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Re: [Emc-users] joint 0 following error

2009-07-29 Thread Rainer Schmidt
Also consider using differential en/de-coders on each side to  
eliminate the influence noise.
It's fairly easy to add those little chips if the signal is not  
differential already.
Rainer

On Jul 29, 2009, at 5:42 AM, Sven Wesley wrote:

 Do you use shielded cables for your encoders? I know that the same  
 error
 appeared on two different machines when the cables were unshielded.  
 One got
 it when running a servosystem and the other was a stepper machine  
 that got
 it when homing (unshielded home switch cables).
 Regards,
 Sven

 2009/7/29 Lindenmayr Bernd bernd_lindenm...@web.de

 Hi Group!



 I´m using EMC 2.4~pre and I want to tune the PID for my Servo- 
 System for
 only one linear Axis. The case is, when I drive with high speed and  
 dynamic
 periodic movements it works. In slower movements and in the  
 situation of no
 motion e.g.  after I put the machine on, the error occurs, but not  
 in any
 case!! I tried to tune the servo system without any improvements!!

 Even if I set the FERROR and MIN_FERROR to 100.0 in the ini-file,  
 it has no
 effect.

 Any idea? How can I deactivate this error message that the motion
 continues?




 Thanks very much,

 Bernd


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Re: [Emc-users] 7i43 and actual stepper and limit switch wiring questions.

2009-07-24 Thread Rainer Schmidt

 The false trips are nearly always due to NOT using screened cables
 (including limits) and poor grounding and wiring techniques.


And one MUST use a capacitor at the BOB to eliminate noise created by
the steppers lines.
a couple of yF and a fast cap like a ceramic one does the job to
flatten those spikes out nicely.

I actually changed my entire design and bolted the gecko's to the
frame where the steppers are located and transport step/dir and power
there rather than running the driving lines all over the place. I use
differential encoders/decoders for the dir and step signals and feel
that the steppers are more crisp compared to the ones driven through a
few feet of cable. It also reduced the cost of cooling for the gecko's
to -zero-.
Rainer

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Re: [Emc-users] Joypad ?

2009-07-06 Thread Rainer Schmidt
I use the one from the picture on the wiki... I followed the
installation procedure and it worked of the bat. I got mine from ebay
for $7...
I edited the wrong hal file and it got overridden again with a
reconfig lol I was to lazy to set it up again...

As I recall it was not a big deal to get it going.
Rainer


On Mon, Jul 6, 2009 at 12:34 PM,
sani.broy...@free.frsani.broy...@free.fr wrote:
 Hi all.
 Anybody using a USB joypad that works ?
 Regards.


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Re: [Emc-users] Joypad ?

2009-07-06 Thread Rainer Schmidt
Then I am a happy liar who jogs his machine with his JoyPad
When I get to the shop later I'll post my hal file edits and the
message from Linux when it finds my pad.
I might shoot a quick movie how it jogs so you have to stop calling me
a liar and I can start calling you dumbass!

Why should I lie dude?

Rainer

On Mon, Jul 6, 2009 at 1:03 PM,
sani.broy...@free.frsani.broy...@free.fr wrote:
 It doesn't work at all, despite I followed the procedure line by line.

 Pins are not named the same, hal_joystick or hal input doesn't work despite
 this joypad is the same as pictured and is perfectely used by all probe progs
 using /dev/input/js0.

 I can't believe you when you say It worked out of the wiki, sorry.

 Chris

 Le lundi 6 juillet 2009 18:43:34, Rainer Schmidt a écrit :
 I use the one from the picture on the wiki... I followed the
 installation procedure and it worked of the bat. I got mine from ebay
 for $7...
 I edited the wrong hal file and it got overridden again with a
 reconfig lol I was to lazy to set it up again...

 As I recall it was not a big deal to get it going.
 Rainer


 On Mon, Jul 6, 2009 at 12:34 PM,

 sani.broy...@free.frsani.broy...@free.fr wrote:
  Hi all.
  Anybody using a USB joypad that works ?
  Regards.
 
 
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Re: [Emc-users] Joypad ?

2009-07-06 Thread Rainer Schmidt
No, cut and paste does not work
But following the steps works. I did not attempt cut and paste.

Dumbass: Si je suis un menteur, alors vous êtes un con haha 8)

I'll send the files later Have to deal with many 'Con' today on
the phone

On Mon, Jul 6, 2009 at 3:06 PM,
sani.broy...@free.frsani.broy...@free.fr wrote:
 I wasn't saying that, sorry Rainer.

 I copied/pasted the file, got a ton of errors :-)

 So the example given in the wiki was not, for sure, usable as is :-)

 Dumbass is not in my translator. Could you explain ? ;-)

 Regards, Chris.

 Le lundi 6 juillet 2009 19:19:51, Rainer Schmidt a écrit :
 Then I am a happy liar who jogs his machine with his JoyPad
 When I get to the shop later I'll post my hal file edits and the
 message from Linux when it finds my pad.
 I might shoot a quick movie how it jogs so you have to stop calling me
 a liar and I can start calling you dumbass!

 Why should I lie dude?

 Rainer

 On Mon, Jul 6, 2009 at 1:03 PM,

 sani.broy...@free.frsani.broy...@free.fr wrote:
  It doesn't work at all, despite I followed the procedure line by line.
 
  Pins are not named the same, hal_joystick or hal input doesn't work
  despite this joypad is the same as pictured and is perfectely used by all
  probe progs using /dev/input/js0.
 
  I can't believe you when you say It worked out of the wiki, sorry.
 
  Chris
 
  Le lundi 6 juillet 2009 18:43:34, Rainer Schmidt a écrit :
  I use the one from the picture on the wiki... I followed the
  installation procedure and it worked of the bat. I got mine from ebay
  for $7...
  I edited the wrong hal file and it got overridden again with a
  reconfig lol I was to lazy to set it up again...
 
  As I recall it was not a big deal to get it going.
  Rainer
 
 
  On Mon, Jul 6, 2009 at 12:34 PM,
 
  sani.broy...@free.frsani.broy...@free.fr wrote:
   Hi all.
   Anybody using a USB joypad that works ?
   Regards.
  
  
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Re: [Emc-users] OpenGL on EMC2? + 7i43

2009-07-04 Thread Rainer Schmidt
From that refund I'd buy some books and read up on some 'stuff'.
So I can help myself...
Rainer

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Re: [Emc-users] power off at the end of program

2009-07-02 Thread Rainer Schmidt
 it powers on in the same phase as it powered off, it might pull in to a
 spot +-4 full steps from where it was powered off.

No, not 'MIGHT'... it WILL. Been there, tried that... Not even servo
drives like that.

The best solution is to use drives which limit the idle current if
that is necessary. Gecko's can do that.
On the other hand... a 'warm' stepper shows proper use. Don't humanize
steppers 8).
Rainer


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Re: [Emc-users] power off at the end of program

2009-07-02 Thread Rainer Schmidt
 I have a board that maintains encoder feedback to the PC so that Gecko
 320 servo drives can be powered down without loss of position.

That's smart! I can't do that. The servo drives are doing it all
Dumb PC had no clue where it is. Then again, I am running Windows with
that OTHER system on it... Not EMC as I do on the stepper system. Time
to look at the servo stuff in EMC.

Nice idea! Thanks for sharing...
Rainer

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Re: [Emc-users] VariCAD and EMC2

2009-07-01 Thread Rainer Schmidt
Nothing for 'free' made any sense to me. Here is a link to some
software which has a good bang for the buck:
http://www.vectric.com/
I do a LOT with Rhino and RhinoCam and usually run circles around the
Solidworks and MasterCam folks, but there we are in a different price
range.
Rainer

On Wed, Jul 1, 2009 at 11:51 AM, Wayne Pattersonway...@wavelinx.net wrote:
 Hey Guys,
 I have been reading the list for a few months and I was hoping that
 someone else would ask these questions or something close but no one
 did. Durn!
 First I'm new to EMC and CAM in general so forgive me if this is a
 simple question. I know that a post processor is needed to convert CAD
 files into G-code.
 I have been using VariCAD for years to produce plans for my little
 projects and am very happy with it. And I have run Linux for a few years
 as well and extremely happy with it and do not want to use any M$
 products at all if possible. I'm using vista now because this laptop is
 still under warranty. I'm sure you understand. And as soon as this
 warranty period is over I'm loading up Ubuntu or Fedora.
 What I want to know is: Is there a post processor to convert VariCAD
 files into something that EMC2 can use and understand?
 Can STEP files be used as is? Or is there a Linux program out there
 that will do the conversions reliably?
 Thanks for all your help in advance!
 LennyWayne

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Re: [Emc-users] Show Hidden Files and Directories????

2009-06-30 Thread Rainer Schmidt
Aram

go and check this site out: http://www.machsupport.com/. Mach3  runs
under Windows and you will have less problems considering the status
of your information technology knowledge.

Best of luck!
Rainer

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Re: [Emc-users] Stepper resistance

2009-06-28 Thread Rainer Schmidt
I have a stepper motor with 4 leads. If I measure it with a DC ohm
meter I get a short between the two leads belonging to each coil as
expected but 80KOhm in between the leads of each coil. I expected none
or some mega ohm indication. Is that normal?
Rainer

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Re: [Emc-users] Stepper resistance

2009-06-28 Thread Rainer Schmidt

 The original post said that he got 0 ohms for each coil, but that he got
 80k between coils.  This is in the range I would expect if I were
 holding the test leads to the stepper wires with my fingers.  That's why
 I asked about how he was testing resistance.

I guess I measured my own inner resistance 8).

The motors were to weak yesterday (WAY to weak) and I thought there
might be something wrong.
Today I found out that my friend used the wrong (wrong multiplicator
color) resistor to set up the current regulator for the stepper drive.
Quickly changes it turned out that all is golden. I did not think
about my own resistance According my my wife it should be beyond a
terra ohm lol. A good reminder to grab a pair of test clips and
use those... do. Specially when god plenty (rolling eyes...).

Thanks!
Rainer

PS:Those are 1220 Oz/In steppers from Kelling with a rubber gasket int
he front and a nice splash proof cover in the back. They come with
about 8ft of 1/4 inch thick silicon plastic cable with a great
internal shield. Webbed not foil. Real nice. All for $150... nice.

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Re: [Emc-users] Stepper motor resistance

2009-06-28 Thread Rainer Schmidt
 interwinding capacitance.

Wer viel misst misst mist!

(Who measures a lot might measure 'manure'...)

Rainer

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Re: [Emc-users] Phase convertors, Re: Need a bandsaw for resaw duties

2009-06-27 Thread Rainer Schmidt
Switched load is referring to consumers with switched/electronic power
supplies, nothing to do with manually throwing a switch or something
similar. Loads must be Ohm's loads. Good old resistance. The
regulating circuitry monitors closely what happens with the load and
if that has some strange characteristics, it won't function. It's
similar to the problem of a dimmer controlling a fluorescent light.
Won't dim it either. Any case, disconnecting or interfering
electrically with the load by any means while under VFD control is a
no no.
Rainer

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Re: [Emc-users] Need a bandsaw for resaw duties

2009-06-26 Thread Rainer Schmidt
Get a 3Phase VFD and as long as you have 220 single phase you will be
ok. I run a 16Inch resaw with a 3HP motor that way.
Good luck!
R

Those guy's are in the neighborhood and have good prices and service:
http://www.dealerselectric.com/


On Fri, Jun 26, 2009 at 4:24 PM, Gene Heskettgene.hesk...@gmail.com wrote:
 Greetings all;

 I find I am in need of a bandsaw with at least 12.5 of resaw capability, and
 I'm reluctant to buy a Rikon 10-325 to get it as that will be circa a kilobuck
 by the time I fit it with a WoodSlicer blade, a mitre gauge, a pack of table
 inserts  pay the freight.

