Sorry on 2 counts!

First i see you have found the SSR

Second you won’t measure volts on the “other" side of the element.  You need to 
measure the resistance.

On 24 Aug 2014, at 9:20 pm, Graeme Burton <[email protected]> wrote:

> Hi John,
> 
> I guess you are sure there is no relay between PID output and the brew 
> boiler?  
> 
> Contacts on the steam boiler p-stat enable and disable the brew element as I 
> am sure you know.  Are you able to confirm this is working properly - ie you 
> have mains voltage on the p-stat normally open contact when the steam boiler 
> has heated up?
> 
> If you have mains voltage at one side of the element then if element OK you 
> will have mains voltage at the other side.  Can also measure resitivity of 
> the element (disconnect a leg first and with power off of course).  
> 
> Graeme
> 
> On 24 Aug 2014, at 4:49 am, John Brinkman <[email protected]> wrote:
> 
>> Will check it out Benjamin
>> d
>> On Sat, Aug 23, 2014 at 10:14 PM, Benjamin McCafferty <[email protected]> 
>> wrote:
>>> I guess I'd check at the inputs to the boiler--if there's current there, 
>>> and no heat, then my thought is that the element is bad.
>>> Kitt?
>>> 
>>> b
>>> Sent from my apple IIe
>>> 
>>> On Aug 23, 2014, at 13:06, John Brinkman <[email protected]> wrote:
>>> 
>>>> Hi All
>>>> 
>>>> So I swapped a new PID in place of the old one and the brew boilder is
>>>> still not heating up.
>>>> Temp is displaying correctly and the dot is lighting up to indicate it
>>>> should be heating up the boiler but no change in temp.
>>>> 
>>>> Obviously there is a problem somewhere else. What can I check to try
>>>> and problem solve this, any suggestions?
>>>> 
>>>> I do have a multimeter.
>>>> 
>>>> JohnB
>>>> 
>>>> 
>>>> 
>>>> On Fri, Aug 22, 2014 at 6:34 PM, Michael Endacott
>>>> <[email protected]> wrote:
>>>>> I've got wiring diagrams for the pid upgrade from WLL, I used them to
>>>>> understand the wiring but it's pretty simple stuff.
>>>>> 
>>>>> the thing that confuses me is I thought all Gicar pids have to use the
>>>>> external SSR to control the boilers due to the amp requirement?
>>>>> 
>>>>> 
>>>>> 
>>>>> 
>>>>> On 22 August 2014 15:08, John Brinkman <[email protected]> wrote:
>>>>>> 
>>>>>> Thanks Michael
>>>>>> 
>>>>>> what a coincidence, I have one of those on order from eBay already as
>>>>>> I am building a sous-vide cooker for home using it :-)
>>>>>> 
>>>>>> The one they gave me however is a 90-240AC input voltage, so I am
>>>>>> assuming that they connected it to the PID instead of the element
>>>>>> connection somehow. Just not sure exactly how to do it and don't want
>>>>>> to blow things up messing with the 220V if I don't know what I am
>>>>>> doing.
>>>>>> 
>>>>>> JohnB
>>>>>> 
>>>>>> On Fri, Aug 22, 2014 at 2:21 PM, Michael Endacott
>>>>>> <[email protected]> wrote:
>>>>>>> This is the one I bought when I upgraded to Gicar PID and SSR
>>>>>>> 
>>>>>>> 
>>>>>>> http://www.ebay.co.uk/itm/400380577295?_trksid=p2059210.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
>>>>>>> 
>>>>>>> Key spec is
>>>>>>> 
>>>>>>> Items: Solid State Relay
>>>>>>> 
>>>>>>> Model: SSR-25 AA
>>>>>>> 
>>>>>>> Input voltage: 80-250VAC
>>>>>>> 
>>>>>>> Output voltage: 24-380VAC
>>>>>>> 
>>>>>>> Output current: 25A
>>>>>>> 
>>>>>>> Working voltage: 250V
>>>>>>> 
>>>>>>> 
>>>>>>> 
>>>>>>> On 22 August 2014 12:54, John Brinkman <[email protected]> wrote:
>>>>>>>> 
>>>>>>>> They gave me a Crouzet SSR, I believe this is the one that is supplied
>>>>>>>> by WLL as well.
>>>>>>>> 
>>>>>>>> Does anyone have the WLL installation sheet?
>>>>>>>> 
>>>>>>>> JohnB
>>>>>>>> 
>>>>>>>> On Fri, Aug 22, 2014 at 1:34 PM, John Brinkman
>>>>>>>> <[email protected]>
>>>>>>>> wrote:
>>>>>>>>> Interesting, I went to the suppliers to pick up a replacment Gicar
>>>>>>>>> PID
