Re: [Emc-users] Commutating Reactor

2012-06-03 Thread Mark Wendt (Contractor)
Yep, that about covers it.  ;-)

Mark

On 6/2/2012 7:54 AM, Stuart Stevenson wrote:
 Heh!
 Wife = transformer?
 Power = money?

 Sent from my iPad

 On Jun 2, 2012, at 6:14 AM, Mark Wendt 
 (Contractor)mark.we...@nrl.navy.mil  wrote:


 On 6/2/2012 6:35 AM, John Thornton wrote:
  
 After some checking most transformers show the percent of inductance on
 the label. Some are 2.5% some are 4.~%. Basically the 611 drive is a
 poorly designed drive as the power requirements are very strict. This
 drive wants balanced voltage and wants an unlimited supply of it now!

 John


 Sounds almost like my wife.

 Mark
  


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Re: [Emc-users] Commutating Reactor

2012-06-02 Thread Mark Wendt (Contractor)
On 6/2/2012 6:35 AM, John Thornton wrote:
 After some checking most transformers show the percent of inductance on
 the label. Some are 2.5% some are 4.~%. Basically the 611 drive is a
 poorly designed drive as the power requirements are very strict. This
 drive wants balanced voltage and wants an unlimited supply of it now!

 John

Sounds almost like my wife.

Mark

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Re: [Emc-users] TOT Bamboo Fly Rods

2012-05-28 Thread Mark Wendt (Contractor)
Ah, bummer.  That one looked to be in pretty nice shape, and all the 
sections were the same length.

My rods go for $1500, $1600 if hollow built.  Hollow building is done by 
fluting each individual strip, so that the center of the rod, when glued 
up, looks sorta like a 6 leaf clover (of air).  It's done to lighten up 
the larger rods, but has an interesting side effect.  With less mass, 
the rod action seems to quicken up a bit.

Mark

On 5/24/2012 6:42 AM, John Thornton wrote:
 No, I missed that one but I'll keep looking.

 What kind of price range is your rods?

 John

 On 5/24/2012 5:16 AM, Mark Wendt (Contractor) wrote:

 That guy is in pretty nice shape.  Were you the winner?

 Mark

 On 5/23/2012 12:09 PM, John Thornton wrote:
  
 Actually I like this one better but do not know what 1FLF Flash mean?

 http://www.ebay.com/itm/Vintage-Montague-Split-Bamboo-Genuine-Tonkin-1FLF-Flash-Fly-Fishing-Rod-9-cas-/190680106285?pt=LH_DefaultDomain_0hash=item2c656b852d

 Thanks
 John



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Re: [Emc-users] TOT Bamboo Fly Rods

2012-05-24 Thread Mark Wendt (Contractor)
John,

Now, if he ever wants a higher end rod, I make 'em.  ;-)  That's what my 
machine was designed for.

Mark

On 5/23/2012 11:59 AM, John Thornton wrote:
 Mark,

 Thanks
 John

 On 5/23/2012 9:12 AM, Mark Wendt (Contractor) wrote:

 On 5/23/2012 8:57 AM, John Thornton wrote:
  
 Totally Off Topic

 I have a retired buddy on a fixed income that loves to fly fish, in fact
 that is the only way he fishes. He has a couple of wally world fly rods
 that he uses and has expressed a desire to get a split bamboo rod. All I
 know about fly fishing fits on a pin head... I do know more now than
 before as he has shown me how to rig the lines on one. All I know is his
 cheapo rods are 5/6 what ever that means.

 Where would one look to find an economical split bamboo rod for him?

 Thanks
 John


 Ebay.  Look for Montagues, lower end Heddons, Horrocks-Ibotson (sp?) and
 many others.

 Mark
  


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Re: [Emc-users] TOT Bamboo Fly Rods

2012-05-24 Thread Mark Wendt (Contractor)
Dave,

The machine is fully functional now.  Been cutting some very nice 
strips.  I'll be taking the first rod made from the machine fishing this 
weekend.  I've only been lawn casting it, but it came out beautiful.

Some of the older cane rods can be bought reasonably inexpensively.  
There are some bargains out there.

Mark

On 5/23/2012 12:05 PM, Dave wrote:
 I don't think that economical and bamboo go together in the fly
 fishing world.
 Mark, on this list, has a bamboo rod making machine setup.   I'm not
 sure if it fully functional yet though.
 I think you are talking hundreds of $ to get started.Some/many are
 in excess of $1000.
 Fly fishing is a great sport.

 Dave


 On 5/23/2012 8:57 AM, John Thornton wrote:

 Totally Off Topic

 I have a retired buddy on a fixed income that loves to fly fish, in fact
 that is the only way he fishes. He has a couple of wally world fly rods
 that he uses and has expressed a desire to get a split bamboo rod. All I
 know about fly fishing fits on a pin head... I do know more now than
 before as he has shown me how to rig the lines on one. All I know is his
 cheapo rods are 5/6 what ever that means.

 Where would one look to find an economical split bamboo rod for him?

 Thanks
 John
  


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Re: [Emc-users] TOT Bamboo Fly Rods

2012-05-24 Thread Mark Wendt (Contractor)
Decent looking, but you can find better for about the same amount of money.

Mark

On 5/23/2012 12:05 PM, John Thornton wrote:
 How does this one look?

 http://www.ebay.com/itm/Vintage-Herrocks-Ibbotson-Split-Bamboo-Fly-Rod-9Ft-Tonkin-Cane-Utica-N-Y-/261030136604?pt=LH_DefaultDomain_0hash=item3cc69bcb1c

 Thanks
 John

 On 5/23/2012 9:12 AM, Mark Wendt (Contractor) wrote:

 On 5/23/2012 8:57 AM, John Thornton wrote:
  
 Totally Off Topic

 I have a retired buddy on a fixed income that loves to fly fish, in fact
 that is the only way he fishes. He has a couple of wally world fly rods
 that he uses and has expressed a desire to get a split bamboo rod. All I
 know about fly fishing fits on a pin head... I do know more now than
 before as he has shown me how to rig the lines on one. All I know is his
 cheapo rods are 5/6 what ever that means.

 Where would one look to find an economical split bamboo rod for him?

 Thanks
 John


 Ebay.  Look for Montagues, lower end Heddons, Horrocks-Ibotson (sp?) and
 many others.

 Mark

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Re: [Emc-users] TOT Bamboo Fly Rods

2012-05-24 Thread Mark Wendt (Contractor)
That guy is in pretty nice shape.  Were you the winner?

Mark

On 5/23/2012 12:09 PM, John Thornton wrote:
 Actually I like this one better but do not know what 1FLF Flash mean?

 http://www.ebay.com/itm/Vintage-Montague-Split-Bamboo-Genuine-Tonkin-1FLF-Flash-Fly-Fishing-Rod-9-cas-/190680106285?pt=LH_DefaultDomain_0hash=item2c656b852d

 Thanks
 John

 On 5/23/2012 9:12 AM, Mark Wendt (Contractor) wrote:

 On 5/23/2012 8:57 AM, John Thornton wrote:
  
 Totally Off Topic

 I have a retired buddy on a fixed income that loves to fly fish, in fact
 that is the only way he fishes. He has a couple of wally world fly rods
 that he uses and has expressed a desire to get a split bamboo rod. All I
 know about fly fishing fits on a pin head... I do know more now than
 before as he has shown me how to rig the lines on one. All I know is his
 cheapo rods are 5/6 what ever that means.

 Where would one look to find an economical split bamboo rod for him?

 Thanks
 John


 Ebay.  Look for Montagues, lower end Heddons, Horrocks-Ibotson (sp?) and
 many others.

 Mark

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Re: [Emc-users] Flash hole drill sizes for BP with 209 ignition?

2012-05-24 Thread Mark Wendt (Contractor)
On 5/23/2012 11:36 PM, Kent A. Reed wrote:
 And of course Dave did answer your query, which proves once again the
 breadth of knowledge in this group.

 I never had a hankering for BP long guns but there sure are a lot of
 enthusiasts in this area of Western MD, Northern VA, and WV. There's no
 shortage of volunteers for any battlefield reenactment.

 The latch sounds like a good idea (I hate thinking about anything,
 striker, gas, or otherwise, kicking toward your face) but I have no idea
 how hard it will be to implement.

 Now BP cannons I could see myself getting involved with...kind of an
 East Coast mythbuster...making smoke and noise in equal quantities and
 bouncing cannonballs through peoples' backdoors. Heck, they even get
 paid to do it.

 Regards,
 Kent

Kent,

You want a BP cannon?  Take a look at one of those old punt guns in the 
museum over on the Eastern Shore.  Now there's a BP cannon...

http://www.neatorama.com/2011/04/15/punt-guns/

Mark

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Re: [Emc-users] TOT Bamboo Fly Rods

2012-05-23 Thread Mark Wendt (Contractor)
On 5/23/2012 8:57 AM, John Thornton wrote:
 Totally Off Topic

 I have a retired buddy on a fixed income that loves to fly fish, in fact
 that is the only way he fishes. He has a couple of wally world fly rods
 that he uses and has expressed a desire to get a split bamboo rod. All I
 know about fly fishing fits on a pin head... I do know more now than
 before as he has shown me how to rig the lines on one. All I know is his
 cheapo rods are 5/6 what ever that means.

 Where would one look to find an economical split bamboo rod for him?

 Thanks
 John


Ebay.  Look for Montagues, lower end Heddons, Horrocks-Ibotson (sp?) and 
many others.

Mark

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Re: [Emc-users] MPG question

2012-04-28 Thread Mark Wendt (Contractor)
On 4/27/2012 6:46 PM, Terry Christophersen wrote:
 Hi all.
I was wondering if it is possible to select the x,y,z axis from the 
 keyboard
 just like jogging using the keyboard instead of a seperate switch for
 axis selection when using the MPG.
 I do not want to use a pendant and am running out of room on the panel
 of my control.
 What I was hopinng for was to jog with the direction buttons till I got close
 then hit the I key and use the MPG for the final touch off.
   
   
 Thanks
   
 Terry
Terry,

Sure, just because you have an MPG installed doesn't take away the 
keyboard jogging.  However, they don't really directly interact with 
each other if that's what you are asking.  The way I understand it they 
are separate input sources.  The keyboard will always be active, the MPG 
will only be active when it's axis switch is set to a position other 
than off (depending on the MPG).

If that's not exactly what you mean, perhaps a little more info?

Mark


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Re: [Emc-users] Fixed Dwell

2012-04-22 Thread Mark Wendt (Contractor)
The comments also help when you're having problems and you post your 
files so other folks can more easily figger out what's going on.  ;-)

Mark

On 4/22/2012 6:11 AM, Mike Bennett wrote:
 I chose to put the lines in the custom HAL file as I still want to use the 
 stepconfig wizard for tuning max speed and acceleration.

 I take your point about the comments.

 Mike

 On 22 Apr 2012, at 11:00, Viesturs Lācisviesturs.la...@gmail.com  wrote:


 2012/4/22 Mike Bennettmjb1...@gmail.com:
  
 Brilliant

 I've added the following to my custom.hal file and it works

 You can safely put these lines in Your main HAL file as well. I
 usually have everything in one HAL file. They can be up to 400 lines
 long...
 Putting comments is very recommended, otherwise few months or even
 years later it might be difficult remembering, what does each line
 exactly mean, especially, if some complicated arrangements are
 created.

  
 You've made my first venture into HAL very easy

 Because HAL _is_ easy :)
 Your situation is easy to solve, but there are many situations, when
 lots of different HAL components need to be used together to perform
 particular function. And writing Your own custom HAL component is an
 alternative, which I find more difficult, because it actually requires
 some programming skills.

 Viesturs

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Re: [Emc-users] A cross list bit of advice trivia

2012-04-08 Thread Mark Wendt (Contractor)
On 4/7/2012 12:34 PM, Mark Cason wrote:
 On 04/07/2012 10:54 AM, gene heskett wrote:

 You will recall I had to do something that blacklisted ipv6 in order to get
 any network connection at all on the lathe box, but that message has been
 expired now and I don't recall what it was that I had to do to it now.
 Whatever it was, I suspect that now that I have the correct version of
 inetd installed for amanda, that I could probably undo that blacklist
 without harming the ipv4 networking now.
  
 Here's the link again:

 http://www.webupd8.org/2010/05/how-to-disable-ipv6-in-ubuntu-1004.html

Gene,

Also check the port in /etc/services and see if it's enabled for IPv4.  
Should be either above or below the IPv6 port for amanda.

Mark

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Re: [Emc-users] Question about encoder.0.velocity

2012-04-08 Thread Mark Wendt (Contractor)
On 4/7/2012 4:49 PM, Andy Pugh wrote:
 One would normally adjust it until it has the right effect, but to a first 
 approximation a Gain of 1/10 means that the output is the average of 10 
 samples, though it isn't actually a rolling  average as such. The code is 
 _very_ simple:
 http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=blob;f=src/hal/components/lowpass.comp;h=ec68587b6ac25b26942eb470465dfe24f548cc40;hb=291fc50aa62774f2a2dbfce00fb17de152bd9f6b

Hey Andy,

Welcome back!  All dried out?  ;-)

Mark

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Re: [Emc-users] A cross list bit of advice trivia

2012-04-08 Thread Mark Wendt (Contractor)
On 4/8/2012 9:29 AM, gene heskett wrote:
 On Sunday, April 08, 2012 09:25:12 AM Mark Wendt (Contractor) did opine:


 On 4/7/2012 12:34 PM, Mark Cason wrote:
  
 On 04/07/2012 10:54 AM, gene heskett wrote:

 You will recall I had to do something that blacklisted ipv6 in order
 to get any network connection at all on the lathe box, but that
 message has been expired now and I don't recall what it was that I
 had to do to it now. Whatever it was, I suspect that now that I have
 the correct version of inetd installed for amanda, that I could
 probably undo that blacklist without harming the ipv4 networking
 now.

  
  Here's the link again:
 http://www.webupd8.org/2010/05/how-to-disable-ipv6-in-ubuntu-1004.html

 Gene,

 Also check the port in /etc/services and see if it's enabled for IPv4.
 Should be either above or below the IPv6 port for amanda.

 Mark
  
 Of the 3 machines live on my network right now, none of the services files
 contain anything to indicate the service is ipv4 or ipv6, and amanda is
 listed at 10080-10083 in all 3 lists.

 What SHOULD I be seeing in those files to differentiate the 2 ip versions?

 Thanks Mark.

 Cheers, Gene

Gene,

I meant to say either inetd.conf or xinetd.conf.  In the /etc/services 
file there should be a line similar to this for amanda with the correct 
port number:

telnet 23/tcp

In the inetd.conf or xinetd.conf you may see a line similar to this:

telnet stream tcp nowait root /usr/sbin/telnetd telnetd -a

Depending how xinetd is set up, you may have the directory 
/etc/xinetd.d, where the configuration files
for the services are at. In that case, you may need to create a file 
called amandaserver
which includes statements similar to this:

# default: on
#
# description: Amanda services for Amanda server and client.
#
service amanda
{
 disable = no
 socket_type = stream
 protocol= tcp
 wait= no
 user= amandabackup
 group   = disk
 groups  = yes
 server  = /usr/lib/amanda/amandad
 server_args = -auth=bsdtcp amdump amindexd amidxtaped
}

If this is the case, you don't need an entry in the xinetd.conf file.  
That file will source all the files in the xinetd.d directory.

