Re: [Emc-users] Ballnuts

2012-12-15 Thread andy pugh
On 15 December 2012 05:14, Przemek Klosowski
przemek.klosow...@gmail.com wrote:

 I think a tensile strength of a typical carbon steel M3 bolt should be
 around 4kN---why does Inventor think this has to be torqued up to 78 tons?
 Also, M6 should be 4x stronger---but Inventor thinks you need 1/15 the
 number, not 1/4. I don't get what assumptions go into those numbers.

It isn't exactly 4 x (as the effective diameters are not 2:1 because
of the thread depth), but you have spotted an error.

Inventor was (for some random reason) working on the basis of an M3 x
1.25 bolt.
Such a bolt has a tiny CSA under the thread.
Using the real pitch (0.5mm) gives a rather more convincing answer.
This is the sort of error you make when you are too lazy to calculate
properly and trust computers instead.

My servo has a max torque of 9Nm, and a 4:1 ratio drive to a 5mm pitch
ballscrew.
That gives me (I think) a peak axial force of 45kN.

So, around 15 M3 bolts should be OK.

Using the bolted joint calculator says 150 bolts. I think it is
limiting on thread pressure.

However:
The whole assembly is mounted into the casting by two 3/8 UNC bolts.
Treating those as a mechanical fuse seems like suggest that
I probably don't need much more than 8.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-15 Thread Andrew
2012/12/15 Przemek Klosowski
przemek.klosow...@gmail.comhttps://mail.google.com/mail/u/0/?view=cmfs=1tf=1to=przemek.klosow...@gmail.com


 I think a tensile strength of a typical carbon steel M3 bolt should be
 around 4kN---why does Inventor think this has to be torqued up to 78 tons?


I would not agree here.
For M3 the body diameter is 2.5mm, the section area is 6.25mm2
Let the ultimate strength be 250/mm2
6.25 * 250 = 1562N
The thread develops a stress concentration, and a significant safety factor
must be considered.
So actually M3 holds less 500N.
--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-15 Thread andy pugh
On 15 December 2012 14:39, Andrew parallel.kinemat...@gmail.com wrote:

 Let the ultimate strength be 250/mm2

I wasn't planning on using cheese :-)

Hex-head bolts are normally at least grade 8.8, so 600MPa proof and 800MPa UTS.
http://www.engineeringtoolbox.com/steel-bolts-metric-grades-d_1428.html

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-15 Thread Dave
On 12/15/2012 8:59 AM, andy pugh wrote:
 Treating those as a mechanical fuse seems like suggest that
 I probably don't need much more than 8.


Treating those as a mechanical fuse seems like suggest that
I probably don't need much more than 8.


Thinking of these as a mechanical fuse is a very good idea..
I have utilized socket head cap screws in this manner before with some large 
ball screw drives.. when I realized too late that the
hard limit switches were inoperative due to improper wiring..  :-(

It was fairly easy to replace the screws, correct the wiring and continue.


Dave






--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread Steve Blackmore
On Fri, 14 Dec 2012 00:04:34 +, you wrote:

On 13 December 2012 23:39, Andrew parallel.kinemat...@gmail.com wrote:

 The belt profile is rather simple HTD 5M. It was cut with nearly round
 shaped fly cutter, then some fillets made on sharp edges of teeth.

Ah, I am typically using T5 belts, which are squarer.

Andy - very easy to make HTD pulleys, drill holes for teeth on correct
PCD then turn off excess to correct OD. The half holes left make the
teeth. A quick clean on a 3M abrasive wheel cleans off the sharp edges
and your done.

If you do a search for making HTD pulleys there is detailed info on
making them that way.

