That is exactly what I was having a problem with. I could not get the
carbs wedged into place because there was not enough space. Thanks for
the advice.

On Jan 8, 2:52 pm, James O'Gorman <[email protected]> wrote:
> Hmm...
>
> I hook up the throttle cables before sliding the carbs in from the left side 
> of the bike. Once down there, I finagle the choke cable into place.
>
> Then roll the bank of carbs up and down while pushing the forward into the 
> engine. Be sure the rings that tighten the carbs to the intake are loose. the 
> rubber boots that go on the other side of the carbs (from the airbox) go in 
> last. You can take the seat off and loosen the two bolts that hold the air 
> box in place and slide it back about 1/2" to help. It is these boots that are 
> a major PITA. I've gotten better at removing/replacing them, but it still 
> takes about 15 minutes for each of the two boots on my 83 650.
>
> Good luck!
>
> On Jan 8, 2011, at 2:44 PM, Dustin Mcclure wrote:
>
>
>
>
>
>
>
> > So, this is the first time that I have ever removed the carburetors on
> > a motorcycle. I have everything cleaned and now I am trying to get
> > them back on. It took me about an hour and a half to remove the
> > carburetors but it is taking me forever to get them back on. Any tips?
>
> > On Jan 8, 7:26 am, Dustin Mcclure <[email protected]> wrote:
> >> I removed the pilot screws and I was able to access 1 of the passages
> >> that is directly under the pilot screw inside of the chamber but there
> >> are also four other holes of the exact same diameter that I could  not
> >> reach(they are about an inch further inside of the carb chamber). I
> >> was wondering how I could reach these to clean them out.
>
> >> PO? If you are talking about the guy who sold me the bike I trust
> >> him....he is my brother in-law. I don't think he was giving me any bs.
> >> It is just the very tip of the pilot screw that is broken off and I
> >> can still screw it in all the way if I put enough pressure on it with
> >> my thumb.
>
> >> On Jan 7, 4:29 pm, "Allen Thomas" <[email protected]> wrote:
>
> >>> The passages are accessed by removing the pilot screws so it sounds like 
> >>> you got them. However if the points of those screws are buggered up they 
> >>> won't regulate fuel properly, sound like the PO is full of BS on that one.
> >>> Sent via BlackBerry by AT&T
>
> >>> -----Original Message-----
> >>> From: Dustin Mcclure <[email protected]>
>
> >>> Sender: [email protected]
> >>> Date: Fri, 7 Jan 2011 07:55:53
> >>> To: Nighthawk Motorcycle Lovers!<[email protected]>
> >>> Reply-To: [email protected]
> >>> Subject: [Nighthawk Lovers] Re: Just started cleaning my carbs
>
> >>> Luckily I watched a few videos on carb cleaning before I started. I
> >>> see that one of the big mistakes people make doing this first time is
> >>> marring the jets do to overtightening. I have a shop manual that tells
> >>> me the proper torque for every screw in the carb I just need to pick
> >>> up a torque wrench before I stick my carbs back on.
>
> >>> So far I have already cleaned all of the float chambers. I pulled out
> >>> the main and slow jets and cleaned them with a guitar string of the
> >>> appropriate width and cleaned the outside with a scotch pad. I made
> >>> sure when I was shooting the carb cleaner through all of the
> >>> passageways that I removed the diaphragms( I just didn't to remove
> >>> these at first because I have  heard that if they swell they may
> >>> become unusable). I removed all 4 pilot screws and cleaned them and
> >>> their passageways. I could not however find the passageway that leads
> >>> to the idle circuit passages. Could you tell me where this is?
>
> >>> From what I have seen so far the carburetor is in pretty good shape.
> >>> The inside looked pretty clean and the carb cleaner that I had shot
> >>> through all of the passages with ease. The only problem that I saw was
> >>> that one of the idle screws was broken off at the top but the guy who
> >>> owned the bike before me said that two of the idle screws had been
> >>> like that before and he replaced one(the bike ran fine then).
>
> >>> Thanks for your time. I plan on putting the carbs back on tonight to
> >>> see what happens. Dustin.
>
> >>> On Jan 6, 10:33 pm, Allen Thomas <[email protected]> wrote:
> >>>> Don't get the carb cleaner on the rubber parts,it pulls the oils from the
> >>>> rubber and makes them brittle, example: the diaphragms you didn't 
> >>>> remove..
> >>>> My experience was that the idle circuit passages are usually what gets
> >>>> clogged, if you look at the engine side of the carburator barrels you 
> >>>> will
> >>>> see some small holes (open the butterflies) these are the ones. Though if
> >>>> you have the carbs off the bike anyway you should probably take the time 
> >>>> to
> >>>> remove the float bowls and clean the main and slow jets too. The best 
> >>>> way to
> >>>> clean these passages is to remove the pilot jet screws (turn in to
> >>>> LIGHTLY SEATED first recording the # turns), and the choke plungers, then
> >>>> alternate shooting carb cleaner with compressed air, until you are 
> >>>> satisfied
> >>>> that air/fluid shoots out of all of them equally well. Make sure you wear
> >>>> eye protection as the liquid can get you in the face real easy. If you 
> >>>> can't
> >>>> get fluid to squirt out of these holes then you will need to soak the 
> >>>> carbs
> >>>> which will require a full tear down, and that is a bit of work. also if 
> >>>> you
> >>>> remove them from the bar you will have to completely re-sync them. I
> >>>> have read that cooking them in a crock pot full of pinesol or lemon 
> >>>> juice on
> >>>> low, does wonders and won't destroy the rubber/plastic parts, but I have
> >>>> never tried it.
>
> >>>> Oh yea, empty the tank of the old crud gas, clean the petcock (look for 
> >>>> rust
> >>>> particles as you may have to clean/seal you're tank), replace any inline
> >>>> filters, get a can of seafoam and run that through you're first tank of
> >>>> fresh fuel, and put in some seafoam/stabil if you are not going to run 
> >>>> the
> >>>> bike for more than two weeks.
>
> >>>> Thats my recommendations anyway, Welcome to the group, and post some
> >>>> pictures!
> >>>> On Thu, Jan 6, 2011 at 5:51 PM, Dustin Mcclure
> >>>> <[email protected]>wrote:
>
> >>>>>     I just purchased a 1984 Nighthawk 700S from my brother in-law. I
> >>>>> was aware when I started looking at the bike that it was not running
> >>>>> so I had a friend of my parents, who just happens to be a Honda
> >>>>> motorcycle mechanic, come and look at the bike. He told me it just
> >>>>> sounded like the carbs need to be cleaned. So, last night I removed
> >>>>> and disassembled the carbs(except for the diaphragms) and I just
> >>>>> picked up some carb cleaner today along with a bottle of sea foam.
>
> >>>>>     I am not really too  much of a mechanic  but I understand the
> >>>>> general function of the carburetors. I was just wondering if anyone
> >>>>> would be able to tell me of any specific passageways that get clogged
> >>>>> easier than others on these carbs. Is there anything I should pay
> >>>>> close attention to? The reason I am asking is because the carburetors
> >>>>> are really not all that dirty.
>
> >>>>>     A little more information on the bike. When my brother in-law
> >>>>> bought it the bike ran perfectly(that was within the last year and a
> >>>>> half). It seems like it just slowly went down hill until it wouldn't
> >>>>> start. I have already disassembled the petcock on the bike and cleaned
> >>>>> it too. The bike turns over fine it just won't fire up. Any
> >>>>> information would be very helpful.
>
> >>>>> Thanks.
>
> >>>>> Dustin.
>
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