Mark

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Re: [Emc-users] Tool change question

2012-03-25 Thread Mark Wendt (Contractor)
On 3/24/2012 4:02 PM, gene heskett wrote:
  
 Thanks Mark.  Every other place I hit wants to sell it in 100' or 300'
 rolls.  But Jameco was a bit proud for the male IDC connectors, made up for
 the most part by USPS shipping.  $29 for enough stuff to make 2 cables,
 with some ribbon left over seems a bit much.  But they are ordered, hold
 for complete shipment mode.

 I managed to get the LM317T's mounted  wired, but the si rubber insulators
 I stripped out of a defunct Antec PSU aren't that good, the LM317T feeding
 a PSU fan about 17 volts measures 097F on the 317's tab, but only 71F on
 the other side of the 1/4 alu plate its bolted to, in a 68F room.   With
 no drivers hooked up yet, it takes about 20 seconds for the fan to start
 slowing down, and another 20 secs to stop after I toggle the power switch
 back off.  The filter is a pi section with an unknown choke inductance
 20k uf on both sides of the choke.

 That particular fan apparently has a poorly timed commutation, it looks
 like it's trying to crowbar the supply for about 200ns every time it
 commutes to the next coil sequence.  I may see if there is a smallish choke
 in that PSU that will shove that stuff back into the fan, it might reduce
 the draw by a few percentage points.

 Silly Q about lathe mode.  Can somebody load examples/lathe_pawn.ngc into
 their machine  see if its upside down and reversed left right on your
 display.  Here it shows the pawn's radius above the centerline, and the
 large diameter bottom on the right.  And will not of course run unless I
 edit the ini and let it go inches or feet negative in both directions.

 Cheers, Gene

Gene,

I ran into the same problem looking for cable to make up plugin 
extenders for a Tektronix TM50x.  I needed a little less than 15' of 15 
conductor ribbon.  100' and 300' was just ridiculous for what I was 
trying to do, so I bought 10' of 30 conductor from Jameco last week.  
Split 'er in two, and cut off 3' sections and I'm in like flint.

I miss having a full-featured electronics shop nearby.  The Shack just 
don't cut it for much more than solder and flux anymore.  Used to have a 
nice little shop run by an elder gent a couple of miles down the road.  
Need a length of cable?  No prob.  He'd cut it to length for you.  Had a 
nice wall filled with bins of components too.  Not like that almost 
worthless set of pseudo-Vidmars that the Shack calls their electronics 
component rack.  Almost everything has to be mail order any more.  Sucks.

Mark


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Re: [Emc-users] PM - Re: OT - Re: Tool change question

2012-03-24 Thread Mark Wendt (Contractor)
On 3/24/2012 12:36 AM, Dave wrote:Nothing runs like a Deere, nothing 
smells like a John...  ;-)

 Mark

 Obviously you are not a John Deere lover.   I have been at farm 
 auctions and one 4 bottom plow by Allis Chalmers will go for $200,  
 the next plow is a 4 bottom John Deere of similar specs - it sells for 
 $800.   Seriously.   Some John Deere fans are more like John Deere 
 fanatics.

 Dave

I grew up in farm country in upstate NY.  All our tractors were Deere's 
with one or two exceptions, and those were Allis Chalmers.  ;-)

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Re: [Emc-users] Tool change question

2012-03-24 Thread Mark Wendt (Contractor)
On 3/24/2012 11:23 AM, gene heskett wrote:
 FWIW, the shack no longer carries db25 pieces to even make a parport cable.
 DigiKey to the rescue probably.  But no clue as to the minimum length I can
 get 25 conductor ribbon cable in. I might have some left over to sell you
 folks. :)

Gene,

Jameco has it in 10' lengths:

http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_643911_-1

Mark

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Re: [Emc-users] Smart-serial and 7i43

2012-03-18 Thread Mark Wendt (Contractor)
On 3/17/2012 1:08 PM, Viesturs Lācis wrote:
 2012/3/17 Mark Wendt (Contractor)mark.we...@nrl.navy.mil:

 You're missing at least the Boost.Python libraries for C++ (gcc). Dunno
 what else you're missing since I don't know what you have on your
 machine. ;-)
  
 I just want to test one 8i20 servo drive, no real machine to control.

 Where can I find, which exactly version of gcc and if there are any
 other packages as well (gcc dependencies, for example)?

 Viesturs

Viesturs,

I'm pretty sure gcc comes as part of the Ubuntu bundle. The 
libboost-python-dev that Michael mentioned may not though, so you'll 
have to go get it. To be sure on the gcc, type which gcc and see if it 
returns anything.

Mark

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Re: [Emc-users] Marketing LinuxCNC, was Re: Trajectory planning and other topics from a EMC(LinuxCNC) newbie

2012-03-18 Thread Mark Wendt (Contractor)
On 3/17/2012 4:06 PM, gene heskett wrote:
 Gene,

 Support is one of the things I mentioned, and IMO, probably one of our
 more important things to market.  We do have a bunch of different
 channels available for support, from this mailing list, to the IRC, to
 our own forum and to the LinuxCNC forum on CNCzone.  Without that
 support, I'd never have gotten my machine up and running.

 Mark

  
 And I have to tip my hat in the same direction Mark. :)

 There are quite a goodly number of folks on this list and/or IRC, that I
 owe a hand cooler to,  and if I ever get under the same roof, I'll see to
 it no one has a smoking hand.  In fact, my GMC fired up an hour ago for the
 first time in several months, with a fresh engine in it, so hitting NAMES
 might not be out of the question if they hold one this summer.

 Cheers, Gene

I'd love to get to a gathering of folks.  Most of the ones that go on, 
go on during weekends where I'm at other gatherings, or their a wee bit 
far away.  I'd love to see Stuart's machine in action, and I'd probably 
leave puddles of drool in Sam's shop.  I'd bring the beers too.  And 
maybe some cigars, and single malt, and...  ;-)

Mark


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Re: [Emc-users] Marketing LinuxCNC, was Re: Trajectory

2012-03-18 Thread Mark Wendt (Contractor)
On 3/17/2012 5:50 PM, Ron Ginger wrote:
 On 3/17/2012 4:12 PM, emc-users-requ...@lists.sourceforge.net wrote:

In fact, my GMC fired up an hour ago for the
 first time in several months, with a fresh engine in it, so hitting NAMES
 might not be out of the question if they hold one this summer.

 Cheers, Gene
  

 NAMES is April 21, 22 in Yak Arena, Wyandotte Michigan. There is limited
 space there, but they did give EMC a space last year.

 The CNC workshop is in June in Ann Arbor MI, and will of course be all CNC.

 ron ginger

I hope I can get the house sold this year and get my butt moved up to 
Northern Michigan.  I've got a very good friend who lives just outside 
of Ann Arbor, and I might be able to talk him into going.  Tentative 
dates for the CNC workshop?

Mark

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Re: [Emc-users] Marketing LinuxCNC, was Re: Trajectory planning and other topics from a EMC(LinuxCNC) newbie

2012-03-17 Thread Mark Wendt (Contractor)
On 3/16/2012 10:31 PM, Stuart Stevenson wrote:
 Gentlemen,
Just how do you 'market' a free item/product? The free LinuxCNC software
 is not even a loss leader. The whole thing is free - all the time - even
 the advice - even the help.
Just asking.
 thanks
 Stuart

Stuart,

Marketing is marketing, whether for profit or for non-profit.  Even if 
free, you still want to be able to give it away.  Like Kent mentioned, 
Case Studies and perhaps Testimonials are our Free advertising.  
That's the kind of stuff that needs to be in big, bold letters for folks 
looking at our stuff and wondering whether it's worth their time and 
effort to install the software, and become part of our user base.  We 
need to show them what the software can do for them, how our support 
works, and how it all benefits them.

Otherwise, if they see no benefit, they'll say the hell with it and 
become a Mach user.

Mark

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Re: [Emc-users] Marketing LinuxCNC, was Re: Trajectory planning and other topics from a EMC(LinuxCNC) newbie

2012-03-17 Thread Mark Wendt (Contractor)
On 3/17/2012 9:34 AM, gene heskett wrote:
 Stuart,

 Marketing is marketing, whether for profit or for non-profit.  Even if
 free, you still want to be able to give it away.  Like Kent mentioned,
 Case Studies and perhaps Testimonials are our Free advertising.
 That's the kind of stuff that needs to be in big, bold letters for folks
 looking at our stuff and wondering whether it's worth their time and
 effort to install the software, and become part of our user base.  We
 need to show them what the software can do for them, how our support
 works, and how it all benefits them.

 Otherwise, if they see no benefit, they'll say the hell with it and
 become a Mach user.

 Mark
  
 While I tend to agree that we need to polish up our sales pitch and
 material, one of the things I think we need to emphasize is the level of
 support, I think it is fantastic compared to anything I've ever seen
 before, where software packages that cost $2500/month, often have bugs that
 don't get fixed till the next annual, send lots more money, update.  That
 is the usual situation at a tv station, where the software that handles
 Traffic, is the heart and soul of the business model.

 LinuxCNC with its random releases that to my knowledge have only once or
 twice not been 100% backwards compatible, has amazed me.  But I guess I'm
 getting used to the Linux way of doing things.

 Take amanda, the backup program, where I have been playing the canary in
 the coal mine for the bleeding edge development versions for nearly 10
 years  running it for 14.  Only one, non-compatible update has ever taken
 place and that was at least a decade ago.  It gets broken by support
 library changes regularly, most recently by a glib-utils update, but was
 fixed in 3 days.  That rapidity of fixing things we have no control over
 means we get broken more often than an M$ product is, but we still fix it
 10x faster too.

 IMO, this rapid response to problems, should be quite near the top of the
 list of advantages to choosing LinuxCNC.

 Cheers, Gene


Gene,

Support is one of the things I mentioned, and IMO, probably one of our 
more important things to market.  We do have a bunch of different 
channels available for support, from this mailing list, to the IRC, to 
our own forum and to the LinuxCNC forum on CNCzone.  Without that 
support, I'd never have gotten my machine up and running.

Mark


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Re: [Emc-users] Smart-serial and 7i43

2012-03-17 Thread Mark Wendt (Contractor)
On 3/17/2012 12:52 PM, Viesturs Lācis wrote:
 2012/3/17 Viesturs Lācisviesturs.la...@gmail.com:

 I will report back about my success.
  
 So I uninstalled the buildbot version, got the source code and in
 terminal executed:

 sudo apt-get build-dep emc2
 ./autogen.sh
 ./configure

 The ./configure script terminates with this error message (I copied
 all the lines from the first mention of python):
 ...
 checking for Python support... yes
 checking python version... OK
 checking version of python libraries... python2.6
 checking match between tk and Tkinter versions... 8.5
 checking location of Python header files... /usr/include/python2.6
 checking for Python headers... -I/usr/include/python2.6
 checking for Python libraries... -lpthread -ldl  -lutil
 checking whether the Boost::Python headers are available... no
 configure: error: boost::python is required to build LinuxCNC

 What else am I missing?

 Viesturs

You're missing at least the Boost.Python libraries for C++ (gcc). Dunno 
what else you're missing since I don't know what you have on your 
machine. ;-)

Mark

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Re: [Emc-users] Signing Off

2012-02-25 Thread Mark Wendt (Contractor)
On 2/24/2012 8:11 PM, kqt4a...@gmail.com wrote:
 On Sat, 25 Feb 2012, andy pugh wrote:


 I am heading off tomorrow to do a bit of sailing. I won't have any
 internet at all for 7 weeks.

 I will be back in April.
  
 Could you please elaborate
 Are you sailing between planets, 7 weeks
 Being a land locked farm boy it sounds interesting

 Richard

Yeah, last we heard Andy was in the Artic.  Kinda tuff sailing up there 
right about now.  ;-)

Mark

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Re: [Emc-users] The future of LinuxCNC mailing lists and bug tracking

2012-02-19 Thread Mark Wendt (Contractor)
On 2/19/2012 8:23 AM, Jeff Epler wrote:
 In the board's original announcement of the rebranding of the
 project as LinuxCNC, we mentioned a future renaming of the
 SourceForge project, so that our mailing lists would be under the
 LinuxCNC name.  However, the board has not yet filed this renaming
 request with sourceforge.net.  Instead, we are soliciting community
 input on the future of our mailing list and bug tracking system.

 The board sees two possible options:
   * Keep mailing lists and bug trackers hosted at sourceforge but
 under a new group name.  Advantages of this choice include that
 most maintenance is done by sourceforge.net administrators.
 Disadvantages include the relatively feature-poor bug tracker and
 the ads displayed on all mailing list messages and project pages.
 Also, some disruption is expected in the course of the sf.net
 project renaming process.  It is possible that some information
 will be lost during the rename process.

   * Administer our own mailing lists and bug tracker, eventually
 closing the sourceforge project.  Advantages of this choice
 include a more powerful bug tracker (probably bugzilla), ad-free
 mailing lists and project pages, and the possibility of an
 overlap period of sf.net and self-hosted services.  Disadvantages
 of this choice include greater administration requirements and
 the need for users to create new accounts with the new services.
 Furthermore, it is unclear whether it will be possible to migrate
 data from the sf.net tracker to a self-hosted tracker, though the
 board will investigate this matter further.  If we choose this
 option, the board accepts the ongoing work of hosting these
 services.  There are no extra monetary costs anticipated for
 self-hosting these services.

 Ideally, this discussion will result in a clear consensus of the
 community.  If there is not a clear consensus, the board will take
 into account community comments and make a decision by vote but not
 before March 5.

 Yours,
 The LinuxCNC board of directors

If it's feasible, I would lean towards option two.  I'm a system and 
network administrator in my daytime job, and I'd definitely volunteer to 
help with the changeover, and ongoing maintenance of our stuff.  I 
manage several bulletin boards, have run mail servers and mailing lists, 
and I'm quite familiar with setting up and configuring web sites, CVS 
repositories and lately wiki forums.  With all the help I've gotten from 
all the folks on this list over the years, it'd be a way for me to help 
pay back for all that help and assistance, and I'd be more than happy to 
jump in with both feet.

Mark

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Re: [Emc-users] Back to taskset usage ramifications

2012-02-12 Thread Mark Wendt (Contractor)
On 2/11/2012 3:25 PM, gene heskett wrote:
 Greetings all;

 Sorta one of those days to hibernate, 3 of snow blowing all over, 19F etc
 in north central WV today.

 So I'm sitting here with a couple ssh sessions going to that box, motor
 power off etc.

 I found that installing ksysguard give me a remote system monitoring
 facility, and am hoping its not lying to me.

 My base_thread is 20,000 now, which would I would think, show up as several
 percent of the 2nd cpu, the red line in the ksysguard system tabs display.
 When linuxcnc isn't running, I see, possibly at 10 second intervals, a
 barely visible spike to perhaps 0.5%, with isolcpus=1 in effect I've no
 clue what that might be.

 With linuxcnc running (without the taskset launch), and carving the logo, I
 see an occasional spike to perhaps 2% at about that same 10 second
 interval.  And a spike to maybe 5% if I do something in axis like adjust
 the feed override slider.

 With a 20 microsecond base thread, and a 3 microsecond reset timing set in
 the .hal file, ISTM that core 2's usage should be higher that that.  I do
 see in this utilities process list, an 'rtkit' that is caught using 2 or 3%
 very occasionally.  And the hal_manual_tool_change shows up too.

