Re: [MBZ] Low Turbo Boost

2006-05-16 Thread Scott Ritchey
I think Jim Friesen's pressure cut-out switch was probably the correct
diagnosis but ...

I bypassed the crossover valve, connected a pressure gage, and did a road
test.  Plenty of boost (maybe too much, looked like 1 bar or more, so now I
wonder if the waste gate is functioning).  Then I reconnected the crossover
valve and disconnected the pressure switch.  Everything still worked fine,
plenty of boost.  So I reconnected the pressure switch and everything still
worked fine.  Rats.

So the problem is intermittent.  I'll just have to get the problem to repeat
and then troubleshoot some more.  Thanks for all the help.  Jim Cathey's
comment about positive feedback is spot on.  You cannot test boost without
load.  Think I'll leave my hose and gage in the back seat for the next time
this happens.

Scott Ritchey
Kittrell NC
1982 300SD 220K
1979 300TD 350K



-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of [EMAIL PROTECTED]
Sent: Friday, May 12, 2006 2:12 AM
To: [EMAIL PROTECTED]
Subject: Re: [MBZ] Low Turbo Boost



In a message dated 5/11/2006 9:55:52 P.M. US Mountain Standard Time,
[EMAIL PROTECTED] writes:

My 82  300SD (Garret turbo) suddenly lost turbo boost last weekend. The
banjo
fitting id not plugged and the circuit to the ALDA is not  leaking.
Measuring the manifold pressure, I get almost no boost until  3-4,000 rpm
and
then I get about 6 psi max.  I don't see any obvious  leaks in the intake or
exhaust and I can hear the turbo turning.

Any  guesses on probable cause?  I'm wondering if the waste gate is  somehow
suck open.  I have noticed jerky boost at high power settings  (boost cuts
in
and out near max power) in the past so I'm wondering if the  waste gate may
be sticking.  And If it is a sticky waste gate ...  what's the cure?




Scott,

#!. Look for loose nuts that hold the exhaust manifold to the head, much
pressure can be lost here.

#2  Disconnect the single wire going to the pressure sensor on the  intake
manifold.  It sounds like it may be defective and is cutting off  your boost
signal way too soon.  You can drive it like that for testing  purposes.

#3.  Run the boost sense line direct from the banjo to the ALDA,  teeing
into
it right at the ALDA to verify the boost signal is getting to the  ALDA.

#4.  Remove the U shaped pipe from the filter to the turbo so you can  reach
in and give the nose of the turbo a spin with your fingers.  It won't  spin
much but should feel free, with no roughness.  Wiggle the shaft side  to
side to
see if you can make the impeller touch the housing.  Some play  is
acceptable.  Look for FOD, foreign object damage,  on the parts of  the
impeller you can
see.

#5.  If all looks good, adjust the screw on the top of the ALDA about  1 1/2
turns CCW to add more fuel, which will add more boost, which will add more
fuel, etc.

#6.  Get back to the list with your findings.

Jim  Friesen
Phoenix AZ
79 300SD, 262 K miles
98 ML 320, 142 K  miles

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Re: [MBZ] Low Turbo Boost

2006-05-16 Thread Steve MacSween
on 5/15/06 7:03 PM, Scott Ritchey at [EMAIL PROTECTED] wrote:

 
 So the problem is intermittent.  I'll just have to get the problem to repeat
 and then troubleshoot some more.  Thanks for all the help.  Jim Cathey's
 comment about positive feedback is spot on.  You cannot test boost without
 load.  Think I'll leave my hose and gage in the back seat for the next time
 this happens.

Probably a dumb question, but are you sure you are getting transmission
cooperation when you want to accelerate?

I ask as my current SD was behaving somewhat the same way. However, I guess
I was so intent on swearing and stomping the pedal that I did not notice the
real culprit is that my transmission has a mind of its own on whether it
starts from a stop in first or second. Same for kickdown from 2 to 1 for low
speed power demands, and 3-2 is kinda iffy as well.

For now I just use the lever and live with it.

Cheers

-- 
Mac
'82 300sd
'82 240d (x2)
'60 220s




[MBZ] w126 SD transmisson control cable question

2006-05-16 Thread Steve MacSween
My reply to Scott's post about turbo boost brings me to another question:
the cable that runs from the linkage on top of the valve cover, down into
the transmission... is that for shift control, kickdown, or both?

TKS

-- 
Mac
'82 300sd
'82 240d (x2)
'60 220s




Re: [MBZ] Hello again, and back to my 240d battle

2006-05-16 Thread Peter Frederick
There is no magic repair for a worn out cylinder -- if a ring is broken 
(or badly stuck, etc), the liner will by now be worn to the point the 
rings cannot reliably seal, resulting in no compression cold.  No 
amount of jacking around on it will do anything but increase the wear, 
your only real options are a replacement engine from the junkyard or a 
rebuild.


Peter




[MBZ] W126 Tie rod assembly part numbers

2006-05-16 Thread Trampas
I ordered tie rod assemblies from Rusty awhile back and was getting ready to
put them on my 91 560SEL and noticed that the part numbers start with 107
and they are labeled for a 560SL. I was wondering if the W126 tie rod
assembly were the same as the W107?

Thanks
Trampas




Re: [MBZ] Low Turbo Boost

2006-05-16 Thread Jim Cathey

Think I'll leave my hose and gage in the back seat for the next time
this happens.


Beware of Heisenbugs.  Better perhaps to snake a piece of junkyard
tecalan (MB vacuum hose) through the firewall so you can always
catch it in the act.  Assuming you don't want to leave your gauge
strapped to the wiper arm or something like that.

-- Jim




Re: [MBZ] w126 SD transmisson control cable question

2006-05-16 Thread Jim Cathey
My reply to Scott's post about turbo boost brings me to another 
question:
the cable that runs from the linkage on top of the valve cover, down 
into

the transmission... is that for shift control, kickdown, or both?


The role of the mechanical linkage has varied over time.  In my 240D,
it's everything but kickdown.  Later, vacuum control was added for
shift firmness, said function being removed from the linkage.

-- Jim




Re: [MBZ] W126 Tie rod assembly part numbers

2006-05-16 Thread Jim Cathey
I ordered tie rod assemblies from Rusty awhile back and was getting 
ready to
put them on my 91 560SEL and noticed that the part numbers start with 
107

and they are labeled for a 560SL. I was wondering if the W126 tie rod
assembly were the same as the W107?


I can't speak for this particular case, but often this is true.
A part originally deployed for a particular model is later used
on others.  I think many 114/115 suspension parts are used in
123's.  The manual transmission in my 201 is a 124, etc.

-- Jim




Re: [MBZ] Hello again, and back to my 240d battle

2006-05-16 Thread John Berryman


On May 15, 2006, at 1:42 PM, Steve MacSween wrote:

Someone by all means persuade me to the other side. It's just that  
I've BTDT
in similar circumstances on other cars and I'm very, very loathe to  
pull the

head for anything but a head gasket job.

Cheers

Mac


	There are tons of parts donors around. Whole cars can be had for  
very little and used engines are surely available. Does the rest of  
the car deserve any repair work?


How ya been?

Johnny B.
I Mac Therefore I am



Re: [MBZ] Fuel Injector Life

2006-05-16 Thread l02turner

Thanks Loren -
   I'm mostly worried about the 91 300D - my '78 240D is fine as is my 
300D - I was asking mostly out of curiosity.

;-)

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
A Blood Test for your oil - www.youroil.net
For Test Results http://members.rennlist.com/oil
Weber Carb Stuff http://members.rennlist.com/webercarbs
http://members.rennlist.com/my_911/Index.htm For my Paint Job Info
- Original Message - 
From: Loren Faeth [EMAIL PROTECTED]

To: Mercedes Discussion List [EMAIL PROTECTED]
Sent: Monday, May 15, 2006 3:10 PM
Subject: Re: [MBZ] Fuel Injector Life



I assume you are talking about your diesel.  Even on OM 621 engines, the
injector nozzles would last 150-200k miles.  On my 603, I replaced the
nozzles at 300k, on principle, not because I could prove they were bad.  I
would guess you should look for 300-500K on yours, based on better
machining and better metallurgy than 30 years ago.

The 240D had about 220k on the clock when i put new nozzles in when i
rebuilt the engine.  Those nozzles were tested and were bad.  Kinda low
miles if the odometer was accurate.  My guess is that the car had more
miles, but who knows?  It may have racked up 150 k running short hops in
Dallas and never left town.  On the diesel injector, only the nozzle is
replaced, and it is shimmed to pressure spec.  The nozzle holder can stay,
as it has no bearing on the performance of the nozzle.  Rusty sells 
rebuilt
injector assemblies, so you send in your old ones, holder and all.  That 
is

what I did on the 603.  Unless one is nailing and does not clear, you
probably don't need to worry until you  hit 250-300k, then get them 
tested.


At 01:35 PM 5/15/2006, you wrote:

How long do FI's last before they need to be cleaned?

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
A Blood Test for your oil - www.youroil.net
For Test Results http://members.rennlist.com/oil
Weber Carb Stuff http://members.rennlist.com/webercarbs
http://members.rennlist.com/my_911/Index.htm For my Paint Job Info


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Re: [MBZ] CARFAX , Please

2006-05-16 Thread Kaleb C. Striplin

Vehicle Snapshot
Vehicle 1992 Mercedes-Benz 500 Series 500SEL
VIN WDBEA36E5NB694959
Body Style 4 Door Sedan
Country of Manufacture Germany


Vehicle History Checklist
Vehicle Description WDBEA36E5NB694959
Title Check No records found
Problem Check No records found
Odometer Check No records found
Vehicle Information Records found
Full History Records found

 Title Check
Your vehicle checks out!

Abandoned No Abandoned Records Found
Damaged No Damaged Records Found
Fire Damage No Fire Damage Records Found
Grey Market No Grey Market Records Found
Hail Damage No Hail Damage Records Found
Insurance Loss No Insurance Loss Records Found
Junk No Junk Records Found
Rebuilt/Rebuildable No Rebuilt/Rebuildable Records Found
Salvage No Salvage Records Found


 Problem Check
Your vehicle checks out!

NHTSA Crash Test Vehicle No NHTSA Crash Test Vehicle Records Found
Fire Damage Incident No Fire Damage Incident Records Found
Frame Damage No Frame Damage Records Found
Major Damage No Major Damage Records Found
Manufacturer Buyback/Lemon No Manufacturer Buyback/Lemon Records Found
Manufacturer Buyback/Lemon No Manufacturer Buyback/Lemon Records Found
Odometer Problem No Odometer Problem Records Found
Salvage Auction No Salvage Auction Records Found
Water Damage No Water Damage Records Found


 Vehicle Information
Problems Found!