Steve Blackmore
--

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread Dave Caroline
On Fri, Dec 14, 2012 at 12:36 AM, andy pugh bodge...@gmail.com wrote:
 On 14 December 2012 00:21, andy pugh bodge...@gmail.com wrote:

 It is rather a tight fit under the table, between the ways.

 https://picasaweb.google.com/lh/photo/7PPw4pWFfZy_jHDMq_KbmdMTjNZETYmyPJy0liipFm0?feat=directlink


The thing that grates with me is the rear contact of the belt to the casting.
if the encoder is on the motor there will be a small hysteresis to the
movement due to the friction.
if on the screw then I can see a small effect on the loop as the servo
will move and not the screw.
can you rotate 90 degrees and hang the motor below.

Dave Caroline

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread andy pugh
On 14 December 2012 09:15, Dave Caroline dave.thearchiv...@gmail.com wrote:

 https://picasaweb.google.com/lh/photo/7PPw4pWFfZy_jHDMq_KbmdMTjNZETYmyPJy0liipFm0?feat=directlink

 The thing that grates with me is the rear contact of the belt to the casting.

Let me put your mind at rest and point out the tensioning/guide roller
which has rather slipped out of position, and has lost its mounting
boss.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread andy pugh
On 14 December 2012 05:08, Przemek Klosowski
przemek.klosow...@gmail.com wrote:

 The collar squeezes the inner race, so it presumably is split, with a gap
 between the front and rear race, not reflected in the drawing, right?

Yes. I didn't bother modelling that. I realise that seems odd when I
did model the individual balls, but I have a pretty quick way of
modelling ball bearings (using a shared sketch and revolves around two
different axes)

  Perhaps use a split housing that has thick
 enough bosses in front of and behind the bearing outer race, so that you
 can bolt the cog wheel and ballnut to them, and another pair of mating
 bosses on top of the bearing, so that you can bolt the two halves together;
 the last two mating bosses would be right behind of the cog wheel, because
 it looks like their outside diameter could be larger than the cog wheel
 diameter.

I think I know what you are saying. I have run out of diameter to the
right of the casting mating face, but there might be room for a bolted
flange inside the casting.
it would probably make for a somewhat more straightforward assembly
process too.

If I did go for HTD pulleys as suggested by Steve then that section
could be machined in one piece, and spigotted by the bearing outer.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread Todd Zuercher
You know you can buy rotating nut assemblies, such as here:
http://hiwin.com/html/ball%20screws/r1.html


- Original Message -
On 14 December 2012 05:08, Przemek Klosowski
przemek.klosow...@gmail.com wrote:

 The collar squeezes the inner race, so it presumably is split, with a gap
 between the front and rear race, not reflected in the drawing, right?

Yes. I didn't bother modelling that. I realise that seems odd when I
did model the individual balls, but I have a pretty quick way of
modelling ball bearings (using a shared sketch and revolves around two
different axes)

  Perhaps use a split housing that has thick
 enough bosses in front of and behind the bearing outer race, so that you
 can bolt the cog wheel and ballnut to them, and another pair of mating
 bosses on top of the bearing, so that you can bolt the two halves together;
 the last two mating bosses would be right behind of the cog wheel, because
 it looks like their outside diameter could be larger than the cog wheel
 diameter.

I think I know what you are saying. I have run out of diameter to the
right of the casting mating face, but there might be room for a bolted
flange inside the casting.
it would probably make for a somewhat more straightforward assembly
process too.

If I did go for HTD pulleys as suggested by Steve then that section
could be machined in one piece, and spigotted by the bearing outer.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users

-- 


Todd Zuercher
mailto:zuerc...@embarqmail.com



--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread andy pugh
On 14 December 2012 14:56, Todd  Zuercher
zuerc...@embarqmail.com wrote:
 You know you can buy rotating nut assemblies, such as here:
 http://hiwin.com/html/ball%20screws/r1.html

I didn't know that, no. I think one would probably fit, too. However
they all seem to have 1:1 pitch to diameter?

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread Jon Elson
Dave Caroline wrote:
 if the encoder is on the motor there will be a small hysteresis to the
 movement due to the friction.
 if on the screw then I can see a small effect on the loop as the servo
 will move and not the screw.
 can you rotate 90 degrees and hang the motor below.
   