 Keyboard response from here of course includes the network lags, but seems
 good enough that at a .28ipm jog rate, I can jog it half a thou with a
 quick tap on an arrow key.  This, with a 30 microsecond base thread on the
 old machine, would not have been possible because it would run on for
 several seconds after the key was released.  Whether I get the same results
 from its local keyboard remains to be seen and may be the result of running
 axis on a remote display  not burning cpu cycles for the local display
 since this boxes nvidia driven display is probably 20x faster than that
 machines intel based display is.

  From this I get the impression that an additional box with good gfx might
 be a huge advantage even if the network cable was only 6 feet long.

 Discussion?

 Am I using the wrong tools to track this?

 In which case what tool should I be using?

 Thanks and Cheers, Gene


Gene,

About tracking that occasional blip on the isolcpu, have you used atop?  
Consider it a top on steroids.  It shows processes running much like 
top, but also displays what cpu they are running on.  Here's the atop 
web site:  http://www.atoptool.nl

Click on the screen shots and take a peek at what atop has over the top 
utility.  I use it at work.

Mark


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Re: [Emc-users] Workpiece is longer than the mill travel

2012-02-05 Thread Mark Wendt (Contractor)
On 2/4/2012 4:29 PM, Kenneth Lerman wrote:
 I end up doing this all the time since my current small mill is limited
 to 16 X travel. However I define Y with respect to the upper jaw of
 the vise so all I have to do is slide the part in x to get the dowel
 pin aligned.
  
 I'll bet that Stuart does it all the time, too. His table is limited to
 16 feet in X travel. :-)

 Ken

Bigger machines just scale up the problems.  ;-)

Mark

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Mark Wendt (Contractor)
On 1/2/2012 12:13 AM, Kent A. Reed wrote:
 As for debugging your hal file, that's the problem I was working on in
 the fall with my attempts to graph the hal network. The feedback I got
 here suggested my approach wasn't lighting anyone's fire, but my wife's
 health has taken a big nose dive (I just retrieved her from an
 outrageous neuro-surgical procedure that has her head and spine held
 together with titanium plate, rods, and screws) so I'm unlikely to be
 working on my hal graphing script or anything else related to
 EMC2---indefinitely.

 Here's hoping 2012 will be better.

 Regards,
 Kent

Kent,

I'm very sorry to hear about your wife.  Prayers and best wishes to a 
speedy recovery for her.  I can't imagine what she's going through with 
all that.  Please give her our best, and also for you too, as you cope 
with your wife's pain and suffering.

And indeed hoping for a better 2012 for you and your family.

Mark

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Re: [Emc-users] fail2ban default setup gotcha

2011-12-25 Thread Mark Wendt (Contractor)
On 12/24/2011 3:32 PM, Jon Elson wrote:
 gene heskett wrote:

 And sudo quits working, so you can't fix anything else.

  
 You actually can, but you have to get down to hacker level.  You can get
 into
 grub, show the default boot command, and add the option to go to single-user
 boot mode.  When Linux comes up, you are the super-user, period.
 Here a link with some pictures:
 http://www.cyberciti.biz/faq/grub-boot-into-single-user-mode/

 I've had to do stuff like this a few times when the boot record got
 messed up
 or something.

 Jon

Anybody remember the Alt-somethingorother key combo to bring up the 
running of the startup scripts rather than the Ubuntu splash screen 
during boot?  I thought I had it saved away somewhere but I'll be durned 
if I can find it.  That's helpful if you are having issues with a 
process on startup or a hang during the boot.

Mark

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Re: [Emc-users] Merry Christmas

2011-12-25 Thread Mark Wendt (Contractor)
On 12/24/2011 3:34 PM, Jon Elson wrote:
 Luis Antonio de Andrade wrote:

 I would like to wish everyone a Merry Christmas and a prosperous new year.

  
 Yes, especially to all the tireless developers who work many unpaid hours
 behind the scene to continue improving EMC2,

 Merry Christmas and Happy New Year!

 Jon

Merry Christmas everyone!  Happy Hannukah too!

A big thanks to all the folks who work so hard all year long on our 
software.  And a big thanks to all those out there who help support the 
software, from the folks on the IRC, to the folks on the forum, to the 
folks that update the Wiki, and anybody else I might have missed who 
share their time, wisdom and advice.

I know I couldn't have gotten my machine up and running without all of 
you pitching in and making this stuff do one thing - work!

Mark

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Re: [Emc-users] lapic and grub

2011-12-25 Thread Mark Wendt (Contractor)
On 12/24/2011 4:33 PM, alice wrote:
 found relative information in the archives gene writes to edit grudcmd to 
 quiet splash lapic , i found the grub default file etc: grub:default but the 
 file opens as read only so i tried opening sudo gedit etc:default: grub and 
 it just gives blank terminal titled etc:default:grub do i have to rewrite 
 whole statement or is there a way to edit the existing?

Are those typos above?  sudo gedit /etc/default/grub is what you 
really need to type.  Directories on *nix OS's are delimited by the / 
not :.

Mark

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Re: [Emc-users] fail2ban default setup gotcha

2011-12-25 Thread Mark Wendt (Contractor)
On 12/25/2011 9:35 AM, gene heskett wrote:
 Anybody remember the Alt-somethingorother  key combo to bring up the
 running of the startup scripts rather than the Ubuntu splash screen
 during boot?  I thought I had it saved away somewhere but I'll be durned
 if I can find it.  That's helpful if you are having issues with a
 process on startup or a hang during the boot.

 Mark

  
 Vendors tend to move that around, here its the esc key, but flaky, sometime
 you have to tap it more than once.  Or you can usually edit the grub kernel
 line and add nosplash.  I usually do that with a sudo -i, vim
 /boot/grub/menu.lst (or whatever its called on your version, could be
 grub.conf too, depends on the vendor)

 Some vendors also have a softlinked copy of it in the /etc directory too.

Thanks!

Mark

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Re: [Emc-users] fail2ban default setup gotcha

2011-12-25 Thread Mark Wendt (Contractor)
Thanks!

Mark

On 12/25/2011 8:08 AM, Mag. Dr. Nikolaus Klepp wrote:
 esc  and the splash-screen goes away
 alt+F6  for dmesg output

 Am Sonntag, 25. Dezember 2011 schrieb Mark Wendt (Contractor):

 On 12/24/2011 3:32 PM, Jon Elson wrote:
  
 gene heskett wrote:

 And sudo quits working, so you can't fix anything else.
  
 You actually can, but you have to get down to hacker level.  You can get
 into
 grub, show the default boot command, and add the option to go to
 single-user boot mode.  When Linux comes up, you are the super-user,
 period. Here a link with some pictures:
 http://www.cyberciti.biz/faq/grub-boot-into-single-user-mode/

 I've had to do stuff like this a few times when the boot record got
 messed up
 or something.

 Jon

 Anybody remember the Alt-somethingorother  key combo to bring up the
 running of the startup scripts rather than the Ubuntu splash screen
 during boot?  I thought I had it saved away somewhere but I'll be durned
 if I can find it.  That's helpful if you are having issues with a
 process on startup or a hang during the boot.

 Mark

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Re: [Emc-users] fail2ban default setup gotcha

2011-12-25 Thread Mark Wendt (Contractor)
On 12/25/2011 11:51 AM, gene heskett wrote:
 On Sunday, December 25, 2011 11:51:20 AM Mark Wendt (Contractor) did opine:


 On 12/25/2011 9:35 AM, gene heskett wrote:
  
 Anybody remember the Alt-somethingorother   key combo to bring up
 the running of the startup scripts rather than the Ubuntu splash
 screen during boot?  I thought I had it saved away somewhere but
 I'll be durned if I can find it.  That's helpful if you are having
 issues with a process on startup or a hang during the boot.

 Mark
  
 Vendors tend to move that around, here its the esc key, but flaky,
 sometime you have to tap it more than once.  Or you can usually edit
 the grub kernel line and add nosplash.  I usually do that with a
 sudo -i, vim /boot/grub/menu.lst (or whatever its called on your
 version, could be grub.conf too, depends on the vendor)

 Some vendors also have a softlinked copy of it in the /etc directory
 too.

 Thanks!

 Mark

  
 NP Mark, Merry Christmas!


 Cheers, Gene

And a very Merry Christmas to you and your lovely wife Gene!

Mark


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Re: [Emc-users] fail2ban default setup gotcha

2011-12-24 Thread Mark Wendt (Contractor)
On 12/23/2011 2:47 PM, gene heskett wrote:
 I sounded like a good idea, but:
 [gene@coyote ~]$ ssh shop
 gene@shop's password:
 Linux shop 2.6.32-122-rtai #rtai SMP Tue Jul 27 12:44:07 CDT 2010 i686
 GNU/Linux
 Ubuntu 10.04.3 LTS

 Welcome to Ubuntu!
   * Documentation:  https://help.ubuntu.com/

 11 packages can be updated.
 6 updates are security updates.

 Last login: Thu Dec 22 09:38:52 2011 from coyote.coyote.den
 gene@shop:~$ sudo useradd -u 500 gene
 [sudo] password for gene:
 useradd: user 'gene' already exists

 So there isn't an obvious way to make the user numbers match between the
 *buntu's and the rest of the world.

 The last time I tried that, I wound up re-installing to fix it.

 Cheers, Gene


Gene,

What about good old vi, or gedit on the /etc/passwd and /etc/group 
files, changing the uid and gid to what ever you need, then doing a 
chown -R gene:gene on /home/gene

No need to reinstall.  Just a little careful editing is all you need.

Mark


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Re: [Emc-users] fail2ban default setup gotcha

2011-12-24 Thread Mark Wendt (Contractor)
On 12/23/2011 6:18 PM, gene heskett wrote:
 On Friday, December 23, 2011 06:11:28 PM Mark Cason did opine:


 On 12/23/2011 01:47 PM, gene heskett wrote:

 Last login: Thu Dec 22 09:38:52 2011 from coyote.coyote.den
 gene@shop:~$ sudo useradd -u 500 gene


 to modify a user, you must use usermod:
 sudo usermod -u 500 gene

 I haven't used usermod in a lng time, so I don't know if you need to
 change user, and group, for all of the files you own.

 sudo chown -R gene.gene /home/gene
  
 That has been done long ago Mark.  The problem is that on pclos (this box)
 gene is the first user, with a userid of 500.  On ubuntu, gene is also the
 first user 1000, so when user 500 tries to copy a file to /home/user=1000
 on ubuntu, its 100% no permissions.

 Now if the copy utilities used the username, and it was the same $name on
 both machines, there is no clash.

 Cheers, Gene

Change the user gene on the ubuntu machine to a uid:gid of 500:500.

Mark

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Re: [Emc-users] fail2ban default setup gotcha

2011-12-24 Thread Mark Wendt (Contractor)
On 12/24/2011 9:04 AM, gene heskett wrote:
 On Saturday, December 24, 2011 09:00:31 AM Mark Wendt (Contractor) did
 opine:


 On 12/23/2011 2:47 PM, gene heskett wrote:
  
 I sounded like a good idea, but:
 [gene@coyote ~]$ ssh shop
 gene@shop's password:
 Linux shop 2.6.32-122-rtai #rtai SMP Tue Jul 27 12:44:07 CDT 2010 i686
 GNU/Linux
 Ubuntu 10.04.3 LTS

 Welcome to Ubuntu!

* Documentation:  https://help.ubuntu.com/

 11 packages can be updated.
 6 updates are security updates.

 Last login: Thu Dec 22 09:38:52 2011 from coyote.coyote.den
 gene@shop:~$ sudo useradd -u 500 gene
 [sudo] password for gene:
 useradd: user 'gene' already exists

 So there isn't an obvious way to make the user numbers match between
 the *buntu's and the rest of the world.

 The last time I tried that, I wound up re-installing to fix it.

 Cheers, Gene

 Gene,

 What about good old vi, or gedit on the /etc/passwd and /etc/group
 files, changing the uid and gid to what ever you need, then doing a
 chown -R gene:gene on /home/gene

 No need to reinstall.  Just a little careful editing is all you need.

 Mark
  
 I did something like that, including the chown -R back on 8.04 and had to
 reinstall.  Among other things, sudo quit working so I couldn't fix the
 rest of the perms problems that created.

 Cheers, Gene

Something else must have happened when you did that, such as a typo in 
either the group or passwd file.  I've done that thousands of times on 
Unix/Linux machines, and as long as you keep the passwd and group files 
error free, it shouldn't cause a problem.  Sounds like the GID instead 
of the gene was used to add your working group to the sudo wheel 
group or whatever was used.

Another good reason to have the root account accessible.  One of the 
first things I do on any Unix/Linux machine that chooses to try to keep 
me out of the root account is gain access to said root account.  sudo 
passwd root takes care of that for me.  Having to re-install a complete 
OS is just nuts when something like that happens.

Mark


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Re: [Emc-users] fail2ban default setup gotcha

2011-12-24 Thread Mark Wendt (Contractor)
On 12/24/2011 12:22 PM, gene heskett wrote:
 On Saturday, December 24, 2011 12:14:41 PM yann jautard did opine:


 Le 24/12/2011 15:04, gene heskett a écrit :
  
 On Saturday, December 24, 2011 09:00:31 AM Mark Wendt (Contractor) did

 opine:

 On 12/23/2011 2:47 PM, gene heskett wrote:
  
 I sounded like a good idea, but:
 [gene@coyote ~]$ ssh shop
 gene@shop's password:
 Linux shop 2.6.32-122-rtai #rtai SMP Tue Jul 27 12:44:07 CDT 2010
 i686 GNU/Linux
 Ubuntu 10.04.3 LTS

 Welcome to Ubuntu!

 * Documentation:  https://help.ubuntu.com/

 11 packages can be updated.
 6 updates are security updates.

 Last login: Thu Dec 22 09:38:52 2011 from coyote.coyote.den
 gene@shop:~$ sudo useradd -u 500 gene
 [sudo] password for gene:
 useradd: user 'gene' already exists

 So there isn't an obvious way to make the user numbers match between
 the *buntu's and the rest of the world.

 The last time I tried that, I wound up re-installing to fix it.

 Cheers, Gene

 Gene,

 What about good old vi, or gedit on the /etc/passwd and /etc/group
 files, changing the uid and gid to what ever you need, then doing a
 chown -R gene:gene on /home/gene

 No need to reinstall.  Just a little careful editing is all you need.

 Mark
  
 I did something like that, including the chown -R back on 8.04 and had
 to reinstall.  Among other things, sudo quit working so I couldn't
 fix the rest of the perms problems that created.

 Cheers, Gene

 yeah sudo quit working due to permission problems during the operation.

 This is why you need to create a root password first, and login as root
 to make the user modification.

 sudo password root

 then you log off the graphical interface

 switch to terminal (ctrl-F1)

 login as root

 make the modifications


 go back to the graphical login (ctrl-F7 or F8) then login as your normal
 user, and that's all.
  

 That is, IIRC, what I did to an older 6.06 LTS install.  Things worked
 passably well, but somehow the root passwords presence messed up sudo, it
 wouldn't take either pw, so that I had to constantly su - to do things that
 scripts use su for.  So I tried to remove the root pw, then that blew
 everything up and I had to re-install.

 AFAIAC, the buntu's do that to be a PITA, thinking it might add to the many
 layers of security.  Perhaps it does, to an ex winders user, but I am used
 to machinery that only I have access to, and which do exactly as I tell
 them too, even if its wrong. :)

 Cheers, Gene

Gene,

That sounds like syntax problems in the passwd, group or shadow file.  
The root account's password has nothing to do with the operation of 
sudo.  sudo uses either a set uid, or set gid process to gain the 
elevated privileges to do it's work.  It doesn't access the root account 
at all.