Accident Data No Accident Data Records Found
Corrected Title No Corrected Title Records Found
Driver Education No Driver Education Records Found
Duplicate Title No Duplicate Title Records Found
Emission/Safety Inspection Emission/Safety Inspection Records Found
Livery Use No Livery Use Records Found
Government Use No Government Use Records Found
Police Use No Police Use Records Found
Rental/Fleet No Rental/Fleet Records Found
Repossessed No Repossessed Records Found
Taxi Use No Taxi Use Records Found
Theft No Theft Records Found


 Vehicle History Records
We have searched the Experian Automotive National Vehicle Database of 
insurance, DMV, and auto auction information and found the following 9 
records for this 1992 MERCEDES-BENZ 500 SERIES 500SEL. Note the 
highlighted rows for potential issues that could affect the value of 
this vehicle.


Date Location Mileage Description
1992-05-06 sacramento, CA  title
1992-05-06 sacramento, CA  title
1996-03-15 sacramento, CA  registration event/renewal
1997-04-14 CA 59327 passed emission inspection
1999-03-25 sacramento, CA 80373 passed emission inspection
2004-04-15 CA 127710 passed emission inspection
2004-04-15 CA  emission inspection
2004-05-07 brentwood, CA  registration event/renewal
2004-05-16 brentwood, CA  title


Glossary of Descriptions Found for This Vehicle (full glossary)
Description Full Definition

Title Vehicle had title registration event reported by state DMV.
Renewal Vehicle had registration renewal event reported by state DMV.
Passed Emission Inspection Vehicle passed the state emission inspection.
Emission Inspection Emission inspection data is unknown.

 Highlights from our Editor's Review of the 1992 Mercedes-Benz 500 
Series 500SEL


  No Consumer Guide® data available.


Chuck Landenberger wrote:


Hi,

Anyone have a CARFAX account...???

1992 500E - VIN WDBEA36E5NB694959

TIA,

Take care,

Chuck
Phoenix AZ


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--
Kaleb C. Striplin/Claremore, OK
 90 420SEL, 89 560SEL, 87 420SEL, 87 300SDL, 85 380SE,
 85 300D, 84 190D 2.2, 83 300TD, 81 300TD, 81 240D,
 76 240D, 76 300D, 74 240D, 73 280SEL 4.5, 72 250C, 69 250
http://www.striplin.net



Re: [MBZ] W126 Tie rod assembly part numbers

2006-05-16 Thread Kaleb C. Striplin

116 and 126 will have the same tie rods, but the 107 tie rods will not work.

Trampas wrote:


I ordered tie rod assemblies from Rusty awhile back and was getting ready to
put them on my 91 560SEL and noticed that the part numbers start with 107
and they are labeled for a 560SL. I was wondering if the W126 tie rod
assembly were the same as the W107?

Thanks
Trampas


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--
Kaleb C. Striplin/Claremore, OK
 90 420SEL, 89 560SEL, 87 420SEL, 87 300SDL, 85 380SE,
 85 300D, 84 190D 2.2, 83 300TD, 81 300TD, 81 240D,
 76 240D, 76 300D, 74 240D, 73 280SEL 4.5, 72 250C, 69 250
http://www.striplin.net



[MBZ] reponse from seller of diesel secret car

2006-05-16 Thread Kaleb C. Striplin
We'll send the photos soon. Actually, the heads on these are quite 
durable and rarely crack in our experience. Done an average of 10 per 
year for 50 years. The later the model, typically the less likely it is 
to crack.
However since it is an unknown quantity, we are selling it this way 
reluctantly. She was the favorite reliable model we preferred.

--
Kaleb C. Striplin/Claremore, OK
 90 420SEL, 89 560SEL, 87 420SEL, 87 300SDL, 85 380SE,
 85 300D, 84 190D 2.2, 83 300TD, 81 300TD, 81 240D,
 76 240D, 76 300D, 74 240D, 73 280SEL 4.5, 72 250C, 69 250
http://www.striplin.net



Re: [MBZ] Hello again, and back to my 240d battle

2006-05-16 Thread Steve MacSween
Me: Been up and down, frankly, I'm self-employed and for the last few months
there has been a drought on my trade around here

Car: I do have a potential donor engine but it's tied to a stick driveline.
Not a huge problem, but just more complicated (I guess that the stick would
be the obvious choice in the swap).

However, I was supposed to be using that spare engine elsewhere, either in a
Jeep or the old Volvo wagon I have rusting in the driveway.

Got any engines, JB, preferably still in a towable carrying case ;-)?

Mac

on 5/15/06 9:06 PM, John Berryman at [EMAIL PROTECTED] wrote:

 There are tons of parts donors around. Whole cars can be had for
 very little and used engines are surely available. Does the rest of
 the car deserve any repair work?
 
 How ya been?
 
 Johnny B.
 I Mac Therefore I am




Re: [MBZ] Injector life

2006-05-16 Thread Rick Knoble
He makes one trip weekly from Seattle to LA. Hauls fresh vegetables and 
fruit

northbound in his 40 ft. refrigerated trailer.


That would be a REFER to you kids on the list.BEG
Rick Knoble
'85 300 CD
'87 190 DT 



Re: [MBZ] Injector life

2006-05-16 Thread Rick Knoble

That would be a REFER to you kids on the list.BFG


Crap! I spelled it wrong... REEFER. There, that's better. :)
Rick Knoble 
'85 300 CD

'87 190 DT



Re: [MBZ] w126 SD transmisson control cable question

2006-05-16 Thread Marshall Booth

Steve MacSween wrote:

My reply to Scott's post about turbo boost brings me to another question:
the cable that runs from the linkage on top of the valve cover, down into
the transmission... is that for shift control, kickdown, or both?

TKS



The cable (along with engine rpm) controls WHEN the transmission should 
shift. If it's not correctly adjusted the shift speeds (both up and 
down) will NOT occur when they should.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] W126 Tie rod assembly part numbers

2006-05-16 Thread Marshall Booth

Trampas wrote:

I ordered tie rod assemblies from Rusty awhile back and was getting ready to
put them on my 91 560SEL and noticed that the part numbers start with 107
and they are labeled for a 560SL. I was wondering if the W126 tie rod
assembly were the same as the W107?


While your observation are consistent with the 107 and 126 tie rod being 
the same - it's not safe to assume that! There are 124 parts that begin 
with 201 but are not appropriate for a 201 and vice versa. To be sure 
you must check the 107 and 126 part numbers and see if they are the same.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] reponse from seller of diesel secret car

2006-05-16 Thread Craig McCluskey
On Mon, 15 May 2006 21:10:20 -0500 Kaleb C. Striplin
[EMAIL PROTECTED] wrote:

 We'll send the photos soon.

That would be nice, since the picture in the auction is of another car...


 Actually, the heads on these are quite durable and rarely crack in our
 experience. 

Guess they don't have much experience.


 Done an average of 10 per year for 50 years. 

Done WHAT ten times per year for 50 years?



Craig



Re: [MBZ] w126 SD transmisson control cable question

2006-05-16 Thread Luther Gulseth

Herr Doktor, how must one adjust the cable properly?

Luther

On Mon, 15 May 2006 21:41:28 -0500, Marshall Booth [EMAIL PROTECTED]  
wrote:



Steve MacSween wrote:
My reply to Scott's post about turbo boost brings me to another  
question:
the cable that runs from the linkage on top of the valve cover, down  
into

the transmission... is that for shift control, kickdown, or both?

TKS



The cable (along with engine rpm) controls WHEN the transmission should
shift. If it's not correctly adjusted the shift speeds (both up and
down) will NOT occur when they should.

Marshall




--
Luther   KB5QHU
Alma, Ark
'83 300SD (231,xxx kmi)
'82 300CD (159,xxx kmi)
'82 300D  (74,000 kmi) needs MAJOR work



Re: [MBZ] CARFAX , Please

2006-05-16 Thread Chuck Landenberger

Thanks, Kaleb

Chuck
On May 15, 2006, at 6:51 PM, Kaleb C. Striplin wrote:


Vehicle Snapshot
Vehicle 1992 Mercedes-Benz 500 Series 500SEL
VIN WDBEA36E5NB694959
Body Style 4 Door Sedan
Country of Manufacture Germany
 



Re: [MBZ] Low Turbo Boost

2006-05-16 Thread Steve MacSween
on 5/15/06 7:03 PM, Scott Ritchey at [EMAIL PROTECTED] wrote:

 I bypassed the crossover valve, connected a pressure gage, and did a road
 test.  Plenty of boost (maybe too much, looked like 1 bar or more, so now I
 wonder if the waste gate is functioning).  Then I reconnected the crossover
 valve and disconnected the pressure switch.  Everything still worked fine,
 plenty of boost.  So I reconnected the pressure switch and everything still
 worked fine.  Rats.

Observation/question: did you change any of the hose while doing this? Or
maybe shorten a hose that was dried out at the end?

I did not remember, when I wrote earlier, but early on with my w116 SD I had
a cracked hose there that really slowed me down, and the crack was on the
bottom of the hose so it was a while before a sharper set of eyes than mine
caught it.

Mac




Re: [MBZ] Adjusting ALDA

2006-05-16 Thread Peter Frederick
Changing the shim is the correct method, the screw is to adjust the 
travel of the plunger inside the ALDA, not to set the correct zero 
point.  It isn't possible, I don't believe, to ruputure the diaphram 
with shim adjustments, but it is definitely possible if you turn the 
screw too far.


Peter




Re: [MBZ] Low Turbo Boost

2006-05-16 Thread Scott Ritchey
I don't think I changed anything, at least not on purpose  ... but anything
is possible.  I experienced the cracked hose before (under the switchover
valve) so I did look for that.  I'm just glad it's not something really
expensive.  If this recurs (and I can find my parts stash) I'll implement
Jim Cathey's idea of a continuous monitor setup.  This time I just snaked a
rubber hose through the driver's window.

Scott Ritchey
Kittrell NC
1982 300SD 220K
1979 300TD 350K


-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Steve MacSween
Sent: Tuesday, May 16, 2006 12:01 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] Low Turbo Boost


on 5/15/06 7:03 PM, Scott Ritchey at [EMAIL PROTECTED] wrote:

 I bypassed the crossover valve, connected a pressure gage, and did a road
 test.  Plenty of boost (maybe too much, looked like 1 bar or more, so now
I
 wonder if the waste gate is functioning).  Then I reconnected the
crossover
 valve and disconnected the pressure switch.  Everything still worked fine,
 plenty of boost.  So I reconnected the pressure switch and everything
still
 worked fine.  Rats.

Observation/question: did you change any of the hose while doing this? Or
maybe shorten a hose that was dried out at the end?

I did not remember, when I wrote earlier, but early on with my w116 SD I had
a cracked hose there that really slowed me down, and the crack was on the
bottom of the hose so it was a while before a sharper set of eyes than mine
caught it.

Mac


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Re: [MBZ] Hello again, and back to my 240d battle

2006-05-16 Thread Zoltan Finks

I'll drink to that. - Brian - 83 240D dark blue (which also had an ailing
engine that, it sounds like you could've revived) (we opted for a used
replacement engine and are blissfully tooling around these days) (with
steering and axle problems) I've wondered: were there other dark blue color
variations, or just this one?

Steve wrote:
I really liked driving the dark blue car (man that sunroof feels HUGE) so my
inclination is to keep it

Mike wrote:
That color combo is perfect for the 123 chassis. I really don't like the
lighter
colors.


