OK.  Then it sounds to me like cheap valves or mis-fitting valve keepers (re
Bill May's post) were used in the rebuild.    I expect, unfortunately that
you'll find the same wear on the other head.
 
 
<http://www.mail-archive.com/[email protected]&q=from:%22bi
ll+may%22> bill may
<http://www.mail-archive.com/[email protected]&q=date:20130
417> Wed, 17 Apr 2013 09:44:30 -0700
Did or does the two keepers touch at both splits when keepers installed on
valve? If keepers touch at both sides then this can cause this. Sometimes is
good to remove a slight amount of metal to ensure it does not happen.
Looking at inside of keeper at grooves you can see sides of keeper going 90
degrees to ribs that fit in grooves at valve stem. Those sides must not
touch as it means keepers are loose on grooves of valve stem and not getting
full engagement. I don't know how to explain it any other way.
 
 
From: [email protected] [mailto:[email protected]] On Behalf
Of Dean Johnson
Sent: Sunday, April 21, 2013 2:33 PM
To: [email protected]
Subject: Re: [vintagvw] Valve spring retainer keepers. gone missing?
 
No, it wasn't a sudden stoppage. The engine continued to run but no power to
the wheels. had to down shift to get it off the roadway.
 
On Sun, Apr 21, 2013 at 4:01 PM, John Sroka <[email protected]> wrote:
To clarify, my question on the tranny is whether it seized in 4th gear
failure, though you said 2nd gear did still work.
On Apr 21, 2013 12:56 PM, "John Sroka" <[email protected]> wrote:
Ugh. I'd check the valve grooves on the other head now. I'd talk to the
engine rebuilder with evidence in hand and see what resolution you might
come to. 
Was the tranny fail a sudden stoppage event? That stress could be another
explanation.
I'd concur with listees on having heads quoted/done by a reliable shop.
Compare with your cost of individual valves.
On Apr 21, 2013 12:10 PM, "Dean Johnson" <[email protected]> wrote:
http://deangj.tumblr.com/post/48545655072/i-took-the-springs-off-of-a-couple
-more-valves-and
I have the head back and took a spring off another intake and an exhaust
valve. Both have some wear in the grooves. They aren't as bad as the failed
valve but neither will fit through their guides and there is a small amount
of metal, circular 'shavings', more like the edges of the valve end were
sheared off. The area between the grooves is tapered nearly to a point (a
circular ridge around the valve) and not a flat surface as it should be. 
So, I'd say Strictly Foreign did not use very good valves. Not saying its
their fault. I don't know where they sourced their parts.
I will get a set of valves (both intake and exhaust, 40mm and 35.5mm from a
reliable source. like chirco) Man those things aren't cheep. 
So. Is it true that I can replace valves by lapping them in and don't need
any additional work. I can lap but that's the limit of my valve skills.

I put a pic of one on my blog as well as a pic of a new valve with a keeper.

 
Dean
 

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