Re: [RE-wrenches] The Demise of WEEB

2010-09-13 Thread R Ray Walters
peter.parr...@calsolareng.com Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885 -Original Message- From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of R Ray Walters Sent: Sunday, September 12, 2010 3:10 PM To: RE

Re: [RE-wrenches] The Demise of Reason

2010-09-13 Thread R Ray Walters
a voltage issue, for arrays over 250 v? I'm sure I'm missing something. I recall you once saying that UL doesn't even use the grounding hole when testing modules, that they just clamped an alligator clip to the frame? Thanks for giving us the NEC and beyond viewpoint, Ray Walters We need a more

Re: [RE-wrenches] 48v small controllers

2010-09-12 Thread R Ray Walters
and possibly get wet. thx, jay Peltz Power On Sep 11, 2010, at 7:45 PM, R Ray Walters wrote: The nice folks at BZ Products have made me small custom voltage controllers before, for just that application. Prices, as I recall were less than a C40, and much smaller footprint/ weight

Re: [RE-wrenches] The Demise of WEEB

2010-09-12 Thread R Ray Walters
A picture is worth a thousand words, (hopefully this will upload) Here's a traditional Ilsco Lug after less than 5 years near the ocean: inline: DSC00611.jpg IMHO, this is a galvanic reaction between the Cu, Al, and (our loser) the Lug which became the anode. No other corrosion was near this

Re: [RE-wrenches] 48v small controllers

2010-09-11 Thread R Ray Walters
The nice folks at BZ Products have made me small custom voltage controllers before, for just that application. Prices, as I recall were less than a C40, and much smaller footprint/ weight, which is an issue on a mobile application. R. Walters r...@solarray.com Solar Engineer On Sep 10,

Re: [RE-wrenches] Wiley Asset

2010-09-08 Thread R Ray Walters
I've used the Pathfinder for decades, so I'm partial to them. Great for on-site discussions of shading issues with the customer, as multiple people can see the shading at the same time on the spot. I've also used their Assistant software, and it works pretty well. You take a photo of the actual

Re: [RE-wrenches] Apparent Micro Inverters

2010-09-04 Thread R Ray Walters
If its a large commercial array, I would consider using larger centralized inverters, and then monitor with National Semiconductor's Solar magic monitoring system. It has string level current taps, so (theoretically at least) you could see a single module failure by the reduced string output.

Re: [RE-wrenches] Delta LA's

2010-09-02 Thread R Ray Walters
I know, as Bill pointed out, that the Deltas are supposed to be mounted on the exterior to allow the damage to stay outside of the combiner box. But I've also seen a lot of old Deltas damaged by the sun, and seen them cracked off at the 1/2 nipple attachment point, which then leaves exposed

Re: [RE-wrenches] Arc flash concerns

2010-09-01 Thread R Ray Walters
Oh boy, just when we thought all we had to worry about was getting electrocuted or falling off a roof. The cooked dummy at the end of the last video is a very serious reminder. Besides the arc flash gear, are there other things we should be watching for to prevent this from happening? (we

Re: [RE-wrenches] Inverter for fire protection pump

2010-08-29 Thread R Ray Walters
system that sucks water out of the swimming pool and pumps it to roof sprinklers with fire retardant added to the water. I'll forward your email to my colleague who has the details. Best regards, Joel Davidson - Original Message - From: R Ray Walters r...@solarray.com To: RE-wrenches

Re: [RE-wrenches] Inverter for fire protection pump

2010-08-27 Thread R Ray Walters
Little beyond a pair of Outbacks, possibly a pair of Magnasine inverters, or a quad stack of Outbacks. R. Walters r...@solarray.com Solar Engineer On Aug 26, 2010, at 2:41 PM, Joel Davidson wrote: Wrenches, Our customer has a fire protection pumping system that operates at 240VAC and

Re: [RE-wrenches] PV GEC to the same point as the utilityservice GEC?

2010-08-23 Thread R Ray Walters
I think the issue is that some installers are wanting the supplementary electrode for the array tied to the building grounding system in two places. I saw this in BIll Brooks seminar too, but then he said it wasn't necessary. Basically the EGC system already ties both electrodes together as

Re: [RE-wrenches] useful info on wire color coding

2010-08-22 Thread R Ray Walters
I found utter world wide confusion upon more research on this issue. http://en.wikipedia.org/wiki/Three-phase_electric_power has a table that lists color coding for different countries, US is black, red, blue, (common practice), while our neighbors in Canada, use Red, black, blue.☺ Europe is

Re: [RE-wrenches] aluminum wire failure photos

2010-08-21 Thread R Ray Walters
We don't often get to take picture, as the point of failure is hard to find, and the entire underground line is just abandoned and a new cable is installed. Most failures I've seen (not actually seen) were on improperly installed runs, done by DIYers. On the other hand, the majority of

Re: [RE-wrenches] useful info on wire color coding

2010-08-21 Thread R Ray Walters
Interesting, there isn't a code requirement to color code for phase rotation, but it is common practice for black, red, blue to correspond to clockwise rotation. Also notice on the DC table, that John Wiles recommends (but isn't NEC required) color coding for a positive grounded system: white

Re: [RE-wrenches] Padded equipment cases.