I put the encoders on the ballscrew, and have had no problem with it.  I 
do tension the
belt VERY tightly to eliminate any flapping, and the belt is quite 
short, the shafts
are about 3 apart.

Jon

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread Viesturs Lācis
2012/12/14 Jon Elson el...@pico-systems.com:
 Dave Caroline wrote:
 if the encoder is on the motor there will be a small hysteresis to the
 movement due to the friction.
 if on the screw then I can see a small effect on the loop as the servo
 will move and not the screw.
 can you rotate 90 degrees and hang the motor below.

 I put the encoders on the ballscrew, and have had no problem with it.  I
 do tension the
 belt VERY tightly to eliminate any flapping, and the belt is quite
 short, the shafts
 are about 3 apart.

The small problem here is that putting encoder on ballscrew is just a
waste of encoder as the nut is rotating and the screw is fixed :))

-- 
Viesturs

If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread andy pugh
On 13 December 2012 23:39, Andrew parallel.kinemat...@gmail.com wrote:

 Also I'd turn the motor tail to the left, and make the hollow shaft a bit
 shorter if needed.

I don't know if that was advice to me, but it looks like I need to do
that, as I just realised that I can't get to the table clamps with my
original positioning.
(I don't know if I will ever want to, but the table swings on the
mill. This might be rather pointless on a CNC machine, but ought to
make for easy setup for hobbing in the horizontal spindle)

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread andy pugh
On 14 December 2012 05:08, Przemek Klosowski
przemek.klosow...@gmail.com wrote:

 Perhaps use a split housing that has thick
 enough bosses in front of and behind the bearing outer race, so that you
 can bolt the cog wheel and ballnut to them, and another pair of mating
 bosses on top of the bearing, so that you can bolt the two halves together;

I can fit M3 bolts quite nicely. However the Inventor bolted joint
designer reckons I need 175 of them.
(12 M6 bolts is fine too)

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread Jon Elson
Viesturs Lācis wrote:
 The small problem here is that putting encoder on ballscrew is just a
 waste of encoder as the nut is rotating and the screw is fixed :))
   
Oh, yes, in this case, the encoder would need to either be on the motor, or
driven by a separate belt from the rotating nut. If one was really 
resourceful,
you could get a large-bore hollow-shaft encoder disc or resolver and mount
it directly on the encoder, but those are usually expensive.

Otherwise, I think an encoder on the motor would be perfectly fine.

Jon

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread Przemek Klosowski
On Fri, Dec 14, 2012 at 8:04 PM, andy pugh bodge...@gmail.com wrote:


 I can fit M3 bolts quite nicely. However the Inventor bolted joint
 designer reckons I need 175 of them.
 (12 M6 bolts is fine too)


I think a tensile strength of a typical carbon steel M3 bolt should be
around 4kN---why does Inventor think this has to be torqued up to 78 tons?
Also, M6 should be 4x stronger---but Inventor thinks you need 1/15 the
number, not 1/4. I don't get what assumptions go into those numbers.
--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-14 Thread Jon Elson
Jon Elson wrote:
 Viesturs Lācis wrote:
   
 The small problem here is that putting encoder on ballscrew is just a
 waste of encoder as the nut is rotating and the screw is fixed :))
   
 
 Oh, yes, in this case, the encoder would need to either be on the motor, or
 driven by a separate belt from the rotating nut. If one was really 
 resourceful,
 you could get a large-bore hollow-shaft encoder disc or resolver and mount
 it directly on the encoder, but those are usually expensive.
should read  rotating nut  not encoder in the above line
   


--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread Dave
I like #1 also.
Use Locktite on the threads?

#2 has to much cantelever on the bearing.

#3 isn't bad but looks more complex at first glance and the bearing 
appears to not be nearly as beefy, however it might be more than adequate.

Looks like you are making an actuator of sorts.  I could use a source 
for some of those, but scaled down just a bit.