Re: [MBZ] Fuel Injector Life

2006-05-16 Thread Loren Faeth
YMMV  There is no hard/fast time, as Herr Doktor said.  A lot of it is 
dependent on the quality of fuel used.  Some diesel feels oily and other 
fuel does not feel oily.  I don't know that means anything.  I know that 
every once in a while, I get a load of fuel that runs better and gets WAY 
better mileage.  If you drive into a station and ask for the lubricity of 
their fuel, you  won't get any answer, and I don't know that lubricity can 
be directly related to injector nozzle life.  Seems like it ought to.



At 08:24 PM 5/15/2006, you wrote:

Thanks Loren -
I'm mostly worried about the 91 300D - my '78 240D is fine as is my
300D - I was asking mostly out of curiosity.
;-)

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
A Blood Test for your oil - www.youroil.net
For Test Results http://members.rennlist.com/oil
Weber Carb Stuff http://members.rennlist.com/webercarbs
http://members.rennlist.com/my_911/Index.htm For my Paint Job Info
- Original Message -
From: Loren Faeth [EMAIL PROTECTED]
To: Mercedes Discussion List [EMAIL PROTECTED]
Sent: Monday, May 15, 2006 3:10 PM
Subject: Re: [MBZ] Fuel Injector Life


I assume you are talking about your diesel.  Even on OM 621 engines, the
 injector nozzles would last 150-200k miles.  On my 603, I replaced the
 nozzles at 300k, on principle, not because I could prove they were bad.  I
 would guess you should look for 300-500K on yours, based on better
 machining and better metallurgy than 30 years ago.

 The 240D had about 220k on the clock when i put new nozzles in when i
 rebuilt the engine.  Those nozzles were tested and were bad.  Kinda low
 miles if the odometer was accurate.  My guess is that the car had more
 miles, but who knows?  It may have racked up 150 k running short hops in
 Dallas and never left town.  On the diesel injector, only the nozzle is
 replaced, and it is shimmed to pressure spec.  The nozzle holder can stay,
 as it has no bearing on the performance of the nozzle.  Rusty sells
 rebuilt
 injector assemblies, so you send in your old ones, holder and all.  That
 is
 what I did on the 603.  Unless one is nailing and does not clear, you
 probably don't need to worry until you  hit 250-300k, then get them
 tested.

 At 01:35 PM 5/15/2006, you wrote:
How long do FI's last before they need to be cleaned?

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
A Blood Test for your oil - www.youroil.net
For Test Results http://members.rennlist.com/oil
Weber Carb Stuff http://members.rennlist.com/webercarbs
http://members.rennlist.com/my_911/Index.htm For my Paint Job Info


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Re: [MBZ] [Fwd: 1982 300 CD Specifications]

2006-05-16 Thread Jim Cathey

Frank, in looking over the Technical Specifications on page 57,May/June
2006 issue, 1982 300 CD I noticed that the Valves Per Cylinder states 
it

has FOUR (4)!!!  HOW DID THEY DO THAT ???/
Inquiring minds want to know...


Easy.  You type 4 into a table instead of the correct 2.  :-)

-- Jim




Re: [MBZ] wow '85 SD

2006-05-16 Thread tom savage

David Brodbeck wrote:

It's so clean, the Virgin Mary herself would be honored to reach in and 
change the fuel filter.


I recently resurrected an '83 300D that is nearly as clean as that one 
(minus all the used car spray'n'shine).  148k miles and not a single 
scratch, dent, or speck of rust; just a couple of small rock chips. 
99th percentile inside and out as if it has been held in stasis since 
the Wall came down.


The procedure was simple:  Check oil, install a battery, turn key.  It 
started instantly and immediately settled into a perfectly smooth idle. 
 A sticker on the door jamb stated that the oil had been changed at the 
dealer 100 miles ago - in 1993.  The brakes, wiper blades, ACC (save for 
the depleted R12) were all as they should be. Thirteen-year-old diesel 
fuel.  Huh.  The car has been in regular service for a month now and is 
a joy to drive once I cleaned the boost line and adjusted the ALDA and 
bowden cable.  It likes to go sideways in corners in the rain, though; 
the old Michelin XAS tires are as hard as rocks.


It is difficult for us old jalopy drivers to imagine how nice these cars 
were when they were new.  And how expensive.


Tom
'82 300D 336k miles - um, not so pristine



Re: [MBZ] w126 SD transmisson control cable question

2006-05-16 Thread JFreezn
In a message dated 5/15/2006 8:28:21 P.M. US Mountain Standard Time,  
[EMAIL PROTECTED] writes:

Herr  Doktor, how must one adjust the cable  properly?

Luther,
My experience is with the rod, but cable adjustment should be  similar.



Shortening the cable will raise the shift points.  You can do this  gradually 
until the trans shifts at, or near, the marks in each gear with  WOT.  For a 
final check, on coast down, moving the shift lever from 4 to 3  should result 
in an immediate shift to 3.  If it does not, you have the  cable too short and 
must loosen it until the the down shift occurs.  Look  for a way to speed up 
the cable travel by lengthening the bell crank, to  raise the shift points.
 
Always count turns and take measurements so you can get back to your best  
settings.
 
Regards,  

Jim  Friesen
Phoenix AZ
79 300SD, 262 K miles 
98 ML 320, 142 K  miles



Re: [MBZ] Shamless plug for Club 123D spring rally

2006-05-16 Thread tom savage

George Gregory wrote:


Most clubs and organizations of this type try to get as many participants as
possible INCLUDED which is the opposite of your policy of EXCLUDING. 


You just haven't been the same since you went Hollywood and forsook your 
diesel, George. :)  Fortunately some us are still keeping it real (and 
have no other friends) and would seek to include you as navigator on 
said rally.  But unfortunately, my grandmother will have my head on a 
platter if I don't go to Kansas City this weekend instead.


Next time, Vince.  Sounds like a good time.

Tom,
123 uber alles



Re: [MBZ] reponse from seller of diesel secret car

2006-05-16 Thread Alex Chamberlain

On 5/15/06, Craig McCluskey [EMAIL PROTECTED] wrote:


 Done an average of 10 per year for 50 years.

Done WHAT ten times per year for 50 years?



Replaced the heads on their 1956 SDL, I guess.

Alex Chamberlain
'87 300D Turbo
'93 Isuzu Trooper


Re: [MBZ] Hello again, and back to my 240d battle

2006-05-16 Thread John Berryman


On May 15, 2006, at 10:10 PM, Steve MacSween wrote:


Got any engines, JB, preferably still in a towable carrying case ;-)?

Mac


Good to see you're still alive.

2 5 cyls, one turbo one NA.

Johnny B.
I Mac Therefore I am



Re: [MBZ] W126 Tie rod assembly part numbers

2006-05-16 Thread Trampas
Kaleb,

Thanks! I will call Rusty today and get new parts. There is nothing more
frustrating than to tear a car down only to find out you have the wrong
parts. On the good side it looks like I need to order lower control arms
too. 

Trampas

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Kaleb C. Striplin
Sent: Monday, May 15, 2006 10:01 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] W126 Tie rod assembly part numbers

116 and 126 will have the same tie rods, but the 107 tie rods will not work.

Trampas wrote:

 I ordered tie rod assemblies from Rusty awhile back and was getting ready
to
 put them on my 91 560SEL and noticed that the part numbers start with 107
 and they are labeled for a 560SL. I was wondering if the W126 tie rod
 assembly were the same as the W107?
 
 Thanks
 Trampas
 
 
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-- 
Kaleb C. Striplin/Claremore, OK
  90 420SEL, 89 560SEL, 87 420SEL, 87 300SDL, 85 380SE,
  85 300D, 84 190D 2.2, 83 300TD, 81 300TD, 81 240D,
  76 240D, 76 300D, 74 240D, 73 280SEL 4.5, 72 250C, 69 250
http://www.striplin.net

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[MBZ] rear brake

2006-05-16 Thread Neal Kramarcy


Hello list,

I need some help from your collective wisdom.  My problem is strange. 
For the last several months I've been dealing with my 1981 3000CD  left 
rear brake that seems to be either grabbing the rotor or pulsing such 
that I hear a hard metal sound as if the pad was loose or the rotor was 
moving.  It is not smooth, but almost a popping like metal sound.  When 
applying the brakes the noise quiets, is gone.  It starts after a period 
of driving, usually I hear it after about 10-12 miles at 50-55. 
Sometimes once it quiets is smooths out with the occasional pop.  When 
this first started I thought it a bad driveaxle and replaced it.  A week 
or so later the noise returned.  I replaced the caliper and there was no 
change.  I replaced the brake hose and got a week of relief. But it's 
back.  I don't feel any vibration when moving at highway speeds and 
often in stop and go traffic, which I don't do a lot of, the noise 
rarely appears.  The rotors were replaced in the recent past as was the 
master cylinder ( within the last 18 mos to 2 years).  When I had my 
indie look at it they found the sway bar busings worn and replaced them 
but saw nothing else.  But since they didn't drive it long enough they 
didn't hear the noise.The brakes are firm and I don't feel a pulsing 
due  to a warped rotor, but something is producing this weird response 
and it's getting a bit frustrating.  Any help would be appreciated.


Thanks,
Neal




[MBZ] FW: Today's Diesel Prices

2006-05-16 Thread Tom Hargrave


Thanks,
Tom Hargrave
256-656-1924
www.kegkits.com



-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
Sent: Monday, May 15, 2006 2:13 PM
To: Weekly Highway Diesel Prices
Subject: Today's Diesel Prices


**  **  **   *
****   *  *  ***   U.S. Department of Energy**
  **  ** * Energy Information Administration *
**** ******* To unsubscribe/change address, **
**  **  **  **   * see the message footnotes *
 *
EIA, the Nation's clearinghouse for energy statistics. ***
**

(NOTE: To best view this document, your email software should
be set to view the item in an 80 character format, using a
non-proportional font, e.g. courier)
**

  On-highway diesel prices, by week and PADD
(Self Service Cash Price in Dollars per Gallon, Including Taxes)