 The only real candidate I can find on the net is a 24 SCIM, but its motor is
 a 2.4kw 3 phase, and 3 phase is not available on my street.

 Does anyone know of such a beast?, used is ok unless its used up.

 --
 Cheers, Gene
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Re: [Emc-users] Running the encoders directly to EMC

2009-06-16 Thread Rainer Schmidt
Maybe this is a source for you:
http://www.kelinginc.net/index.html
Rainer

On Tue, Jun 16, 2009 at 6:13 AM, Erik
Christiansendva...@internode.on.net wrote:
 On Thu, Jun 11, 2009 at 08:14:20PM +0200, Sven Wesley wrote:
 I can get any servo between 36 and 90 V for a decent price.
 I want to add another parallel port and run the encoders directly to EMC.

 Having so far only found one local supplier of servos at a decent
 price, I find there's not much selection there. If your source is a
 commercial supplier, I'd love to visit their site. (If it's ebay or
 somewhere that you qualify for mate's rates, then I'll just keep
 shopping around. :-)

 Erik

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Re: [Emc-users] Running the encoders directly to EMC

2009-06-16 Thread Rainer Schmidt
I used the large 90V ones and slapped those encoders on the back:
http://usdigital.com/
If you have trouble in the website figuring out which components you
need just call the company. They are friendly.
I recommend you buy the cable with the encoders in the right length.
They are made very well and if you do not have the crimp tool, they
are a biatch to make. The kelling motors have a skewered armature and
that means that you do not have any cogging like a stepper motor. Runs
smooth like peach fuzz. I have it running since two years. Here's a
little thread about the machine I build with some shots. It was in
it's ghetto stage at that time.
http://moi3d.com/forum/index.php?webtag=MOImsg=2022.1
Rainer


On Tue, Jun 16, 2009 at 7:43 AM, Erik
Christiansendva...@internode.on.net wrote:
 On Tue, Jun 16, 2009 at 07:07:10AM -0400, Rainer Schmidt wrote:
 Maybe this is a source for you:
 http://www.kelinginc.net/index.html
 Rainer

 Many thanks Rainer. I'd heard they had steppers. Didn't know they had
 servos too.

 Erik

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Re: [Emc-users] Running the encoders directly to EMC

2009-06-16 Thread Rainer Schmidt
Skewered brushes make no sense at all. I agree. Skewered armature
prevents a rapid fall off of the magnetic field and thus yields less
'chatter' if you wish to name it like that. If you would turn the
motor manually over then a 'regular' dc motor would go 'pop pop pop'
over the field boundaries as you manually break the hold, and a
skewered design is way less noticeable. Insert your own 'swosh swosh
or whop whop' haha. You get the point...

And... keling is recommending the US encoders. And do not be afraid to
plop any encoder onto any motor with the right shaft. Encoders have
nothing to do with the motor characteristics.
There is no adjustment of an encoder to a motor except for the rear
shaft diameter and the max rpm so the poor thing doesn't fly apart.
Regular encoders are a bad match for 320,000RPM air drills for example
haha. That would be the fastest encoder in the world. parts will
literally break through the barrier of sound...
The encoder is a foreign object to the motor. The encoder is the right
hand of the controlling drive and thus all encoder parameters have to
be balanced according to resolution and drive it is connected to.

I have no problem whatsoever viewing their website with Firefox, or
Safari, or Opera, or IE check your setup

Best of luck!
Rainer

PS:Be sure you have the right inertia match between servo and load. Or
the tuning can become a nightmare. Which it is in any case, more or
less, depending on the drive...  Oh... and make sure that encoder and
drive use differential signals. Cheap options are without the
differential encoders and decoders It is mandatory in our
environment to use differential signals. If not, just use steppers and
forget about the servo as you loose all the precision benefits of the
encoder while corrupting the signal with a bad choice of transmission.

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Re: [Emc-users] DIY encoder chipset

2009-06-14 Thread Rainer Schmidt
I use those with great results:
http://usdigital.com/
The company is rather friendly and I got good advice on what I need
for my application. All fit and runs great.
I stay away from exotic solutions as the source of those usually dries
up rather quickly...
R

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Re: [Emc-users] Successive G0 moves

2009-06-13 Thread Rainer Schmidt
As I understand the parsing
G1z1x1y1
is the same as
g1z1
x1y1
or
g1z1x1
y1
or
g1
z1
x1
y1

I am sure that a end of line or cr/lf or any combination is not part
of the parser rules regarding a command structure. I have generated
gcode which has no line breaks in 4MB of gcode. But that runs under
mach3...

g1z1
g1x1
g1y1

are the same as

g1z1g1x1g1y1

I'll verify that a bit later when I am in the shop.
Rainer


On Fri, Jun 12, 2009 at 10:12 PM, Jon Elsonel...@pico-systems.com wrote:
 K.J. Kirwan wrote:
 Hi all,

 Wait, are you sure this is a bug?

 I don't know how the motion controller works in EMC2 as
 far as its in-position system.  I don't see any .ini
 parameters listed to set in-position tolerances.
 (Q: What *are* EMC2's in-position tolerance settings,
 and how are they adjusted if not in the .ini file?)


 It is not in the .ini file because there is no in position tolerance.
 There is a following error tolerance, but that causes a program abort.
 EMC does not wait for an axis to be in position before continuing.
 But in the case of allowable following error, if the
 machine is moving with sufficient velocity, the allowable
 following error should ramp up from the low end
 MIN_FERROR= (Integrator manual shows as .010 default)
 to as high as
 FERROR= (Integrator manual shows as 1.0 default)
 (See Integrator Manual, Chapter 7.2.9, page 34)

 It DOES have  asliding scale for following error.
 Could something like this be happening (normally)
 with the in-position tolerance values?  If the
 machine has ramped up to max speed, and the next
 line does not slow things down (even if direction
 changes), then maybe in-position is reached as
 much as an inch early and the next motion (quite
 properly) begins?

 EMC2 computes how far before the end of a move it needs to decelerate
 based on
 velocity and the max_acceleration parameter for that axis in the .ini
 file.  As soon as
 the currently moving axis begins its deceleration, the next axis to move
 will begin to
 accelerate when in G64 mode.  In G61, that is defeated, and the move
 must be completed before
 the next move starts.

 Jon

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Re: [Emc-users] Metric?

2009-06-12 Thread Rainer Schmidt
I can vouch for the problems the us imperial system is creating.
There is not a single day in a custom shop I know off where there are
no parts messed up because of conversion problems which simply would
not exist with the metric system. Instead of simply shifting the
decimal point one has to be aware of the 12 the 3 and the fractions to
the respective decimals. At time the US imperial unit system is like a
rubics cube which has to be solved before the emergency exit can be
opened compared to a button you can press blindly. I know I am
exaggerating but the pile of little cut off's next to the chop saw is
telling a story. It's the 'Doh' pile.
Rainer

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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread Rainer Schmidt
On Fri, Jun 12, 2009 at 5:14 PM, cmg...@sover.net wrote:

 yea, my head hurts too. ... still better than measuring mass in slugs.

 But that sounds a lot of fun.
 I was eating at McDonalds and gained three slugs! haha



 My Favorite unit

 The rate of change of acceleration?

 The JERK!

 Cal

Then there is wobblicity which decreases with higher rpm. 8)

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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Rainer Schmidt
On Fri, Jun 12, 2009 at 6:24 PM, Shabbir Hussains_hussai...@yahoo.com wrote:

 G0 should not be used for cutting. It is only for positioning when the tool 
 is at safe Z height (out of workpiece and clamps etc.). I have worked with 
 Fanuc and Siemens controllers. In these controllers when G0 move is 
 programmed, all the axis used in G0 move starts moving at rapid feeds (set in 
 the parameters of the controller) and the axis that achieve the position just 
 stops and others continue to run. So G0 move produces a non-linear move. This 
 is normal behaviour.

 So G0 move should finally achieve the target position not the linear path. 
 That is why it must be used for positioning.

 Thanks

 Shabbir Hussain

Would
G0Z10
G0X5Y8
Posiiton Z first and then x and y? I did not spend to much thought
about this and find this thread potentially disaster avoiding...
Rainer

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Re: [Emc-users] New machine in production

2009-06-11 Thread Rainer Schmidt
Looks like a nice clean setup!
I took a look at http://www.8020.net/ earlier in the game and decided
to weld my setup.
The difference for the large frame was like $400 to $4000 so I decided
to buy steel and skip the profiles.
But then... the machine is substantially larger than yours.
Rainer

On Thu, Jun 11, 2009 at 12:46 AM, Rob Jansenr...@myvoice.nl wrote:
 Andy Pugh wrote:
 2009/6/10 Rainer Schmidt lemonn...@gmail.com:


 I just visited an exhibition in NYC in the Javits Center and
 Bosch/Rexroth were there as well. Nice components! And with the
 economy right now... they even talk to the smaller guys.


 Handy stuff indeed, I used it for the case of my CNC controller

 There are tons of ways using this stuff. And not just the Bosch profiles
 - there are other brands out there with cheaper stuff using different
 fasteners.
 My machine is built up using 80x80mm extra strong profiles. I found a
 local shop selling this stuff and they even cut the stuff with a 0.1mm
 accuracy and exactly square.
 On youtube (http://www.youtube.com/watch?v=iRhcYF9Vfbk) there is a short
 movie showing the first movements of my machine with a ball pen attached.

 Just to give you an idea: the gantry is 1.20m wide built using 2 80x80
 extra strong profiles. After mounting both profiles on one endplate I
 could just drop in the bolt on the other side without having to force
 the profiles into place.

 Nowadays the machine looks a bit different; there is a 15mm alu plate on
 top of the profiles with a 20mm T-nut profile screwed on top and the pen
 is replaced with a 2 kW 18,000 rpm spindle to do some more serious stuff.

 Rob
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Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt

 Ooohh look! -  somebody with experience who's actually been there and
 done it too G
Hahahaha

 I've give up arguing with pedantic theorists, they always know better,
 I'll just get back to doing it too at about +/-0.001 ;)

Wow Steve... that's impressive.

We thought about a way to get rid of that last flex and thought about
some mechanism which measures the tension dynamically and tweaks an
idler pulley accordingly.
I rigged a basic setup up once and it worked well for slow changes.
Fast changes caused interesting effects... the belt started to feed
back with different frequencies depending on the position of the
gantry and the rigid pid didn't like that at all. I would describe my
results best as 'mechanical agony'. I removed the fit throwing
mechanism and the system's happy again lol. I am sure it can be done
but a fuzzy logic has to learn the behavior. Maybe a sophisticated
Japanese rice cooker can be retrained HA.