Realize there's a difference between a simple su and  su -.  An su 
will bring you up to superuser, however it uses the rc scripts in the 
account you are su'ing from to set the environment.  An su - brings 
you up to superuser, but it does so using the rc scripts in the root 
account to set the environment.  Unless you have a reason to use the 
regular user account's rc scripts, I'd recommend to always use su - 
when you are doing real superuser work.

Mark


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Re: [Emc-users] fail2ban default setup gotcha

2011-12-24 Thread Mark Wendt (Contractor)
On 12/24/2011 1:04 PM, gene heskett wrote:
 On Saturday, December 24, 2011 12:56:52 PM Mark Wendt (Contractor) did
 opine:


 On 12/24/2011 12:22 PM, gene heskett wrote:
  
 On Saturday, December 24, 2011 12:14:41 PM yann jautard did opine:

 Le 24/12/2011 15:04, gene heskett a écrit :
  
 On Saturday, December 24, 2011 09:00:31 AM Mark Wendt (Contractor)
 did

 opine:

 On 12/23/2011 2:47 PM, gene heskett wrote:
  
 I sounded like a good idea, but:
 [gene@coyote ~]$ ssh shop
 gene@shop's password:
 Linux shop 2.6.32-122-rtai #rtai SMP Tue Jul 27 12:44:07 CDT 2010
 i686 GNU/Linux
 Ubuntu 10.04.3 LTS

 Welcome to Ubuntu!

  * Documentation:  https://help.ubuntu.com/

 11 packages can be updated.
 6 updates are security updates.

 Last login: Thu Dec 22 09:38:52 2011 from coyote.coyote.den
 gene@shop:~$ sudo useradd -u 500 gene
 [sudo] password for gene:
 useradd: user 'gene' already exists

 So there isn't an obvious way to make the user numbers match
 between the *buntu's and the rest of the world.

 The last time I tried that, I wound up re-installing to fix it.

 Cheers, Gene

 Gene,

 What about good old vi, or gedit on the /etc/passwd and /etc/group
 files, changing the uid and gid to what ever you need, then doing a
 chown -R gene:gene on /home/gene

 No need to reinstall.  Just a little careful editing is all you
 need.

 Mark
  
 I did something like that, including the chown -R back on 8.04 and
 had to reinstall.  Among other things, sudo quit working so I
 couldn't fix the rest of the perms problems that created.

 Cheers, Gene

 yeah sudo quit working due to permission problems during the
 operation.

 This is why you need to create a root password first, and login as
 root to make the user modification.

 sudo password root

 then you log off the graphical interface

 switch to terminal (ctrl-F1)

 login as root

 make the modifications


 go back to the graphical login (ctrl-F7 or F8) then login as your
 normal user, and that's all.
  
 That is, IIRC, what I did to an older 6.06 LTS install.  Things worked
 passably well, but somehow the root passwords presence messed up sudo,
 it wouldn't take either pw, so that I had to constantly su - to do
 things that scripts use su for.  So I tried to remove the root pw,
 then that blew everything up and I had to re-install.

 AFAIAC, the buntu's do that to be a PITA, thinking it might add to the
 many layers of security.  Perhaps it does, to an ex winders user, but
 I am used to machinery that only I have access to, and which do
 exactly as I tell them too, even if its wrong. :)

 Cheers, Gene

 Gene,

 That sounds like syntax problems in the passwd, group or shadow file.
 The root account's password has nothing to do with the operation of
 sudo.  sudo uses either a set uid, or set gid process to gain the
 elevated privileges to do it's work.  It doesn't access the root account
 at all.

 Realize there's a difference between a simple su and  su -.  An su
 will bring you up to superuser, however it uses the rc scripts in the
 account you are su'ing from to set the environment.  An su - brings
 you up to superuser, but it does so using the rc scripts in the root
 account to set the environment.  Unless you have a reason to use the
 regular user account's rc scripts, I'd recommend to always use su -
 when you are doing real superuser work.

 Mark
  
 I do.  But that is so all encompassing on pclos, that all paths then have
 to be cd'd to from the /root account.  Even when using it in a script, a cd
 to do something in a subdir must be semicolon separated else the effect of
 the cd expires at the end of the current line of the script, so the
 operative work command must be cd wherever;exec the subscript in
 construction.  You cannot cd somewhere, and expect that cd to be effective
 for the next line of the script, it is not.  One can script around it, but
 it took me a half an hour to grasp the concept.  It will be interesting to
 see if centos has a similar restriction.

 Cheers, Gene

Or just run the script with the entire path: 
/run/this/script/in/this/directory/script

Mark


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[Emc-users] So, you wanted a portable scope?

2011-12-18 Thread Mark Wendt (Contractor)
http://www.seeedstudio.com/depot/dso-quad-4-channel-digital-storage-oscilloscope-p-736.html?cPath=174

Mark

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[Emc-users] A little more on scopes

2011-12-17 Thread Mark Wendt (Contractor)
Here's another interesting little development:

http://www.gabotronics.com/development-boards/xmega-xprotolab.htm

http://www.gabotronics.com/development-boards/xmega-xminilab.htm

Saw these on another mailing list this morning.

Mark

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Re: [Emc-users] (no subject)

2011-11-27 Thread Mark Wendt (Contractor)
On 11/26/2011 5:32 PM, Robert van dyke wrote:
 Please remove me from your mailing list.

 Bob Van Dyke
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See that little linky there at the bottom of your post?  The long one?  
If you click on that link, and scroll to the bottom of the page, there's 
an option for you to unsubscribe yourself.  You subscribed to the list, 
you have to unsubscribe yourself.

Mark


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Re: [Emc-users] SSD problem?

2011-10-19 Thread Mark Wendt (Contractor)
On 10/18/2011 8:17 PM, andy pugh wrote:
 swear, curse, rude words

 https://wiki.archlinux.org/index.php/Xorg#X_failed_to_start_:_Keyboard_initialization_failed

 This was the error, when I looked at the logs.

 I deleted some files, and X started as normal.

 That is _not_ a good way to indicate that the disk is full.
Well, in it's defense, it's not the only way that a disk is full or 
that it's unable to be written to.  ;-)

Mark


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Re: [Emc-users] upgrade issue with 10.04 live CD

2011-10-02 Thread Mark Wendt (Contractor)
On 10/1/2011 3:50 PM, marc foster wrote:
 The machine is an HP Pavilion Desktop that I have added a PCIE parallel
 port card to.  It is an AMD Phenom 9550 Quad Core 2.2Ghz processor with 6 GB
 of RAM.   For clarification the way I tested the 8.04 Live CD was to boot
 from the CD and then generate a new EMC configuration file.  This seems to
 work just fine.  When I boot the 10.04 CD EMC Crashes when I try to run the
 new configuration that I make.  The configuration is the same as I use in my
 8.04 test.  Under the 10.04 live environment the 'latency-test' runs but no
 times come up (i.e. all '0').
Just as an experiment I tried to disable some of the Ubuntu boot options.
   If I use the 'acpi=off' boot option the 'latency-test' will run and
 populate the times as is should, but my ps/2 mouse no longer works.   If I
 pull that mouse off and use a USB mouse everything works fine.  I have
 installed the 10.04 live CD on the system and added 'acpi=off' to the grub
 file and I now have a functioning setup. I'm not sure what the relationship
 is between RTAI and the ACPI subsystems.  If anyone has experience with this
 I would be happy to have an explanation.

 Thanks for all the prompt responses to my questions.

 marc foster

Okay, now we gots more info to work with.  You are not actually trying 
to run EMC2 off the Live CD.  You've actually installed Ubuntu 10.04 LTS 
and EMC2 off the live CD, correct?  If you have, you are not booting the 
Live CD, you are booting 10.04 LTS off your hard drive.  We need to see 
the error messages when EMC2 crashes.  Try running EMC2 from the command 
line inside a terminal window rather than from the desktop icon.  The 
terminal window will capture the error messages when EMC2 goes kerplunk.

Mark


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Re: [Emc-users] source for washers

2011-08-25 Thread Mark Wendt (Contractor)
On 08/25/2011 12:24 PM,  Cathrine Hribar wrote:

 Hi:

 Was wondering if you, or anyone on here has a source for wavy spring washers?
 The ones used to load taper roller bearings.

 I called my local bearing house here and he don't know what I am talking
 about!!!

 Thanks:

 Bill

Bill,

 Are you talking about Belleville washers?

Mark

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Re: [Emc-users] Fwd: OT git linix emc marked as phishing site

2011-08-20 Thread Mark Wendt (Contractor)
On 8/20/2011 10:16 AM, Steve Stallings wrote:
 A couple of months ago, there was indeed an incident
 related to phishing support on the LinuxCNC.org web
 site. It was not obvious to regular users of the site
 because it was just acting as the mule to host the
 phishing content, not linked to it in any way.

 A weakness in the older version of Joomla content
 managment allowed the hack to happen. The phishing
 content was removed and no one using the site in the
 intended manner ever noticed.

 There have now been additional incidents and the
 hosting company took the precaution of turning the
 site off.

 The site maintainers are aware, and are in the process
 of trying to update the Joomla install and restore the
 content.

 Regards,
 Steve Stallings

Looks like it's back up and running.  It was down earlier this morning, 
but the main page comes up okay now.

Mark

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Re: [Emc-users] bad news, xylotex died

2011-07-31 Thread Mark Wendt (Contractor)
On 7/30/2011 7:15 PM, gene heskett wrote:
 Or, speak of el-cheapo, 70 bucks for what looks like that's about what
 its worth:

 http://cgi.ebay.com/4-Axis-TB6560-CNC-Stepper-Motor-Driver-Controller-Board-/130532324742?pt=LH_DefaultDomain_0hash=item1e64553586

 Nice fan cooled heat sink, but that chip doesn't impress me too much.
 And its not a step up, 3 amps 36 volts, about the same as the Allegro
 A3977 but all 4 in one package.  The 2M542 is a step up, allowing me
 to raise the motor voltage if I am so inclined.

 Cheers, gene


Gene,

 Stay as far away as possible from the TB6560-chipped board.  Users 
on CNCZone have reported nothing but problems with it, and are doing all 
sorts of mods to the board just to get it minimally work.

Mark


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Re: [Emc-users] Preview on a robot arm

2011-05-14 Thread Mark Wendt (Contractor)
On 5/14/2011 12:58 AM, dave wrote:
 On Fri, 2011-05-13 at 22:55 -0400, Kyle Kerr wrote:
 On Fri, May 13, 2011 at 8:15 PM, andy pugh
 It's mm, not inches, I expect.

 39 inches/min is nothing to sneeze at.

 1mm/min is 390 in/min.

 Even less to sneeze at.
 DOH! damn decimal :P

   Orders of magnitude only count on paychecks. ;-)

 Dave

And nukular weapons.  ;-)

Mark

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Re: [Emc-users] Axis enable pins

2011-04-24 Thread Mark Wendt (Contractor)
On 4/23/2011 12:38 PM, Kirk Wallace wrote:

 From a brief search for HY-TB4DV-M I found this board is likely to be
 based on the TB6560AHQ:
 http://www.toshiba-components.com/motorcontrol/pdfs/TB6560AHQ_AFG_E_2003_20080407.pdf
 Short URL: http://alturl.com/gygw6

 I started a couple of different replies, but they got too long. I think
 the crux of the problem is that the basic parts of the driver board are
 there but are near their performance limit. In these situations, the
 user will need to have a good understanding of how the board works to
 recognize were the problems might be and compensate for the faults. For
 a beginner, this can be a lot of extra work, or a good way to learn
 about electronics. If you just want to bolt together something that just
 works, consider not using this driver board. If you want to build and
 modify more CNC machines, you will need to learn all the details anyway
 and it's best to learn on something that is inexpensive.

 I would tend to start with the EMC2 parallel port and verify that the
 proper signals are created at the port, then look for these signals as
 they go through the driver board. This means that you will need to
 become familiar with most of what is in this link:
 http://www.linuxcnc.org/docview/html/hal_parallel_port.html

 These might help too:
 http://www.epanorama.net/circuits/parallel_output.html
 http://www.beyondlogic.org/spp/parallel.htm

 It is easy to damage a parallel port while experimenting, so I believe
 it's best to get a couple of PCI parallel port cards to play with so you
 don't burn up a motherboard port. Check these for more:
 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?NetMos
 and other parallel port cards here:
 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?EMC2_Supported_Hardware

 Being comfortable with using HALscope and HALmeter will help. Check out
 the scope and meter sections of this link:
 http://linuxcnc.org/docs/html/hal_tutorial.html

 Instead of working with HAL from a terminal command line as covered in
 the above link, sometimes it's easier to copy a basic stepper
 configuration while in the EMC2 start screen and modify the .hal file to
 free up some parallel port pins and use them for experimenting, such as
 using the mist button to turn an LED on and off, or toggle a connected
 to the driver enable input on and off while checking the signal at the
 driver chips with a voltmeter.

 The above covers just a bit of what you'll need to know, so you will
 most likely need to come back here and ask more questions, but that is
 what the list is for. Also, the more specific a question is (one or two
 at a time), the easier it is to answer.

There are also a couple of rather long threads of what folks had to do 
to get those boards working correctly on CNCZone under the General 
Electronics forum.  With all the problems that board has, like Kirk 
says, you're probably better off getting better drives, like Gecko's or 
drivers from Keling.

Mark

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Re: [Emc-users] Axis enable pins

2011-04-24 Thread Mark Wendt (Contractor)
On 4/24/2011 8:13 AM, andy pugh wrote:
 On 24 April 2011 11:40, Mark Wendt (Contractor)mark.we...@nrl.navy.mil  
 wrote:
 With all the problems that board has, like Kirk
 says, you're probably better off getting better drives, like Gecko's or
 drivers from Keling.

 Maybe that would have been better, but now he has the board in
 question he might as well use it.
 I started with something rather like that board, except not nearly as
 nicely-made and even that was OK until I blew it up.

 They tend to be really quite simple, following the driver chip
 suggested layout exactly. The driver chip manufacturer's datasheet is
 probably more useful than the supplied documentation.
 It is then a case of seeing which pin on the DB25 connector goes to
 which input pins on the driver chips (they may go through an
 opto-isolator chip, so that is probably a 2-stage process with a
 multimeter).

Andy,

The problem with that board, and the others made like it, is they're 
very poorly made, and just about everybody that's bought one has had 
problems with it.

The difference between you making do, and somebody else buying those 
boards, is you're ready, willing and able to actually troubleshoot the 
problems, and fix them.  There are a lot of unsuspecting folks buying 
these boards, and having nothing but problems with them. And a lot of 
them have little to no grounding in electronics, and don't know how to 
troubleshoot and fix these boards.

I mentioned also there's a couple of threads on the CNCZone General 
Electronics forum where some folks have actually gotten these boards to 
work.  Take a glance at those threads and see what they were up against.

Mark

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Re: [Emc-users] Motion control cards

2011-04-23 Thread Mark Wendt (Contractor)
On 4/22/2011 5:26 PM, Robert Pabon wrote:
 Man my head is starting to spin! No wonder people just go with steppers and 
 call it a day. Maybe my vision is clouded by ignorance but it doesn't seem 
 like it should be that hard to pick up a brushless DC motor, a suitable amp 
 and make it work. Obviously it would be easier to just buy a sorted 
 motor/driver, but then it would be easier to buy a sorted CNC machine as well.