Diesel Prices Web URL:
http://tonto.eia.doe.gov/oog/info/wohdp/diesel.asp


  US
 NATL  EASTNEWCENTLOWER   GULF   ROCKY   WEST
 DATEAVG   COAST ENGLAND   ATL ATL   MIDWEST  COAST   MTN   COAST
CA

   PADD   PADDPADDPADDPADDPADDPADD   PADD
 I IA  IB  IC  II III  IV V
--  -  - ---  -   -  ---  -  -  -  -


060515  2.920  2.907  3.003   3.014   2.853   2.870   2.829  3.074  3.192
3.242
060508  2.897  2.884  2.972   2.983   2.834   2.841   2.814  3.054  3.180
3.244
060501  2.896  2.892  2.979   2.987   2.843   2.853   2.832  3.012  3.098
3.163
060424  2.876  2.888  2.961   2.978   2.843   2.847   2.817  2.903  3.026
3.103
060417  2.765  2.788  2.865   2.876   2.743   2.735   2.725  2.756  2.881
2.933
060410  2.654  2.676  2.769   2.767   2.629   2.614   2.601  2.680  2.812
2.881
060403  2.617  2.639  2.731   2.727   2.593   2.578   2.579  2.629  2.753
2.812
060327  2.565  2.586  2.700   2.681   2.536   2.523   2.528  2.601  2.698
2.727
060320  2.581  2.606  2.702   2.697   2.558   2.533   2.552  2.608  2.716
2.738
060313  2.543  2.567  2.687   2.681   2.507   2.491   2.497  2.566  2.725
2.747
060306  2.545  2.571  2.656   2.682   2.516   2.500   2.499  2.545  2.711
2.739
060227  2.471  2.493  2.593   2.593   2.441   2.417   2.443  2.509  2.623
2.688
060220  2.455  2.487  2.593   2.580   2.437   2.398   2.427  2.497  2.594
2.674
060213  2.476  2.509  2.617   2.591   2.464   2.419   2.447  2.500  2.621
2.709
060206  2.499  2.536  2.659   2.618   2.490   2.445   2.463  2.503  2.645
2.739
060130  2.489  2.530  2.661   2.618   2.481   2.431   2.455  2.474  2.640
2.733
060123  2.472  2.516  2.668   2.610   2.462   2.423   2.432  2.435  2.608
2.674
060116  2.449  2.489  2.663   2.605   2.424   2.408   2.415  2.411  2.565
2.603
060109  2.485  2.528  2.676   2.626   2.473   2.451   2.453  2.421  2.577
2.601
060102  2.442  2.481  2.645   2.590   2.420   2.412   2.414  2.392  2.519
2.538
051226  2.448  2.481  2.643   2.599   2.416   2.420   2.421  2.410  2.523
2.543
051219  2.462  2.499  2.647   2.609   2.438   2.443   2.435  2.410  2.505
2.521
051212  2.436  2.458  2.598   2.577   2.393   2.409   2.429  2.401  2.500
2.465
051205  2.425  2.428  2.591   2.569   2.354   2.390   2.411  2.471  2.538
2.486
051128  2.479  2.467  2.619   2.604   2.394   2.442   2.456  2.591  2.617
2.559
051121  2.513  2.491  2.652   2.615   2.423   2.477   2.491  2.654  2.652
2.599
051114  2.602  2.565  2.699   2.689   2.500   2.575   2.585  2.766  2.738
2.717
051107  2.698  2.657  2.744   2.755   2.608   2.671   2.679  2.907  2.821
2.797
051031  2.876  2.784  2.834   2.848   2.753   2.907   2.846  3.079  2.951
2.936
051024  3.157  3.051  2.873   2.940   3.115   3.235   3.146  3.232  3.142
3.152
051017  3.148  3.116  2.913   2.966   3.199   3.144   3.177  3.178  3.178
3.210
051010  3.150  3.160  2.947   2.990   3.252   3.123   3.182  3.143  3.167
3.240
051003  3.144  3.198  3.012   3.040   3.283   3.083   3.185  3.079  3.174
3.262
050926  2.798  2.808  2.859   2.875   2.775   2.739   2.756  2.938  2.978
3.031
050919  2.732  2.749  2.804   2.846   2.702   2.648   2.677  2.902  2.985
3.060
050912  2.847  2.849  2.920   2.935   2.806   2.782   2.797  2.957  3.093
3.158
050905  2.898  2.900  2.977   2.993   2.853   2.843   2.833  2.976  3.149
3.250
050829  2.590  2.564  2.649   2.654   2.518   2.532   2.508  2.726  2.920
3.045
050822  2.588  2.564  2.642   2.654   2.519   2.540   2.512  2.679  2.897
3.037
050815  2.567  2.544  2.618   2.633   2.499   2.524   2.481  2.615  2.891
3.042
050808  2.407  2.386  2.492   2.484   2.334   2.336   2.323  2.486  2.801
2.943
050801  2.348  2.356  2.488   2.465   2.297   2.292   2.279  2.421  2.594
2.657
050725  2.342  2.365  2.508   

Re: [MBZ] Hello again, and back to my 240d battle

2006-05-16 Thread Mike Canfield

There ya go SteveThat car would be perfect with a turbo 5 cyl.

Mike
- Original Message - 
From: John Berryman [EMAIL PROTECTED]

To: Mercedes Discussion List [EMAIL PROTECTED]
Sent: Tuesday, May 16, 2006 6:24 AM
Subject: Re: [MBZ] Hello again, and back to my 240d battle




On May 15, 2006, at 10:10 PM, Steve MacSween wrote:


Got any engines, JB, preferably still in a towable carrying case ;-)?

Mac


Good to see you're still alive.

2 5 cyls, one turbo one NA.

Johnny B.
I Mac Therefore I am

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Re: [MBZ] rear brake

2006-05-16 Thread Jim Cathey

For the last several months I've been dealing with my 1981 3000CD  left
rear brake that seems to be either grabbing the rotor or pulsing such
that I hear a hard metal sound as if the pad was loose or the rotor was
moving.  It is not smooth, but almost a popping like metal sound.  When
applying the brakes the noise quiets, is gone.  It starts after a 
period

of driving, usually I hear it after about 10-12 miles at 50-55.
I replaced the caliper...brake hose...rotors...master cylinder


Not much left back there.  Have you looked at the parking brake
mechanism?  Has to at least see the light of day when the rotors
are off, the mechanic should have noticed anything gross at that
time.  Could it be a wheel bearing?  Jack up that side and have
a few strenuous yanks to see if it moves.  Maybe let the car run
and spin that wheel in the air for awhile while listening.

-- Jim




Re: [MBZ] Puzzeling Engine Diagonis Results

2006-05-16 Thread Jim Cathey

cyl fires ) . When loosening one fuel line at a time it appears that #2
cyl is not contributing much ( speed drop and engine note does not
change much ) however when I did a compression test results ( engine 
hot

) are as follows - #1 is very low at 9 bar and all others are 16 - 18
bar. Oil consumption is in spec at 1 l/1000km.

The compression test indicates that there is an issue with Cyl # 1 yes
the fuel line removal test indicates #2 is faulty. Engine starts easily
when cold , no so well when hot without glowing ( 3 -4 engine
revolutions before is starts )

Any ideas what could be going on? Could there be a crack between #1 and
#2 cyl ?


Doubtful, that ought to be shown in the compression test.  Those numbers
sound a bit low, at least for a 616!  Injectors?  The usual test is to
swap a few around and repeat the line-crack test.  Try swapping 23 
(keep

1 out of it) to see if anything moves.  Assuming you've adjusted the
valve clearance, your low compression could be caused by carboning
caused in turn by a faulty injector.  It may be worth removing them
and having them tested.  (I hear you can test them yourself using
a flanged-up arrangement of a grease gun and high pressure gauge.
I've been meaning to make one of these rigs myself, but will probably
wait until I have a need.)

-- Jim




Re: [MBZ] Puzzeling Engine Diagonis Results

2006-05-16 Thread Peter Merle
I have checked injectors ( Pressures 115- 120 , spray ok ) I had changed
all the nozzles a few months ago.
Peter

-Original Message-
From: Jim Cathey [mailto:[EMAIL PROTECTED] 
Sent: 16 May 2006 02:28 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Puzzeling Engine Diagonis Results


 cyl fires ) . When loosening one fuel line at a time it appears that 
 #2 cyl is not contributing much ( speed drop and engine note does not 
 change much ) however when I did a compression test results ( engine 
 hot
 ) are as follows - #1 is very low at 9 bar and all others are 16 - 18 
 bar. Oil consumption is in spec at 1 l/1000km.

 The compression test indicates that there is an issue with Cyl # 1 yes

 the fuel line removal test indicates #2 is faulty. Engine starts 
 easily when cold , no so well when hot without glowing ( 3 -4 engine 
 revolutions before is starts )

 Any ideas what could be going on? Could there be a crack between #1 
 and #2 cyl ?

Doubtful, that ought to be shown in the compression test.  Those numbers
sound a bit low, at least for a 616!  Injectors?  The usual test is to
swap a few around and repeat the line-crack test.  Try swapping 23 
(keep
1 out of it) to see if anything moves.  Assuming you've adjusted the
valve clearance, your low compression could be caused by carboning
caused in turn by a faulty injector.  It may be worth removing them and
having them tested.  (I hear you can test them yourself using a
flanged-up arrangement of a grease gun and high pressure gauge. I've
been meaning to make one of these rigs myself, but will probably wait
until I have a need.)

-- Jim


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Re: [MBZ] Differential noise and leaking boot

2006-05-16 Thread archer
Thanks, Meade and Jim.  I'll replace the half-axle with one from Kaleb, and 
if that doesn't stop the noise, I'll jack it up and do the stethoscope test.

Gerry Archer
'83 300D and 240D

-
- Original Message - 
From: Dillon, Meade LCDR [EMAIL PROTECTED]

Depending on your preference, either get a good used OE joint (boots
still intact and decent looking is criteria to meet) or get a new joint
from Rusty.  Rebuilt/aftermarket joints have very poor reliability.  The
labor and parts required to simply change the boots approaches the cost
of a new axle (special press required to make metal-metal seal on can),
and if the joint has already been contaminated with dirt, it will fail
soon anyway so that path is fraught with risk.  I put in a used axle in
my 123 wagon (can annular) to replace a homokinetic.

There is no connection/path from diff. oil to boot lubrication for
spider joint.

If the axle spider joint is bad, noise will change as you load and
unload that side of the car by gently weaving back and forth at highway
speeds.  Noise when turning left/listing to starboard/loading right side
axle indicates bad joint(s) on that axle, and vice versa.

Differential failure is very rare.  Noise from diff. is typically
resolved by replacing the diff. rubber mount.

-
- Original Message - 
From: Jim Cathey [EMAIL PROTECTED]

Gerry Archer wrote:

Could the right side differential bearing be making the noise or can a
bad
axle shaft make that sort of noise or is it most likely the
differential
ring gear/pinion?


Having actually had a bad differential in that 240D of mine,
the noise it made was good old-fashioned gear whine that while
not constant, wasn't particularly susceptible to variation
during acceleration, braking, swerving, etc.  It also definitely
came from the rear of the car.  The differential mount was also
bad on that car, but was replaced with a good used one first.
The noise level, though reduced some, was still unacceptable.

The bad diff, once removed, was obviously loose in the pinion,
and may have been recoverable by tightening it.  The internals
looked good, otherwise.  Time constraints prevented me from
trying out this step first as it takes a substantial percentage
of replacement time and I already had a spare diff.  There's
a special castle nut tool you need too, but I already had it.
I was really sad that I didn't get to use it, it cost me plenty!
(Several times what the replacement differential did, in fact.)
-- Jim





Re: [MBZ] Universal replacement boots

2006-05-16 Thread archer




archer wrote:

Has anyone tried:  Astoria 2000 (ARAFB3000) Universal Car C.V. Flex Boot?

http://www.tooltopia.com/index.asp?PageAction=VIEWCATSCategory=836

The boot is stretched with a $250 special air tool, slid over the can on
each end of the half-axle, released, and secured with two hose type 
clamps.