2010-08-12 Thread R Ray Walters
http://www.tecratools.com/ is a decent company to work with. I've been pretty happy with both of my tool cases I've gotten from them. I used the tool back pack for years, and recently got a padded flight case with tool pallets, meters are padded in the bottom. R. Walters r...@solarray.com

Re: [RE-wrenches] White Paper on on the affects of a snow, melt, refreeze process (no pun intended)

2010-08-05 Thread R Ray Walters
I'd say that at this point, with all the old solar systems, flat roofs, and snow we get in New Mexico and Colorado, that if it hasn't been a problem, it won't be a problem. It definitely is not going to lift the panels; worst case is that it could build up and get past flashings, which is a

Re: [RE-wrenches] Trojan T-105 non-vented shipping caps?

2010-08-01 Thread R Ray Walters
Bob's idea of strapping them together is good. We do the same thing to move batteries on horrible washboard roads, it definitely keeps them upright. Also, consider the altitude change in flight, as that could pressurize an unvented battery to dangerous levels. You definitely want to keep them

Re: [RE-wrenches] Midnite Magnum E-Panel Unofficial Service Bulletin

2010-07-24 Thread R Ray Walters
I usually recommend retorqueing all connectors once the panel is mounted. Whether its an E-panel or one we built at the shop, those washboard roads can loosen stuff that would never have had a problem otherwise. I'm actually surprised we haven't had more problems like this, even with internal

Re: [RE-wrenches] calculating DC voltage drop

2010-07-23 Thread R Ray Walters
I try to keep it in copper for DC, as I had always heard of trouble with Aluminum on DC. (True or Old Wrenches Tale?) We definitely go to Al on long AC runs, as its whats available, and the cost difference becomes remarkable. I've seen small cuts in Al, later corrode completely through the

Re: [RE-wrenches] AL wire with DC

2010-07-23 Thread R Ray Walters
since 1988 -Original Message- From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of R Ray Walters Sent: Friday, July 23, 2010 7:46 AM To: RE-wrenches Subject: Re: [RE-wrenches] calculating DC voltage drop I try to keep

Re: [RE-wrenches] calculating DC voltage drop

2010-07-22 Thread R Ray Walters
I use actual operating current, without multipliers. I also use actual temperatures, not the worst case temperatures that many use. I created a spread sheet that uses the NEC adjustments for wire temperature, (see NEC chapter 9, table 8, FPN 2) It makes quite a difference! Volt drop and the

Re: [RE-wrenches] calculating DC voltage drop

2010-07-22 Thread R Ray Walters
...@lists.re-wrenches.org] On Behalf Of R Ray Walters Sent: Thursday, July 22, 2010 3:45 PM To: RE-wrenches Subject: Re: [RE-wrenches] calculating DC voltage drop I use actual operating current, without multipliers. I also use actual temperatures, not the worst case temperatures that many use

Re: [RE-wrenches] Trojan L16 2v vs 6v

2010-07-14 Thread R Ray Walters
Kent; Your table shows just what I found as well: too large a battery bank actually isn't as cost effective. Also, based on the Trojan chart, you can see that a regular L16 isn't even as good as golf cart battery, but that the 2 v version doubles the cycle life. (which makes sense, cycle life

Re: [RE-wrenches] Component Choices for MY RV - Apollo Solar?

2010-07-01 Thread R Ray Walters
See below: R. Walters r...@solarray.com Solar Engineer On Jul 1, 2010, at 7:09 AM, Jeff Clearwater wrote: Dear Colleagues, Well this one's for me! Nice to do solar for oneself after installing for others my whole life! I'm putting together an small RV system in my Sprinter Van that

Re: [RE-wrenches] Component Choices for MY RV - Apollo Solar?

