>> If the set screws for the seal have a point, consider drilling a small 
>> detent in the shaft.  Install one set screw snugly to hold the flange in 
>> position, use a small drill to make the detent in the other hole.  Then 
>> install that set screw tightly with threadlocker.  Remove the first screw 
>> and make a detent for it.<<

De-burr any detents or scratches on the shaft before sliding the rotor with its 
O-rings over the detents.  Damaging the O-rings will lead to seeping leaks.

I also strongly encourage brand new set-screws for the first set screw into the 
rotor's threaded holes.  The second one can be used as the need for a "fresh 
bite" into the shaft is less.

As always, do what the guy's at PYI say, both over the phone and on their web 
site.

Martin
Calypso
1971 C&C 43
Seattle

[Description: cid:D1BF9853-22F7-47FB-86F2-4115CE0BAF2F]

From: CnC-List [mailto:[email protected]] On Behalf Of Graham 
Collins via CnC-List
Sent: Monday, October 13, 2014 1:16 PM
To: Dennis C.; [email protected]
Subject: Re: Stus-List Spewing dripless

Dripless seal - As a backup for the set screws it is pretty painless to install 
an anode on the shaft up against the rotor.


Graham Collins

Secret Plans

C&C 35-III #11
On 2014-10-13 4:42 PM, Dennis C. via CnC-List wrote:
If the set screws for the seal have a point, consider drilling a small detent 
in the shaft.  Install one set screw snugly to hold the flange in position, use 
a small drill to make the detent in the other hole.  Then install that set 
screw tightly with threadlocker.  Remove the first screw and make a detent for 
it.
Dennis C.

On Mon, Oct 13, 2014 at 2:21 PM, Tom Buscaglia via CnC-List 
<[email protected]<mailto:[email protected]>> wrote:
Went out over the week and had a great sail out, but some problems along the 
way.  But I have two maintanence issues.

1.  Automatic Bilge Switch problems

Alera is factory wired for a manual switch and then a hot lead to the bilge to 
use with the switch.  There was no auto switch on her when we got her a few 
years ago and since we keep her in the water all year, I needed to install one. 
 I like state of the art electronics so I went with the fully electronic Ultima 
Bilge Pump Switch.  Instead of mounting the switch to a 1/4" piece of plywood 
as instructed, I mounted it to the floor of the Bilge directly. which may be 
contributing to the bad cycling problem. The first one I installed started 
coming on and refusing to shut down until we cycled the manual switch.  This 
week end it was so bad I just pulled the fuse.  This weirdness had started when 
we were on our summer cruise.  So, I had a replacement switch on board. I 
replaced the switch, but may have screwed the wiring up.  It ran, but did not 
shut down.  So, as I have been doing before when it would not shut down, I 
cycled the manual switch and it shut down...but from the way it shut down, I 
suspect I fried something because the switch is not working at all now.  I 
checked the breaker panel and all's well there.  The in line fuse I installed 
with the switch is fine as well.    The manual switch is still 
functional...thank god!  (see 2 below!)

2  Dripping dripless bearing

In March when I had her bottom painted I had the yard (Seaview West in Seattle) 
install a brand new dripless bearing.  As a result of the bilge switch issue I 
decided to check the bilge on the 2 hour run back yesterday.  The bilge  was 
substantially filled.  I traced the ingress to the dripless bearing which was 
spewing water everywhere.  Not enough to outpace the electric bilge pump or 
require whalegusher intervention.  After we docked I checked and the rotor was 
loose enough for me to turn it on the shaft.  I am getting the documentation 
from the yard to make sure I get the right parts, but as I understand it, I 
should not just tighten the set screws, but replace them to be sure they  bite, 
then use a 2nd set crew and lock tight to lock them in place.

Any thoughts on these electronic switches, alternatives, dripless bearing 
maintenance or anything else?

Tom B

Tom Buscaglia
SV Alera
1990 C&C 37+/40
Vashon Island WA
(206) 463-9200<tel:%28206%29%20463-9200>
www.sv-alera.com
<http://www.sv-alera.com/>

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