Till then we continue to earn money with our contraptions.

And yes, once in a while one has to build IT to verify a result. The
belt formula clearly states the stretch. And that's going to happen.
But... what happens when you start from that stretch 8))).

Happy belting!
Rainer PhD in belt torture

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Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt
 I did once have the job of machining glass to 0.0001mm but that was
 done with an Ion Mill so doesn't really count.

I default into Inches However, I am a metric guy who is constantly
annoyed by the US imperial system.
fractions of inches, 12 per foot, three per yard and 95% of the
population do not know how many feet are in a mile.
And 99% mistake the decimal system with the metric system.
The other 1% are on this list or otherwise in the 'building stuff'
business haha.

Any case already at .001 inches temperature has it's go. At least
with aluminum. i remember breaking out in panic when I milled my first
pieces on the bridgeport I have and the part seemed to grow every time
I cut a hair off the plate I tried to dimension... It was the work
light heating up the plate... hahaha. What a surprise. And a healthy
reminder to 'ignore' the last digits of my expensive caliper. recently
I bought a cheap chinese digital caliper. I feel less concerned, and
the motor mount holes still fit 8))).

.0001mm... can't imagine how steady you have to temper everything
around that thing... How do you position that? Piezo?

Precison where precision is due...

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Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt
I stopped 'translating' values early on once I moved to the states.
It's just confusing. it's easier to get used to the 'new' system.
But metric is definitely forcing it's way into the door. There are
numerous catalgues I recevied recently which have only metric torque
values and no US imperial system except for dimensions. Probably to
lower the shock lol. I had to repair a larger machine recently and
ordered parts. A new shaft came from China and it was metric in
diameter (where it id not matter) and withUS imperial threads on the
end. A bastard shaft lol.

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Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt

 I believe that the proposed silicon sphere Avagadro/kg standard is
 95mm +/- 30nm, which is a truly impressive bit of manufacturing.
 http://www.acpo.csiro.au/spheres.htm


Owww I LOVE shiny stuff.. that sphere looks marvelous. I could
not take my hand of it all day 8).

And yes, that is a marvel.

Speaking of marvel To eliminate backlash and try something new at
the same time I am setting up my old bridgeport with a new belt I got.
It's a 2.5 timing belt with very fine teeth and it's 3 inches wide. If
that flexes I don't really wish to be around because the 'reason' of
that flex would be something to behold from a distance. To drive it I
will direct drive it with a servo and a backlash free cycloidal
gearbox which I found on that show in New York for an affordable
price. The ratio is 1:30 and the experiment will be done this summer.
If it works, it will be a great alternative to a ball screw with all
it's hidden issues. Right now I have very little to 0.125 backlash on
the X axis. Which makes a very messed up and dangerous operation. I
can only cut conventional in one direction or it will eat my
breakfast, bit, and material. Time to toss it or overhaul the screw
section...
R

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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt
On Thu, Jun 11, 2009 at 12:24 PM, Kirk
Wallacekwall...@wallacecompany.com wrote:
 On Thu, 2009-06-11 at 11:42 -0400, Douglas Pollard wrote:
 ... snip
 I am a imperial guy who is annoyed with the metric system. I have worked
 in metric a lot but still don't know what a meter looks like except that
 it close to a yard.  To me a MM  is .039 approx and a little bigger than
 1/32 of an inch.   Centimeters?  Forget about that!  Machine shop work
 here in the states has all been in mm  so what the heck is 764 mm, 1200
 mm  what the heck is the rime  or reason to that.  I guess that was
 intended to make it easy for us dumb machinist   that aren't capable of
 using centimeters, so now we unwashed ones don't even know what a
 centimeter is :'(
                                                           Doug

Funny thing is that people here (US) are using the metric system
slightly different than for example in Germany.
I am referring to the way units are used. 1200mm would be most likely
1.2 m. And so on. People here say 10ft and not 120 inches. Same thing.

Metric is simply about the decimal point.

1200mm is or 120 cm or 12 dm or 1.2 meter . But I have not met anyone
actually using decimeter... in casual length measurement. The electro
magentic wave surfer dude's use it.

So once you know what milli, denti, deci and kilo means... you
mastered the metric system. It just another way of saying thousand,
hundred, ten and so on.

I use .04 as 'finger gap' indicator and mental help. AS well as 1 yard
is one meter. and 1 Kilometer is half a mile. All terribly off but
good enough for a visual.

The liquid ounces are worse lol Gallons and pints and quarts and
ounces In the metric system it's just a continuation of the
scheme. Just with liter instead of meter.
The near fatal US imperial question of haw many cubic inches are in
half a gallon is comparably simply answered in the metric system as
one unit system is identical to the other, just with one more
dimension. Once inches per furlong cubic or squared? Maybe fries
with that!
Now I have a headache.

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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt
 So once you know what milli, denti, deci and kilo means... you

Sorry... there is no 'denti' lol how'd that happen???

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Re: [Emc-users] Running the encoders directly to EMC

2009-06-11 Thread Rainer Schmidt

 Is this possible, what card do I need and how the heck do I configure EMC?


 Regards,
 Sven


http://tinyurl.com/n6ehhl

And don't forget your friends! ;)
Rainer

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Re: [Emc-users] Running the encoders directly to EMC

2009-06-11 Thread Rainer Schmidt
On Thu, Jun 11, 2009 at 3:32 PM, Sven Wesleysvenne.d...@gmail.com wrote:
 Haha! Google is your friend!
 --S

I have the same problem with the mesa site. Just send them an email
and they get you onto the right track. I did the same. I just need
step direction generation better than with my generic PC and they have
a small affordable unit for that as well. Their servo world doesn't
make sense to me either in the moment. After reading their
descriptions about 5 times now things start to come together. But a
little diagram which cards or classes of cards can be interconnected
and a comparison table of the cards of the same breed would be most
helpful.

But again, they cater towards the Mesa new comer 8)

Best of luck!
Rainer

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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt

 yea, my head hurts too. ... still better than measuring mass in slugs.

But that sounds a lot of fun.
I was eating at McDonalds and gained three slugs! haha

I only like the SI system because there is less to convert.
Otherwise I care less if the base is 1 or 2.54.
There is a fine furniture maker I work with. And they use fractions
all the time.
When he asks me to measure something I always give him interesting
values first. Like 47/89th...
Once that wrench hit;s his brain... I give him the right values.
Always comical. Usually I have to gain speed or take cover after that
haha.

Rainer
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Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt

 One way to get good results with belts is to strobe them at full speed
 and watch the first tooth engaged by the pulley. If the tooth is trying
 to climb out, it's too slack. That fault often shows after a time as a
 line of wear on the pulley teeth near the crest, but it's a bit late
 then.


Great hint! Thanks!

One forgets quickly that .005 is only the thickness of a sheet of
paper... That's plenty good for woodworking.
And more


Rainer

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Re: [Emc-users] New machine in production

2009-06-10 Thread Rainer Schmidt
Nice! Good to see that your trip to Portugal has been a success!
Seems to be a nice machine. The benefit of those components is that
you can plop them together rather easily. You can save a LOT of money
welding it, but it's a trade off in labor cost. Cheaper material and a
month of work versus higher cost and done till the end of the week...
I just visited an exhibition in NYC in the Javits Center and
Bosch/Rexroth were there as well. Nice components! And with the
economy right now... they even talk to the smaller guys. Even got a
very nice bag haha.
Cheers
Rainer

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Re: [Emc-users] Purchase of 7i43 and 7i33

2009-06-10 Thread Rainer Schmidt
 They quoted the price but in order to pay from credit card they are asking to 
 fax them the photocopy from front and back of my credit card.

You're kidding me right???

I called them today to figure out what cards do what and which is
supported by EMC. We are looking for more than one... cough cough...
That call was a pretty bad experience and after reading the above
they're off the short list. No further information required. If they
want safety, they should accept PayPal.
Cheers
Rainer

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Re: [Emc-users] Purchase of 7i43 and 7i33

2009-06-10 Thread Rainer Schmidt

 I have bought stuff from them and will again.  They work closely
 with the EMC community and many, many EMC users use their products.

With all the good feedback I might change my mind and try again to
communicate with them
In case someone insists on the fax of the credit card, make it a
condition to destroy any trace after the charge.
Rainer

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Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-10 Thread Rainer Schmidt
I'm a chemical engineer and dissolve all my problems!

Besides that we designed a timing belt driven CNC machine and operate
it happily.
We use a belt on each side of the long axis and that is about 27 ft.
belt length.
The steel loaded urethane belts are tensioned and sound like a base string.
It's used for wood working and is accurate to .005 according to our
mitutoyu caliper.
I am suer that there is flew during the cut, but it's still elastic
and when all parts finally stop it's back to dead on.
parts cut to fit into each other (concave/convex) are fitting
perfectly. So the different cutting passes are not yielding different
tolerances.
If, then they are below our capability to measure them. The machines
run now for 2 years under Mach3 without a belt related failure.
Which cannot be said regarding the operator failures. All I can
say those machines ARE rigid hahaha.
Breaking a 3/4 inch carbide bit in plywood and surviving it requires strength...
The machines Gantry is made out of 4x6 square steel tubing and the
frame out of 4x4 square steel tubing.
We use stepper. 1800Ounce/Inch. We don't know about a single step we
missed ;))).
Belts are fun, cheap, and precise for tasks with a certain accuracy
requirement.

Any case a flex of .02 would be unacceptable for us. We do not see
that kind of flex. It's really around 0.005 .
The belts are european steel cable loaded AT5 belts 3/4 wide and
driven on AL pulley's.
Cheers
Rainer

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Re: [Emc-users] EMC slowing down after large program

2009-06-05 Thread Rainer Schmidt
Ow... slightly more lines than I run 8))). I use it for woodworking
and go for '220 Grit' precision. Sanding works wonders ;).
Any case, the thought is that, if possible, the UI could be run on
another box I'll read up on that in the wiki. As I understand the
system is quite modular. Maybe that's a way to see which component is
hogging performance.
R

On Thu, Jun 4, 2009 at 8:56 PM, Jon Elsonel...@pico-systems.com wrote:
 Michael Jones wrote:
 Rob,

 I've been noticing the same thing lately.  Very similar hardware
 setup.. very similar symptoms after a gcode file of about 20,000 lines
 (fine line engraving).

 Has anyone seen anything like this?  Is there a solution?


 Several people have reported such behavior in the last couple months.
 There may have been
 a recent update to Axis that may help this situation.

 I have a torture test program that commands a 2 diameter circle made up
 of 1 G01 moves
 at 60 IPM.  The first time I run it, it often runs fine, after that it
 suffers motion queue starvation
 and begins to run in spurts and pauses.  I'm not sure this is the same
 problem.  I really ought
 to run this with TkEMC and see if there is a difference.  The computer
 is a 600 MHz Pentium, so
 at the bottom range of CPUs, today.

 Jon

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Re: [Emc-users] EMC slowing down after large program

2009-06-04 Thread Rainer Schmidt
15K lines with 6 subsequent runs without exit or reboot and no issues...
I recommend stopping to watch THOSE movies while engraving ;)
Rainer


On Thu, Jun 4, 2009 at 12:43 PM, Michael Jones
ma...@michaelandholly.com wrote:
 Rob,

 I've been noticing the same thing lately.  Very similar hardware
 setup.. very similar symptoms after a gcode file of about 20,000 lines
 (fine line engraving).