 So getting back to the motor amp combination for a second someone have a look 
 at hese for a minute and tell me what you think.

 This is the motor I am using:

 http://www.servodynamics.com/Drawing/23S-IE.pdf

 I am using the IG23CS-64-IE2000-S

 Servo dynamics recommends the  1224-BLS driver for this motor. The 1224BL is 
 the comparable amp:

 http://www.servodynamics.com/Specs/1224bl_spec.pdf

 And here are the amps I was looking at using:

 http://www.a-m-c.com/download/datasheet/bd30a8.pdf

 Servo dynamics says I am fine driving with either sinusoidal or trapezoidal. 
 The AMC is trapezoidal. Obviously need to add a filter card, but otherwise it 
 looks to be in the ballpark. Opinions?


Okay, I'm getting a bit overwhelmed here too.  I'm currently using 
steppers on my saw beveler, but have future thoughts of upgrading to a 
servo based system.  So, if what Robert shows as necessary, for one axis 
I'd need a servo, an amp, a driver, a bunch of cards for the pc end of 
the affair, an O scope, tons of other test equipment...

Have I left anything out?  ;-)

I'm really beginning to wonder if it's worth the expense.

Mark

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Re: [Emc-users] Motion control cards

2011-04-23 Thread Mark Wendt (Contractor)
On 4/23/2011 11:12 AM, dave wrote:
 Okay, I'm getting a bit overwhelmed here too.  I'm currently using
 steppers on my saw beveler, but have future thoughts of upgrading to a
 servo based system.  So, if what Robert shows as necessary, for one axis
 I'd need a servo, an amp, a driver, a bunch of cards for the pc end of
 the affair, an O scope, tons of other test equipment...

 Have I left anything out?  ;-)

 I'm really beginning to wonder if it's worth the expense.

 Mark
 Single channel servo (clone as necessary):

   -   power_supply
   |
 emc -  motion_card -  servo_amp -  motor ( dc | ac )
   |   |
   ---   encoder

 For dc servos it is nice to have a tach for velocity feedback although
 cradek has demonstrated a nice way around that.

 This usually gets you several things; increased speed, freedom from
 mid-band resonance, usually lots of I/O for limit switches and probably
 more attributes I cannot recall at present (too early in the morning).

 Setting up a servo is not as daunting as  one might think. It does help
 to put a channel on the bench and learn about it while it is not
 connected to an axis ( less stuff to damage if it does something
 unexpected). ;-)

 I would never connected a servo to a real machine without having e-stop
 limit switches in place and tested.  Please don't ask why I think this
 is important.

 Halscope is invaluable once you start on the real machine. Thanks
 JMK! :-)

 HTH

 Dave

Thanks Dave and everyone who's contributed.  It's a consideration for a 
future update.  Right now, the machine is working fine on steppers, but 
I thought with servos, I'd get a better torque throughout the speed 
range, and maybe a little more accuracy on the positioning.  One thing I 
haven't taken into account is the dual-stepper setup on the X axis. 
 From what I've read, and talked about on the IRC Channel, it's a lot 
more tricky to home a dual-servo setup, whereas with the steppers, I 
have just one home switch on the X axis.

More things to think about and consider for the future.  But thanks for 
all the info.

Mark

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Re: [Emc-users] Beating Grub2 into submission

2011-04-10 Thread Mark Wendt (Contractor)
On 4/9/2011 9:41 PM, Kent A. Reed wrote:
 Ok, gang, my work is out there for all to see at

 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?The_Isolcpus_Boot_Parameter_And_GRUB2

 There's a link to this page from the main EmcKnowledgeBase page under
 the 'Misc Stuff' heading. Kudos, brickbats, big yawns, gleeful
 nitpicking, all willingly accepted, but on the whole I'd just like to
 see others improve on it.

 Regards,
 Kent

Kent,

Nicely done and nicely documented.  I'm sure as the grub developers 
continue to refine and improve grub we'll have to make changes to the 
script and page, but you've gotten us off to a very good start.  Thanks!

Mark

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Re: [Emc-users] OT: MPG format

2011-03-27 Thread Mark Wendt (Contractor)
On 3/26/2011 3:39 PM, Jon Elson wrote:

 Or, you can get the whole bloomin' pendant for $179...

 http://www.kelinginc.net/BreakoutBoards.html


 Yeah, I JUST can't do that!  After much eBay and web surfing, I couldn't
 do any better than the $56 MPG, but no WAY I will pay $179 for a cheap
 plastic box with a couple switches and the encoder.  I did set up a
 CNC4PC pendant for a guy, and I was not terribly impressed with the
 thing.  My first homemade pendant is too big, and the switches are in
 the wrong place for one-handed operation (I was given a big MPG).  My
 second one uses the smaller HEDSS encoder and works better.

 Jon

Well, I have to admit, I bought the second cheesy MPG on that page... 
;-)  It's actually pretty heavy duty.  It's got a very healthy cable 
coming out of it, the MPG detents give very solid clicks as the MPG is 
rotated, it's got 6 axes (for those who need it), an estop switch, an 
on/off switch and a speed switch.  I musta got one of the good ones!

I was just comparing it price-wise to that $150/$170 MPG dial versus one 
all put together for roughly the same price.

Mark

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Re: [Emc-users] OT: MPG format

2011-03-27 Thread Mark Wendt (Contractor)
On 3/26/2011 3:56 PM, Kirk Wallace wrote:

 Or, you can get the whole bloomin' pendant for $179...

 http://www.kelinginc.net/BreakoutBoards.html

 Scroll about halfway down.

 Mark

 Don't forget, I just got the Homann ModIO working with EMC2. One of the
 applications is a pendant.
 http://homanndesigns.com/store/index.php?main_page=indexcPath=15zenid=43248caf2a8e36454074607748052eb1
 Short URL: http://alturl.com/kixb3

Nicely done!  Nice looking stuff on that page Peter.

Mark

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Re: [Emc-users] OT: MPG format

2011-03-27 Thread Mark Wendt (Contractor)
On 3/26/2011 4:04 PM, Kirk Wallace wrote:

 Or, you can get the whole bloomin' pendant for $179...

 http://www.kelinginc.net/BreakoutBoards.html


 Yeah, I JUST can't do that!  After much eBay and web surfing, I couldn't
 do any better than the $56 MPG, but no WAY I will pay $179 for a cheap
 plastic box with a couple switches and the encoder.  I did set up a
 CNC4PC pendant for a guy, and I was not terribly impressed with the
 thing.  My first homemade pendant is too big, and the switches are in
 the wrong place for one-handed operation (I was given a big MPG).  My
 second one uses the smaller HEDSS encoder and works better.

 Jon

 I haven't used a pendant, but I don't see myself using one single
 handed. I would probably make a few points around the machine to mount
 the pendant where I can reach it, but keep my eye on what's going on.
 That's why I think the feel of the detent feedback is important. I would
 look to the major CNC machine makers for insight on this. They have
 decades of experience and have weeded out any of the fancy stuff that
 doesn't get used in the long run.

You might be able to one-hand the button pushing on the pendant, but I'd 
love to see a video of one handed MPG movement if you aren't near any of 
those handy mounts.  ;-)  Depends on what you want out of a pendant I 
guess.  I find the MPG wheel very handy except on long jogs.  And Stuart 
has a machine that has some really long jogs possibly.  Other than the 
MDI, that's where a joypad would come in really handy.

I've been using the MPG heavily while I mapped out my vacuum hold down. 
  I've been taking hold-down height measurements every inch the length 
of the hold down.  One turn of the MPG wheel = 1.000 when the MPG 
distance knob is set to x 100, and the Z axis moves .0001 for every 
MPG click at x 1.

Mark

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Re: [Emc-users] OT: MPG format

2011-03-26 Thread Mark Wendt (Contractor)
On 3/25/2011 1:13 PM, Roland Jollivet wrote:
 Hi Colin

 The dials are normally graduated, and a spin of however much should move the
 machine exactly that amount. Unless it's being used in a velocity mode,
 where turning the wheel means move continuously, and stop means stop. (also
 a debated topic (overrun))

 However, I want to supply the encoder only, similarly, as illustrated below.
 The terms 'jog wheel', MPG and pendant are often used in a mixed way.

 http://www.directencoders.com/products/mpg30/mpg30.asp

 But there are just too many configurations to start making the keypads too.
 In fact, my preference is for the MPG to mounted on the swivel panel,
 leaving a hand free, of which we often need a few more.

 Regards
 Roland

Geez, at either $150 or $170, somebody's mighty proud of their MPG.

Mark


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Re: [Emc-users] OT: MPG format

2011-03-26 Thread Mark Wendt (Contractor)
On 3/25/2011 6:26 PM, Igor Chudov wrote:
 I am wondering about something.

 For manual movement, I use a Saitek P880 joypad. I am literally overjoyed by
 this joypad and how easily it moves the axes.

 Having said this bad pun, I wonder if those manual pulse generators are
 better, ergonomically, than this joypad.

 I have a feeling that a joypad is far better than MPGs in the ease of moving
 the mill.

 Am I mistaken about it?

 i

Igor,

I wondered the same thing.  That's why I have both a joypad and an MPG 
hooked up to my machine.  Got the best of both worlds, I think.  For 
long movements, I use the joypad.  For shorter, more accurate movements 
I use the MPG.  The joypad is using a USB port, so I didn't have to 
worry about having another parallel port, which is already being used by 
the MPG.

They have different purposes for my machine.  My machine bed is 6' long. 
  It's a lot of cranking to move the gantry 6', but push a button, and 
hold the joystick over, and it moves nicely.  But if I want to move 
precisely to position X or position Z, the MPG is my go to control.

Mark

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Re: [Emc-users] OT: MPG format

2011-03-26 Thread Mark Wendt (Contractor)
On 3/26/2011 7:52 AM, andy pugh wrote:
 On 26 March 2011 11:46, Mark Wendt (Contractor)mark.we...@nrl.navy.mil  
 wrote:

   But if I want to move
 precisely to position X or position Z, the MPG is my go to control.

 If I want to go to a specific X and Y I tend to type G0….. in the
 MDI and hold a finger on the ESC button.

That's another way too.  The MPG allows me to do it while I'm at the 
machine though, rather than being at the computer, which in many cases 
is a lot easier.  That's the whole idea behind either the joypad or the 
MPG control.

Mark

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Re: [Emc-users] OT: MPG format

2011-03-26 Thread Mark Wendt (Contractor)


On 3/26/2011 12:37 PM, Jon Elson wrote:
 Mark Wendt (Contractor) wrote:
 Geez, at either $150 or $170, somebody's mighty proud of their MPG.


 HEDSS sells the basic 2 encoder for $56 on eBay in single quantity.  It
 really seems there ought
 to be cheaper ones, but maybe they just don't make enough of them.  This
 has 100 tick marks, engraved
 numbers every 10, and mechanical detent, with spinner knob.

 Jon

Or, you can get the whole bloomin' pendant for $179...

http://www.kelinginc.net/BreakoutBoards.html

Scroll about halfway down.

Mark

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Re: [Emc-users] W axis working! One problem remains, residual current to the motor.

2011-03-06 Thread Mark Wendt (Contractor)
On 3/5/2011 12:54 PM, Jon Elson wrote:
 Unforch, I do not have the building nor the foundation to support that
 cinci Stuart has.  Is that truly big enough Stuart?


 I really can't believe you asked Stuart that question, Gene...  ;-)


 Next to the Cincinnatti 5-axis mill, he has a Giddings  Lewis
 horizontal mill that is FAR bigger, at least in exterior dimensions.  It
 seemed like it took half an hour to just walk around from the back to
 the front of
 the machine, and stands at least 30 feet tall.  (It is listen on their
 web page as only 100 of X travel, but that seems WAY too short.)  On
 the other side of the shop he has the Viper, a gantry
 mill that is even bigger, 200 X travel.

 Jon

You guys.  Stop please!  You're making me feel so inadequate...  ;-)

Mark

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Re: [Emc-users] Video showing all that my mill does, including W axis

2011-03-05 Thread Mark Wendt (Contractor)
Igor,

It's been as fun watching your machine come to life as it was watching 
Sam's!  Good on both of ya, and thanks for allowing us to watch!!!

Mark

On 3/4/2011 9:48 PM, sam sokolik wrote:
 awesome!

 sam

 On 03/04/2011 08:38 PM, Igor Chudov wrote:
 I embedded my video on this page:

 http://www.chudov.com/projects/Bridgeport-Series-II-Interact-2-CNC-Mill/

 The video shows more or less everything that the mill is capable of:
 moving in all five directions, drilling cycle, rigid tapping, coolant,
 spindle forward and reverse, and cool 5 axis simultaneous moves.

 many thanks to all

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Re: [Emc-users] W axis working! One problem remains, residual current to the motor.

2011-03-05 Thread Mark Wendt (Contractor)
On 3/4/2011 11:07 PM, gene heskett wrote:

 Always assume a job will come up that needs more travel!

 Yes Jon, I believe there is a corollary about that someplace in the
 Murphy's laws collections I've seen.  If not, it certainly needs adding
 because its a basic truth.

 Unforch, I do not have the building nor the foundation to support that
 cinci Stuart has.  Is that truly big enough Stuart?

I really can't believe you asked Stuart that question, Gene...  ;-)

Mark

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Re: [Emc-users] W axis working! One problem remains, residual current to the motor.

2011-03-05 Thread Mark Wendt (Contractor)
On 3/5/2011 12:05 AM, Stuart Stevenson wrote:
 the corollary is relevant no matter the size of the machine
 with 200 inches X travel on the 5 axis bridge one of the first three jobs
 was 220 inches long
 we had to slide a part to machine the whole thing

See Gene?  Toldja so...  ;-)

Mark

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Re: [Emc-users] W axis working! One problem remains, residual current to the motor.

2011-03-01 Thread Mark Wendt (Contractor)
On 3/1/2011 1:11 AM, Igor Chudov wrote:
 I have the W axis working.

 http://www.chudov.com/projects/Bridgeport-Series-II-Interact-2-CNC-Mill/34-Adding-Servo-Control-to-Knee/

 When commanded, the W axis moves up and down, roughly as instructed,
 according to my G0 W... commands.

 It is not super precise or well tuned, yet, but really not so bad and
 compares favorably to cranking the knee handle. I will try to evaluate
 backlash and such, when I get more time to tune this system.

 For those too lazy to look at pictures, the W axis is a 1,000+ chunk of
 metal, moved up and down by a 15:1 DC gearmotor, that turns a shaft that, in
 turn, turns a ACME nut on the knee screw. There is a pneumatic assist on the
 knee, which helps a lot.

 There is one problem, however: after the motion stops, ppmc.0.DAC.3 does not
 go down to zero, and instead stays high, while the system is not moving. I
 explain this by remaining under power to move one more hair distance
 against friction, nothing is moving, and nothing is there to decrease the
 output.

 If it decreases a little bit, no disaster should happen, the knee will not
 drop, the system is self braking etc.

 Instead, current is provided to the motor, the not enough to move the rotor,
 but enough to heat it up too much.