The expensive installation tool would be the main problem while trying it
unless it could be rented.


Neat idea, but I'll wager the boots won't last anything like as long as
the boot that come on a Mercedes. I'd bet they'll last as long as the
boots on a rice rocket.

Marshall
--
I wonder if the stretch-on boots would last longer than the boots on a used 
half-axle?

Gerry Archer
'83 300D and 240D 





Re: [MBZ] rear brake

2006-05-16 Thread Neal Kramarcy

Jim,
I thought it migh be parking brake related and checked the adjustments 
a couple of times with no change.  The indie suggested that a flap in 
the old brake hose could cause an interruption in the brake fluid and 
set up the condition, but the new hose only slowed the return of the 
noise.  Since the noise only starts after a period of highway speeds and 
since it's my daily drive I can predict where I expect to hear the 
noise.  I suspected the hose/caliper problem since when working on the 
driveaxle they were hung out of the way and interrupted, for a while, 
the noise.  Thanks for the suggestions.


Neal



Jim Cathey wrote:


For the last several months I've been dealing with my 1981 3000CD  left
rear brake that seems to be either grabbing the rotor or pulsing such
that I hear a hard metal sound as if the pad was loose or the rotor was
moving.  It is not smooth, but almost a popping like metal sound.  When
applying the brakes the noise quiets, is gone.  It starts after a 
period

of driving, usually I hear it after about 10-12 miles at 50-55.
I replaced the caliper...brake hose...rotors...master cylinder
   



Not much left back there.  Have you looked at the parking brake
mechanism?  Has to at least see the light of day when the rotors
are off, the mechanic should have noticed anything gross at that
time.  Could it be a wheel bearing?  Jack up that side and have
a few strenuous yanks to see if it moves.  Maybe let the car run
and spin that wheel in the air for awhile while listening.

-- Jim


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[MBZ] Discount tires on-line

2006-05-16 Thread John Berryman
	I know many here have purchased tires on-line. Besides Tire Rack,  
where is a good place to buy?


Thanks,
Johnny B.
I Mac Therefore I am



Re: [MBZ] Puzzeling Engine Diagonis Results

2006-05-16 Thread Marshall Booth

Peter Merle wrote:

I have been off the diesel list for some time and have managed to find
the mbz community again thanks to Marshall. Anyway - I have this puzzle
with my OM617.912 in my Gwagon - There is light ticking noise emanating
from the exhaust pipe exit , and about engine speed( I suspect when one
cyl fires ) . When loosening one fuel line at a time it appears that #2
cyl is not contributing much ( speed drop and engine note does not
change much ) however when I did a compression test results ( engine hot
) are as follows - #1 is very low at 9 bar and all others are 16 - 18
bar. Oil consumption is in spec at 1 l/1000km. 


The compression test indicates that there is an issue with Cyl # 1 yes
the fuel line removal test indicates #2 is faulty. Engine starts easily
when cold , no so well when hot without glowing ( 3 -4 engine
revolutions before is starts ) 


Any ideas what could be going on? Could there be a crack between #1 and
#2 cyl ? 


Peter Merle
Cape Town

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Check valve clearance (no matter when the valves were last adjusted).

Marshall

--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] rear brake

2006-05-16 Thread Marshall Booth

Neal Kramarcy wrote:

Hello list,

 I need some help from your collective wisdom.  My problem is strange. 
 For the last several months I've been dealing with my 1981 3000CD  left 
rear brake that seems to be either grabbing the rotor or pulsing such 
that I hear a hard metal sound as if the pad was loose or the rotor was 
moving.  It is not smooth, but almost a popping like metal sound.  When 
applying the brakes the noise quiets, is gone.  It starts after a period 
of driving, usually I hear it after about 10-12 miles at 50-55. 
 Sometimes once it quiets is smooths out with the occasional pop.  When 
this first started I thought it a bad driveaxle and replaced it.  A week 
or so later the noise returned.  I replaced the caliper and there was no 
change.  I replaced the brake hose and got a week of relief. But it's 
back.  I don't feel any vibration when moving at highway speeds and 
often in stop and go traffic, which I don't do a lot of, the noise 
rarely appears.  The rotors were replaced in the recent past as was the 
master cylinder ( within the last 18 mos to 2 years).  When I had my 
indie look at it they found the sway bar busings worn and replaced them 
but saw nothing else.  But since they didn't drive it long enough they 
didn't hear the noise.The brakes are firm and I don't feel a pulsing 
due  to a warped rotor, but something is producing this weird response 
and it's getting a bit frustrating.  Any help would be appreciated.


The emergency brake shoes often cause a problem quite like you seem to 
be describing. Remove the rotor and examine the brake shoes and the 
springs that secure them.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] Heat stuck on 83' 300D

2006-05-16 Thread Levi Smith

I think my 0-60 is around 15 seconds, I haven't found a dead stop and a flat
road to easily try it on, but I was trying to time it this morning, although
near the end of my trip I think my veg filter was clogging.
So I think it's about at the power level it should be.  However I haven't
gone looking for the alda just yet.

Now...  If I'm correctly understanding the monovalve's function, I'm not
sure it's the problem.  I was somewhat thinking that might be the issue
since I just dumped a bottle of coolant leak sealer in there a week or so
ago.  But here's another piece:
This morning I tried turning on the ACC to MIN right from startup with about
50F outside.  It was on absolute minimum fan speed until it got up to around
80C on the temp gauge where it seemed to blow in more air...  (hot of
course)  It felt like the AC compressor kicked off when I turned off the
system as well.  (Which I believe is normal, seems like I read that if it's
not in Economy mode, that thing runs pretty much any time it's above
freezing).  Still...  It seems like it thinks I want warm air no matter
what?

Thanks!
Levi

On 5/14/06, Jim Cathey [EMAIL PROTECTED] wrote:


 Yeah, it's a pretty steep hill.  The problem is the gearing and the
 fact
 that the hill starts in town around a corner, so I can't get going any
 faster than 35mph to start with.  Basically, it will redline in first
 without issue, but as soon as it hits second, it starts
 holding/dropping
 (definitely NO acceleration).

How's your 0-60 time?  Could your ALDA need a tweak?

 So was I correct that the monovalve is just an electric solenoid/valve
 that
 controls the flow of heater coolant?
 And is that located on the firewall pretty close to the battery?

Yes, and yes.  The insert comes out with four screws and you can
then examine the rubber for tears.

-- Jim


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Re: [MBZ] Heat stuck on 83' 300D

2006-05-16 Thread Marshall Booth

Levi Smith wrote:

I think my 0-60 is around 15 seconds, I haven't found a dead stop and a flat
road to easily try it on, but I was trying to time it this morning, although
near the end of my trip I think my veg filter was clogging.
So I think it's about at the power level it should be.  However I haven't
gone looking for the alda just yet.

Now...  If I'm correctly understanding the monovalve's function, I'm not
sure it's the problem.  I was somewhat thinking that might be the issue
since I just dumped a bottle of coolant leak sealer in there a week or so
ago.  But here's another piece:
This morning I tried turning on the ACC to MIN right from startup with about
50F outside.  It was on absolute minimum fan speed until it got up to around
80C on the temp gauge where it seemed to blow in more air...  (hot of
course)  It felt like the AC compressor kicked off when I turned off the
system as well.  (Which I believe is normal, seems like I read that if it's
not in Economy mode, that thing runs pretty much any time it's above
freezing).  Still...  It seems like it thinks I want warm air no matter
what?


Coolant leak sealer will usually clog the monovalve screen. Very common. 
Usually a monovalve repair kit insert will be required. Less than $50 
from Rusty.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] Heat stuck on 83' 300D

2006-05-16 Thread Levi Smith

That's what I thought I'd heard.

So...  Can you fill me in a little more on what exactly this monovalve
is/does?

I mean, if it's simply a heater coolant solenoid/valve then it seems that it
would only prevent the heater coolant from circulating if I asked for heat.
My situation seems to somehow be that the system thinks I want heat no
matter what...

Please enlighten me,
Thanks!
Levi (:

On 5/16/06, Marshall Booth [EMAIL PROTECTED] wrote:


Levi Smith wrote:
 I think my 0-60 is around 15 seconds, I haven't found a dead stop and a
flat
 road to easily try it on, but I was trying to time it this morning,
although
 near the end of my trip I think my veg filter was clogging.
 So I think it's about at the power level it should be.  However I
haven't
 gone looking for the alda just yet.

 Now...  If I'm correctly understanding the monovalve's function, I'm not
 sure it's the problem.  I was somewhat thinking that might be the issue
 since I just dumped a bottle of coolant leak sealer in there a week or
so
 ago.  But here's another piece:
 This morning I tried turning on the ACC to MIN right from startup with
about
 50F outside.  It was on absolute minimum fan speed until it got up to
around
 80C on the temp gauge where it seemed to blow in more air...  (hot of
 course)  It felt like the AC compressor kicked off when I turned off the
 system as well.  (Which I believe is normal, seems like I read that if
it's
 not in Economy mode, that thing runs pretty much any time it's above
 freezing).  Still...  It seems like it thinks I want warm air no matter
 what?

Coolant leak sealer will usually clog the monovalve screen. Very common.
Usually a monovalve repair kit insert will be required. Less than $50
from Rusty.

Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
   der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84
190D 2.2 229Kmi (retired)

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Re: [MBZ] reponse from seller of diesel secret car

2006-05-16 Thread Bob Rentfro
This is kinda like the Dateline thing where they lure the online sleazebags 
into the house thinking they are meeting some underaged girl...then they 
bust him.
Kaleb is acting interested so we can see where this guys tips the fool 
scale.

Will it be woth it to tell him he's an idiot?  I'm thinking not.

Bob Rentfro


- Original Message - 
From: Kaleb C. Striplin [EMAIL PROTECTED]

To: Mercedes mailing list [EMAIL PROTECTED]
Sent: Monday, May 15, 2006 7:10 PM
Subject: [MBZ] reponse from seller of diesel secret car



We'll send the photos soon. Actually, the heads on these are quite
durable and rarely crack in our experience. Done an average of 10 per
year for 50 years. The later the model, typically the less likely it is
to crack.
However since it is an unknown quantity, we are selling it this way
reluctantly. She was the favorite reliable model we preferred.
--
Kaleb C. Striplin/Claremore, OK
 90 420SEL, 89 560SEL, 87 420SEL, 87 300SDL, 85 380SE,
 85 300D, 84 190D 2.2, 83 300TD, 81 300TD, 81 240D,
 76 240D, 76 300D, 74 240D, 73 280SEL 4.5, 72 250C, 69 250
http://www.striplin.net

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Re: [MBZ] Puzzeling Engine Diagonis Results

2006-05-16 Thread Peter Merle
Agreed , that is still an outstanding thing I have to do. I might do a
leakdown evaluation my making a home made tool.

BTW OM617 non turbo heads - do the crack and if so is there a common
place where they do , are there any typical symptoms?