 Has anyone seen anything like this?  Is there a solution?

 - Michael


 On May 23, 2009, at 12:33 AM, Rob Jansen wrote:

 Hi all,

 I am not sure if it is just me or my Linux machine but I have a
 problem
 that looks like memory leaks or something like this.

 After running a very large G-code program (like 655,000 lines of code,
 14 MB filesize) EMC becomes real slow. A clear live plot (ctrl-K) does
 not help but after shutting down EMC and restarting again the
 behaviour
 is as expected. With real slow I mean that it takes 1 - 2 seconds
 before
 EMC responds on keypresses to move an axis. In a normal situation the
 response is instantaneous and a short push on the page up key moves
 the
 Z-axis a bit (1 mm or so) but after running a large program a short
 press on page up results in a Z-axis move of 50 - 100mm.
 I tried both the clear live plot and loading another (small, few lines
 of code) G-code file but that does not help.
 Stopping and restarting EMC helps, then the system is in 'normal mode'
 again.

 The machines is a 1.8 GHz intel and has (only) 1 GB of memory
 available.
 I do see that there is about 1 MB of swap space being used but I
 cannot
 relate this to these slow response times.

 Regards,

    Rob

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Re: [Emc-users] Rotary Axis Designs

2009-05-25 Thread Rainer Schmidt
Haha.. The Belt Stiffness fools many. It's a PU timing belt which is
steel loaded. I tensioned it to 160lbs and the think sounds like a
guitar string. There is NO flex whatsoever. If there would be... most
cars would sink their valves into the cylinders more often than not.
The ratio is 1:3 and the stepper has 10 steps micro stepping. So I get
2000 steps per revolution times three. So I get 360/6000 degree
resolution which I could reproduce. If you would use a servo then you
can easily tripple that resolution with the right encoder. I chose a
stepper there because I wanted the high holding torque for unbalanced
work. Did I mention that it is FAST.

I also hae a sherline table on my Taig mill. And that's where it
belongs. I mill pen's with it and for that it's nice and very precise.
However, it does wear as all the stuff does which is not designed for
CNC kinda moves (which means a LOT of moves). And for the price of it
I milled my monster 4th. The timkin bearings are sitting in those 3
Inch AL blocks 8))). Derived from the shaft all measurements became
slightly beefy lol.

I also milled a groove into the bottom of the head and the tailstock
so alignment is easy. The biggest challenge was to bore that hole for
the MT3 sleeve. Compared to the tailstock I must say that the sherline
tailstock resembles a toothpick.

If you wish to mill tiny stuff and not to often then go for the
sherline table combo. If you need a quick turning cnc solution then
build one. I took a look at all sorts of tables and the ones suitable
would have been precision US or European made rotary tables which
would have cost me several thousand dollars and that for no other
reason but backlash. Na building one or having one build is
probably the best way to go as there are no affordable CNC tables.

Yesterday I used it to cut a thread into a larger hole in a wood
block. No way to do that with the slow turning regular tables. it has
to go 'swish swish swish' and not scrp, screechh,
squl. haha.

Have a good memorial day and recall what others did for your
particular country so they did not do it in vain.
Rainer

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Re: [Emc-users] Rotary Axis Designs

2009-05-25 Thread Rainer Schmidt
When you can manage to keep the axis running in one direction the
backlash is of no factor. I like the dremel idea. I made a very simple
attachment for the Dremel and my Southbend. Beats the $1000+ for the
grinding attachment for thw three times I used it. However, I was
careful to keep that grit of the machine.
R

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Re: [Emc-users] Rotary Axis Designs

2009-05-24 Thread Rainer Schmidt
There may be more elaborate versions but here is my ghetto 4th...
http://www.machsupport.com/forum/index.php/topic,11044.0.htm
It has no backlash. Those turntables are all garbage for cnc because
of the backlash. Specially that Phase II China Junk.
It all looks good and costs less but once you try and make something
good with it you wonder why you fail and fail and fail.
I started of with ENCO stuff and other imports and after knowing what
I am doing pretty much ebay'd it of again.

I used a McMasters Shaft with ready made 1inch 8tpi threading on the
end to mount the chuck with that threading and I used a nut that size
for the pulley. Then there are timkin thrust bearings. Nothing
special, plain brute force. The shaft is solid 1,5 inches. Recently I
turned a 350lbs log with that and the corresponding 'light' tailstock.
Not an issue It will eat a Phase 2 4th axis for breakfast. I'd
cover it better from the elements if coolant should soak it. Which is
not complicated...

The thread allows me to use a variety of chucks I own.

Best of luck
Rainer with the Ghetto 4th 8)))

On Sun, May 24, 2009 at 7:14 PM, Kirk Wallace
kwall...@wallacecompany.com wrote:
 I need to start to think about making or getting a rotary axis. The
 first thing that comes to mind is to adapt a servo and encoder to one of
 these:
 http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemitem=260343949073

 What other options should I consider, maybe start from scratch, if so
 what type of drive?
 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA


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Re: [Emc-users] almost for how helpful

2009-05-18 Thread Rainer Schmidt
Orange 8). And a big yes regarding the tactile feedback. The worst are
Apple Keyboards. They are like touching a pork chop in a plastic bag.
I loved to 'hack' the living heck out of the older keyboards. Today I
fear my fingers would jam right through 8).
On the other hand... there are still good key boards. But do I pay
that price? Na I rather poke a dead pork chop than pay $100 haha.
Rainer


On Mon, May 18, 2009 at 6:05 AM, Mark Wendt (Contractor)
mark.we...@nrl.navy.mil wrote:
 Speaking of VT100's and such, you know what I really miss?  The
 feel of the older keyboards that DEC and IBM used to sell.  There
 was just a more robust feel to the keystroke, like you were actually
 typing on a real keyboard.  There just doesn't seem to be the tactile
 feel in these modern keyboards.

 So, was it monochromatic green or orange?  ;-)

 Mark


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Re: [Emc-users] almost for how helpful

2009-05-18 Thread Rainer Schmidt
On Mon, May 18, 2009 at 10:40 AM, Mark Wendt (Contractor)
mark.we...@nrl.navy.mil wrote:
 Those aren't too terribly expensive either.  The ones I peeked at
 were about $70.

 Mark


$70... HA I'm not paying more than $8...

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Re: [Emc-users] Mounting PC boards for drilling/milling - was Re: cable shielding??

2009-05-15 Thread Rainer Schmidt
A few drops of shellack are perfect as well. Being alcohol soluble the
shellack is easy to clean up. Even with the generous shot of Kentucky
Burbon... Mill responsibly!
Rainer


On Fri, May 15, 2009 at 1:22 AM, Rob Jansen r...@myvoice.nl wrote:
 Gene, Gary,

 I use double sided tape a lot for milling EPS/XPS foam and sometimes for
 PCB milling.
 There is a problem with the tape wrapping around the mill when you mill
 through the tape, not that much of a problem for PCB material with a
 spade mill but it could be a problem with one of those combined
 engraver/drill bits for PCBs. Surely tape is a problem with foam, the
 tape will stick on the sharp edges and influence the quality of the cut.

 A vacuum table is the better solution and easy to make yourself.
 Although I don't like Andrew's design (it does not allow you to use
 smaller PCB material) it is nicely made.
 Check out this link
 http://www.cnczone.com/forums/showthread.php?t=33585page=2
 http://www.cnczone.com/forums/showthread.php?t=33585page=2 in the
 cnczone, it shows photo's of a home made grid type vacuum table. Nice
 thing on the grid type is that you can use a silicone or rubber band to
 create a smaller vacuum area.
 Made out of PVC it is not expensive, not too heavy and very forgiving in
 case you drill or mill too deep.

 And yes, you do need a vacuum pump and the litter wonder that Gene has
 is a very nice humming pump. Most membrame type of compressor like used
 in a refrigerator are also a nice, they don't make as much noise as my
 vane pump (mostly being used to vacumize large 70 x 20 carbon forming
 molds).
 When buying a vacuum pump, be sure it is suited for this kind of
 continuous high vacuum load. Under load the motor may become hot and
 even a smaller pump may need a cooling fan to guarantee long life.

 Regards,

    Rob


 Gene Heskett wrote:
 On Thursday 14 May 2009, Gary Fiber wrote:

 I think some use double sided tape to stick down PC boards. I read on
 someone's site he used Scotch 667 double sided tape so I got a roll
 and will try it. Others use carpet tape.


 I may give that a shot.  Obviously clean the table off with alky first so the
 tape will stick. :)


 Others use vacuum clamps. Have a look at http://www.drewtronics.net/


 Neat, and wonder of wonders, I actually have one of those little pumps!
 Hu...



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Re: [Emc-users] cable shielding??

2009-05-14 Thread Rainer Schmidt
Ground the shield only at one end. Why? It is best explained as a
large capacitor which dampens the noise which tries to interfere. If
you ground it on both ends, it becomes a simple wire like each other
one in the bundle and has no real function. The shield does not
protect against the little aliens who mess up the tool path all so
often.
Rainer

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Re: [Emc-users] CAD package suggestion

2009-05-13 Thread Rainer Schmidt
I use Rhino and RhinoCam with great success. It works. I have not had
a single crash yet. And the GCode never caused concern.
Rainer

On Wed, May 13, 2009 at 4:42 PM, Rich Amaral
rama...@aes-softwareconsulting.com wrote:
 Hey guys,

 Can anyone suggest a good CAD package either open source (preferred)
 or commercial (reasonable price) that you've used and works well. I'm
 looking for something with an easy/intuitive interface, that can
 export either dxf or gcode for either 2.5d or 3d. It would be nice if
 it rendered the part in 3d but not mandatory. My intention is to use
 this package to create parts to later export as dxf and import into
 gcam to view and generate gcode.

 Thanks!

 -Rich


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Re: [Emc-users] almost for how helpful

2009-05-13 Thread Rainer Schmidt
Just threw my VT100 onto the trash after the keyboard become dodgy and
Emulation through the PC works just as good... I'll still miss it 8).
R

On Wed, May 13, 2009 at 10:21 AM, Dave Engvall dengv...@charter.net wrote:
 Anyone that likes/liked  Digital products can't be a bad guy. I still
 have a couple of 11's tucked away.

 Dave
 On May 13, 2009, at 7:12 AM, Mark Wendt (Contractor) wrote:

 Just kidding...  ;-)

 Mark

 At 09:59 AM 5/13/2009, you wrote:
 Hey! Those Volvo's were good to me. Driving the 122 108 hp I could
 hit the bottom the the Vantage grade (carrying 2  250 lb passengers)
 at 85 and come out the top at 85 12 mi later; only 2000 ft of
 elevation gain.  Not bad for 1800 cc.
 I added a homebuilt 6 v SCR ignition to the 544 and added 2 mpg.

 Dave
 On May 13, 2009, at 2:24 AM, Mark Wendt (Contractor) wrote:

 Driving a Volvo almost qualifies you for riff-raff...  ;-)

 Mark

 At 02:07 PM 5/12/2009, you wrote:
 For us not natives, what is riff raff? Tried to google it, maybe
 means
 plebeian or so?
 Anyway, I drive an old Volvo.


