(My mail is failing, so this will arrive very late, but i'm sending it anyway because, well, i've already written it ;-) It's nice to see other people have already covered the important points. ----
Congratulations! (It looks like you used every single pin on the microcontroller ;) (2008.12.24) kirk...@pdx.edu: >> About 2.2 nC at our operating point. > ... >> I don't think it's necessary. But after talking to Keith, we'll add >> the footprints. We've got the space and I've got to rework that part >> of the board to fix the D/S swap anyway. > > Yeah, that's a really low gate charge. I couldn't find the current limit > for the CC1111 GPIO pins, but you're probably right in that a resistor > may not be needed. Assume the current limit on CC1111 is tens of milliamps. The horror and hash on the igniter side is order amps into a ~1 Ohm load. I'm guessing transition on the igniter side is no faster than ~100ns. Reverse capacitance on FDN335 ~40pF, so capacitive feedback impedance >~2500 Ohm. Reflected hash should be under 10mA, probably ok. During check-out 'scope the gates during ignition. If there's oscillation or hash then a resistor in the 10-100 Ohm range should fix it. IMO don't go above ~2k, because at that point the switching transition will start to slow down. >> I hate to take the voltage drop hit on a 3.7 volt nominal battery system... > > Agreed. In this type of application I would opt for a P-FET such as the > FDS6375, which keeps the voltage drop to the low millivolts or less. In > this case, you *would* want to swap the D and S connections to that the > body diode conducts only when the battery is right, and even then only > until the P-FET powers up. However if you can get it done with just the > connector, great! In my applications (off highway industrial equipment), > reverse battery connection is common, so I'm always thinking about it. Some Li+P batteries these days have reverse protection circuits in them. If the battery polarity was successfully reversed, i'm as confident as i can get without trying it, that stuff will smoke. ----- I'm not seeing anything that really requires change. What follows can probably be safely ignored. I don't put traces as close to the board edge as you have shown. Same for component U4. Typically there would be a design rule of perhaps 1.5mm between components/traces and the board outline. This can be handled at saw-out rather than in the gerbers. I'm not sure to what extent your RF layout follows TI, but for example, the hole between silkscreen indicators C23 and C24, what will surface tension do to those adjacent components? I'm not sure, but it doesn't look to me like they'll come out quite straight. But maybe i'm wrong. Typically manufacturers don't recommend full solder paste coverage of the exposed pad on parts bigger than ~3-4mm. They want to give the solder paste farts somewhere to dissipate. The CC1111 data sheet (SWRS033G p41) has a similar recommendation. I haven't seen the tic-tac-toe pattern shown in the datasheet before. Seems like it would work. All i typically do is reduce the paste coverage to ~60% and leave the mask alone, but i don't have any high-volume experience, maybe their way is more reliable? Finally, for the record, i will lobby for a change that i don't think you should or will make. I don't like mechanical power switches for high reliability devices, nor for rechargeable batteries. If it were me, i would change the power jumper to a 3 position. Jumping 1-2 would set a flip-flop or something, and the device would be on. The device could power-down under software control at any time thereafter, but only two circumstances would normally apply: 1) Battery voltage falls to a minimum threshold 2) Jumper moves to position 2-3 and remains for more than 10 seconds AND the state machine is not in any flight state. I haven't designed it but i think this change would cost an extra jumper pin, a single gate flip-flop, probably one small FET, and a couple resistors/capacitors. Since you're out of microcontroller pins, some creativity might be required, but there's most often a way. _______________________________________________ psas-avionics mailing list psas-avionics@lists.psas.pdx.edu http://lists.psas.pdx.edu/mailman/listinfo/psas-avionics