 So. How would I somehow configure EMC to stop providing any current to W,
 when not really moving it?

 i

Igor

Off on a tangent, I see one major problem.  Uncovered concrete...  ;-)

Mark

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Re: [Emc-users] Guidance on usb comp

2011-02-27 Thread Mark Wendt (Contractor)
On 2/26/2011 3:35 PM, cogoman wrote:
 On 02/24/2011 01:35 PM, emc-users-requ...@lists.sourceforge.net wrote:
 It would be nice if there was a way to interface CNC equipment via USB such
 that the timing of actions was being scheduled in the controller rather than
 by the host O/S.

 That way it would not be necessary to run a specific version of the O/S
 hacked up to provide real time scheduling. All that would be necessary would
 be to have the host able to guarantee response within a few seconds.


 Parallel ports are effectively obsolete these days and finding a motherboard
 with support is starting to confine selection. So this is effectively
 meaning I have to use an obsolete machine that I am not sure I could replace
 in a hurry.
 Sounds like the NGX BlueBoard-LPC1768-H might be all the hardware you'd
 need.

 http://shop.ngxtechnologies.com/product_info.php?cPath=21products_id=65
 http://shop.ngxtechnologies.com/product_info.php?cPath=21products_id=65

Hmmm, wonder if that board could be programmed to be a real time 
ethernet slave?

Mark

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Re: [Emc-users] Guidance on usb comp

2011-02-27 Thread Mark Wendt (Contractor)
On 2/27/2011 8:03 AM, Peter Blodow wrote:
 Hello Mark,

 Ethernet is a sloppy name for IEEE 802.3, the real protocol name is
 Carrier Sense Multiple Access/Collision Detection (CSMA/CD). In local
 wireless networks, /CA is used (Collosion Avoidance) instead of /CD.
 Other Bus protocols are based on the same idea such as CAN bus (CSMA/CR,
 Collision Resolution) and others.

 All these protocols have in common that they are asynchronous and data
 transmission is randomly timed, depending on network load. Just the same
 especially with serial busses like USB.

 Since EMC is based on exactly timed pulse generation, there is
 PRINCIPALLY no use trying to adapt it to the protocol systems mentioned.

 Why not stick to the parallel port?

 Best regards
 Peter Blodow

Peter,

I work on a daily basis with Ethernet as a system and network 
administrator.

We're talking about a Real Time Ethernet, with a dedicated master and 
slave network interface, which should preclude any worry of collisions 
on a duplex connection between the two.  Modern systems with full duplex 
connections no longer really rely on CSMA/CD.  As defined in 802.3, 
that's just one of the protocols that have been used, not the only way.

The reason we're talking about Ethernet as one of the possibilities for 
communications between the computer and the controller is the 
possibility of the ultimate demise of the parallel port, and the 
difficulties of real time communications on the USB bus.

So, Real Time Ethernet ain't quite your Granddaddy's TCP/IP or USB 
protocol.  If it can be worked into a real time communication scheme, 
unlike USB, it may be a possible alternative to the parallel port when 
the parallel port is no longer supported.  And, if it's a dedicated 
port, like the parallel port is, and can be controlled by the Real Time 
kernel, it can handle the timed pulses in 100 Mb, Gig E, or 10 Gig E 
depending on the network interface that's supported by the software.

Mark

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Re: [Emc-users] Ethernet with EMC2

2011-02-06 Thread Mark Wendt (Contractor)
On 2/6/2011 1:47 AM, Kim Kirwan wrote:
snippage

 But look at the (current) EtherCAT hardware page
 (there in the green block at the top):
 http://www.etherlab.org/en/ethercat/hardware.php

 It seems to say they have a universal driver that supports all network
 cards that are currently supported in linux, but that you can't use it
 with RTAI. So although yes, the universal driver can run the network in
 real-time, it's not able to run in real-time under a real-time OS.

For some reason, I'm not quite getting the distinction.  What's the 
point of a RT network if it's not going to run under a RTOS?

 (This reminds me of Bob Newhart's classic turn as Major Major in
 Catch-22 who would agree to see people in his office, but only when
 he wasn't there:)
 http://www.youtube.com/watch?v=gwT-_uCEMiA

 So maybe rtnet.org is not re-inventing the wheel after all?

 Additionally, RTnet.org mentions an RT-Firewire, so maybe those who
 have been wanting EMC2 to run over USB would accept Firewire?

Eh, Firewire usage is fading faster than parallel port.  My latest 
laptop and desktop systems don't have any Firewire ports on them

 Or, back to Ethernet, RTnet.org lists 12 supported NICs:
 http://www.rtnet.org/doc.html

 I wonder if EtherCAT is trademarked? And we (and slave card makers?)
 might have to pull out all the EtherCATs the way that CentOS has
 to pull out all of the Red Hats out of otherwise GPL'd software?
 And only mention the upstream source provider?

 Also, EtherCAT lists only four NIC cards as specifically supported.
 (I'm guessing this means running *with* a real-time OS? Not sure.)

Could be our biggest problem is going to be the slave port.  Now, we're 
using a relatively simple and cheap parallel port breakout board to the 
drivers.  How do we inexpensively make a slave card work RT at the 
driver end of the link?  It needs to be able to accept the signals from 
the master, then convert those signals to step/dir, or servo loops, and 
in the case of servo loops, be able to communicate the loop back to the 
controller.

 I consider a large number of supported NICs to be a feature, not a
 drawback. And I think manufacturers would agree, if we can get to
 the point where the NICs are supported generically(?) in some way
 so that it's not much extra work for the slave manufacturers. Or,
 if not, then pick a couple of popular ones and support those.

 And just to clarify a point, it wouldn't bother me at all if the
 EMC2 master PC had to have at least one real-time-only network
 interface in this proposed scheme. I don't see why we want to make
 Samba and BitTorrent available over the same network as the CNC RT
 control signals. Even if they can be tunneled or whatever. The RT
 network should IMHO connect only EMC2 and the CNC machine slaves,
 nothing else.

NIC cards for PC's are cheap, and the more that support RT ethernet the 
better.  The big issued is going to be what do we do on the other end.

 So the way I see it we have to first plan a way to get simple, fast,
 RT I/O working from a NIC in EMC2 with an eye toward how to build
 the remotes, and if they can be EtherCAT or RTnet.org (or anything
 else) compatible, great! If they have to be something non-standard,
 but it's fast, simple, cheap, and reliable, it might be a reverse
 case of If you come, they will build it.

 This is a great discussion and I think it will eventually prove
 valuable, please continue, everyone, with your great contributions.

 Thanks,

 Kim

Cheers,
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Re: [Emc-users] Talk to me about comp_file

2011-01-30 Thread Mark Wendt (Contractor)
On 1/29/2011 5:13 PM, andy pugh wrote:
 My question is, can comp_file be used to map out those inconsistent
 heights in software, so that I don't have to file and scrape anymore?  ;-)
  
 My guess would be no, as the compensation file applies the offset to
 the same axis as it is looking up on.

 However, you could almost certainly make up a custom component to add
 an offset dependent on X axis position, much as I used for my
 hexagonal boring, where an offset is applied to X according to the
 spindle angle.
 (Which is currently on a turned-off machine in the garage)

Bummer.  I'm starting to get Popeye forearms.  ;-)  Ah well, nothing 
ventured, nothing gained.  Tell me a little more about your custom 
component Andy.

Mark

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Re: [Emc-users] Talk to me about comp_file

2011-01-30 Thread Mark Wendt (Contractor)
On 1/29/2011 5:46 PM, gene heskett wrote:

 ISTR where I read that as being an emc capability someplace back in the fog
 of time, Mark.  Screw error mapping I believe it was called.

 But, so you don't have to, consider that if the saws can be replaced with
 wide diamond wheels, say like as used in the drill doctor, it seems like it
 would be possible to cobble up a g-code file to drive your machine and let
 it do the shaving.  If that isn't feasible, maybe the hand chuck of a
 dremel (its really too darned flexible IMO with its rubber mounted and too
 short spindle so it would take many, just barely kiss it passes) or maybe a
 Proxxon, with one of those drill doctor wheels mounted, could be strapped
 to the carriage for that duty long enough to fine tune the bed. Since a bed
 replacement would be a major operation, I would not shoot for anything but
 straight and flat using the carriage supports as the master, and any curves
 then could be done in the g-code with the knowledge that what you get is
 not going to need any great amount of hand sanding to get the desired taper
 in the finished product.

 OTOH, I imagine you _have_ considered that.  In which case ignore my
 ramblings. :)

I forgot to mention, the hold-down bed, as is much of the machine 
itself, is aluminum.  I was able to tilt the saw spindle to fit a 
sanding drum and work at shaving the top of the hold-down bed down, but 
the problem was, at that angle, I don't have any way to ensure the 
spindle housing gets locked into the mount solidly enough to do the 
shaving with any accuracy.  It's what I did to get to the point where I 
started draw filing and scraping.  The other issue is there's not really 
any way to mount an external tool on the cutting head to fly cut, or 
even mill.  The flattening of the hold-down bed was one of those issues 
during the design phase that sorta slipped my mind.

So, it looks like it's further development of my Popeye fore arms...  ;-)

Thanks,
Mark

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Re: [Emc-users] Talk to me about comp_file

2011-01-30 Thread Mark Wendt (Contractor)
On 1/29/2011 7:47 PM, Jon Elson wrote:
 Mark Wendt (Contractor) wrote:

 My question is, can comp_file be used to map out those inconsistent
 heights in software, so that I don't have to file and scrape anymore?  ;-)


  
 You probably need to talk to Stuart Stevenson, who built a fairly
 complex component to
 correct all the errors in his 5-axis Cincinnatti mill.  It is possible
 that his component could
 be used in your application just by zeroing out all the un-needed
 corrections, and supplying
 your own mapping table.  Otherwise, it could just be a guide as to how
 to build a one-axis
 correction table to compensate a different axis.

 One other thought is that you might be able to rig a die grinder or
 Dremel to your axis and make
 it plane down your table until it is parallel to the axis travel.

 Jon
Thanks Jon.  Stuart, how does your component work?  Do you think it 
might be able to be applied to this situation?

Thanks,
Mark

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Re: [Emc-users] Talk to me about comp_file

2011-01-30 Thread Mark Wendt (Contractor)
On 1/30/2011 4:34 AM, Steve Blackmore wrote:
 Now, my nefarious reason - I'm realized that a career of hand scraping
 is not for me.  I've mapped the entire length of the hold-down/bed with
 a depth gauge, and know, for every inch of X, the difference between the
 current station and the 0 point for the Z axis.  For instance, I set my
 depth gauge to read 0.000 at X0.  At X1, for illustration's sake, lets
 say Z is .001, X2 - Z = 0.0005, X3 = .001, and so on and so forth for
 the entire length of the hold-down/bed at 1 intervals (had to do this
 so I could get this close while filing and scraping).  The readings of
 the depth gauge are repeatable, so I'm pretty sure the depth gauge is
 giving me accurate readings.

 Hi Mark -  I sympathise. I did many hundreds of hours hand scraping and
 filing during my apprenticeship in the late sixties, early seventies :)

 A good roughing hand tool is a new flat 8 inch sharpening block to get
 rid of large high spots. Use it like a sanding block.

Hi Steve - thanks!  Yep, like putting in hardwood floors for a living, I 
have definitely made the determination it would not be the career for 
me...  The draw filing and scraping are pretty close to the final 
phase.  I forgot to mention the vacuum hold-down bed is made of 
aluminum, and the vixen file works pretty good on removing decent 
amounts of metal.  I used to use vixen files back in the 70's when I 
puttered around with automotive body work using lead.  They're great 
files for not getting clogged with the material being removed, and can 
leave a pretty decent finish if they're used correctly.

 My question is, can comp_file be used to map out those inconsistent
 heights in software, so that I don't have to file and scrape anymore?  ;-)
  
 A good hardware fix is always better than a software fudge. As per other
 suggestions, rig up a dremel or the like to finish it off.

The design of the cutting head kinda precludes me from doing that.  As I 
mentioned to Gene, the procedure for flattening the bed was one of those 
things that kinda slipped past me when I was designing the machine.


 Steve Blackmore
Mark

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Re: [Emc-users] Talk to me about comp_file

2011-01-30 Thread Mark Wendt (Contractor)
On 1/30/2011 8:45 AM, andy pugh wrote:
 On 30 January 2011 13:27, Mark Wendt (Contractor)
 mark.we...@nrl.navy.mil  wrote:

   I used to use vixen files back in the 70's when I
 puttered around with automotive body work using lead.
  
 Google
 Oh, you mean a Dreadnought file :)
 (I thought it might be a Millenicut, but those are different again)

Ayup. On this side of the pond we call 'em vixen files.

Mark

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Re: [Emc-users] Talk to me about comp_file

2011-01-30 Thread Mark Wendt (Contractor)
On 1/30/2011 10:29 AM, gene heskett wrote:
 On 1/29/2011 5:46 PM, gene heskett wrote:

 I forgot to mention, the hold-down bed, as is much of the machine
 itself, is aluminum.  I was able to tilt the saw spindle to fit a
 sanding drum and work at shaving the top of the hold-down bed down, but
 the problem was, at that angle, I don't have any way to ensure the
 spindle housing gets locked into the mount solidly enough to do the
 shaving with any accuracy.  It's what I did to get to the point where I
 started draw filing and scraping.  The other issue is there's not really
 any way to mount an external tool on the cutting head to fly cut, or
 even mill.  The flattening of the hold-down bed was one of those issues
 during the design phase that sorta slipped my mind.

 So, it looks like it's further development of my Popeye fore arms...
 ;-)
  
 Be sure and eat your spinach now, y'all hear?
 ;-)
I'll be off to the grocery store later this afternoon and plan on buying 
at least of case.  ;-)

Mark

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Re: [Emc-users] Inserted new card -- how to find parallel address -- how to tell EMC2?

2011-01-29 Thread Mark Wendt (Contractor)
On 1/28/2011 11:45 PM, Igor Chudov wrote:

 My theory is that cables always expand to not quite fit in the available
 space. :)


  
 In my shop, tools expand to cover all available flat surfaces

I have that problem with the vertical surfaces too...  ;-)

Mark

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[Emc-users] Talk to me about comp_file

2011-01-29 Thread Mark Wendt (Contractor)
Was cruising through the doccy's today and came across comp_file in the 
config ini section, and had seen something thta piqued my interest 
whilst perusing the EMC2 section on CNCZone in answer to somebody else's 
question about backlash compensation.  Chris M, chester88 on CNCZone 
said thus: EMC does simple backlash compensation and sophisticated 
mapped compensation (which requires homing to a accurate consistent 
point). little bit about it here: Basic Configuration 
(http://www.linuxcnc.org/docs/2.4/html/config_ini_config.html#sub:)[AXIS]-section.
 


For my own nefarious reasons, I became interested in this, with an idea 
popping into my head.  For those not familiar with my machine, it's a 
two axis (X and Z) saw beveling machine, which cuts tapered triangular 
bamboo strips out of rectangular stock in one pass, starting on the thin 
end and cutting deeper into the strip to finish on the thick end.

With that in mind, I use a vacuum hold down to keep the strips in place, 
which is 3/4 wide by 60 long.  I've been draw filing with a nice 
expensive Vixen file and some amateurish scraping, and so far have 
gotten most of the surface of the hold-down/bed within .001 - .002 of 
my 0,0 point.