2010-07-01 Thread R Ray Walters
http://www.bb-battery.com/ they should sell direct. I'd look at the MPL-90 battery, its a sealed deep cycle battery 12 v 90 aH. Make sure and ask for the flag terminal, the post terminals are too small for 2/0 cable. We've used them on grid tie w/ battery backup, and off grid stuff that

Re: [RE-wrenches] Interstate UL-16 HC problem

2010-06-29 Thread R Ray Walters
IF those L 16s are much over 5 years old, they could be gone. L16s (of any brand) have less cycle life than a golf cart battery, just check the charts. They also don't fair very well long term in float charge. You can probably EQ them back to life as already mentioned, but then after 6 months to

Re: [RE-wrenches] Interstate UL-16 HC problem

2010-06-29 Thread R Ray Walters
Box 657 Petaluma, CA 94953 Cell: 707-321-2937 Office: 707-789-9537 Fax: 707-769-9037 From: R Ray Walters r...@solarray.com To: RE-wrenches re-wrenches@lists.re-wrenches.org Sent: Tue, June 29, 2010 8:59:15 PM Subject: Re: [RE-wrenches] Interstate UL-16 HC problem IF those L 16s

Re: [RE-wrenches] Flashed Footing Requirements

2010-06-24 Thread R Ray Walters
I agree Peter, the seals are not exposed like a normal flashing, so that will help. But the Oateys will still see some reflected UV radiation. I've seen other parts protected by the array, totally deteriorate in 5 years (UV resistant tie wraps anyone?). In Hawaii, roofing supply houses only

Re: [RE-wrenches] two VFX3524's and a Franklin 3hp sub pump

2010-06-17 Thread R Ray Walters
Float valves too have been problematic. Seals wear and leak after several years, and just a couple of months ago, we had the brass shaft that connects the float to the valve break off. In this case the tank had an over flow that went into the septic. So nothing was damaged by the over filling,

Re: [RE-wrenches] Supply side tap not allowed

2010-06-17 Thread R Ray Walters
Jeff's idea is good, but I think the only potential violation of the listing of the service panel, would be if you drilled and tapped into the buss bar. Tapping the cable w/ a listed connector shouldn't cause any trouble to the service panel. (230.33 specifically allows the service cable

Re: [RE-wrenches] PV solar powered pond aeration compressor

2010-06-16 Thread R Ray Walters
Windy was our best resource for DC air pumping. I recall brush wear, and other high voltage arcing problems. I remember using an AC air pump (simple magnetic coil) with a rectifier, also. Never heard from those customers again, so 'No news= Good News? R. Walters r...@solarray.com Solar

Re: [RE-wrenches] two VFX3524's and a Franklin 3hp sub pump

2010-06-15 Thread R Ray Walters
I've run a 3 Hp pump on a pair of Outback inverters, but it's not a done deal. As the pumps age, they start getting stickier (read more start up current needed to get them going) and wells often have silt which builds up in the pipe and pump, adding to the start up surge. I recently had a

Re: [RE-wrenches] Help me do the math: amortized cost per amp-hour

2010-06-10 Thread R Ray Walters
Mick, To calculate the lifetime amp-hrs, as you wanted, you first have to have the Cycle Life vs. DOD (depth of discharge) info for your battery, then multiply the cycles at your proposed DOD, by the amp hrs rating of the battery by the DOD% (cycle # x battery AMpHr x DOD%) One thing I can

Re: [RE-wrenches] Arc fault questions.

2010-06-01 Thread R Ray Walters
We've had no problems with Outback inverters and AFCI breakers, other than the inverter can't actually generate the 70 amps necessary to make an AFCI trip. (an inspector's AFCI tester didn't trip when expected) I think there should be an exception to the AFCI requirement, when the power supply

Re: [RE-wrenches] Two strings of Different Orientation

2010-05-21 Thread R Ray Walters
I agree with your I-V curve interpretation Bill, I had never considered the counteracting influences on voltage of reduced irradiance and reduced temp. Very interesting. Also funny how most manufacturers quit publishing IV curves One way to check it Peter, is to turn each subarray on

Re: [RE-wrenches] PV Module Favorite (was Whats with Kyocera)

2010-05-19 Thread R Ray Walters
remain in place. - Original Message - From: R Ray Walters To: RE-wrenches Sent: Tuesday, May 18, 2010 6:47 PM Subject: Re: [RE-wrenches] Whats with Kyocera Interesting, because we quit working with all three Manufacturers mentioned for the following reasons: Kyocera had

Re: [RE-wrenches] Exterior conduit in corrosive environments

2010-05-19 Thread R Ray Walters
PVC doesn't look as professional, especially when it starts browning in the sun after a few years. We still use it a lot though, as its durable, nonconductive, and easy to use. 5 things we do to make PVC better: No long exposed runs (to avoid expansion problems) Use Sch 80 coming out of the