Peter Merle

-Original Message-
From: Marshall Booth [mailto:[EMAIL PROTECTED] 
Sent: 16 May 2006 03:38 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Puzzeling Engine Diagonis Results


Peter Merle wrote:
 I have been off the diesel list for some time and have managed to find

 the mbz community again thanks to Marshall. Anyway - I have this 
 puzzle with my OM617.912 in my Gwagon - There is light ticking noise 
 emanating from the exhaust pipe exit , and about engine speed( I 
 suspect when one cyl fires ) . When loosening one fuel line at a time 
 it appears that #2 cyl is not contributing much ( speed drop and 
 engine note does not change much ) however when I did a compression 
 test results ( engine hot
 ) are as follows - #1 is very low at 9 bar and all others are 16 - 18
 bar. Oil consumption is in spec at 1 l/1000km. 
 
 The compression test indicates that there is an issue with Cyl # 1 yes

 the fuel line removal test indicates #2 is faulty. Engine starts 
 easily when cold , no so well when hot without glowing ( 3 -4 engine 
 revolutions before is starts )
 
 Any ideas what could be going on? Could there be a crack between #1 
 and #2 cyl ?
 
 Peter Merle
 Cape Town
 
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Check valve clearance (no matter when the valves were last adjusted).

Marshall

-- 
  Marshall Booth (who doesn't respond to unsigned questions)
   der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)

___
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Re: [MBZ] rear brake

2006-05-16 Thread Neal Kramarcy
Thanks Marshall.  My thoughts have drifted back to the emergancy brake 
pads and I've been thinking of removing that set and giving it a test, 
since the problem has been pretty predictable.


Neal

Marshall Booth wrote:


Neal Kramarcy wrote:
 


Hello list,

I need some help from your collective wisdom.  My problem is strange. 
For the last several months I've been dealing with my 1981 3000CD  left 
rear brake that seems to be either grabbing the rotor or pulsing such 
that I hear a hard metal sound as if the pad was loose or the rotor was 
moving.  It is not smooth, but almost a popping like metal sound.  When 
applying the brakes the noise quiets, is gone.  It starts after a period 
of driving, usually I hear it after about 10-12 miles at 50-55. 
Sometimes once it quiets is smooths out with the occasional pop.  When 
this first started I thought it a bad driveaxle and replaced it.  A week 
or so later the noise returned.  I replaced the caliper and there was no 
change.  I replaced the brake hose and got a week of relief. But it's 
back.  I don't feel any vibration when moving at highway speeds and 
often in stop and go traffic, which I don't do a lot of, the noise 
rarely appears.  The rotors were replaced in the recent past as was the 
master cylinder ( within the last 18 mos to 2 years).  When I had my 
indie look at it they found the sway bar busings worn and replaced them 
but saw nothing else.  But since they didn't drive it long enough they 
didn't hear the noise.The brakes are firm and I don't feel a pulsing 
due  to a warped rotor, but something is producing this weird response 
and it's getting a bit frustrating.  Any help would be appreciated.
   



The emergency brake shoes often cause a problem quite like you seem to 
be describing. Remove the rotor and examine the brake shoes and the 
springs that secure them.


Marshall
 







Re: [MBZ] Puzzeling Engine Diagonis Results

2006-05-16 Thread Jim Cathey

BTW OM617 non turbo heads - do they crack and if so is there a common
place where they do , are there any typical symptoms?


Not that I know of.  They're pretty robust.

-- Jim




Re: [MBZ] Heat stuck on 83' 300D

2006-05-16 Thread Jim Cathey
Now...  If I'm correctly understanding the monovalve's function, I'm 
not


The monovalve has thin rubber seals, and if they tear the solenoid
can hydrolock and stick on, in spite of the system trying to shut off
coolant flow.


sure it's the problem.  I was somewhat thinking that might be the issue
since I just dumped a bottle of coolant leak sealer in there a week or 
so


That stuff can clog the monovalve.  As we have suggested, grab your
screwdriver and take out the insert.  It's the easiest job on your
car, and a visual inspection will tell you a lot.

-- Jim




Re: [MBZ] '87 190D blinker and blower problems

2006-05-16 Thread Daniel Konow
Marshall, Zoltan and Jim et al
Thanks for your input. I took the hazard switch out and apart. I used verv fine 
grid sandpaper to clean and smoothen the contacts. However, the hazard still 
works fine, the blinker still does not. High beam and whiper are fine too.
Any suggestions how to get the blinker back on track?
Daniel 

Marshall Booth [EMAIL PROTECTED] wrote: Daniel Konow wrote:
 Thanks list, my blower problem is gone after disconnecting the aux water 
 pump. 
   But the more important problem remains: blinker non op. I switched the 
 hasard switch a couple of times and the blinker worked this morning. Then 
 this afternoon no more. switched a zillion times but still not working (left 
 and right) at all. 
   Wonder if a new switch would do the trick?
   Thanks
   Daniel 




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In a message dated 5/16/2006 12:22:42 A.M. US Mountain Standard Time,  
[EMAIL PROTECTED] writes:

have  been off the diesel list for some time and have managed to find
the mbz  community again thanks to Marshall. Anyway - I have this puzzle
with my  OM617.912 in my Gwagon - There is light ticking noise emanating
from the  exhaust pipe exit , and about engine speed( I suspect when one
cyl fires )  . When loosening one fuel line at a time it appears that #2
cyl is not  contributing much ( speed drop and engine note does not
change much )  however when I did a compression test results ( engine hot
) are as follows  - #1 is very low at 9 bar and all others are 16 - 18
bar. Oil consumption  is in spec at 1 l/1000km. 

The compression test indicates that there is  an issue with Cyl # 1 yes
the fuel line removal test indicates #2 is  faulty. Engine starts easily
when cold , no so well when hot without  glowing ( 3 -4 engine
revolutions before is starts ) 

Any ideas what  could be going on? Could there be a crack between #1 and
#2 cyl ?  



Peter,
 
Hard starting when hot was the signal on a couple of my diesels that the  
ring sealing was gone.  Your low compression readings are just barely  
acceptable 
on 3 cylinders and the #1 is just plain bad.  Mine would start  cold fairly 
well but just as you describe, very hard to start hot, and required  glowing, 
too.  Don't go anywhere without a good spare battery!
 
Regards,  

Jim  Friesen
Phoenix AZ
79 300SD, 262 K miles 
98 ML 320, 142 K  miles



Re: [MBZ] rear brake

2006-05-16 Thread JFreezn
 
In a message dated 5/16/2006 4:53:53 A.M. US Mountain Standard Time,  
[EMAIL PROTECTED] writes:

Hello  list,

I need some help from your collective wisdom.  My problem is  strange. 
For the last several months I've been dealing with my 1981  3000CD  left 
rear brake that seems to be either grabbing the rotor or  pulsing such 
that I hear a hard metal sound as if the pad was loose or the  rotor was 
moving.  It is not smooth, but almost a popping like metal  sound.  When 
applying the brakes the noise quiets, is gone.  It  starts after a period 
of driving, usually I hear it after about 10-12  miles at 50-55. 
Sometimes once it quiets is smooths out with the  occasional pop.  When 
this first started I thought it a bad driveaxle  and replaced it.  A week 
or so later the noise returned.  I  replaced the caliper and there was no 
change.  I replaced the brake  hose and got a week of relief. But it's 
back.  I don't feel any  vibration when moving at highway speeds and 
often in stop and go traffic,  which I don't do a lot of, the noise 
rarely appears.  The rotors were  replaced in the recent past as was the 
master cylinder ( within the last  18 mos to 2 years).  When I had my 
indie look at it they found the  sway bar busings worn and replaced them 
but saw nothing else.  But  since they didn't drive it long enough they 
didn't hear the noise.   The brakes are firm and I don't feel a pulsing 
due  to a  warped rotor, but something is producing this weird response 
and it's  getting a bit frustrating.  Any help would be  appreciated.

Thanks,
Neal



Neal,
 
Any chance one of the wheel studs is longer than it should be and is  
clashing against the internals of the emergency brake?  Do you use the  
emergency 
brake often?  Maybe it is not releasing the same each time and  giving the 
intermittent noise you hear.  
 
Barring the above, I think I would spring for a new caliper.
 
Regards,  

Jim  Friesen
Phoenix AZ
79 300SD, 262 K miles 
98 ML 320, 142 K  miles



Re: [MBZ] rear brake

2006-05-16 Thread Neal Kramarcy

Jim,

 I've already replaced the caliper and got no change. None of the 
mounting bolts look too long, the emergancy brake is used regularly and 
is snug at about 4 clicks.  The puzzle is that it occurs regularly after 
a standard set of highway miles(10-12) and after an interval of 8-10 hrs 
(parked during the day or overnight) is absent until the usual distance 
is driven. When I replaced the rotors I was surprised at the difficulty 
of removing the old versus the ease that this new one seems to almost 
fall off the hub.  I've attributed this to my failure to release the 
parking in the initial replacement and have wondered if I damaged 
something in the parking brake mechanism during the rotor removal.  The 
right side has behaved fine, but I do recall the rotor was easier to 
remove. Whether I realized what was making the removal difficult or 
merely a difference in the parking brake tightness, who knows.  Thanks 
for the help.


Neal

[EMAIL PROTECTED] wrote:

In a message dated 5/16/2006 4:53:53 A.M. US Mountain Standard Time,  
[EMAIL PROTECTED] writes:


Hello  list,

I need some help from your collective wisdom.  My problem is  strange. 
For the last several months I've been dealing with my 1981  3000CD  left 
rear brake that seems to be either grabbing the rotor or  pulsing such 
that I hear a hard metal sound as if the pad was loose or the  rotor was 
moving.  It is not smooth, but almost a popping like metal  sound.  When 
applying the brakes the noise quiets, is gone.  It  starts after a period 
of driving, usually I hear it after about 10-12  miles at 50-55. 
Sometimes once it quiets is smooths out with the  occasional pop.  When 
this first started I thought it a bad driveaxle  and replaced it.  A week 
or so later the noise returned.  I  replaced the caliper and there was no 
change.  I replaced the brake  hose and got a week of relief. But it's 
back.  I don't feel any  vibration when moving at highway speeds and 
often in stop and go traffic,  which I don't do a lot of, the noise 
rarely appears.  The rotors were  replaced in the recent past as was the 
master cylinder ( within the last  18 mos to 2 years).  When I had my 
indie look at it they found the  sway bar busings worn and replaced them 
but saw nothing else.  But  since they didn't drive it long enough they 
didn't hear the noise.   The brakes are firm and I don't feel a pulsing 
due  to a  warped rotor, but something is producing this weird response 
and it's  getting a bit frustrating.  Any help would be  appreciated.


Thanks,
Neal



Neal,

Any chance one of the wheel studs is longer than it should be and is  
clashing against the internals of the emergency brake?  Do you use the  emergency 
brake often?  Maybe it is not releasing the same each time and  giving the 
intermittent noise you hear.  


Barring the above, I think I would spring for a new caliper.

Regards,  


Jim  Friesen
Phoenix AZ
79 300SD, 262 K miles 
98 ML 320, 142 K  miles


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[MBZ] cruise control amp

2006-05-16 Thread Sunil Hari

Anyone know offhand if my CC amp in my 92 300D is of the 12-pin variety?  If
not 12 pins, how many is it?  I haven't had time to extract the unit.