Ball screw actuators seem to be very expensive..

Dave



On 12/13/2012 5:11 PM, andy pugh wrote:
 I have designed three alternatives.
 They all use bearings that I know I can get, rather than bizarre exotica.
 The first idea is:
 https://picasaweb.google.com/lh/photo/EqgIdXH-kCH8I90oYKfm2dMTjNZETYmyPJy0liipFm0?feat=directlink
 This actually uses a car wheel bearing, which is angular-contact and
 has adjustable preload.
 The preload is adjusted by the orange threaded collar. The pulley
 screws on and in doing so it clamps the outer race. Clearly some means
 is needed to stop it unscrewing again.
 I am not sure I have the available length for this design, though.

 The next alternative is more conventional, and uses a double-row
 angular-contact bearing (3809). This bearing is not adjustable, and
 looks like it would be a lot less stiff than the first one.
 https://picasaweb.google.com/lh/photo/DELJ44ystXfa1HavUrYFmtMTjNZETYmyPJy0liipFm0?feat=directlink
 This requires a more complex casting shape to get the belt into place,
 and a separate end cover. It also puts the bearing a long way from the
 belt tension load.

 The third design uses the second bearing again, but in a better place.
 https://picasaweb.google.com/lh/photo/X9ZXwL-oMXpF9cc6wAIbQNMTjNZETYmyPJy0liipFm0?feat=directlink
 This design is growing on me, the only problem being that I can't
 quite see how to retain the bearing outer race in the casting. It has
 a nice direct drive from the belt to the ballnut.

 I think the first option looks like the best, if it can fit. For
 reference I have a 40mm OD on the ballnut and a 76mm diameter hole
 90mm deep in the machine bed. This means the protrusion to the left of
 the casting in the pictures has to be shorter than 90mm and less than
 75mm dia.




--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread andy pugh
On 13 December 2012 22:38, Dave e...@dc9.tzo.com wrote:

 #3 isn't bad but looks more complex at first glance and the bearing
 appears to not be nearly as beefy,

It also isn't held in very well, and I am struggling to think of a way
to fix that.

 Looks like you are making an actuator of sorts.

It's the X axis for my mill. The alternative is to have it sticking
out the end of the table with a long loop of wire. And I am bound to
use it as a hip-detector when doing other things.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread Andrew
2012/12/14 andy pugh bodge...@gmail.com

 I have designed three alternatives.
 They all use bearings that I know I can get, rather than bizarre exotica.
 The first idea is:

 https://picasaweb.google.com/lh/photo/EqgIdXH-kCH8I90oYKfm2dMTjNZETYmyPJy0liipFm0?feat=directlink
 This actually uses a car wheel bearing, which is angular-contact and
 has adjustable preload.
 The preload is adjusted by the orange threaded collar. The pulley
 screws on and in doing so it clamps the outer race. Clearly some means
 is needed to stop it unscrewing again.
 I am not sure I have the available length for this design, though.

 The next alternative is more conventional, and uses a double-row
 angular-contact bearing (3809). This bearing is not adjustable, and
 looks like it would be a lot less stiff than the first one.

 https://picasaweb.google.com/lh/photo/DELJ44ystXfa1HavUrYFmtMTjNZETYmyPJy0liipFm0?feat=directlink
 This requires a more complex casting shape to get the belt into place,
 and a separate end cover. It also puts the bearing a long way from the
 belt tension load.

 The third design uses the second bearing again, but in a better place.

 https://picasaweb.google.com/lh/photo/X9ZXwL-oMXpF9cc6wAIbQNMTjNZETYmyPJy0liipFm0?feat=directlink
 This design is growing on me, the only problem being that I can't
 quite see how to retain the bearing outer race in the casting. It has
 a nice direct drive from the belt to the ballnut.

 I think the first option looks like the best, if it can fit. For
 reference I have a 40mm OD on the ballnut and a 76mm diameter hole
 90mm deep in the machine bed. This means the protrusion to the left of
 the casting in the pictures has to be shorter than 90mm and less than
 75mm dia.