>>>>>>>>> and they advised that I install an external SSR as well to take over
>>>>>>>>> from the one in the PID.
>>>>>>>>> 
>>>>>>>>> Unfortunately non of their techies were there so not sure exactly how
>>>>>>>>> to install it. Also trying to work out if I can just desolder the
>>>>>>>>> faulty SSR on the existing one and wire in the new one for that (much
>>>>>>>>> bigger than the small existing chip)
>>>>>>>>> 
>>>>>>>>> Any suggestions?
>>>>>>>>> 
>>>>>>>>> JohnB
>>>>>>>>> 
>>>>>>>>> On Fri, Aug 22, 2014 at 8:33 AM, John Brinkman
>>>>>>>>> <[email protected]>
>>>>>>>>> wrote:
>>>>>>>>>> Ahhh, will take it apart and have a look Graeme.
>>>>>>>>>> 
>>>>>>>>>> Thanks for the suggestion.
>>>>>>>>>> 
>>>>>>>>>> JohnB
>>>>>>>>>> 
>>>>>>>>>> On Fri, Aug 22, 2014 at 4:17 AM, Graeme Burton
>>>>>>>>>> <[email protected]>
>>>>>>>>>> wrote:
>>>>>>>>>>> Hi John, I think all b3 came with an external ssr‎ in Australia.
>>>>>>>>>>> You
>>>>>>>>>>> may be able to replace the relay in the PID if you can find one
>>>>>>>>>>> that matches
>>>>>>>>>>> the pcb holes.
>>>>>>>>>>> 
>>>>>>>>>>> Graeme
>>>>>>>>>>> Original Message
>>>>>>>>>>> From: John Brinkman
>>>>>>>>>>> Sent: Friday, 22 August 2014 01:21
>>>>>>>>>>> To: [email protected]
>>>>>>>>>>> Reply To: [email protected]
>>>>>>>>>>> Subject: Re: Suspected Brew Group Boiler Element
>>>>>>>>>>> 
>>>>>>>>>>> I think you are right Graeme, any way to fix a faulty relay in the
>>>>>>>>>>> PID
>>>>>>>>>>> or must I just replace?
>>>>>>>>>>> 
>>>>>>>>>>> When I spoke to the local agent they said that they are installing
>>>>>>>>>>> an
>>>>>>>>>>> external SSR on the PID's as they have had quite a lot of them
>>>>>>>>>>> failing.
>>>>>>>>>>> 
>>>>>>>>>>> JohnB
>>>>>>>>>>> 
>>>>>>>>>>> 
>>>>>>>>>>> 
>>>>>>>>>>> On Thu, Aug 21, 2014 at 4:37 PM, Graeme Burton
>>>>>>>>>>> <[email protected]> wrote:
>>>>>>>>>>>> Sounds more like a u/s solid state relay - sticking off and on?
>>>>>>>>>>>> Could
>>>>>>>>>>>> also be the relay in the pid controller sticking.
>>>>>>>>>>>> 
>>>>>>>>>>>> Graeme
>>>>>>>>>>>> Original Message
>>>>>>>>>>>> From: John Brinkman
>>>>>>>>>>>> Sent: Thursday, 21 August 2014 22:26
>>>>>>>>>>>> To: [email protected]
>>>>>>>>>>>> Reply To: [email protected]
>>>>>>>>>>>> Subject: Suspected Brew Group Boiler Element
>>>>>>>>>>>> 
>>>>>>>>>>>> Hi Guys
>>>>>>>>>>>> 
>>>>>>>>>>>> I have a Brewtus III PID with a rotary pump/
>>>>>>>>>>>> 
>>>>>>>>>>>> Woke up this morning to my brew group boiler showing 99C, started
>>>>>>>>>>>> pulling a shot to check and was flash steaming as the water came
>>>>>>>>>>>> out
>>>>>>>>>>>> so suspect the reading was correct (set temp is 90c).
>>>>>>>>>>>> 
>>>>>>>>>>>> Pulled some water through it for about 60 seconds and the temp
>>>>>>>>>>>> started
>>>>>>>>>>>> dropping. I switched my machine off left it for about 30 minutes
>>>>>>>>>>>> and
>>>>>>>>>>>> switched it on again. Steam pressure came up and the light for the
>>>>>>>>>>>> steam boiler went of, brew temp was sitting at 70c and the light
>>>>>>>>>>>> on
>>>>>>>>>>>> the PID was indicating that it was powering the brew element but
>>>>>>>>>>>> there
>>>>>>>>>>>> is no rise in temp. I switched the machine off altogether and left
>>>>>>>>>>>> it
>>>>>>>>>>>> the whole day, brew temp has dropped down to 30c when I switch it
>>>>>>>>>>>> on
>>>>>>>>>>>> and does not rise at all.
>>>>>>>>>>>> 
>>>>>>>>>>>> Would I be correct in assuming that this is probably a faulty brew
>>>>>>>>>>>> group element?
>>>>>>>>>>>> Anything else I should heck before dismantelling?
>>>>>>>>>>>> 
>>>>>>>>>>>> Thanks JohnB
>>>>>>>>>>>> 
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>>>>>>> 
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>>>>> 
>>>>> 
>>>>> 
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>>>>> Mike
>>>>> 
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