Re: [RE-wrenches] Whats with Kyocera

2010-05-18 Thread R Ray Walters
Interesting, because we quit working with all three Manufacturers mentioned for the following reasons: Kyocera had that 1999 bad batch that is still giving them a bad name in the back woods here. So glad I never sold those. BP bought Solarex, and starting making crappy polycrystalline stuff,

Re: [RE-wrenches] AC breakers used in DC applications

2010-05-17 Thread R Ray Walters
I've also seen failures/ nuisance tripping due to loose connections at the breaker. The heat then wreaks havoc on the breaker internals. R. Walters r...@solarray.com Solar Engineer On May 17, 2010, at 8:23 AM, jay peltz wrote: HI Drake I don't know if this could apply to your situation,

Re: [RE-wrenches] Enphase System Labeling

2010-05-17 Thread R Ray Walters
I only use this signage, when its true. Gridtie inverters interrupt output in milliseconds, so I don't use it on AC. My understanding is that it does apply to array disconnects, as the inverter capacitors could still have a charge, that would render the live on both sides idea true on DC. I

Re: [RE-wrenches] AC breakers used in DC applications

2010-05-16 Thread R Ray Walters
My understanding was that the din mountable QOU breakers were rated to 125 vDC, and are internally the same as the QO. The difference was the connectors, and the mounting method. I've used the QOUs reliably at 120 v nom on an EV, (but don't try this at home, kids) We still use the QOs sometimes

Re: [RE-wrenches] bare tinned solid copper

2010-05-06 Thread R Ray Walters
It all depends on how its done. If each electrode is attached to the next electrode by the #2 and Cadweld directly, and also connected through the required EGC, then there is a loop. Once you have the loop, the low resistance #2 cable only increases its ability to generate current from an

Re: [RE-wrenches] 10 kW Trace System

2010-05-06 Thread R Ray Walters
I like the SW4024, but I never liked the SW5548. It actually had less surge capability than its little brother. Either way, I would never recommend the Trace SW series for grid tie. They are very inefficient in that mode. (As for the noise, I seem to recall an issue with old SWs where the

Re: [RE-wrenches] BP Boycott?

2010-05-05 Thread R Ray Walters
Its all too bad, because for an oil company, BP was at least trying to do some solar. (but their panels sucked) All the other oil companies bailed on solar years ago (Shell, Arco), or never even bothered in the first place. (Exxon) Unfortunately, unless you magically don't use any petroleum

Re: [RE-wrenches] Heinz 57 off-grid array - Side discussion about mix-n-match

2010-05-03 Thread R Ray Walters
All of my this ought to work? experiments in module mixing and matching did work, but always under performed. If the customer wanted to play around with them, put them on a decent rack, and hide the mess from view, it will still provide some usable amps. I wouldn't even waste an MPPT controller

Re: [RE-wrenches] Solmetric Suneye 210

2010-05-03 Thread R Ray Walters
I still think the venerable Solar Pathfinder coupled with their Pathfinder Assistant software is just as good or better, for much less money. I did some very detailed shading analysis with the Pathfinder (as you may recall) You do have to provide your own digital camera though. R. Walters

Re: [RE-wrenches] Ideal platform for flooded type batteries:opinions wanted

2010-05-02 Thread R Ray Walters
On the venting vs insulating issue, I too have wondered about that. If insulation is needed, we insulate around the battery bottom and sides very tightly, but leave the top exposed. Venting is only for the top of the battery, the sides do not need to be vented. Gases are coming from the caps,

Re: [RE-wrenches] Heinz 57 off-grid array - What should I do with the solar modules?

2010-05-02 Thread R Ray Walters
HI Bob; I've done a bunch of that rewire stuff. Reusing the modules? I would, if they were on a decent mount. Since a) they're not on a good mount, and b) none of those are top shelf panels, I'd probably trade them in or have the customer resell them. Many folks just starting out could use

Re: [RE-wrenches] Ideal platform for flooded type batteries: opinions wanted

2010-04-30 Thread R Ray Walters
I haven't seen a problem with concrete, but wood definitely rots out when exposed to acid, including pressure treated. (Saw a system with Battery shelving made from wood where the top shelf collapsed from acid rot..) Acid also eats foam board, unsticks silicon seal, and gets under and