--
Sunil Hari
1992 300D 2.5T - 286Kmi.
[EMAIL PROTECTED]
513-205-7474


Re: [MBZ] Discount tires on-line

2006-05-16 Thread Steve MacSween
JB you had my answer in your subject line Discount Tire.

www.tires.com

Also: 

www.1010tires.com

That being said, Tire Rack is wy out in front in terms of solid tire
info on their site (I like to read the survey results) and they have a good
cross-section of price ranges.

Cheers

Mac

on 5/16/06 8:53 AM, John Berryman at [EMAIL PROTECTED] wrote:

 I know many here have purchased tires on-line. Besides Tire Rack,
 where is a good place to buy?
 
 Thanks,
 Johnny B.
 I Mac Therefore I am
 
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 For new parts see official list sponsor: http://www.buymbparts.com/
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Re: [MBZ] Puzzeling Engine Diagonis Results

2006-05-16 Thread Steve MacSween
on 5/16/06 3:17 AM, Peter Merle at [EMAIL PROTECTED] wrote:

 The compression test indicates that there is an issue with Cyl # 1 yes
 the fuel line removal test indicates #2 is faulty. Engine starts easily
 when cold , no so well when hot without glowing ( 3 -4 engine
 revolutions before is starts )
 
 Any ideas what could be going on? Could there be a crack between #1 and
 #2 cyl ?

If I read this correctly, it sounds like #1 is losing compression (same as
my current car), but #2 injector needs to be cleaned or have its tip
replaced.

Cheers

-- 
Mac
'82 300sd
'82 240d (x2)
'60 220s




Re: [MBZ] Heat stuck on 83' 300D

2006-05-16 Thread Levi Smith

It's been raining a lot lately so I haven't had the chance to get in there
and take a look at the monovalve, but here's my question:

If it's simply sticking on and allowing coolant flow, why is it not even
putting out cold air when the engine is still cold?  I could understand the
coolant overpowering the AC once it's hot, but when the engine is cold, it
seems that the fan speed should kick up and put out cold air.  But it
doesn't.  It's trying as hard as it can not to put out cold air, and waits
till the engine temp picks up and then blows in hot air...

Just trying to understand,
Thanks!
Levi

On 5/16/06, Jim Cathey [EMAIL PROTECTED] wrote:


 Now...  If I'm correctly understanding the monovalve's function, I'm
 not

The monovalve has thin rubber seals, and if they tear the solenoid
can hydrolock and stick on, in spite of the system trying to shut off
coolant flow.

 sure it's the problem.  I was somewhat thinking that might be the issue
 since I just dumped a bottle of coolant leak sealer in there a week or
 so

That stuff can clog the monovalve.  As we have suggested, grab your
screwdriver and take out the insert.  It's the easiest job on your
car, and a visual inspection will tell you a lot.

-- Jim


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Re: [MBZ] Heat stuck on 83' 300D

2006-05-16 Thread Jim Cathey

It's trying as hard as it can not to put out cold air, and waits
till the engine temp picks up and then blows in hot air...


Sounds like it thinks it's supposed to heat, but on MIN it's supposed
to not heat at all.  It could be that the pushbutton array has bad
solder joints and/or switch contacts inside, it's certainly something
that happens on these.  Easy enough to repair, usually, but requires
decent disassembly and soldering skills.  When that's what is broken,
the ACC system basically goes insane.

-- Jim




Re: [MBZ] Adjusting ALDA

2006-05-16 Thread l02turner
Marshall wrote:CAN be done on an OM602.96 engine without pulling off the 
intake

manifold (it just looks impossible).


Biy Howdy!! Does it ever!  I spent 10 minutes planning my attack and it does 
look to be *impossible* but the authors (of the above link) comments on 
removal taking less than 2 minutes is enough to convince me to try!


Is it better to turn the adjusting screw in 1/2 turn increments?  Or should 
I go with 1.5 turns and back it down if needed?  I believe I read that I'll 
get smoke if it's adjusted too far.


BTW, I've searched the manual (on CD) for the EGR photo and location but 
couldn't find it.  I haven't gone thru all 89 pages of the engine manual but 
so far ... the Table of Contents do not list a  EGR - but I'll find it.


I did find a mouse nest though - removed the plastic cover behind the 
battery and started vacuuming to get some of the tree seeds out - and out 
comes a mouse nest from beneath the air intake.  I'm sure it came from the 
PO in MA.


re my start up problem.  It used to only do it when the temp was below - not 
it's doing it at 60 and down.  Also, it used to only do it when the engine 
had sat for 10 or more hours.  This morning it stumbled after sitting for 
only 2 hours after a 20+ mile drive.   It will smooth out pretty quickly - 
especially with my foot to the floor -


It seems to me like there might be some kind of cold start device that's not 
working properly - or maybe an emissions control device that take a few 
seconds to settle down?  I've changed the fuel filters twice and used a fuel 
conditioner - without any indication I may have an algae problem - and I'm 
using a quality fuel station that pumps a lot of fuel to truckers.  It may 
be fuel related, but it's not a fuel problem - if that makes any sense?


Oh well, I need to keep studying the engine systems schematics - probably 
need to spend some time with the electrical schematics also -- 


Thanks for everyone's help ;-)

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo, 78 240D (at 285k running 
perfectly))

A Blood Test for your oil - www.youroil.net
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- Original Message - 
From: Marshall Booth [EMAIL PROTECTED]

To: Mercedes Discussion List [EMAIL PROTECTED]
Sent: Monday, May 15, 2006 4:34 PM
Subject: Re: [MBZ] Adjusting ALDA



[EMAIL PROTECTED] wrote:
I've seen 2 methods for adjusting the ALDA - turning the set screw .5 to 
1.5

turns or adding a shim.

Is there a preferred method?  Why is one better than the other?
I need to adjust it and want to use the best method - I also plan to 
check

the pressure hose and and banjo fitting.

Thanks - BTW, I hope to use the ALDA removal method shown at
http://www.w124performance.com/images/OM603_injection/ where the intake
manifold is left in place.


There is NO really correct way as Mercedes discourages any adjustment
in the field. Still they finally did publish a description in the late
'80s/early 90s (attached) and that might be considered preferred.

It CAN be done on an OM602.96 engine without pulling off the intake
manifold (it just looks impossible).

The screw adjustment (as outlined) is MUCH easier and minor adjustments
a quick and easy. Establishing the correct shim thickness is more of a
challenge.

Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84
190D 2.2 229Kmi (retired)
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Re: [MBZ] '87 190D blinker and blower problems

2006-05-16 Thread Marshall Booth

Daniel Konow wrote:

Marshall, Zoltan and Jim et al
Thanks for your input. I took the hazard switch out and apart. I used verv fine 
grid sandpaper to clean and smoothen the contacts. However, the hazard still 
works fine, the blinker still does not. High beam and whiper are fine too.
Any suggestions how to get the blinker back on track?
Daniel 


Please NEVER use sandpaper on electrical contacts. It removes any 
plating that MIGHT be present. Use a quality chemical cleaner designed 
for the purpose. Some of them can actually make the contacts better 
(capable of carrying more current) than they were when new.


If the blinker works reliably (but the blinker contact that causes the 
turn signals to fail is one that's NOT functional when the blinker is 
working), then it is most likely the stalk switch. It's a lot more 
expensive to replace and repair is even less likely to be successful.


Marshall
--
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  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] Tire Purchase

2006-05-16 Thread James Jetton
Johnny,
I just purchased a set of Michelins for the Powerstroke at Wal-mart.  Out the 
door price of $166.00 each, which included lifetime rotation and balance, tire 
disposal, taxes, etc for a set of 235/85/R16's.
I normally limit my exposure to Wally World, but these prices were cheaper than 
anyone else.

James Jetton
 1987 300SDL 143k
 1996 Ford F-250 Powerstroke 171k
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From: Marshall Booth [EMAIL PROTECTED]
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Levi Smith wrote:
 It's been raining a lot lately so I haven't had the chance to get in there
 and take a look at the monovalve, but here's my question:
 
 If it's simply sticking on and allowing coolant flow, why is it not even
 putting out cold air when the engine is still cold?  I could understand the
 coolant overpowering the AC once it's hot, but when the engine is cold, it
 seems that the fan speed should kick up and put out cold air.  But it
 doesn't.  It's trying as hard as it can not to put out cold air, and waits
 till the engine temp picks up and then blows in hot air...

In the absence of power, the monovalve results in full heat (full heat 
is the default so that defrost ALWAYS works if the engine is running - 
it's the law in Germany). Most insert failures result in full heat. It 
is ONLY when power is applied and the insert functions as designed that 
heat is shut off. If the insert is torn, there will be full heat at low 
engine speeds, and heat will diminish at higher engine speeds, only to 
return at lower engine speeds.

AFTER you get the monovalve working properly, THEN you can start to 
diagnose the AC system.

Marshall
-- 
  Marshall Booth (who doesn't respond to unsigned questions)
   der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)



Re: [MBZ] Heat stuck on 83' 300D

2006-05-16 Thread Marshall Booth

Jim Cathey wrote:

It's trying as hard as it can not to put out cold air, and waits
till the engine temp picks up and then blows in hot air...


Sounds like it thinks it's supposed to heat, but on MIN it's supposed
to not heat at all.  It could be that the pushbutton array has bad
solder joints and/or switch contacts inside, it's certainly something
that happens on these.  Easy enough to repair, usually, but requires
decent disassembly and soldering skills.  When that's what is broken,
the ACC system basically goes insane.


The cabin temp sensor (that is activated by air drawn past it along the 
hose to the cabin temp sensor in the dash by venturi effect from the 
blower) must have cabin air drawn past it by the blower to operate the 
temperature controller that turns the monovalve and compressor on and 
off. If air isn't drawn past the sensor, it measures the temperature of 
the stagnant air being warmed/cooled by the dashboard assembly as cabin 
temp and acts accordingly. That results in erratic temperature control 
Of course, that should not be of any concern if the temp controller is 
set at MAX or MIN.


Not sure what the spectrum of symptoms are when the temp control module 
(not the push button controller) fails.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] Puzzeling Engine Diagonis Results

2006-05-16 Thread Marshall Booth

Peter Merle wrote:

Agreed , that is still an outstanding thing I have to do. I might do a
leakdown evaluation my making a home made tool.

BTW OM617 non turbo heads - do the crack and if so is there a common
place where they do , are there any typical symptoms?


