custom ex mani would be the easier solution, or sell me your turbo and get a
smaller one
hehehe,

Heath
----- Original Message -----
From: "Terry Rudd" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Thursday, June 15, 2006 6:25 PM
Subject: RE: shaving the engine mounts?


> It will be interesting to read what they think - I see anything that's
> posted as I'm on the SR list too.
>
> Regards,
> Terry
>
> -----Original Message-----
> From: [email protected]
> [mailto:[EMAIL PROTECTED] On Behalf Of Adam Jackson
> Sent: Thursday, 15 June 2006 3:25 PM
> To: [email protected]
> Subject: Re: shaving the engine mounts?
>
>
> Thanks Terry. I see - I always thought there was more movement in the
> insulator. Luckily I asked, i've sent out a message on the sr20transplants
> group to see how others have gone about fixing this problem too.
>
> thanks for your help.
>
> cheers,
> Adam
>
>
>
> ----- Original Message -----
> From: "Terry Rudd" <[EMAIL PROTECTED]>
> To: <[email protected]>
> Sent: Thursday, June 15, 2006 1:53 PM
> Subject: RE: shaving the engine mounts?
>
>
> > Adam,
> >
> > The "this is fixed line" needs to come up to the top of the insulator
> > -
> > the
> > other lines are correct. The insulator doesn't move much but it does
move
> > under heavy load and acceleration/deceleration and more so when
everything
> > is hot under the bonnet, and the movement will increase slightly as time
> > goes by. It passes the index finger test so it is fine. I would wait
until
> > you get it going and then worry about it if it touches - removing the
dump
> > to get the mount out would be the only pain.
> >
> > Regards,
> > Terry
> >
> > -----Original Message-----
> > From: [email protected]
> > [mailto:[EMAIL PROTECTED] On Behalf Of Adam
> > Jackson
> > Sent: Thursday, 15 June 2006 12:31 PM
> > To: [email protected]
> > Subject: Re: shaving the engine mounts?
> >
> >
> > Hi Terry,
> >
> > I had a look today and i can only just fit my index finger inbetween
> > and once the mount is ground back then there will be a little less
> > room
> >
> > One thing I find a little puzzling is how will these parts come into
> > contact? I've made an image below with lines and text according to
> > what I think moves together - please correct me where i'm wrong.
> >
> > http://sr510.com/gfy/no_fit_text.jpg
> >
> > cheers,
> > Adam
> >
> > ----- Original Message -----
> > From: "Terry Rudd" <[EMAIL PROTECTED]>
> > To: <[email protected]>
> > Sent: Thursday, June 15, 2006 5:09 AM
> > Subject: RE: shaving the engine mounts?
> >
> >
> >> The top angle photo indicates there isn't a problem as the housing
> >> looks to
> >> be in a different plane to the mount - Ok, then I looked at the
"another
> >> angle" pic and it looks like it could be a problem just like it did in
> >> the
> >> first photo - I think visual is the go here. General rule in that area
is
> >> if
> >> you can fit your index finger between things she's fine. I've not read
> >> about
> >> mount clearance problems with SR's on their list that I can recall and
> >> surely someone on there has fitted the same turbo as you're in the
> >> process
> >> of - you may wish to ask for a 2nd opinion as "been there done that" is
> >> always useful.
> >>
> >> Regards,
> >> Terry
> >>
> >> -----Original Message-----
> >> From: [email protected]
> >> [mailto:[EMAIL PROTECTED] On Behalf Of Adam
> >> Jackson
> >> Sent: Thursday, 15 June 2006 4:37 AM
> >> To: [email protected]
> >> Subject: Re: shaving the engine mounts?
> >>
> >>
> >> Terry,
> >>
> >> I got ya now. Pretty sure that the engine mounts go out on an angle
> >> towards the engine so the area you're referring to should be behind
> >> the mount itself.
> >> This pic gives a better idea of that http://sr510.com/gfy/top_angle.jpg
> >>
> >> and another for good measure
> >> http://www.sr510.com/gfy/another_angle.jpg
> >>
> >> I'll definitely check it out as i hadn't even noticed that so thanks
> >> for pointing it out.
> >>
> >> cheers,
> >> Adam
> >>
> >> ----- Original Message -----
> >> From: "Terry Rudd" <[EMAIL PROTECTED]>
> >> To: <[email protected]>
> >> Sent: Thursday, June 15, 2006 3:45 AM
> >> Subject: RE: shaving the engine mounts?