Andy, you might want to take a look at my design
http://img338.imageshack.us/img338/7208/screenshot20121214c.png
http://img255.imageshack.us/img255/7208/screenshot20121214c.png
The green part is a hollow shaft, there are two angular contact roller
bearings, preload is adjusted by two nuts
I had to cut the timing pulley on the hollow shaft, and consider many other
limitations to keep it small as a part of a joint.
But I tried to keep it as simple as possible.

Regards,
Andrew



--
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


 --
 LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
 Remotely access PCs and mobile devices and provide instant support
 Improve your efficiency, and focus on delivering more value-add services
 Discover what IT Professionals Know. Rescue delivers
 http://p.sf.net/sfu/logmein_12329d2d
 ___
 Emc-users mailing list
 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread andy pugh
On 13 December 2012 22:56, Andrew parallel.kinemat...@gmail.com wrote:

 I had to cut the timing pulley on the hollow shaft, and consider many other
 limitations to keep it small as a part of a joint.

That would probably help in my case too, but how did you get the
correct tooth profile?
( want a 4:1 ratio too, 15 m/min is rather more than I would need)


-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread Kent A. Reed
On 12/13/2012 5:52 PM, andy pugh wrote:
 On 13 December 2012 22:38, Dave e...@dc9.tzo.com wrote:

 #3 isn't bad but looks more complex at first glance and the bearing
 appears to not be nearly as beefy,
 It also isn't held in very well, and I am struggling to think of a way
 to fix that.

 Looks like you are making an actuator of sorts.
 It's the X axis for my mill. The alternative is to have it sticking
 out the end of the table with a long loop of wire. And I am bound to
 use it as a hip-detector when doing other things.


So where does it go? I'm having trouble visualizing how to introduce 
this drive scheme without reducing the amount of available travel of the 
bed (I assume this is a retrofit).

The older I get the more I resemble that hip-detector remark.

Regards,
kent


--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread andy pugh
On 13 December 2012 23:13, Kent A. Reed kentallanr...@gmail.com wrote:

 So where does it go? I'm having trouble visualizing how to introduce
 this drive scheme without reducing the amount of available travel of the
 bed (I assume this is a retrofit).

You are right, it is 28mm thick, and the original nut housing (ballnut
was an option, and it even rotated in bearings, though that was to
allow for use of the drive for the rotary axis) was proobably 3/4
thick, so I will lose some of the travel.
Losing the other power-feed I might get it back at the other and, and
I doubt I need all of it anyway.



-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread Dave
Make the bearing larger, make the pulley larger and use long bolts 
through the ball screw flange to clamp everything together inside the ID 
of the bearing?

On 12/13/2012 5:52 PM, andy pugh wrote:
 On 13 December 2012 22:38, Davee...@dc9.tzo.com  wrote:


 #3 isn't bad but looks more complex at first glance and the bearing
 appears to not be nearly as beefy,
  
 It also isn't held in very well, and I am struggling to think of a way
 to fix that.


 Looks like you are making an actuator of sorts.
  
 It's the X axis for my mill. The alternative is to have it sticking
 out the end of the table with a long loop of wire. And I am bound to
 use it as a hip-detector when doing other things.




--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread andy pugh
On 13 December 2012 23:39, Andrew parallel.kinemat...@gmail.com wrote:

 The belt profile is rather simple HTD 5M. It was cut with nearly round
 shaped fly cutter, then some fillets made on sharp edges of teeth.

Ah, I am typically using T5 belts, which are squarer.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread Andrew
On Dec 14, 2012 1:39 AM, Andrew parallel.kinemat...@gmail.com wrote:

 For 4:1 I'd better put larger timing pulley with taper bush on that
hollow shaft, just next to the nuts.
 Also I'd turn the motor tail to the left, and make the hollow shaft a bit
shorter if needed.