Re: [RE-wrenches] Ideal platform for flooded type batteries: opinions wanted

2010-04-30 Thread R Ray Walters
years so my info may be out of date but the steel case on the older HUP batteries had drain holes on the bottom. Kent Osterberg Blue Mountain Solar, Inc. R Ray Walters wrote: I haven't seen a problem with concrete, but wood definitely rots out when exposed to acid, including

Re: [RE-wrenches] FM60/rectifier

2010-04-30 Thread R Ray Walters
Funny, I was just considering this to create an AC battery charger that could be used for different battery voltages. I have a couple of small electric vehicles that have 12, 24, 36, or 48 v packs depending on fast I want to let the kids go. I only need about 3 amps output (150 watt max) Any

Re: [RE-wrenches] Solarex module match question

2010-04-29 Thread R Ray Walters
HI Allan I would strongly encourage separate MPPT controllers for the different module types. Even if you get an acceptable voltage match under some conditions, it will never be optimal for all conditions. I'd even consider using the venerable C40 with the old modules, as they have less to

Re: [RE-wrenches] low voltage modules in high voltage applications

2010-04-28 Thread R Ray Walters
Jeff; Is this a belated April Fool's Joke? Or just an April Fool? That module shouldn't be used for anything over the voltage it was designed and intended for: 12 Volts! And it shouldn't be used on anything but a non-NEC automotive application. In this case, I'd consider tattling to the

Re: [RE-wrenches] Volcanos, reduced solar production and kWh performance warranties

2010-04-26 Thread R Ray Walters
I think to make any energy production warranty fair, it would have to include an on-site monitoring package that tracked cell temp, insolation, and grid conditions. Then the installed system would be off the hook if the grid was out of spec, insolation levels were low, cell temp too high, etc.

Re: [RE-wrenches] Taping Splices/Tees

2010-04-25 Thread R Ray Walters
At this point, there are much better products for splicing than split bolts. The insulated splice blocks don't need tape, and are easy to check later too. I just don't see a reason to use uninsulated splices anymore. All your time spent wrapping (and unwrapping) will more than pay the difference

Re: [RE-wrenches] Roof anchors and proper rigging

2010-04-23 Thread R Ray Walters
is that the heavier gear is more likely to get in your way, thus causing a trip hazard. I'm a big fan of the new sliding rope grabs. THey allow you to move up and down the rope easily, but grab the rope if you fall. Ray Walters I look forward to sharing some ideas on this topic. cheers

Re: [RE-wrenches] Service Magic update request

2010-04-20 Thread R Ray Walters
Once you sign up, they start charging you, even for bogus leads. You never get your money back, just credit (if you're lucky) to get more bogus leads. Also, they waste a lot of your time with different sales reps calling you, but never talking to each other, their internal communication is

Re: [RE-wrenches] clamp on ground impedance tester

2010-04-19 Thread R Ray Walters
Hi Drake; I have kids, and I agree with you; an exposed ground rod would be a nasty thing to land on. I always had a fear of falling on one with my knee (ugh!), however, I have had inspectors require 4 of ground rod above grade. (most installs in New Mexico I see keep the connection above

Re: [RE-wrenches] clamp on ground impedance tester

2010-04-18 Thread R Ray Walters
I bought the Amprobe DGC-1000A. I paid around $1000, but I see they've gone up a bit already. I can't necessarily recommend (or berate) the web biz I bought it from, so I'm not going to give them a plug. I'd just google: the make model #. The Amprobe is very easy to use, but the 2 down sides

Re: [RE-wrenches] Tilt biased....

2010-04-18 Thread R Ray Walters
A couple of nice things about working on carports: 1) often the ceiling is exposed, making anchoring and finding rafters easy 2) If you did have a leak, its not quite as catastrophic. Just because you get the wind loading and anchors right for the array, doesn't mean the carport roof will still

Re: [RE-wrenches] clamp on ground impedance tester

2010-04-18 Thread R Ray Walters
, at 12:04 PM, Darryl Thayer wrote: Hi It can be used off grid, but you have to have two ground sources, so drive two ground rods and measure the resistance you will get the sum of the two resistsnces. --- On Sun, 4/18/10, R Ray Walters r...@solarray.com wrote: From: R Ray Walters r

Re: [RE-wrenches] DC lightning arrestors

2010-04-17 Thread R Ray Walters
I just recently bought a clamp on ground impedance tester. I found one system that was less than an ohm, worst one was almost 800 ohms. Only a few were below 25 ohms. You're absolutely right: good lightning protection starts with a good ground. The impedance tester takes the guess work out of