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Re: [Emc-users] almost for how helpful

2009-05-12 Thread Rainer Schmidt
Yes, I have the same experience. This is a smart list! Seems UNIX
keeps the riff raff out... How I got here? Never mind...


On Tue, May 12, 2009 at 12:54 PM, Douglas Pollard dougp...@verizon.net wrote:
    I recently posted an e-mail to this list and also posted an e-mail
 to another list about the proprietary CNC software that is discussed
 there as I have the choice to use either.
    Here I got several thoughtful answers there I got none. They are
 nice people on that other list and seem to try to be helpful. It dawned
 on me that they simply don't know anything about the software they are
 using or the windows program it's running on.
    I find myself felling pretty dumb in the face of a lot of superior
 knowledge here on these Linux groups,thenI think about most of the
 Windows user I know who haven't got a clue.
    This list alone makes running EMC2  a worthwhile endevour. It is not
 everyday in life that you run across a bunch of people who help each
 other and help others as goes on here. Anyway everyone involved here
 deserves a little well earned praise.

 Thanks All,

      Doug



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Re: [Emc-users] almost for how helpful

2009-05-12 Thread Rainer Schmidt
I moved from Brooklyn to an area in NJ where housing was affordable at
the time. Little did I know as German new comer... I was looking for
the right terminology for quite some while and rabble is the word I
was missing for a few years now. Thanks! 8).
Rainer

PS: 'People of no consequence' sounds very arrogant...

Here is a great Dictionary:
http://www.alcyone.com/max/lit/devils/
I got the book and love to read in it once in a while. I like the one
entry a lot which is missing in this site:

Hell: The absence of reason.

On Tue, May 12, 2009 at 3:47 PM, Dave Engvall dengv...@charter.net wrote:
 Webster defines 'riffraff' as: those people or that segment of
 society regarded as of no consequence.

 In my early days I also drove Volvo's. Had a 544 and a couple of
 122's. one with the 108 HP engine... more fun.

 Dave

 On May 12, 2009, at 11:07 AM, Lars Andersson wrote:

 For us not natives, what is riff raff? Tried to google it, maybe
 means
 plebeian or so?
 Anyway, I drive an old Volvo.

 -Original Message-
 From: Gene Heskett [mailto:gene.hesk...@gmail.com]
 Sent: den 12 maj 2009 19:41
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] almost for how helpful

 On Tuesday 12 May 2009, Stuart Stevenson wrote:
 doesn't keep all the riff raff out - I am here and grateful for
 it :)
 :)

 Same here Stuart.  They even tolerate old farts like me.  Amazing...

 On Tue, May 12, 2009 at 12:10 PM, Rainer Schmidt
 lemonn...@gmail.com
 wrote:
 Yes, I have the same experience. This is a smart list! Seems UNIX
 keeps the riff raff out... How I got here? Never mind...

 On Tue, May 12, 2009 at 12:54 PM, Douglas Pollard
 dougp...@verizon.net
 wrote:
    I recently posted an e-mail to this list and also posted an e-
 mail
 to another list about the proprietary CNC software that is
 discussed
 there as I have the choice to use either.
    Here I got several thoughtful answers there I got none. They
 are
 nice people on that other list and seem to try to be helpful. It
 dawned
 on me that they simply don't know anything about the software they
 are
 using or the windows program it's running on.
    I find myself felling pretty dumb in the face of a lot of
 superior
 knowledge here on these Linux groups,thenI think about most of the
 Windows user I know who haven't got a clue.
    This list alone makes running EMC2  a worthwhile endevour.
 It is
 not
 everyday in life that you run across a bunch of people who help
 each
 other and help others as goes on here. Anyway everyone involved
 here
 deserves a little well earned praise.

 Thanks All,

      Doug

 _
 Rainer M. Schmidt
 Complex Consulting LLC
 b...@complexllc.com
 VoIP (646)-233-1002
 FAX (646)-435-9216

 ---
 -
 --
  The NEW KODAK i700 Series Scanners deliver under ANY
 circumstances!
 Your production scanning environment may not be a perfect world -
 but
 thanks to Kodak, there's a perfect scanner to get the job done!
 With
 the
 NEW KODAK i700 Series Scanner you'll get full speed at 300 dpi even
 with
 all image processing features enabled. http://p.sf.net/sfu/kodak-
 com
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 Cheers, Gene
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 A person is just about as big as the things that make them angry.


 -
 --
 ---
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 Your
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 thanks to
 Kodak, there's a perfect scanner to get the job done! With the NEW
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Re: [Emc-users] Poweroff

2009-05-11 Thread Rainer Schmidt
For lights out op I have a power relay shutting the shop off which is
on a port pin A final G-Code and all is in the dark. The PC never
had a problem with it but I recommend a backup in case the HD image
was in a volatile state...

On Sun, May 10, 2009 at 7:35 PM, Frank Tkalcevic
fr...@franksworkshop.com.au wrote:
 My PC doesn't power off when I do a poweroff or shutdown -P, it just
 halts.  I've searched the internet for solutions and they all seem to point
 to acpi and apm.  When I try to run these tools, they both say no acpi/apm
 support built into the kernel.  Is this a limitation of the emc2 rtai
 kernel?  Or are these available as kernel modules?  I'm running Ubuntu 8.04.

 Thanks,
 Frank


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Re: [Emc-users] unshielded cable

2009-05-03 Thread Rainer Schmidt
Try it out first. It's not as bad as people make it out to be. If you
add a capacitor and use twisted pair then you are almost certain not
have problems from unshielded stepper power cables. Personally I only
run step and direction and supply voltage to the Gecko's on my large
gantry machine. The geckos are mounted as close as possible to the
steppers and the frame does the cooling of the Gecko's. A distributed
control box approach. Works flawless and has less issues. I think the
steppers also work 'crisper' as the drive to motor cables are less
than 6 inches... Not feet over feet... A simple metal box shields the
gecko from dirt and even lowers electronic noise further. Maybe that's
in idea for you as well. I use Cat5 cable for the power and the step
and direction signals. Cheap and works nice.
Rainer

On Sun, May 3, 2009 at 11:41 AM, Douglas Pollard dougp...@verizon.net wrote:
 Erik Christiansen wrote:
 On Sun, May 03, 2009 at 09:26:40AM -0400, Gene Heskett wrote:

 This I would do, if I ever have the problem.  I have also probed for contour
 several times and have not had any errors of more than a thou or two in the
 data.  This using the sliding tube opto-interrupter device one of the guys
 here gave me a link to when I asked about that a couple of years ago.  Home-
 made of course. :)


 It's heartening to hear that it can be done without optos.

 Since the link http://www.hedingrips.com/Dcp00470.jpg, posted by Dean
 Hedin on 25 April 2007, now gives error 404, I was wondering if my
 imaginings of a pair of concentric tubes with a hairline aperture,
 closing on contact, are anywhere like the real thing? (I'm trying to
 figure how to have enough light for the detector when open, yet shut
 with little probe motion. Or is it just that the movement to close the
 aperture is known, and can be subtracted?)

 Cheers,
 Erik


  Thanks All,
    I think I will use my wire for a doorbell or something. I don't need
 to add to the problems of getting my home made mill to run.
                                                    Thanks to all
                                                          Doug

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Re: [Emc-users] Easy upgrade to 2.3?

2009-05-02 Thread Rainer Schmidt
On Sat, May 2, 2009 at 2:27 AM, Michael Jones ma...@michaelandholly.com wrote:
 I'm looking at upgrading to 2.3 of EMC using Ubuntu 8.

I did that and it worked as described in the upgrade guide. No issues here..
R

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Re: [Emc-users] Are there still gamepad problems in 2.3?

2009-05-02 Thread Rainer Schmidt
I just set it up yesterday with 2.3 and no issues whatsoever. All Hal
inputs are triggering and the 'Logitech Ghetto Pendant' works perfect
for what it is!
R

On Sat, May 2, 2009 at 1:21 PM, Michael Jones ma...@michaelandholly.com wrote:
 I'm using a gamepad in 2.2.8 as a pendant.  I've heard rumors of
 issues with this in 2.3?

 Are these still issues?

 - Michael

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Re: [Emc-users] unshielded cable

2009-05-02 Thread Rainer Schmidt
You will have to be careful as they will talk on other lines. You can
also limit the effect on homing switch issues and things along that
like when you add a ceramic capacitor across the lines of the homing
or similar switches. That flattens out the spikes nicely.
Rainer

On Sat, May 2, 2009 at 8:24 PM, Jon Elson el...@pico-systems.com wrote:
 Douglas Pollard wrote:
 I bought some cable to run stepper motors off of.  I was told it was
 shielded.  It is not.  If I try to use this am I going to have problems
 caused by stray signals  or static?  Is it likely to be alright or am I
 looking for trouble??

 If you don't have encoders or other sensitive signals out in the
 machine, and are careful to route the cable away from other stuff like
 the input signals to the stepper driver, you should have no problems.
 If your limit or home switches act up, you may need to use shielded
 cables on them.

 Jon

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Re: [Emc-users] problem with hal_joystick on emc2.3

2009-05-01 Thread Rainer Schmidt
On Thu, Apr 23, 2009 at 6:31 AM, Kenny nekm...@gmail.com wrote:
 Hi,
 I just upgraded from emc2.2.8 to emc2.3 and it will not startup with my
 Logitech Joypad configuration.


I just got my Logitech JoyPad in the mail and had to fiddle with it. I
followed the WIKI and it worked right of the bat. I'm now jogging my
little Taig with the Pad which is quite nice. Cheap to...

Cheers
Rainer

EMC rocks!

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[Emc-users] Realtime error

2009-05-01 Thread Rainer Schmidt
Dumb question I have not found an explanation so I decided to out
myself als noob here...

Once in a blue moon I am having that 'unexpected realtime error
blablabla' and cant pin point it. I ran the diagnostics for two days
with and without SMI and once in a while it still rears it's ugly
head. Once in a while means every other day. Maybe... All runs smooth
and pretty. The steppers are performing flawless...

So... the question is... shall I be afraid of pending doom or can I
ignore that message as no steps are lost and it's only an indicator
for a sporadic timing problem.

Compared to Mach3 EMC is running like a dream on this box.

Cheers
Rainer

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Re: [Emc-users] Switching to Vesa Driver

2009-05-01 Thread Rainer Schmidt
When I studied Chem Engineering I had the chance to work/play on
KL/KI 10's using TOPS 10 and what I learned there regarding spooling,
OS, MultiTasking, Realtime... and so on... leaves the impression that
everything simply went downhill from there. That machine had no
specific CPU cycle. It kinda ran event driven. THAT was fast
considering the discrete way that behemoth was build. Multi Ported
Ferrit Memory... Awesome and I'm happy I saw all that running before
it went onto the scrap yard replaced by the 'Wax Machine'. Downside at
the time was that the 'adventure cave' could only be loaded after
hours as it ate to many system resources 8). 'R GAM ADVENT' haha..
Good times... I am still missing the majority of functions available
there. I loved the entire DEC line and the DEC Manuals are still by
far the BEST organized documents with the clearest structure and
language around.