Also, if the timing pulley is large enough, it better get moved over the
ballnut flange. Similar to your design #2

Andrew
--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread andy pugh
On 14 December 2012 00:06, Dave e...@dc9.tzo.com wrote:
 Make the bearing larger, make the pulley larger and use long bolts
 through the ball screw flange to clamp everything together inside the ID
 of the bearing?

It is rather a tight fit under the table, between the ways.

The problem is holding the bearing into the cast housing, and whereas
I could do that using the flange bolts, I think that would stop the
nut rotating :-)

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread andy pugh
On 14 December 2012 00:21, andy pugh bodge...@gmail.com wrote:

 It is rather a tight fit under the table, between the ways.

https://picasaweb.google.com/lh/photo/7PPw4pWFfZy_jHDMq_KbmdMTjNZETYmyPJy0liipFm0?feat=directlink

The servo is slightly fatter than the gap under the square slide, or
it would be closer in and pointing the other way for a shorter (and
better) belt run.

Ball nut OD is 40mm and the flange is 61mm. The gap under the bed is
77.6mm. The main problem is the availability of suitable bearings in
suitable sizes.

Despite appearances, this isn't a lot more complex than a
spinning-screw, as I would still need a motor mount and a ballscrew
mount, suitable bearings, and their clamping arrangements.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread Dave
On 12/13/2012 7:36 PM, andy pugh wrote:
 Despite appearances, this isn't a lot more complex than a
 spinning-screw
True, but you could probably buy the screw support thrust bearing off 
the shelf, if you wanted to do that.

Dave

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-13 Thread Przemek Klosowski
On Thu, Dec 13, 2012 at 5:11 PM, andy pugh bodge...@gmail.com wrote:


 The first idea is:

 https://picasaweb.google.com/lh/photo/EqgIdXH-kCH8I90oYKfm2dMTjNZETYmyPJy0liipFm0?feat=directlink
 This actually uses a car wheel bearing, which is angular-contact and
 has adjustable preload.
 The preload is adjusted by the orange threaded collar.


The collar squeezes the inner race, so it presumably is split, with a gap
between the front and rear race, not reflected in the drawing, right?
Otherwise, I don't see how you'd preload it.

As to the outer race, I agree that transfering the torque through cog
wheel/housing thread is iffy. Perhaps use a split housing that has thick
enough bosses in front of and behind the bearing outer race, so that you
can bolt the cog wheel and ballnut to them, and another pair of mating
bosses on top of the bearing, so that you can bolt the two halves together;
the last two mating bosses would be right behind of the cog wheel, because
it looks like their outside diameter could be larger than the cog wheel
diameter.
--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


[Emc-users] Ballnuts

2012-12-11 Thread andy pugh
Has anyone ever seen a bearing press-fitted to the outside of a ballnut?

I am designing a rotating-nut system, and simply pressing the ballnut
into the middle of a double-row angular contact bearing would be very
simple.

I suppose an alternative would be to look at threading a part of the
OD of a flanged ballnut.

http://simplybearings.co.uk/shop/p150726/3808B2RSRTVH+Rubber+Sealed+Double+Row+Angular+Contact+Ball+Bearing+40x52x10mm/product_info.html

For example looks like a very nice fit on the outside of a 2005 ballnut.

I suppose I could easily use the next size up and a threaded sleeve.
(I only just found that style, I had been looking at wheel bearings,
which also look rather usable, relatively slim, and preload
adjustable)

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-11 Thread Steve Stallings
Andy,

I have not seen such an arrangement. The ones I have
seen have the nut mounted in a carrier first.

Things to consider:

  Are the OD of the ball nut and the centerline of the 
ball screw concentric? Some castings are offset to 
help with mounting the return tubes.

  Is the OD perfectly round? The bearing that you
referenced is a very thin section and would easily
distort if the OD of the ball nut was out of round.

  How are you going to attach a pulley to rotate the
ball nut?