Re: [RE-wrenches] DC lightning arrestors

2010-04-16 Thread R Ray Walters
Marco; Check out Citel, they make a line of DIN rail mountable units for DC voltages up to 1000v. Prices are in the $100 to $200 range. One at the combiner box, and one at the inverter, with ground rods at each location should give reasonable coverage. I like Polyphasor's stuff too, but it is

Re: [RE-wrenches] sources of DC equipment

2010-04-11 Thread R Ray Walters
We've had the same experience with DC CFLs, about 50% return rate. They just can't handle voltages below 12 v, so we quit carrying them. After years of working on DC wiring, just go to AC. You could wire all the lights on one circuit in 12 AWG. (instead of running 10 AWG or bigger, and then

Re: [RE-wrenches] DC wire sizing

2010-04-09 Thread R Ray Walters
Over the same amount of time a similar investment in PV would save even more money. R. Walters r...@solarray.com Solar Engineer On Apr 8, 2010, at 4:28 PM, Bob-O Schultze wrote: Guys, Is it just me being dense or are none of you folks advocating for higher VD looking at the savings over

Re: [RE-wrenches] DC wire sizing

2010-04-09 Thread R Ray Walters
Also consider that most people are figuring volt drop at a wire temperature of 167 deg F (75C). That's really hot, and most of the time the wire will be much cooler, and therefore the volt drop will be less. (use the fine print note #2, NEC table 8 to adjust down for cooler temperature)

Re: [RE-wrenches] DC wire sizing

2010-04-09 Thread R Ray Walters
be pretty silly to have a system shut down (ie lost production = lost investment money) because of saving some money on wire. Bill Hoffer PE Sunergy Engineering Services PLLC On Thu, Apr 8, 2010 at 11:41 PM, R Ray Walters r...@solarray.com wrote: Over the same amount of time a similar

Re: [RE-wrenches] DC wire sizing

2010-04-09 Thread R Ray Walters
? Todd On Friday, April 9, 2010 10:46am, R Ray Walters r...@solarray.com said: All our economic analysis is based on a 20 to 25 year life. Safety first, but then good design is to spend the customer's money where it does the most good. No matter how big the wire, you will always

Re: [RE-wrenches] DC wire sizing

2010-04-07 Thread R Ray Walters
bit upfront is poor economy and as the price of gird supplied power increases over the years, the waste and lost revenue is even more acerbated. Best, Bob-O On Apr 6, 2010, at 6:04 PM, R Ray Walters wrote: Just run the numbers sometime. Compare the cost difference of #6 vs. #4 wire say

Re: [RE-wrenches] DC wire sizing

2010-04-07 Thread R Ray Walters
, Bob-O On Apr 6, 2010, at 6:04 PM, R Ray Walters wrote: Just run the numbers sometime. Compare the cost difference of #6 vs. #4 wire say, and then look at how many more watts you're actually saving, then multiply that additional wattage by the installed cost per watt. Very simply, once

Re: [RE-wrenches] DC wire sizing

2010-04-06 Thread R Ray Walters
I agree that we don't want to create the code first, and try and develop the product after. On the other hand, if a DC AFI can be developed that could stop some of the problems I've seen breakers not help, I'm installing them, and pushing for code requirements. AC GFIs were gimmicky too at

Re: [RE-wrenches] Fwd: DC wire sizing

2010-04-06 Thread R Ray Walters
This is interesting, because once again the normal electrical protection systems assume an almost infinite current supply to work properly, which is obviously not true for many solar applications. I've seen sustained series arcs that were current limited by the load, and therefore lower than

[RE-wrenches] Fwd: Outback Grid Problems

2010-04-05 Thread R Ray Walters
:03 AM MDT To: Ray Walters r...@solarray.com Cc: Andy O'Reilly a...@positiveenergysolar.com Subject: Re: [RE-wrenches] Outback Grid Problems Ray – I appreciate all the comments and recommendations relative to the grid voltage parameters. However, in my opinion, there is no data to support

Re: [RE-wrenches] Fwd: Outback Grid Problems

2010-04-05 Thread R Ray Walters
Thanks very much Steve; I still have 2 questions: does the temp sensor control all voltage set points or just absorption and float voltage? 2) I'm still a little confused about the absorption time, and refloat, rebulk features. for instance, what is the difference between refloat and rebulk?