Now, my nefarious reason - I'm realized that a career of hand scraping 
is not for me.  I've mapped the entire length of the hold-down/bed with 
a depth gauge, and know, for every inch of X, the difference between the 
current station and the 0 point for the Z axis.  For instance, I set my 
depth gauge to read 0.000 at X0.  At X1, for illustration's sake, lets 
say Z is .001, X2 - Z = 0.0005, X3 = .001, and so on and so forth for 
the entire length of the hold-down/bed at 1 intervals (had to do this 
so I could get this close while filing and scraping).  The readings of 
the depth gauge are repeatable, so I'm pretty sure the depth gauge is 
giving me accurate readings.

My question is, can comp_file be used to map out those inconsistent 
heights in software, so that I don't have to file and scrape anymore?  ;-)

Mark

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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2011-01-16 Thread Mark Wendt (Contractor)
Schweet!  How much more do you have to do before you put it in production?

Mark

On 1/15/2011 6:51 PM, sam sokolik wrote:
 so - here is a video with it all coming together.  This is a short gcode
 program that spots, drills, taps a hole.  At this time emc pauses motion
 when the tool prep is happening - so I modified my ladder so it sends
 the tool prepared bit instantly but the actual tool change is inhibited
 until the ladder is done with the tool prep.  (if that made sense.)  The
 program is short enough that for a few of the tools the tool change
 sequence has to wait for the prep.

 http://www.youtube.com/watch?v=39q6kvrSBSk

 After this video was done we played with the spindle vfd and got the
 acc/dec twice as fast.

 sam




 On 01/10/2011 04:10 AM, Mark Wendt wrote:

 These big machines running EMC2 are just very cool!  Been watching this
 big girl come to life since you started posting the vids.  Thanks for
 keeping us in the loop Sam!

 Mark

 On 01/09/2011 11:30 AM, sa...@empirescreen.com wrote:
  
 That is the spindle collet unclamp.  It moves forward about .05 inch.  
 seems to not be a problem with the encoder setup.  (it really was the only 
 sane solution..) ;)

 sam

 On Sun, 09 Jan 2011 07:02:59 -0500
 Mark Wendt (Contractor)mark.we...@nrl.navy.milwrote:


 Pretty neat stuff Sam!  What is that last operation in that video -
 where it looks like that big nut moving laterally?  Is that part of
 the tool changing process?

 Mark

 At 07:40 PM 1/8/2011, you wrote:

  
 Ok - have the spindle encoder mounted.

 http://www.youtube.com/watch?v=5vvP4L_hr90

 rigid tapping works - I will make a video soon.

 (having some tool prep issues.  Master seems to pause everything
 while it is pre-fetching the tool)

 sam

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Re: [Emc-users] OT - email recommendations

2011-01-16 Thread Mark Wendt (Contractor)
On 1/16/2011 1:10 AM, Jon Elson wrote:
 Well, this is quite off-topic, but I just went through HELL with my
 Thunderbird email client.
 It has been acting flaky for a while, with about 2-minute hangups every
 now and then.  When it does this, the CPU utilization goes to 100% for
 the duration.  Now, suddenly, these delays are 8 minutes long!  This is
 with Thunderbird 2.0.0.22 on a 1.7 GHz pentium 4 just updated to 2 GB of
 memory.

 I tried to update to Thunderbird 3.1.1, and the delays with that are 67
 minutes long!

 I have a HUGE number of emails stored in many folders going back to
 1997, and also have newsgroup folders for such as
 rec.crafts.metalworking.  My newsgroup service has everything going back
 to 2003, so there are 600,000 message headers
 for the R.C.M. group alone.  I think Thunderbird is constantly
 indexing this stuff for some reason, although I have tried to
 turn off EVERYTHING possible that I don't need.

 So, what do others use for email and newsgroups on Linux systems?  I'd
 need something that could import the mail files
 from Thunderbird.

 Thanks,

 Jon
Jon,

I've been using some shape or form of Eudora for the last almost 20 
years.  There's an Open Source Eudora call, logically, Eudora OSE.  This 
reply is being typed from it.  It is based on Penelope.

Mark

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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2011-01-09 Thread Mark Wendt (Contractor)
Pretty neat stuff Sam!  What is that last operation in that video - 
where it looks like that big nut moving laterally?  Is that part of 
the tool changing process?

Mark

At 07:40 PM 1/8/2011, you wrote:
Ok - have the spindle encoder mounted.

http://www.youtube.com/watch?v=5vvP4L_hr90

rigid tapping works - I will make a video soon.

(having some tool prep issues.  Master seems to pause everything 
while it is pre-fetching the tool)

sam


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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2011-01-09 Thread Mark Wendt (Contractor)
Dayum!

Mark

At 09:16 PM 1/8/2011, you wrote:
60 rpm 1 inch tap.
http://www.youtube.com/watch?v=LLcztAbgEcU

400 rpm
http://www.youtube.com/watch?v=2E3PMooch1k

the spindle transmission has a lot of rotational mass and a pretty 
light vfd...  But it works

1 inch tap swapped with a 7/8 inch drill
http://www.youtube.com/watch?v=q6S-QfmWcsI

sam


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Re: [Emc-users] Merry Christmas

2010-12-24 Thread Mark Wendt (Contractor)
I'll second Stuart's and Peter's Christmas sentiments.  My machine is 
still a work in progress, as any brand new machine design is, working 
the bugs out (sure wish we'd get a little of that global warming, at 
least out in my shop anyway), but the programming stuff is pretty 
much taken care of thanks to the EMC2 dev team, and the help from all 
the folks that hang out here and the IRC. Thanks guys, Merry 
Christmas!  My you get as good as you give!

Mark

At 12:15 PM 12/23/2010, you wrote:
Gentlemen,
   Add my appreciation and thanks as well.
Stuart
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Re: [Emc-users] Merry Christmas

2010-12-24 Thread Mark Wendt (Contractor)
;-)  And the same to you Alex...

Mark

At 03:28 AM 12/24/2010, you wrote:
Please accept with no obligation, implied or explicit, my best wishes for an
environmentally conscious, socially responsible, low-stress, non-addictive,
gender-neutral celebration of the winter solstice holiday, practiced within
the most enjoyable traditions of the religious persuasion of your choice, or
secular practices of your choice, with respect for the religious/secular
persuasion and/or traditions of others, or their choice not to practice
religious or secular traditions at all.

I also wish you a fiscally successful, personally fulfilling and medically
uncomplicated recognition of the onset of the generally accepted calendar
year 2011, but not without due respect for the calendars of choice of other
cultures whose contributions to society have helped make America great. Not
to imply that America is necessarily greater than any other country nor the
only America in the Western Hemisphere. Also, this wish is made without
regard to the race, creed, color, age, physical ability, religious faith or
sexual preference of the wishee.

Rephrase:

Merry Christmas and a Happy New Year!

Alex



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Re: [Emc-users] [OT] Charge Pump

2010-12-11 Thread Mark Wendt (Contractor)
Peter,

 As long as the list accepts attachments, that would work.

 Anybody have the definitive answer on whether the list is 
set up to accept attachments?

Mark

At 06:29 AM 12/11/2010, you wrote:
Hello gentlemen,

lately, I saw a lot of attempts to get schematic drawings of circuitry
over the email line using ordinary sign characters, e.g. backslash or
underscore or the like.

Please keep in mind that these signs may make up a sensible sketch on
your screen as you send it down the line, but on others like mine there
appears a crazy heap of lines and signs making no sense at all (without
redrawing it all, trying to understand what has been meant). It all
depends on the font, character set and size, tab- and line spacing the
different mail programs are using. You can't be sure that aligned
characters stay aligned when they are displayed on a different system.
The main problem with this is the use of national and especially
proportional fonts.

So, please use picture (graphic) formats for mailing drawings instead of
this seemingly simple way. You can draw on scratch paper with a pencil
which is easier than constructing pictures by means of the normal
character set.

Thank you

Peter Blodow



Erik Christiansen schrieb:
  On Fri, Dec 10, 2010 at 08:51:51PM -0800, Kirk Wallace wrote:
 
  On Thu, 2010-12-09 at 22:26 -0800, Kirk Wallace wrote:
 
  On Thu, 2010-12-09 at 20:06 -0800, Kirk Wallace wrote:
  ... snip
 
  I also wired this up:
 
  +- O'Scope
_   _ |
  _| |_| ||   C1 .01uF
  ---\/\/-+---||--+
  R1 15k  |
  V (gnd)
 
  ... snip
 
 
 
  To provide a window comparator function, similar to the effect of a
  PLL tone detector like the NE567, or a suitably programmed AVR, just
  connect the two comparators of an LM393 like so:
 
 +5v
|\|
  +5v-Ru--|-|+\  2k2
  GND-Rv--|  e.g. 3v|  \  |
|   \_| # It's open collector
|   / | # so the outputs make
|  /  | # a wired AND here.
  From C2 ---|--|-/   |
 |  |/|
 | LM393  |
 |  |\|
 |--|+\   |
|  \  |
|   \_|__ High = 1v  VC2  3v
|   /
  GND-Ry--|  e.g. 1v|  /
  +5v-Rx--|-|-/
|/
 
  N.B. Input is to inverting input on the high threshold comparator, and
  non-inverting on the other.
 
 


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Re: [Emc-users] OT: Coil Tying

2010-12-02 Thread Mark Wendt (Contractor)
At 12:48 PM 12/1/2010, you wrote:
Mark Wendt (Contractor) wrote:
  I'm afrayed knot... ;-)
 
  Back to the lacing, in the olden days, was the lacing lacquered or
  varnished once in place?  Or did it just seem to look that way from
  age, heat, and old-fashioned capacitors venting a little oil?
 
 
Lacing tape was wax-coated, some of it was almost exactly like
heavy-duty dental floss,
either white or black.  I'm sure that's what you saw, was the wax.

Jon

Jon,

 That was probably it.  It did look like it was varnished, 
but was probably just old wax hardening.

Mark 


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Re: [Emc-users] OT: Coil Tying

2010-12-01 Thread Mark Wendt (Contractor)
I'm afrayed knot... ;-)

Back to the lacing, in the olden days, was the lacing lacquered or 
varnished once in place?  Or did it just seem to look that way from 
age, heat, and old-fashioned capacitors venting a little oil?

Mark

At 02:34 PM 11/30/2010, you wrote:
Pretty cool to be in a group that is discussing String Theory..
Knot!;-)

Dave

On 11/30/2010 5:30 AM, Mark Wendt wrote:
  On 11/29/2010 02:32 PM, Kirk Wallace wrote:
 
  On Mon, 2010-11-29 at 17:18 +, Dave Caroline wrote:
 
 
  Do you mean lacing cable harness? if so
  http://www.dairiki.org/hammond/cable-lacing-howto/
 
  Dave Caroline
 
 
  Thank you. That's what I had in mind. I thought it was more complicated,
  but I guess knot.
 
 
  A string walks into a bar...
 
  Mark


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Re: [Emc-users] RELEASED: emc 2.4.6

2010-11-28 Thread Mark Wendt (Contractor)
In a machinist kinda way, right?  ;-)

Mark

At 08:21 PM 11/26/2010, Igor wrote:
I will be even more explicit: I LOVE YOU GUYS!!!

On Nov 26, 2010 7:03 PM, Kent A. Reed knbr...@erols.com wrote:

On 11/26/2010 6:53 PM, Jeff Epler wrote:
  I'm pleased to announce the next bugfix release of emc, v...
Thanks and a tip of the hat, Jeff. I admire you and the entire EMC2 team
for such diligence in attending to the various problems that crop up in
such an extensive software package.


Regards,
Kent



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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-11-14 Thread Mark Wendt (Contractor)
Sam,

   Very neat!  It's been an enjoyable watch as you bring this big 
machine back to life. Is that the first cut(s) on a part you've done 
since bringing 'er up?

Mark

At 09:51 PM 11/13/2010, you wrote:
Did a little milling.  Needed to cut a hex in the center of a timing 
pully for the encoder that will be on the spindle for rigid tapping 
(and maybe closed loop speed control)

http://www.youtube.com/watch?v=RW6eXiMoFp8

this is the hex on the end of the spindle that it will be mounted to.

http://www.electronicsam.com/images/KandT/conversion/testing/DSCF1231.JPG

kinda cool picture.
http://www.electronicsam.com/images/KandT/conversion/testing/DSCF1235.JPG

sam


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Re: [Emc-users] OT: AVR Gadget, was: scale/encoder

2010-10-31 Thread Mark Wendt (Contractor)
At 08:35 AM 10/30/2010, you wrote:
On 10/30/2010 7:21 AM, Mark Wendt (Contractor) wrote:
  At 06:58 PM 10/29/2010, you wrote:
  Now an AVR based doohickey that can have internal HAL-like signal
  connections between its peripherals - that would be something :)
 
  - Steve
  Steve,
 
As long as it's a doohickey.  A thingamijig with the same
  functions would just be a waste of time and money, and a
  whatchamacallit is just way too out of line to even consider.  ;-)
 
  Mark
For me, it's likely to remain a roundtoit (as in, get a ...).

The silly season appears to be upon us. Maybe it's a Halloween effect.

Regards,
Kent

PS - sorry for the preceding email burp. I dropped a folder on my
keyboard and Thunderbird fired off the message I was editing.

Kent,

 It's always the silly season around my 
household.  ;-)  Spent the last week using a vixen file to file down 
my vacuum hold down platen on my saw beveler.  The platen that I 
thought was flat, wasn't.  As a result, I was ending up with tapered 
bamboo triangular strips that didn't really follow the taper I set 
forth to achieve in the G code.  Platen is 60 long, and 1 
wide.  You get really silly filing .001 out of a 6 section of 
that.  Even sillier when you have to knock down .003 - .005 of said 
platen.  But it is now off less than .0005 the entire length.  I 
think I just passed my apprenticeship test.  That much filing ought 
to get you a journeyman's card anywhere...  ;-)

Mark 


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Re: [Emc-users] OT: SGI Legacy.

2010-10-31 Thread Mark Wendt (Contractor)
At 08:54 AM 10/30/2010, you wrote:
Across our institute, we probably had something on the order of 50 SGI
systems of varying size and capability. I think there may have been a
few IRIS boxes lurking in dusty corners when I retired. Early on, they
were the go-to system for scientific and technical visualization. Later,
they were at the forefront of 3D visualization; among other things, SGI
boxes powered the institute's 3-wall virtual-reality cave. It was a gas
to strap on the goggles and walk through my data; even better, to give a
guided tour of the data to visitors.

In my own lab, in addition to various work-group sized servers we had
over the years, we also tried their 2-board Graphics system on an PC and
later their first SGI-branded WindowsNT box as they tried desperately to
stay relevant. The economics of commodity-based computing did them in.
(But, then, I could give a treatise on the decline and fall of
supercomputers, mini-supercomputers, and super-minicomputers, Our
institute tried them all.)

Regards,
Kent

So did/does the Naval Research Lab.  In fact, we still have one of 
the last Cray's ever made still up and running here.  But yeah, 
SGI's, the old HP's DEC Vax's and Alpha's (my last VMS sysadmin job 
here at the Lab was to manage a 5 machine cluster of Alpha 8400's 
filled to the gills with CPU's and memory, along with the requisite 
disk farm).  NRL really, really liked their big old supercomputers.

Mark 


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Re: [Emc-users] OT: scale/encoder

2010-10-31 Thread Mark Wendt (Contractor)
At 09:16 AM 10/30/2010, you wrote:

 snippage

 
I think we've talked before about Eitel-McCullough aka EIMAC. I never
got to the power levels you dealt with and their ceramic tubes were too
expensive for a young experimenter, but I will always remember fondly
the glow of filaments in the night. I regret not keeping a couple of the
glass bottles I had scored from military surplus. I could easily
imagine a desklamp or two!