  You should be aware of lubrication issues. A spinning
nut tends to expel it own lubricant. The industrial
ones I have seen provide for lubricant feed into the
carrier holding the ball nut.

Steve Stallings
  

 -Original Message-
 From: andy pugh [mailto:bodge...@gmail.com] 
 Sent: Tuesday, December 11, 2012 7:04 AM
 To: Enhanced Machine Controller (EMC)
 Subject: [Emc-users] Ballnuts
 
 Has anyone ever seen a bearing press-fitted to the outside of 
 a ballnut?
 
 I am designing a rotating-nut system, and simply pressing the ballnut
 into the middle of a double-row angular contact bearing would be very
 simple.
 
 I suppose an alternative would be to look at threading a part of the
 OD of a flanged ballnut.
 
 http://simplybearings.co.uk/shop/p150726/3808B2RSRTVH+Rubber+S
 ealed+Double+Row+Angular+Contact+Ball+Bearing+40x52x10mm/produ
 ct_info.html
 
 For example looks like a very nice fit on the outside of a 
 2005 ballnut.
 
 I suppose I could easily use the next size up and a threaded sleeve.
 (I only just found that style, I had been looking at wheel bearings,
 which also look rather usable, relatively slim, and preload
 adjustable)
 
 -- 
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto
 


--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-11 Thread andy pugh
On 11 December 2012 14:49, Steve Stallings steve...@newsguy.com wrote:

   Are the OD of the ball nut and the centerline of the
 ball screw concentric? Some castings are offset to
 help with mounting the return tubes.

I would hope that the outer diameter was concentric, as no other
register is available.

   Is the OD perfectly round? The bearing that you
 referenced is a very thin section and would easily
 distort if the OD of the ball nut was out of round.

Again, it would be harder to make it oval than round, so one would
rather hope so.

   How are you going to attach a pulley to rotate the
 ball nut?

Bolted to the flange.

   You should be aware of lubrication issues. A spinning
 nut tends to expel it own lubricant.

A good point, but one that I will choose to ignore :)

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-11 Thread Steve Stallings
 comment on pulley below

 -Original Message-
 From: andy pugh [mailto:bodge...@gmail.com] 
 Sent: Tuesday, December 11, 2012 10:01 AM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] Ballnuts
 
 On 11 December 2012 14:49, Steve Stallings 
 steve...@newsguy.com wrote:
 
Are the OD of the ball nut and the centerline of the
  ball screw concentric? Some castings are offset to
  help with mounting the return tubes.
 
 I would hope that the outer diameter was concentric, as no other
 register is available.
 
Is the OD perfectly round? The bearing that you
  referenced is a very thin section and would easily
  distort if the OD of the ball nut was out of round.
 
 Again, it would be harder to make it oval than round, so one would
 rather hope so.
 
How are you going to attach a pulley to rotate the
  ball nut?
 
 Bolted to the flange.


So the ball nut has a flange on one end? Would you need
to remove the ball return tubes to press the bearing
down the length of the body to get one bearing next to
the flange? Guessing here since I do not know what your
ball nut looks like. If so, careful of any burrs that
may have been raised when the body was machined for 
the holes associated with the return tubes.


 
You should be aware of lubrication issues. A spinning
  nut tends to expel it own lubricant.
 
 A good point, but one that I will choose to ignore :)
 
 -- 
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto
 
 --
 
 LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
 Remotely access PCs and mobile devices and provide instant support
 Improve your efficiency, and focus on delivering more 
 value-add services
 Discover what IT Professionals Know. Rescue delivers
 http://p.sf.net/sfu/logmein_12329d2d
 ___
 Emc-users mailing list
 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users
 


--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-11 Thread andy pugh
On 11 December 2012 15:12, Steve Stallings steve...@newsguy.com wrote:

 So the ball nut has a flange on one end? Would you need
 to remove the ball return tubes to press the bearing
 down the length of the body to get one bearing next to
 the flange?