I still do not fully understand why all that good stuff went to
manure. One would expect that in the spirit of continuous evolution
and human progress the better products are pushed ahead. But CPU and
OS design are HORRIBLE today. I bought a color laser lately just to
figure out that it took me about an hour to fight with Vista and
drivers and the 1980's error messages regarding 'not being able to
print'... WTF it's friggin 2009... an OS should 'smell' a printer and
provide the functions for it. Well.. Apple does it nicely..

Just looking at the RT problems we are having in the light of several
GHz in the background is totally unacceptable. One can be more precise
with a 4.77MHz Z80 than I am with my 2.8GHz P4 and HyperThreading.
When I learned about the SMI and the fact that this 'fudged
functionality' is above the NMI it explained a lot and made me
nearly cough up my morning coffee.

All which is necessary for looser technology to develop is a few smart
people doing nothing. And Bill Gates... and all the other Carnies
along that line... HA...

Happy Weekend fellow penguins
Rainer

PS:What to real programmer program in today? I guess Fortran is out
and the Pascal programming quiche eaters moved on to VB haha.


On Fri, May 1, 2009 at 1:11 PM, Jon Elson el...@pico-systems.com wrote:
 Mark Wendt (Contractor) wrote:
 I sysadmin'd a bunch of those behemoth Alpha 8400's.  They really
 were a joy to administer.  DEC did those ones right - we hardly ever
 had any hardware maintenance to worry about.  Clustering was a
 wunnerful thing for system(s) uptime, especially on critical
 production machines.  Too bad they let that all slip away.

 You are talking about CISC, right? ;-)


 VAX was CISC, but done with a clean sheet, and following and expanding
 on the general PDP-11 layout.

 Alpha was a very clean RISC design.

 I'm not sure X86 can even be called CISC, more like cobbled
 abomination.  Have you ever heard of Virtual DMA Services on the X86?
 Doing some digging many years ago, I discovered there is a virtual IBM
 PC (original 8088, 4 MHz clock, interrupt controller chip, DMA
 controller chip, etc) implemented in all 386, 486 and Pentium chips.
 This allows those games that were loaded from DOS but then took over the
 whole system to be played on Windows 3.1 and later.  Yucchhh!  So, all
 the I/o ports and  auxilliary chip registers are implemented to
 virtualize a game's playing with the DMA controller.

 Jon

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Re: [Emc-users] Realtime error

2009-05-01 Thread Rainer Schmidt
So it is a matter of 'rhythm' not being correct rather than a matter
of 'steps/pulses or event's' LOST and thus problems ahead.
I will ignore it as it is a very rare problem.

Funny you mention the Network Card. I unplugged the machine from the
network and since 4 days nothing has happened...
I use a USB mem stick to carry data. The more the crappy Dell is left
alone the better the behavior becomes. Bad Hardware Design...

Thanks!
Rainer


On Fri, May 1, 2009 at 1:42 PM, Jon Elson el...@pico-systems.com wrote:
 Rainer Schmidt wrote:
 Dumb question I have not found an explanation so I decided to out
 myself als noob here...

 Once in a blue moon I am having that 'unexpected realtime error
 blablabla' and cant pin point it. I ran the diagnostics for two days
 with and without SMI and once in a while it still rears it's ugly
 head. Once in a while means every other day. Maybe... All runs smooth
 and pretty. The steppers are performing flawless...

 When it happens, open a terminal window and type :
 dmesg

 near the bottom, you will see more complete info, most especially there
 will be lines that read roughly

 The last several times the runtime was , , , 
 this time it was 

 Compare the 's to the .  If  is vastly greater than ,
 then you do have a problem.
 For instance, if  numbers are running around 25000 and  is
 1700, this is an enormous extra delay.
  From 25 microseconds to 17 MILLIseconds.  I have seen this on one of my
 test machines that is not used to run an actual machine.
 I think it is due to an extra network card, and it is somewhat rare, and
 diesn't interfere with motor and drive testing.


 Jon

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Re: [Emc-users] Realtime error

2009-05-01 Thread Rainer Schmidt
Thanks for that insight!
Will only use that for transport.
Tomorrow is calibration day. I entered the same steps I used with
Mach3 on that small mill.
But one never knows.
Cheers
Rainer

On Fri, May 1, 2009 at 6:05 PM, Gene Heskett gene.hesk...@gmail.com wrote:
 On Friday 01 May 2009, Rainer Schmidt wrote:
So it is a matter of 'rhythm' not being correct rather than a matter
of 'steps/pulses or event's' LOST and thus problems ahead.
I will ignore it as it is a very rare problem.

Funny you mention the Network Card. I unplugged the machine from the
network and since 4 days nothing has happened...
I use a USB mem stick to carry data. The more the crappy Dell is left
alone the better the behavior becomes. Bad Hardware Design...

Thanks!
Rainer

 Rainer; Don't, under any conditions, leave that usb stick plugged in when
 trying to run emc.  The usb subsystem has to scan storage devices regularly,
 and that will hog the system and trash parts.

 Unmount it, and Unplug it as soon as the data has been moved.  Voice of
 experience here and I'd forgotten that little detail. :( Can I blame it on
 CRS, sometimers or 

On Fri, May 1, 2009 at 1:42 PM, Jon Elson el...@pico-systems.com wrote:
 Rainer Schmidt wrote:
 Dumb question I have not found an explanation so I decided to out
 myself als noob here...

 Once in a blue moon I am having that 'unexpected realtime error
 blablabla' and cant pin point it. I ran the diagnostics for two days
 with and without SMI and once in a while it still rears it's ugly
 head. Once in a while means every other day. Maybe... All runs smooth
 and pretty. The steppers are performing flawless...

 When it happens, open a terminal window and type :
 dmesg

 near the bottom, you will see more complete info, most especially there
 will be lines that read roughly

 The last several times the runtime was , , , 
 this time it was 

 Compare the 's to the .  If  is vastly greater than ,
 then you do have a problem.
 For instance, if  numbers are running around 25000 and  is
 1700, this is an enormous extra delay.
  From 25 microseconds to 17 MILLIseconds.  I have seen this on one of my
 test machines that is not used to run an actual machine.
 I think it is due to an extra network card, and it is somewhat rare, and
 diesn't interfere with motor and drive testing.


 Jon

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  soap, ballot, jury, and ammo. Please use in that order.
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 I said, No, I made a few mistakes.
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Re: [Emc-users] Writeup on the CNC4PC MPG6 C22 pendant

2009-04-29 Thread Rainer Schmidt
I have the Shuttle pro with Mach3. Can't live without it.
But a Joystick or JoyPad would do as well. Just positioning with the
keyboard doesn't cut it any more once an external device has been
used. I'll go and get that Logitech Gamepad. The ShuttlePro is also
rather expensive by comparison. I do not plan to buy another one and I
cannot take the one of my larger router.
Rainer

On Tue, Apr 28, 2009 at 11:10 PM, Roger vrsculp...@hotmail.com wrote:
 John Thornton jet1...@... writes:


 If the pendant can be seen by the system it can be used I
 assume as one would use a usb joy pad...

 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Simple_Remote_Pendant


 John,
 I thought I had read on this list that the USB Shuttle Pro, which is an
 amazing less than $100 pendant when used with Mach3, didn't play well with 
 EMC.
 It may have had to do with Linux not passing along zero crossings or some 
 such.
 The Shuttle has a number of buttons, an MPG and a velocity ring.

 I hope my recollection is in error and the Shuttle works with EMC.

 Roger






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Re: [Emc-users] Writeup on the CNC4PC MPG6 C22 pendant

2009-04-29 Thread Rainer Schmidt
I just bought one from ebay for $15. A Logitech RumblePad... Probably
it gives force feedback when you run the bit into a fixture... lol
Rainer

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Re: [Emc-users] Writeup on the CNC4PC MPG6 C22 pendant

2009-04-29 Thread Rainer Schmidt
several weekends later nah.. I stick with the 'of the shelve'
solution even if it's slightly on the ghetto side... I'll have it
running 15 minutes after I get it into my greedy mitts.
And then I can concentrate on cutting cool stuff instead of playing
with my hardware 8)
R

On Wed, Apr 29, 2009 at 9:19 AM, Rob Jansen r...@myvoice.nl wrote:
 Rainer Schmidt wrote:
 I just bought one from ebay for $15. A Logitech RumblePad... Probably
 it gives force feedback when you run the bit into a fixture... lol
 Rainer

 But probably the fixture will be dented- much like the car is dented
 when you bang your head on the hood afterwards;-)
 Rather than fumble around with a joypad I would buy a keyboard and use
 those electronics together with some good keys.
 For almost the same price you then have an industrial looking keypad
 controller.

 Or ... use a USB numeric keypad - you may have to reprogram some of the
 keys.

 Rob


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Re: [Emc-users] Switching to Vesa Driver

2009-04-28 Thread Rainer Schmidt
I'm a UNIX guy and actually do not use spaces in anything. But if I
have an input field, then I rely on the validation of the input.
Stepconf allows the space in a profile name but subsequently fails to
fix that up or reject it for later use as filename. I always found VMS
to be the simplest OS. Also very stable. We had a server problem with
a memory leak. No sources... so no way to fix that. We used a cheap
electrical timer which pulled the plug every morning at 2am and
restored power at 2:30. Over 5 years there has been no problem with
that. Then the box became obsolete. I think they buried it next to
it's trusty timer in the local landfill... sni good times

Btw what happens when that dreaded 'unexpected realtime blabla'
happens and it's ignored. Rough running? Steps missed? All seems to be
running good now. My little Taig Mill runs WAY faster now without any
hickups or rough running compared to the comparably crappy performance
under Mach3. Really nice. Can't wait to confirm the moves with a
micrometer and then cut something cool on it.

Cheers
Rainer

On Tue, Apr 28, 2009 at 5:47 AM, Mark Wendt (Contractor)
mark.we...@nrl.navy.mil wrote:
 At 02:36 PM 4/27/2009, you wrote:
Another Day in the EMC Noob Shop

I got all set up and started EMC just to see it fail.
No real error message. Just that every process is terminating nicely
and that everything is being cleaned up. I fished around for a while
using my newly acquired trouble shooting skill set haha. And I found
the problem It is a really bad idea to go and have a space in the
config name. G. 'Rainers Taig' quickly became 'Rainers_Taig' and
all ran of the bat. Motors turning and all. Now I have to work and
after that I will calibrate all. Next thing is a pendant... I want to
route in luxury...
R

 Ah, you Winders guys...  ;-)  I cut my computer teeth on VMS and
 Unix, and now, even on Winders machines I still underscore between
 words in file names.  I suppose you could always enclose the file
 name in double quotes to manipulate it, depending on the shell you are using.