Yeah, at 400 volts...  ;-)


Regards,
Kent

Mark 


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Re: [Emc-users] AVR Gadget, was: scale/encoder

2010-10-31 Thread Mark Wendt (Contractor)
At 12:23 AM 10/31/2010, you wrote:

snippage


It's easier if you don't start from scratch.

That sentence right there should go down in history as one of the 
World's Best Unvarnished Truths.  ;-)


lotsa good info snippage


Erik

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That quote belongs in the list too...  ;-)

Mark 


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Re: [Emc-users] AVR Gadget, was: scale/encoder

2010-10-31 Thread Mark Wendt (Contractor)
At 02:27 PM 10/30/2010, you wrote:
Hello Steve, hello Mark,
how about a dictionary for non-US-slang people?

Yappadappa doo
Peter Blodow

Hi Peter,

 Ah yes, the old cousins separated by a common language 
thing.  How in the world do y'all survive?  ;-)  A doohickey, a 
whatchamacallit, or a thingamajig are three words that describe the 
exact same thing.  That thing, which we usually can't remember the 
correct name for, can be called any of the above three words.  Of 
course, a few choice 4-letter words which may come to mind when said 
doohickey, whatchamacallit, or thingamajig isn't working quite right 
are also apropos, as is sometimes throwing said doohickey against the 
veritable brick wall.

 I leave the rest to your imagination.

Mark 


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Re: [Emc-users] AVR Gadget, was: scale/encoder

2010-10-30 Thread Mark Wendt (Contractor)
At 06:58 PM 10/29/2010, you wrote:
 
Now an AVR based doohickey that can have internal HAL-like signal
connections between its peripherals - that would be something :)

- Steve

Steve,

 As long as it's a doohickey.  A thingamijig with the same 
functions would just be a waste of time and money, and a 
whatchamacallit is just way too out of line to even consider.  ;-)

Mark 


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Re: [Emc-users] More Intel D510 strangeness?

2010-10-30 Thread Mark Wendt (Contractor)
At 03:40 AM 10/30/2010, you wrote:
On Fri, 29 Oct 2010 05:18:28 -0400, you wrote:

  Any chance you can hook up a different CDROM or DVDROM to it?  I've
 had that problem before, not with Ubuntu distros, but with other
 software.  Sometimes weird little things can cause issues with booting
 to the CDROM drive.

Tried that, still no joy.

That's weird.  You did say you'd tried another CD too, correct?


  When you say first screen are you talking about the one where
 you've got a choice to either install the OS or go with the live CD?

Not even that far, just the screen with the little man and keyboard in
the bottom centre. Never gets to the bit where the scrolling red dots
appear.

And at that point, nothing works?  It's frozen?


 How much memory do you have on board?

2Gb

Plenty o' that then.

Looks like the USB boot is the way to go then, as Viesturs mentioned.


Steve Blackmore


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Re: [Emc-users] OT ultra-reliable, long life PC

2010-10-24 Thread Mark Wendt (Contractor)
At 01:47 PM 10/23/2010, you wrote:
Mark Wendt (Contractor) wrote:
 
   You mentioned the Dells before, so when my shop box decided
  to take a crap, I hit the local computer warehouse here in the DC
  Metro area.  They didn't have any Optiplex's, but I did manage to get
  a Dell Dimension 8400 (? - looking at the invoice - I'll check the
  model # when I get a chance to get out the the shop) with a P4 3.GHz
  CPU, 1 GB RAM, 40 GB HD and CD-RW.  Jitter on this machine was in the
  6000's with the hyper-threading turned off.
 
Dimension is their home line, I think.  I really don't know what the
difference is
between Optiplex and Dimension, but I think there may be a different
grade of
parts that went into them.  If you run this computer 24/7, that may be
significant.
If you run it only when you are using the machine tool or whatever, then I
suspect it will make much less difference.  The jitter numbers sound real
good!

Jon

We use Dimensions at work to.  Feddle Gummint buys a lot of 'em.  The 
Optiplex's were just the next step up.  I had one that I ran 24/7 for 
years at work.  Only problems with it were caused by Winbloze.  All 
my servers at work are either Solaris, Redhat Linux, or HP/Compaq/DEC 
Unix (or whatever the hell they call it now).

Mark 


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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-10-18 Thread Mark Wendt (Contractor)
Schweet!  What else do you have left to do Sam?

Mark

At 09:44 AM 10/17/2010, you wrote:
I think we have the spindle/tool change working well.  Next is 
pallet change and B axis.  This video shows it find the tool - rapid 
to the g30 home tool change position - then spindle orient and then 
transfer the tool.

http://www.youtube.com/watch?v=KplU8hkI0AQ

sam



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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-10-10 Thread Mark Wendt (Contractor)
Sam,

 No goofing around allowed, this is serious stuff!  Looks 
like things are coming together for you.  Damn, I wish I could play 
with big toyls like that or Stuart's.

Mark

At 08:24 PM 10/9/2010, you wrote:
more goofing around. got a good start on the spindle hal 
component.  It seems to shift correctly (16 speed gearbox) this 
video runs through all the gears for about 10 seconds a 
piece.  Every other speed is ccw.  (just testing that also)  the 
bottom 4 of the top 4 black ssr's control the 4 shift rails - you 
can see it count up binary with each gear change.  very happy with 
the results.  EMC is awesome!

http://www.youtube.com/watch?v=22dWg3GbywE

I am using an encoder on the spindle to make sure the drive train 
spins for a certain amount of time while shifting.  (plus in the 
future do closed loop spindle speed)

http://www.electronicsam.com/images/KandT/conversion/spindle/Spindlemotorenc.JPG

This is the hal component so far.  Still have to add 'at speed' and 
keylock.  (it is messy - I know)

component gearshift16 gearshift16;
// this is a component for a KT 16 speed spindle transmission.  The 
gearbox has 4 shift rails (16 combinations in binary) and a lock seqence.

pin in float spnmotorspeedfb actual spindle motor speed;

pin in float cmdspnspeed spindle command from emc - hooked to 
motion.spindle-speed-cmd-rps - unmolested spindle command;

pin in float cmdspnwithoverride this is hooked to the 
motion.spindle-speed-out to get spindle speed with overrride added;

pin out float spnmotorspeed spindle speed command to vfd;

pin out float currselgear current selected gear;
pin out float nextgear  next gear if gear has changed;

pin in float shiftrpm rpm for which the gear shifting takes place;

pin in float shiftencodercounts number of encoder counts to wait 
while shifting;

pin in signed rawcountsin raw counts for counting shifting time;

pin out bit shpsol pressure enable for rails;
pin out bit sc1sol shift rail bit 0;
pin out bit sasol shift rail bit 1;
pin out bit sc2sol shift rail bit 2;
pin out bit sssol shift rail bit 3;
pin out bit ksol  spindle lock sol;

pin in bit enable enable gearshift componant and shift into gear 0;
pin out bit enabled transission has been shifted into gear 0 - 
should be changed into variable after debugging;
pin in bit spnon spindle on;
pin out bit spnonflag flag set when spindle is first turned on so 
to know not to shift while spindle is on;
pin in bit spnbrake check to see if spindle is actually off or the 
spindle override is 0 - hack;
pin in bit spindlelock spindle lock activate;
pin out float shifting flag to know when the comp is in shift mode;
pin out bit shift flag to tell the transmission to shift when next possible;

// this didn't work - jepler added rps pin that is unmolested by override.
// pin in float haluiso hooked to spindle override pin in halui for 
calculating actual commanded spindle command;
// pin out float actspnspeed calculated commanded spindle speed 
based on halui spindle speed.;

pin out float capturedraw inital spindle raw counts for shifting;

pin in bit oneps shift rail pressure sensor;


function _ ;
license GPL;
;;

#include rtapi_math.h



FUNCTION(_) {
static double RATIO[16]={.0310168, .0350028, .0397274, .0444520, 
.0804513, .0901584, .1025972, .1146178, .2073476, .2322251, 
.2640781, .2955130, .5356125, .5998969, .6817628, .7662554};
static double 
TOPRPM[17]={0,60,70,80,90,150,170,190,210,380,420,480,540,1930,2160,2460,3000};
int Gear = 0, gearloop = 0, currgearint = 0;






currgearint = currselgear;
//enable and shift into first gear - gear 0
if(enable==true  enabled==false)
 {
 spnmotorspeed = shiftrpm;
 if(spnmotorspeedfb(shiftrpm+30)  
 spnmotorspeedfb(shiftrpm-30))
 {
 shpsol=true;
 sc1sol=false;
 sasol=false;
 sc2sol=false;
 sssol=false;
 ksol=false;
 if(capturedraw==0) capturedraw=rawcountsin;
 
if((capturedraw+shiftencodercounts)rawcountsin  oneps==true)
 {
 spnmotorspeed = 0;
 enabled = true;
 capturedraw=0;
 currselgear=0;

 }
 }
 }


//if enable goes false
if(enable==false)
 {
 ksol=false;
 shpsol=false;
 enabled=false;
 capturedraw=0;
 spnmotorspeed = 0;
 }

//check what gear should be

if(enabled==true  spnbrake == false  spindlelock==false)
 {
 for (gearloop = 1 ; gearloop = 16 ; gearloop++)
 {
 if(fabs(cmdspnspeed*60)=TOPRPM[gearloop]  
 fabs(cmdspnspeed*60)TOPRPM[gearloop-1])
 {
 

Re: [Emc-users] Cinci/Enshu progress report

2010-09-29 Thread Mark Wendt (Contractor)
At 10:53 PM 9/28/2010, you wrote:
Gentlemen,
   I am a happy camper.
  Jeremy came in my office with a quiet voice to give me a report on how the
Cinci cut the big plate with all the holes with a +-.002 location tolerance.
I thought OH NO we have problems. He then smiled and said it nailed all the
holes. There was one dimension out of tolerance. A hole to hole location of
+-.001 on a distance of between 25 and 26 inches. It was -.0015 or .0005 out
of tolerance. This is in the realm of temperature causing the tolerance
fluctuation. I think maybe the design is a little tight toleranced as quite
a number of the holes are bolt holes. Bolt holes with a +-.002 location
tolerance are a little overdone. Jeremy said he thought this is the only
machine in the shop that could do these parts. What an endorsement of EMC2.
I heard someone say you cannot make a silk purse from a sow's ear but I am
not so sure anymore.
   The Enshu is basically done. It is ready to make parts. This afternoon I
was looking at how to get an encoder on the spindle. After removing the
spindle cover and finding it would be a major undertaking to mount and
connect an encoder we started looking at the spindle drive. The spindle
drive is a full servo with feedback from the spindle motor. Instead of
encoder feedback it has resolver feedback. This feeds directly into the
spindle drive. Reading the manual lead us to check a few pins with a scope.
We found encoder A and B pulses on two pins and an index pulse on another
pin. This will allow feedback into EMC and give me control of the spindle as
an axis. I will be able to drive the spindle as an axis with the MPG.
I am not sure exactly how I want to control this.
I will be able to read the index pulse after every gear change to orient the
encoder to the spindle.
Do I want to have a linear scale or a rotary scale?
This has 4000 rpm and I am not sure how many pulses/rev this will have.
Ideas, comments welcome.
I have the video camera ready to record some motion/cutting and tool
changes.

EMC2 rocks
thank you very much
Stuart


Stuart,

Schweet!  I don't know why, but I really like watching that machine 
go through it's paces.  My daughter was a huge Transformers fan when 
she was a kid, and I guess it just reminds me of one of the friendly 
ones.  And Ms Fox is kinda cute too...

Mark 



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Re: [Emc-users] Woo hoo! New pendant up and working!

2010-09-19 Thread Mark Wendt (Contractor)
Ian,

 Yabut...  Mount it to what?  With the DB25 connectors 
mounted on opposite sides like that I can't really mount it inside my 
controller box because one side goes to the pendant, and the other 
side goes to the parallel port on the computer.

Mark

At 12:35 PM 9/18/2010, you wrote:
   Hi Mark,

I guess they intended you to mount the board using the DB25
connectors - remove the tapped nuts, cut a DB25-shaped hole
in a panel and pop the nuts back to hold the board to the
panel. It the metal of the panel is not too thick - i.e. it
is like the metal strip at the back of a PCI board - the
plug will still make good contact when secured in place...

Ian

On 18/09/2010 16:45, Mark Wendt (Contractor) wrote:
  Dave,
 
Thanks for the suggestions.  Problem with the board the way
  it is, is the DB25 connectors are on opposite sides of the board.  A
  much better design would have had the DB 25 connectors mounted on the
  same side, so that you or I could mount the board to the control box
  case, and have the cables from both the computer and the MPG connect
  to the board from outside the control box.  As it is, there's
  practically no easy way to mount the damn thing and make for a clean
  cable hookup.  Here's a picture of the thing:
 
  http://www.cnc4pc.com/Store/osc/product_info.php?cPath=40products_id=159
 
  Mark
 
  At 08:56 AM 9/18/2010, you wrote:
  I don't know why people make boards without holes but here are some
  additional ideas...
 
  3M mounting tape?   (Available at Walmart) Clips that hold the board by
  the edges?   Use Electrical tape to tape it to ??  Hot Melt glue ??
 
  Gawd, have you guys tried to find
  a parallel cable that is DB25 to DB25 male to female in any store
  lately?
 
  Ha ha.. yes I have.   Go into Best Buy and ask one of the sales guy
  for one
 
  you will get a blank stare and questions like.. what is that used for??
 
  Dave
 
 
 
 
 
  On 9/18/2010 8:30 AM, Mark Wendt (Contractor) wrote:
  Got meself an early birthday gift - and MPG3 and a CNC4PC C22
  nterface board to go with so's I can plug it into my second parallel
  port.  My question is, since there ain't no holes in the board, what
  do you guys that have this setup do with the damn C22 board?  Stuff
  it in a shoe box?  Heat shrink around the board?  Superglue it 
 to the wall?
 
  There's a 5' USB cable used to supply 5VDC power to the relay and to
  the card, so that somewhat limits how far I can move it from the PC,
  unless I buy a wall wart or something, but then I'm still limited by
  the parallel cable from the PC to the C22 card, unless I either buy
  another longer cable or make one.  Gawd, have you guys tried to find
  a parallel cable that is DB25 to DB25 male to female in any store
  lately?  All you get is blank stares, or well, you can use this USB
  conversion box.  Uh, no I can't...  Finally found a cable in a
  little mom and pop computer store hidden away in the back of a strip
  plaze.  It was used, so he sold it to me for $5.  Helluva good deal!
 
  Mark
 
 
 
 
  
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Re: [Emc-users] Woo hoo! New pendant up and working!

2010-09-19 Thread Mark Wendt (Contractor)
At 07:40 PM 9/18/2010, you wrote:

  Gawd, have you guys tried to find
 
  a parallel cable that is DB25 to DB25 male to female in any store
  lately?
 
Digi-Key AE1374 from Assmann, this is good for IEEE-1284 (EPP mode)
as well as all other purposes.

Jon

Yeah, that's the one I originally ordered for my PC to controller box 
connection.  The pendant arrived last Friday, and I was too impatient 
to wait for a mail order, so I figgered I'd just bop down to the 
local big box store and get me a parallel cable.  Not...  ;-)  Thank 
goodness for a dusty old Mom and Pop computer store!

Mark 



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