Re: [RE-wrenches] DC wire sizing

2010-04-05 Thread R Ray Walters
to the cost of a combiner box. Kent Osterberg Blue Mountain Solar, Inc. R Ray Walters wrote: And just to be clear, when using these 100% duty rated breakers, you only have to oversize the cable by 125%, not 156%. Also, as William mentioned, even correctly sized wiring can have

[RE-wrenches] Fwd: Fwd: Outback Grid Problems

2010-04-05 Thread R Ray Walters
...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of R Ray Walters Sent: Monday, April 05, 2010 12:13 PM To: RE-wrenches Subject: Re: [RE-wrenches] Fwd: Outback Grid Problems Thanks very much Steve; I still have 2 questions: does the temp sensor control all

Re: [RE-wrenches] DC wire sizing

2010-04-04 Thread R Ray Walters
And just to be clear, when using these 100% duty rated breakers, you only have to oversize the cable by 125%, not 156%. Also, as William mentioned, even correctly sized wiring can have problems; we just recently had a short circuit that caused quite some damage in a junction box, and the

Re: [RE-wrenches] Using Metal Roof as conductor

2010-04-01 Thread R Ray Walters
I've oft wondered why we didn't use this time tested automotive wiring method more in PV; especially at higher voltages. An energized roof is a happy roof as they say. You go Solar Guru. R. Walters r...@solarray.com Solar Engineer On Apr 1, 2010, at 10:53 AM, Jason Szumlanski wrote: I am

Re: [RE-wrenches] Outback Grid Problems

2010-03-31 Thread R Ray Walters
the battery banks to make sure there isn't a dead cell the OBs are trying to charge. BB1 one day, BB2 the next so on. Sent via BlackBerry by ATT -Original Message- From: R Ray Walters r...@solarray.com Date: Tue, 30 Mar 2010 10:42:58 To: RE-wrenchesre-wrenches@lists.re-wrenches.org

Re: [RE-wrenches] Outback Grid Problems

2010-03-31 Thread R Ray Walters
discussing with OutBack. Good luck, Randy Brooks Brooks Solar, Inc. Solar Power for People 140 Columbia View Chelan, WA 98816 509-682-9646 ra...@brookssolar.com www.BrooksSolar.com On Mar 31, 2010, at 10:48 AM, R Ray Walters wrote: Ventilated, but small enclosure. Definitely

Re: [RE-wrenches] Fwd: Outback Grid Problems

2010-03-31 Thread R Ray Walters
outage during the night and the batteries need charged. -- Sunny Regards, Kirpal Khalsa NABCEP Certified Solar PV Installer Renewable Energy Systems www.oregonsolarworks.com 541-218-0201 m 541-592-3958 o On Tue, Mar 30, 2010 at 2:11 PM, R Ray Walters r...@solarray.com wrote: HI

Re: [RE-wrenches] Outback Grid Problems

2010-03-31 Thread R Ray Walters
the battery banks to make sure there isn't a dead cell the OBs are trying to charge. BB1 one day, BB2 the next so on. Sent via BlackBerry by ATT -Original Message- From: R Ray Walters r...@solarray.com Date: Tue, 30 Mar 2010 10:42:58 To: RE-wrenchesre-wrenches@lists.re-wrenches.org

[RE-wrenches] Outback Grid Problems

2010-03-30 Thread R Ray Walters
We currently have a Grid Tie system with a pair of Outback inverters that are regularly dropping out of sell mode, and letting the arrays spend all day charging the battery bank. It seems to do this several times a week, and the customer is losing substantial production, and gassing the

Re: [RE-wrenches] Outback Grid Problems

2010-03-30 Thread R Ray Walters
of connection? Brian Teitelbaum AEE Solar -Original Message- From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of R Ray Walters Sent: Tuesday, March 30, 2010 9:43 AM To: RE-wrenches Subject: [RE-wrenches] Outback Grid

[RE-wrenches] Fwd: Outback Grid Problems

2010-03-30 Thread R Ray Walters
...@solarray.com Solar Engineer Begin forwarded message: From: Roger L. Johnson rogerjohn...@itltd.com Date: March 30, 2010 2:06:42 PM MDT To: Ray Walters r...@solarray.com Subject: Re: [RE-wrenches] Outback Grid Problems Ray – I have been selling solidly at approx. 2 kW since about 1100 hours

Re: [RE-wrenches] AFCI compatibility with modified waveform inverters

2010-03-28 Thread R Ray Walters
Can't say whether the AFCIs will work with the mod sine (I'd guess not) but I do know that even a pair of Outbacks (in parallel) will not supply enough current for an AFCI to actually trip in a fault situation. AFCIs are designed to stop a 70 amp or higher arc, while the Outbacks only surge to

Re: [RE-wrenches] Supply Side Tap Overcurrent Protection

2010-03-28 Thread R Ray Walters
This brings up a related question, that I can't seem to find an NEC answer to: How do we calculate the available fault current, for picking our AIC rating? I used to always throw 20,000 amps AIC rating fuses and breakers for large battery banks, but on grid, it seems we would have to know things