 Mark


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Re: [Emc-users] Writeup on the CNC4PC MPG6 C22 pendant

2009-04-28 Thread Rainer Schmidt
Thanks for the heads up and the sharing. I was looking at a pendant
and might opt for a self build when you have to fight with all the
stuff in any case The quality of Chinese stuff is a real problem.
Money for nothing.
Again thanks a LOT
Rainer

PS;I would LOVE to have that Pendant running which I have on Mach3.
But that's USB

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Re: [Emc-users] Switching to Vesa Driver

2009-04-27 Thread Rainer Schmidt
Great info! I keep that in mind when I will try and interface with
some other circuitry. Now that the USB trap has been mentioned Mr.
Murphy probably moves on to another tricky functionality ;). I also
removed a Firewire card just in case. I'll drop that back in and see
if there is a change. And yes, a WIKI page for hardware causing
latency problems or possible latency problems would be a good idea.
Also a page in large letters saying 'IF IT SAYS DO NOT USE NVIDIA THEN
DO NOT USE NVIDIA!!!' would be good I came across that little
sentence in the doc's later last night haha. Could have saved myself
the aggravation  But hey... Better a rough start than smooth
sailing and then hitting the banks in the fog.
Rainer

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Re: [Emc-users] Video Crash

2009-04-27 Thread Rainer Schmidt
Yeahh,,, Card, Driver, Screensaver...

If you set the permissions you can also connect to the X-Server form
another machine within the network. That can show if there is a
software/screensaver related problem is there or a hardware problem.

Rainer

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Re: [Emc-users] Switching to Vesa Driver

2009-04-27 Thread Rainer Schmidt
Another Day in the EMC Noob Shop

I got all set up and started EMC just to see it fail.
No real error message. Just that every process is terminating nicely
and that everything is being cleaned up. I fished around for a while
using my newly acquired trouble shooting skill set haha. And I found
the problem It is a really bad idea to go and have a space in the
config name. G. 'Rainers Taig' quickly became 'Rainers_Taig' and
all ran of the bat. Motors turning and all. Now I have to work and
after that I will calibrate all. Next thing is a pendant... I want to
route in luxury...
R

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[Emc-users] Switching to Vesa Driver

2009-04-26 Thread Rainer Schmidt
After wasting an hour searching I ask the list for help
I try to switch back to the Vesa driver to see if the NVidia driver on
my box is responsible for the fatal timing errors of my little box
here

I dried Dexconf but that dies with a FATAL: Module battery not found.
Obviously I have to buy batteries separate for this toy... but where
do I insert them?
I also used the common:
 sudo dpkg-reconfigure xserver-xorg
But that fails for the same reason after the keyboards have been defined.

A search in the Ubuntu Site has not revealed any hints...

Help!
Rainer

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Re: [Emc-users] Switching to Vesa Driver

2009-04-26 Thread Rainer Schmidt
Thanks Lars. That did it. I'm now running the Vesa driver. However, I
am still having the 12ns spikes...
In the Wiki is an identical machine supposedly running emc under RTAI. Sighhh
I removed my graphics card and am running on the internal one. No change.
I took a look and the smi module was loaded when I run the latency tests.
Still no change with those enormous spikes.

Any hints before I forget about it?

Rainer

PS: Since I am running the vesa drivers again EMC and a few other
tools are not starting any longerbecause there are no OpenGL GLX
drives in the XServer GA Gotta love Linux Eventually
everything will work after you made three PhD's and studied X11 while
receiving counseling in anger management hahaha.

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Re: [Emc-users] Switching to Vesa Driver

2009-04-26 Thread Rainer Schmidt
Friggin UPS... I had the same experience. Lead Bat's stink. But what
other alternative is there?
R

On Sun, Apr 26, 2009 at 1:23 PM, Gene Heskett gene.hesk...@gmail.com wrote:
 On Sunday 26 April 2009, Rainer Schmidt wrote:
After wasting an hour searching I ask the list for help
I try to switch back to the Vesa driver to see if the NVidia driver on
my box is responsible for the fatal timing errors of my little box
here

I dried Dexconf but that dies with a FATAL: Module battery not found.
Obviously I have to buy batteries separate for this toy... but where
do I insert them?
I also used the common:
 sudo dpkg-reconfigure xserver-xorg
But that fails for the same reason after the keyboards have been defined.

A search in the Ubuntu Site has not revealed any hints...

Help!
Rainer

 Later ubuntu's may require you fabricate an /etc/X11/xorg.cong file.  For 6.06
 it looks like this:
 Well, I was gonna get mine from the shop machine, but we must have had a power
 bump cuz it's not pingable.  That UPS is about to hit the yard sale table, its
 a Belkin, monster sized 1500WA rated, eats its batteries in a year a $225 set.

 I'll have to go reboot it I suppose.  Ok, its attached.  The UPS?  I had to
 bypass it, toast.



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  soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Switching to Vesa Driver

2009-04-26 Thread Rainer Schmidt
I give up for today. Out of play time 8(((. The last strange thing I
noticed is that I am ONLY having those 120-15 ns spikes running
the Latency test from EMC. When I run the latency test from RTAI in
the testsuite the worst I am getting is 37000. Which corresponds to
other machines strange very strange...  Well back to Mach3 and
earning money...
Rainer

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Re: [Emc-users] Switching to Vesa Driver

2009-04-26 Thread Rainer Schmidt
Yeahhh if you short out those NiCad's then you will have a heck of a
party.  That setup is a tad to large for my shop.

Now I could not stop thinking about the fact that I had no mega
jitters inthe rtai test suite but in ENC all of a sudden... So... I
removed the SMI lines form the EMC config and whe I am
back in business. The NVidia card is really a killer for EMC. I
thought I do myself a favor. GAH.

Now I am ALMOST there No jitter above 25000ns will work nicely
according to the doc's.

The only problem is that I do not have OpenGL GLX any longer installed
after removing the damn NVidia drivers.

Any idea how I can get that OpenGL back into the config of the current
X11 server?

Sigh so close.
Rainer

PS: I was helping my mother while soiling diapers in 61

On Sun, Apr 26, 2009 at 1:50 PM, Gene Heskett gene.hesk...@gmail.com wrote:
 On Sunday 26 April 2009, Rainer Schmidt wrote:
Friggin UPS... I had the same experience. Lead Bat's stink. But what
other alternative is there?
R

 Sonocells?  We had a UPS to end all UPS's in each hole at the old titan sites
 I help build in late 61/62. Each cell, was a wet cell nicad, in a glass
 container that was at least a 5 gallon container.  I forget the number of
 cells but IIRC it was 36 volts so I suppose there were 30 in the rack.  Had
 cables that make 6 volt auto battey cables look like fishing line, and could
 in a pinch, make enough power to actually launch the bird if the central
 generators should quit.  They were neat too, 3 each big 6 cylinder rigs, each
 bucket only slightly smaller than that same 5 gallon bucket.  ISTR they were
 run at 900 rpm, with a 1050 redline shutdown.  Quarter of a megawatt each.

 Those cells had, with the proper care, a 30 year lifetime according to the
 docs we got from Sonotone.  And they supplied about a 10 year supply of the
 recommended liquid makeup stuff.

On Sun, Apr 26, 2009 at 1:23 PM, Gene Heskett gene.hesk...@gmail.com wrote:
 On Sunday 26 April 2009, Rainer Schmidt wrote:
After wasting an hour searching I ask the list for help
I try to switch back to the Vesa driver to see if the NVidia driver on
my box is responsible for the fatal timing errors of my little box
here

I dried Dexconf but that dies with a FATAL: Module battery not found.
Obviously I have to buy batteries separate for this toy... but where
do I insert them?
I also used the common:
 sudo dpkg-reconfigure xserver-xorg
But that fails for the same reason after the keyboards have been defined.

A search in the Ubuntu Site has not revealed any hints...

Help!
Rainer

 Later ubuntu's may require you fabricate an /etc/X11/xorg.cong file.  For
 6.06 it looks like this:
 Well, I was gonna get mine from the shop machine, but we must have had a
 power bump cuz it's not pingable.  That UPS is about to hit the yard sale
 table, its a Belkin, monster sized 1500WA rated, eats its batteries in a
 year a $225 set.

 I'll have to go reboot it I suppose.  Ok, its attached.  The UPS?  I had
 to bypass it, toast.

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  soap, ballot, jury, and ammo. Please use in that order.
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  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
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 instant motor skills.
                -- Marc Price


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Re: [Emc-users] Switching to Vesa Driver

2009-04-26 Thread Rainer Schmidt
While shutting down the system asked for recovery options I ran
through the 'fix X11' and 'repair packages' option and now all
works
It seems that one has to reboot after the NVidia drivers are
removed... Well

Now I am letting latency run a few hours and see what happens. The
mega jitters have not shown up again.

Madness
Rainer

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Re: [Emc-users] nano2count missing and subsequent RTAI problem...

2009-04-25 Thread Rainer Schmidt
Thanks! I will try and use the Vesa drivers first then. And yes, I
agree, the source has to be found or all tries to cure the symptoms
will only delay problems down the road. As usual... Gotta root it out
8). I'm on my way tot he shop right now. I;ll be there in 50 ft haha.
Cheers
Rainer from the first super nice warm shorts day in NJ

On Sat, Apr 25, 2009 at 1:44 PM, Gene Heskett gene.hesk...@gmail.com wrote:
 On Friday 24 April 2009, Rainer Schmidt wrote:
Thanks for the hint regarding the herring...
I took a closer look at the reference you gave and enabled the smi
trick for no avail... It's still pulling sever hundred thousand ticks
o0nce in a while. Unexpected failures galore It's a Dell Optiplex
glx280 and I wonder if that piece might be unusable.

Is the AMD architecture less problematic? And is there a list of
'approved' hardware. I guess I have to delve deeper into it.

 That is asking for info not generally available.  However, I can toss in that
 mine is running on an old slow athlon xp1400, on a Mach Speed mobo with
 disabled built in video.  When the problem stuck up its hand and started
 waving at me, I solved it with the kind help of the guys on IRC that night.  I
 was running an older nvidia video card using the nvidia driver.  The card has
 since expired as nvidia stuff is wont to do, and an even older, 4 megs of
 memory nvidia card is in there now, running just as well.  Back to the story
 however:

 Switching to the nv driver helped the latency quite a bit but it was too slow
 for good backtrace graphics in axis.  On a hunch I switched it to the vesa
 driver and that solved 98% of the remaining problems and it was fast enough
 for axis to draw a decent trace.

 You might want to consider some experimentation along those lines.

Oh, would one of those step asic cards solve the rtai problem as well
for me or will that haunt me forever on that box?

 I suspect the haunting will continue until the cause is found and evicted.

Cheers and thanks for the help!
Rainer

 [...]

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 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
        Fantasies are free.
        NO!! NO!! It's the thought police



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Re: [Emc-users] nano2count missing and subsequent RTAI problem...

2009-04-25 Thread Rainer Schmidt
Got wireless... hehehe

On Sat, Apr 25, 2009 at 8:37 PM, Gene Heskett gene.hesk...@gmail.com wrote:
 On Saturday 25 April 2009, Rainer Schmidt wrote:
Thanks! I will try and use the Vesa drivers first then. And yes, I
agree, the source has to be found or all tries to cure the symptoms
will only delay problems down the road. As usual... Gotta root it out
8). I'm on my way tot he shop right now. I;ll be there in 50 ft haha.

 No reason to be away from the net just cuz you are in the shop!  120' of Cat5e
  a couple of connectors does my hookup,  that hunk of Cat5e has been blowing
 in the wind, running overhead across my back yard for about 5 years now  I
 talked to the guys on IRC earlier this afternoon over it.  Even I am amazed at
 its longevity in all sorts of weather.