> >>
> >>
> >>> Adam,
> >>>
> >>> You doing the swing shift too? On the photo it looks like the
> >>> clearance between the bottom of the turbo housing and the flat bit
> >>> at the bottom of the mount that the bolts go thru (just above the
> >>> rubber
> >>> insulator) is close. There's a hose clamp in there too, but that
> >>> looks like it's behind the mount and not in play. It may be just the
> >>> angle of the photo but it doesn't look
> >>> like there's 50mm clearance in the photo. When you check it out, draw
a
> >>> line
> >>> between what moves with the engine, and what is bolted to the chassis
> >>> i.e.
> >>> the static bit. If you do decide to weld in the brace make sure you
run
> >>> a
> >>> vertical weld up either side of the plate, with the welded method it
> >>> will
> >>> be
> >>> the first thing an engineer looks at if they see the mount has been
> >>> modified. Most times they don't see the modification to OEM mounts if
it
> >>> looks stock - you're nearly always 101% there if it looks nice as well
> >>> as
> >>> being sound for you're peace of mind. I've seen some mods get knocked
> >>> back
> >>> that were structurally 100% sound but looked fugly - go figure.
> >>>
> >>> Regards,
> >>> Terry
> >>>
> >>> -----Original Message-----
> >>> From: [email protected]
> >>> [mailto:[EMAIL PROTECTED] On Behalf Of Adam
> >>> Jackson
> >>> Sent: Thursday, 15 June 2006 2:50 AM
> >>> To: [email protected]
> >>> Subject: Re: shaving the engine mounts?
> >>>
> >>>
> >>> Hi Terry,
> >>>
> >>> I'm not quite sure I understand where abouts you mean with regards
> >>> to the housing hitting the static part of the mount? Do you mean the
> >>> X member where the rubber part of the mount is sitting? That's a
> >>> good 40 or 50mm from the housing, but i'll check it out in anycase.
> >>>
> >>> Thanks for the reply - i'll definitely weld in a new brace and be
> >>> sure to paint everything up so it looks OEM ;)
> >>>
> >>> cheers,
> >>> Adam
> >>>
> >>>
> >>> ----- Original Message -----
> >>> From: "Terry Rudd" <[EMAIL PROTECTED]>
> >>> To: <[email protected]>
> >>> Sent: Thursday, June 15, 2006 2:19 AM
> >>> Subject: RE: shaving the engine mounts?
> >>>
> >>>
> >>>> Morning folks,
> >>>>
> >>>> Nice dryer. I can't see much problem with shaving the mount in this
> >>>> case as it looks like an OEM mount as opposed to a backyard purpose
> >>>> built one. It doesn't require much clearance in that area - 5mm is
> >>>> ample as the mount &
> >>>> the turbo will move in the same plane at all times - you do get a
small
> >>>> amount of flex thru the manifolds but it's minimal.
> >>>>
> >>>> If you're worried about the integrity of the mount post shaving I'd
> >>>> suggest that you weld a small brace on the inside between the
> >>>> vertical plates or an easier method to brace it is to use a decent
> >>>> size bolt eg 8mm thru either a
> >>>> round or square tube that's positioned flush between the inner
vertical
> >>>> surfaces - either method is acceptable for racing engines so rego
> >>>> shouldn't
> >>>> have a drama with either. The position of the reinforcing brace would
> >>>> be
> >>>> say
> >>>> 25mm i.e. around half way from the bottom of the mount.
> >>>>
> >>>> Any time I've been required to shave a mount I always repaint it
> >>>> etc to make it look like it's not just been hacked with a grinder -
> >>>> if it looks like it's been hacked then it probably has been in the
> >>>> minds of most engineers. Actually from looking at the photo, I'd be
> >>>> more worried about the clearance
> >>>> between the static part of the mount (i.e. below the insulator) and
the
> >>>> housing when the engine moves at WOT on the mounts. Hard to say from
> >>>> the
> >>>> pic
> >>>> how much static clearance there is there but it needs to be at least
> >>>> 10mm.
> >>>> Heat will not be a factor in this case as far as I could tell from
the
> >>>> pic.
> >>>>
> >>>> Have fun with it,
> >>>>
> >>>> Regards,
> >>>> Terry
> >>
> >>
> >>
> >>
> >>
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> >>
> >
> >
> >
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