Cracked heads ARE possible, but VERY rare. There will be at least 10-20 
blown head gaskets (and blown head gaskets are rare as well) to every 
cracked head.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] rear brake

2006-05-16 Thread Marshall Booth

Neal Kramarcy wrote:

Jim,

  I've already replaced the caliper and got no change. None of the 
mounting bolts look too long, the emergancy brake is used regularly and 
is snug at about 4 clicks.  The puzzle is that it occurs regularly after 
a standard set of highway miles(10-12) and after an interval of 8-10 hrs 
(parked during the day or overnight) is absent until the usual distance 
is driven. When I replaced the rotors I was surprised at the difficulty 
of removing the old versus the ease that this new one seems to almost 
fall off the hub.  I've attributed this to my failure to release the 
parking in the initial replacement and have wondered if I damaged 
something in the parking brake mechanism during the rotor removal.  The 
right side has behaved fine, but I do recall the rotor was easier to 
remove. Whether I realized what was making the removal difficult or 
merely a difference in the parking brake tightness, who knows.  Thanks 
for the help.


What you report is consistent with the e-brake shoe dragging against the 
rotor when things heat up. Applying either the foot brake or the hand 
brake will cause the noise to subside. Commonly happens if the holding 
spring fails. REMOVE the rotor and examine the shoes and how they are 
secured. Occasionally the friction material from the e-brake shoe will 
spontaneously detach and grind away. Once in a while a small rock will 
enter the e-brake housing and cause havoc.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] cruise control amp

2006-05-16 Thread Marshall Booth

Sunil Hari wrote:

Anyone know offhand if my CC amp in my 92 300D is of the 12-pin variety?  If
not 12 pins, how many is it?  I haven't had time to extract the unit.



As I recall they are 14 pin, but have a plug-in that that earlier units 
don't have. It may be matched to the car/engine.


I HAVE NOT LOOKED THAT UP and don't have time to do it now.

Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] rear brake

2006-05-16 Thread Neal Kramarcy

Thanks Marshall, I'll look at it tonight.

Neal

Marshall Booth wrote:


Neal Kramarcy wrote:
 


Jim,

 I've already replaced the caliper and got no change. None of the 
mounting bolts look too long, the emergancy brake is used regularly and 
is snug at about 4 clicks.  The puzzle is that it occurs regularly after 
a standard set of highway miles(10-12) and after an interval of 8-10 hrs 
(parked during the day or overnight) is absent until the usual distance 
is driven. When I replaced the rotors I was surprised at the difficulty 
of removing the old versus the ease that this new one seems to almost 
fall off the hub.  I've attributed this to my failure to release the 
parking in the initial replacement and have wondered if I damaged 
something in the parking brake mechanism during the rotor removal.  The 
right side has behaved fine, but I do recall the rotor was easier to 
remove. Whether I realized what was making the removal difficult or 
merely a difference in the parking brake tightness, who knows.  Thanks 
for the help.
   



What you report is consistent with the e-brake shoe dragging against the 
rotor when things heat up. Applying either the foot brake or the hand 
brake will cause the noise to subside. Commonly happens if the holding 
spring fails. REMOVE the rotor and examine the shoes and how they are 
secured. Occasionally the friction material from the e-brake shoe will 
spontaneously detach and grind away. Once in a while a small rock will 
enter the e-brake housing and cause havoc.


Marshall
 







[MBZ] w126 column stalk replacement

2006-05-16 Thread Steve MacSween
The thread about 190 blinker issues reminds me that I have a similar problem
on my 300sd, have a used switch sitting on my back seat, but I've been
putting off trying to do it, having taken a look at what a *wonderful* job
it promises to be.

Any tips, apart from finding a trained octopus for the job?

Tks

-- 
Mac
Steve MacSween
Aylmer, Quebec (Canada)
'82 300sd
'82 240d (x2)
'60 220s
'87 Volvo 245 (waiting for OM616 transplant)
'83 SAAB 900T (waiting for salvation)




Re: [MBZ] Shamless plug for Club 123D spring rally

2006-05-16 Thread V Layton





From: tom savage [EMAIL PROTECTED]


...unfortunately, my grandmother will have my head on a

platter if I don't go to Kansas City this weekend instead.

Next time, Vince.  Sounds like a good time.

Tom,
123 uber alles





Right on, I'm hoping it will run well.  We keep floating between 9 and 10.  
It's good enough, this year's date turned out to be bad for several, despite 
how hard I tried to coordinate with people's plans.  We had a few 
out-of-state folks thinking about it, but...


There will be some good photos to entice folks next year on the website 
eventually.


Hope to see you next year!  (There may be the hard rally in the fall ;)

Vince
www.club123d.org

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Re: [MBZ] w126 column stalk replacement

2006-05-16 Thread Jim Cathey

Any tips, apart from finding a trained octopus for the job?


My son attempted to do a chin-up on ours, so I had to replace it.
Not as awful as it might appear to be, though I can't remember if
I had to remove a connector shell or not to get it threaded through
the column.  (At times I have had to do this.)

-- Jim




[MBZ] 1985 300CD Seat locking problem solved, sort of...

2006-05-16 Thread andrew strasfogel

Many thanks to Marshall and Jim for their assistance in solving the case of
the floppy seat backs in her 1985 300CD.

Anyway, this morning I discovered that I can manually move the locking
hardware on the inside of each bucket seat into the lock position with the
engine running, and the seats then stay locked safely while we are driving!
Each seat back unlocks properly when a door is opened or the release button
on the side of the chair is pressed, but the linkages will not move by
themselves into the locking position (although they will stay there once I
slide the hooked lever into place).  Is it possible there is a problem in
the locking circuit only?

BTW, I'd appreciate it if someone could send me Marshall's message
containing the links to the manual pages as i accidentally deleted it.  :((

Andrew
1983 300TD
1985 300CD


Re: [MBZ] 1985 300CD Seat locking problem solved, sort of...

2006-05-16 Thread Marshall Booth

andrew strasfogel wrote:

Many thanks to Marshall and Jim for their assistance in solving the case of
the floppy seat backs in her 1985 300CD.

Anyway, this morning I discovered that I can manually move the locking
hardware on the inside of each bucket seat into the lock position with the
engine running, and the seats then stay locked safely while we are driving!
Each seat back unlocks properly when a door is opened or the release button
on the side of the chair is pressed, but the linkages will not move by
themselves into the locking position (although they will stay there once I
slide the hooked lever into place).  Is it possible there is a problem in
the locking circuit only?

BTW, I'd appreciate it if someone could send me Marshall's message
containing the links to the manual pages as i accidentally deleted it.  :((



http://skinnerbox.steaky.org/Service/W123/Index/Groups/91Seats.htm

Marshall

--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84 
190D 2.2 229Kmi (retired)




Re: [MBZ] cruise control amp

2006-05-16 Thread Sunil Hari

I tried removing the CC amp today - I removed the black plastic panel,
unplugged the CC amp, but I couldn't see/access the screws or bolts holding
the amp in.  Where are they?

Also, do I have to remove the tan dash panel just below the steering
column?  If so, how?  I thought I removed all the screws (incl. 3 behind the
e-brake release) but it wasn't coming off.

On 5/16/06, Marshall Booth [EMAIL PROTECTED] wrote:


Sunil Hari wrote:
 Anyone know offhand if my CC amp in my 92 300D is of the 12-pin
variety?  If
 not 12 pins, how many is it?  I haven't had time to extract the unit.


As I recall they are 14 pin, but have a plug-in that that earlier units
don't have. It may be matched to the car/engine.

I HAVE NOT LOOKED THAT UP and don't have time to do it now.

Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
   der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 turbo 237kmi, '84
190D 2.2 229Kmi (retired)

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Sunil Hari
1992 300D 2.5T - 286Kmi.
[EMAIL PROTECTED]
513-205-7474


Re: [MBZ] cruise control amp

2006-05-16 Thread JFreezn
 
In a message dated 5/16/2006 2:50:13 P.M. US Mountain Standard Time,  
[EMAIL PROTECTED] writes:

I tried  removing the CC amp today - I removed the black plastic panel,
unplugged  the CC amp, but I couldn't see/access the screws or bolts holding
the amp  in.  Where are they?

Also, do I have to remove the tan dash panel  just below the steering
column?  If so, how?  I thought I removed  all the screws (incl. 3 behind the
e-brake release) but it wasn't coming  off.



Sunil,
 
Yes, remove the tan panel.  After you remove the screws, there are a  few 
poppers that must be released on the trim panel.  Just give a careful  tug at 
one 
end and work your way accross.
 
All the cruises I have done are held in place by a single 6mm bolt that  goes 
through the aluminum brake pedal framework.  ON yours, I believe you  will 
find the head of the bolt on the left side of the cruise control.   Start out 
by 
feeling for the head of the bolt and then you will know where to  position 
yourself to get at it
 
Use a 10mm deep socket with a 1/4 inch drive ratchet, if you have  one.  Do 
not worry about any device that is piggy backed onto the cruise  amp.  You can 
just unplug it and then separate them on the work  bench.
 
Earlier models went in from the right side and the brake pedal was  
definitely an obstacle.
 
Good luck,
 
 
Jim  Friesen
Phoenix AZ
79 300SD, 262 K miles 
98 ML 320, 142 K  miles


Re: [MBZ] The wave

2006-05-16 Thread B Dike
Zoltan,
   
  Back in the 50s and 60s in when I was a youngster riding in my parents 219 
and 250S, the standard Mercedes greeting in the U.S. was to give a couple beeps 
of the horn on the infrequent occasion when another Mercedes was sighted.   The 
quaint custom died after the cars became more common.
   
  Bruce

Zoltan Finks [EMAIL PROTECTED] wrote:
  As I drove home today I had a 190E coming the other way on the 2-way highway
I travel. The thought occurred to me: The other types of vehicles that I
have been into in my life have been sort of specialized, and as such, when
you happen upon another one, you give a nod or a quick friendly gesture (as
in the Mopar thumbs-up, or the Harley (or really any motorbike) nod or
wave).

As our Mercedes' flew past eachother, I felt the urge to give some sort of
signal, so I just nodded slightly. Eh, maybe Merz isn't rare enough to do
that. Maybe I should reserve it for 123s.

I know that when I pass another classic 900 Saab when driving mine, I
sometimes get an acknowledgement.

I think I just may be an entirely too friendly person.

Come to think of it, I know that bus drivers wave at eachother. What about
semi-truck drivers? Probably too many of them on the road to do that.

Brian
83 240D
And other distinct vehicles in history
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Bruce
82 300CD 334kmi 'His'
85 300CD 240kmi 'Hers'
75 240D 202kmi 'Donner'
77 240D 204kmi 'Blitzen'
73 220D 'It'

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Gentlemen,
   
  Would someone please refresh my memory on the proper procedure to torque down 
the delivery valve holders on the 82 300CD?  After running straight bio for 
several months I noticed that the delivery valves were weeping, and when I 
tightened one of them, the car ran noticeably better, especially the idle.  I 
really ought to torque them down correctly but I seem to recall some special 
tightening sequence was needed.
   
  Thanks,


Bruce
82 300CD 334kmi 'His'
85 300CD 240kmi 'Hers'
75 240D 202kmi 'Donner'
77 240D 204kmi 'Blitzen'
73 220D 'It'

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Re: [MBZ] Torque for delivery valve holder

2006-05-16 Thread Peter Frederick
25 ft/lbs twice, then 30 ft/lbs.  Leaks, however, are bad o-rings that 
need to be replaced.  Get new internal copper seals and do that at the 
same time.


Peter