Re: [RE-wrenches] PV excellent battery charger

2010-03-27 Thread R Ray Walters
85367 Retail Store Shipping Address: 2998 Shari Ave. Yuma, Az 85365 - Original Message - From: R Ray Walters r...@solarray.com To: RE-wrenches re-wrenches@lists.re-wrenches.org Sent: Wednesday, March 24, 2010 10:51 PM Subject: Re: [RE-wrenches] PV excellent battery charger

Re: [RE-wrenches] PV excellent battery charger

2010-03-25 Thread R Ray Walters
On Mar 25, 2010, at 5:55 AM, Warren Lauzon wrote: Actually, PV is not a particularly excellent battery charger, What is better than a properly sized array with the latest controllers? Everything else mentioned can be done by any decent AC battery charger. True, but at great expense. The

Re: [RE-wrenches] PV excellent battery charger

2010-03-24 Thread R Ray Walters
MPPT doesn't really do that much for the battery, it just makes the PV modules more effective. The real magic is: A) the 3 stage charging (compared to traditional single stage AC chargers) B) Temperature compensation C) PWM that helps pulse off sulfation D) Slower charge rates let batteries

Re: [RE-wrenches] Module Connectors

2010-03-22 Thread R Ray Walters
That's why we never bought the crimping tools. We just order the ready made cables with each job. We have surprisingly little waste of cable. I worked out the difference in cost ,and it was going to take us decades to pay for the crimper. Until they settle on a connector, I'm just going to

Re: [RE-wrenches] apollo charge controllers

2010-03-17 Thread R Ray Walters
We have a couple out in the field. A bit of hassle to upgrade the firmware at first, but Apollo was very helpful, and sent us a free interface to do the update. I'm sure that's all cleared up for current versions, by now. Now a couple of years later, we've had zero trouble, and we are running

Re: [RE-wrenches] NABCEP website ideas

2010-03-14 Thread R Ray Walters
Both ideas are simple and make good sense. I think listing the number of years certified is a strong reason I'd renew actually, otherwise what's the difference between someone who has been certified for 6 years vs. 6 months? R. Walters r...@solarray.com Solar Engineer On Mar 14, 2010, at

Re: [RE-wrenches] rebar v/s fiber

2010-03-13 Thread R Ray Walters
I almost never run rebar, but we do always cut a tab of metal on the pole (with a torch) and bend it out to grab into the concrete. This was an idea gleaned years ago from of all places: the Wrenches list. R. Walters r...@solarray.com Solar Engineer On Mar 13, 2010, at 11:15 AM, Allan

Re: [RE-wrenches] Fwd: single string of batts: must the interconnects beinverter size cables?

2010-02-24 Thread R Ray Walters
First, I agree with you, that a 48 v system can run a single string of smaller batteries. Usually 48 v systems are running larger battery banks already. As far as undersizing the jumpers that carry less current, a 2/0 cable has a free air rating of 300 amps (table 310.17 for THHN at room temp).

Re: [RE-wrenches] single string of batts: must the interconnects beinverter size cables?

2010-02-22 Thread R Ray Walters
the best Ahr for the dollar. Last 3 to 10 years. R. Walters r...@solarray.com Solar Engineer On Feb 22, 2010, at 9:25 PM, toddc...@finestplanet.com wrote: What is a golf cart battery? Todd On Monday, February 22, 2010 12:53pm, R Ray Walters r...@solarray.com said

Re: [RE-wrenches] Refractometer vs Hydrometer?

2010-02-13 Thread R Ray Walters
Sounds like: A) the batteries are getting old, and are not paralleled properly. B) The desulphators aren't that great. I have some pics of one that completely short circuited, melted, and caught on fire. I would never put those in, myself. C) I no longer recommend monthly EQing, but I think its a

Re: [RE-wrenches] Absolyte Battery Question

2010-02-10 Thread R Ray Walters
Consider a pair of MX 60s instead of the MX(oops).FM80. We had customer complaints about the fan noise on the 80, and went to pairs of 60s. 120 amps total is worth it for future modules. Those amps go fast at 24 vdc. Redundancy is a 3rd valuable asset. R. Walters r...@solarray.com Solar

Re: [RE-wrenches] sales commissions

2010-02-09 Thread R Ray Walters
I think it depends on the original sale. If the sales person set up the system proposal to take advantage of tax credits, and established a 2 phase, multiyear build out, the sales person definitely deserves full credit. That additional planning took more time, saved the customer more money, got

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