Cheers
Rainer from the first super nice warm shorts day in NJ

 Yup, too warm, nearly 90F here.

 --
 Cheers, Gene
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Who messed with my anti-paranoia shot?


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[Emc-users] nano2count missing and subsequent RTAI problem...

2009-04-24 Thread Rainer Schmidt
I'm having an error I cannot resolve on my own...
The isntrallation runns perfect without any other messages except for
that roadblock from the RTAI

Hints??? nano2count seems to be missing... What can I do besides
running in circles and shouting...

ha
Rainer


[   79.365217] I-pipe: Domain RTAI registered.
[   79.365226] RTAI[hal]: 3.6.1 mounted over IPIPE-NOTHREADS 2.0-04.
[   79.365229] RTAI[hal]: compiled with gcc version 4.2.4 (Ubuntu
4.2.4-1ubuntu3).
[   79.365235] RTAI[hal]: mounted (IPIPE-NOTHREADS, IMMEDIATE
(INTERNAL IRQs DISPATCHED), ISOL_CPUS_MASK: 0).
[   79.365238] PIPELINE layers:
[   79.365240] e0b4b000 9ac15d93 RTAI 200
[   79.365243] c0383180 0 Linux 100
[   79.386586] RTAI[malloc]: global heap size = 2097152 bytes, BSD.
[   79.388636] RTAI[sched]: loaded (IMMEDIATE, UP, USER/KERNEL SPACE:
with RTAI OWN KTASKs, kstacks pool size = 524288 bytes.
[   79.388644] RTAI[sched]: hard timer type/freq =
8254-PIT/1193180(Hz); default timing: periodic; linear timed lists.
[   79.388647] RTAI[sched]: Linux timer freq = 250 (Hz), CPU freq =
2793266000 hz.
[   79.388650] RTAI[sched]: timer setup = 2010 ns, resched latency = 2688 ns.
[   79.464761] RTAI[math]: loaded.
[   79.490494] rtapi: no version for nano2count found: kernel tainted.
[   79.619133] config string '0x378 out  '
[   81.537730] RTAPI: ERROR: Unexpected realtime delay on task 1
[   81.537741] This Message will only display once per session.
[   81.537743] Run the Latency Test and resolve before continuing.
[   81.538200] 1780: ERROR: Unexpected realtime delay: check dmesg for details.
[   81.538204]
[   81.538205] In recent history there were
[   81.538206] 2738890, 2738596, 2741291, 2740969, and 2736699
[   81.538207] elapsed clocks between calls to the motion controller.
[   81.538210] This time, there were 3467793 which is so anomalously
[   81.538211] large that it probably signifies a problem with your
[   81.538213] realtime configuration.  For the rest of this run of
[   81.538214] EMC, this message will be suppressed.

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Re: [Emc-users] nano2count missing and subsequent RTAI problem...

2009-04-24 Thread Rainer Schmidt
Thanks for the hint regarding the herring...
I took a closer look at the reference you gave and enabled the smi
trick for no avail... It's still pulling sever hundred thousand ticks
o0nce in a while. Unexpected failures galore It's a Dell Optiplex
glx280 and I wonder if that piece might be unusable.

Is the AMD architecture less problematic? And is there a list of
'approved' hardware. I guess I have to delve deeper into it.

Oh, would one of those step asic cards solve the rtai problem as well
for me or will that haunt me forever on that box?

Cheers and thanks for the help!
Rainer

On Fri, Apr 24, 2009 at 3:44 PM, Alex Joni alex.j...@robcon.ro wrote:
 the nano2count is just a red herring,
 it's a warning that it doesn't contain a version and taints the kernel.
 The more important warning is about the latency error.
 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?TroubleShooting#Unexpected_realtime_delay_check_dmesg_for_details

 Regards,
 Alex

 - Original Message -
 From: Rainer Schmidt lemonn...@gmail.com
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Friday, April 24, 2009 10:11 PM
 Subject: [Emc-users] nano2count missing and subsequent RTAI problem...


 I'm having an error I cannot resolve on my own...
 The isntrallation runns perfect without any other messages except for
 that roadblock from the RTAI

 Hints??? nano2count seems to be missing... What can I do besides
 running in circles and shouting...

 ha
 Rainer


 [   79.365217] I-pipe: Domain RTAI registered.
 [   79.365226] RTAI[hal]: 3.6.1 mounted over IPIPE-NOTHREADS 2.0-04.
 [   79.365229] RTAI[hal]: compiled with gcc version 4.2.4 (Ubuntu
 4.2.4-1ubuntu3).
 [   79.365235] RTAI[hal]: mounted (IPIPE-NOTHREADS, IMMEDIATE
 (INTERNAL IRQs DISPATCHED), ISOL_CPUS_MASK: 0).
 [   79.365238] PIPELINE layers:
 [   79.365240] e0b4b000 9ac15d93 RTAI 200
 [   79.365243] c0383180 0 Linux 100
 [   79.386586] RTAI[malloc]: global heap size = 2097152 bytes, BSD.
 [   79.388636] RTAI[sched]: loaded (IMMEDIATE, UP, USER/KERNEL SPACE:
 with RTAI OWN KTASKs, kstacks pool size = 524288 bytes.
 [   79.388644] RTAI[sched]: hard timer type/freq =
 8254-PIT/1193180(Hz); default timing: periodic; linear timed lists.
 [   79.388647] RTAI[sched]: Linux timer freq = 250 (Hz), CPU freq =
 2793266000 hz.
 [   79.388650] RTAI[sched]: timer setup = 2010 ns, resched latency = 2688
 ns.
 [   79.464761] RTAI[math]: loaded.
 [   79.490494] rtapi: no version for nano2count found: kernel tainted.
 [   79.619133] config string '0x378 out  '
 [   81.537730] RTAPI: ERROR: Unexpected realtime delay on task 1
 [   81.537741] This Message will only display once per session.
 [   81.537743] Run the Latency Test and resolve before continuing.
 [   81.538200] 1780: ERROR: Unexpected realtime delay: check dmesg for
 details.
 [   81.538204]
 [   81.538205] In recent history there were
 [   81.538206] 2738890, 2738596, 2741291, 2740969, and 2736699
 [   81.538207] elapsed clocks between calls to the motion controller.
 [   81.538210] This time, there were 3467793 which is so anomalously
 [   81.538211] large that it probably signifies a problem with your
 [   81.538213] realtime configuration.  For the rest of this run of
 [   81.538214] EMC, this message will be suppressed.

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 No virus found in this incoming message.
 Checked by AVG - www.avg.com
 Version: 8.5.287 / Virus Database: 270.12.4/2078 - Release Date: 04/24/09
 07:54:00


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Re: [Emc-users] nano2count missing and subsequent RTAI problem...

2009-04-24 Thread Rainer Schmidt
I found the hardware list in the WIKI. According to that the system
should work. I will switch back to the build in graphics card and see
what happens.

Cheers
Rainer

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Re: [Emc-users] G-code panic: Create G-code from Rhino-file

2009-04-21 Thread Rainer Schmidt
No problem... Call me...

On Tue, Apr 21, 2009 at 2:56 PM, Sven Wesley svenne.d...@gmail.com wrote:
 I'm in a sort of panic mode here, time's running and I have no G-code for my
 parts. I got two Rhino files from a customer and I need to cut the parts in
 three because my machine is too short. Then, I need to get some G-code from
 that. Any suggestions or someone who can give me a hand? Specially with the
 cut-in-three thing. I have no knowledge about Rhino...

 Regards,
 Sven
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Re: [Emc-users] G-code panic: Create G-code from Rhino-file

2009-04-21 Thread Rainer Schmidt
It did not attach my sig line I have rhino, rhinocam and can help.
email the file to lemonnado at gmail dot com and describe what
operations you want generated.
Rainer


On Tue, Apr 21, 2009 at 6:33 PM, Sven Wesley svenne.d...@gmail.com wrote:
 Hmm... where should I call? :)
 I have the eval version of Rhino and it's possible to export as STEP.



 2009/4/21 Rainer Schmidt lemonn...@gmail.com

 No problem... Call me...


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Re: [Emc-users] Incorporation Donation [Was: Re: What's coming in manufacturing]

2009-04-19 Thread Rainer Schmidt
You do not need a bounty system or anything along that line. A
commercial venture can be formed and the development of the software
can be co-sponsored with services provided. Software enhancements
would have to be shared as it is right now. No harm done, and the best
beta testing in the world. Win win and no exploitation. The same way
larger open source products are maintained. MySQL is free but one can
sign up for support and other services which are incidental to the
software developed jointly. I do not see a single problem with that.

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Re: [Emc-users] What's coming in manufacturing

2009-04-13 Thread Rainer Schmidt
Nice comments Doug. That's the spirit!
Rainer

On Mon, Apr 13, 2009 at 1:14 PM, Doug Pollard dougp...@verizon.net wrote:
    I am am almost 75 years old and some kind of excited about this new
 industrial revolution that is creeping up on us all.
    My grandson is programing cnc for several different companies
 running cnc at home building products and to a lesser degree
 subcontracting. These little home shops don't have to pay employee
 healthcare nor pay corporate taxes.  They can likely pay the lower
 capital gains taxes on what their robots, cnc mills and Fab machines build.
    When I think that I can download and install Ubuntu and EMC 2  buy a
 driver box from a shop that may have built it at home and even go so far
 as to build my own mill from parts that may have been built in a home
 workshop it's exciting.  Some guy in his back yard may well cast the
 parts in his back yard for me out of scrap metals.   WOW   This not a
 little thing it can be huge.
    It may well change government or it's tax methods.  It may turn out
 that we will do away with income tax and have to tax these products when
 sold in the form of sales tax.
    These same people will not have to drive 20 miles to work everyday
 and may not wear out a car every ten years making that trip.  Mass
 transit may be an idea that has come and is now going.
     I have been dreaming about this stuff since  back in the late
 1960's when I first began to use NC and then CNC.
    I think the Chinese have done us a huge favor by taking
 manufacturing  away to free up the young, smart as can be young
 entrepreneur that are beginning this new economy.
    A lot of this, I think is inspired by the writing of free software
 like linux.  Then from there moving on to free programs like Cinelerra
 and emc 2.   I really believe free Linux has reached a kind of critical
 mass that is now allowing it to move into programs that can do physical
 work and manufacturing.
    I am presently repairing microscopes but will soon be making medical
 parts for hospital beds, Xray machines etc.  These will go freely all
 over the world where they are sorely needed and a big part of this will
 be, because of EMC 2. I could not make enough of these without cnc.
    I will need to make some parts to sell as well.  I can't run a
 backyard shop without some income from someplace so I will make and sell
 some parts for this purpose.  I have also decided that some of this
 money needs to go to the writing of software like Emc 2 so I plan to
 donate some of what I make to help develop. It won't be much money but
 it will help. I have never done this before because I only used free
 software in playing with my computer  but now this same software is
 doing my work for me so it only seems fair to return something.
    Wouldn't it be something if free software changed the economy of the
 whole world??  I find this really exciting stuff and it seems it may go
 as far as you can imagine.

         Doug


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