I will probably use one of these:
http://www.zappautomation.co.uk/en/fsud-ballnuts/69-r25-05t4-fsud.html
Which appears to be designed to be mounted in a bore.
(Pushing the boat out relative to the budget version:
http://www.zappautomation.co.uk/en/chinese-brand-ballnuts/185-sfbn2505.html
)

I think I will put together models of the three options I am thinking
of. I am rather too fond of multiply-concentric designs :-)
(And I don't now think that there is any need to rely on a press-fit
onto the ballnut, now I found some more bearing types hidden in
another part of the website I tend t use)

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-11 Thread Glenn Edwards
A ball nut with an internal ball return would make it easier:
http://www.drakeballnut.com/

On Tue, Dec 11, 2012 at 4:03 AM, andy pugh bodge...@gmail.com wrote:

 Has anyone ever seen a bearing press-fitted to the outside of a ballnut?

 I am designing a rotating-nut system, and simply pressing the ballnut
 into the middle of a double-row angular contact bearing would be very
 simple.

 I suppose an alternative would be to look at threading a part of the
 OD of a flanged ballnut.


 http://simplybearings.co.uk/shop/p150726/3808B2RSRTVH+Rubber+Sealed+Double+Row+Angular+Contact+Ball+Bearing+40x52x10mm/product_info.html

 For example looks like a very nice fit on the outside of a 2005 ballnut.

 I suppose I could easily use the next size up and a threaded sleeve.
 (I only just found that style, I had been looking at wheel bearings,
 which also look rather usable, relatively slim, and preload
 adjustable)

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


 --
 LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
 Remotely access PCs and mobile devices and provide instant support
 Improve your efficiency, and focus on delivering more value-add services
 Discover what IT Professionals Know. Rescue delivers
 http://p.sf.net/sfu/logmein_12329d2d
 ___
 Emc-users mailing list
 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users




-- 
Best regards,
-- --
Glenn
Rapid Converting LLC
gl...@rapidconverting.com
www.rapidgasket.com
--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-11 Thread Gene Heskett
On Tuesday 11 December 2012 11:47:32 andy pugh did opine:

 On 11 December 2012 14:49, Steve Stallings steve...@newsguy.com wrote:
Are the OD of the ball nut and the centerline of the
  
  ball screw concentric? Some castings are offset to
  help with mounting the return tubes.
 
 I would hope that the outer diameter was concentric, as no other
 register is available.
 
Is the OD perfectly round? The bearing that you
  
  referenced is a very thin section and would easily
  distort if the OD of the ball nut was out of round.
 
 Again, it would be harder to make it oval than round, so one would
 rather hope so.
 
How are you going to attach a pulley to rotate the
  
  ball nut?
 
 Bolted to the flange.
 
You should be aware of lubrication issues. A spinning
  
  nut tends to expel it own lubricant.
 
 A good point, but one that I will choose to ignore :)

I put zerks into my bearing carriers for the rotating nuts, aligned well 
enough with a factory hole in the outer race so I can grease mine in the Z 
drive of my mill, but the spin rate doesn't seem to be high enough to throw 
it out. I greased them originally, and once since in the 6 or 7 years since 
I made it.  Since I used nooks bronze nuts on 1/2 10tpi acme bolt for the 
drive nuts, which can be adjusted to near zero backlash by adjusting the 
top nut a few degrees, keeping a decently clean coat of grease on the bolt 
is a larger concern. It is exposed to the elements although not directly 
dirtied by swarf as its above the head sled casting on that toy.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene is up!
All God's children are not beautiful.  Most of God's children are, in fact,
barely presentable.
-- Fran Lebowitz, Metropolitan Life
I was taught to respect my elders, but its getting 
harder and harder to find any...

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-11 Thread Dave
Andy,

I would be surprised if you could do what you describe.. since the 
ballnut is likely hardened so unless you grind it, altering the OD will 
not be easy.
The ID of the bearing is obviously hardened as well.

What are the chances that you will have the proper dimensions for a 
light press fit?

Do you play the lottery?  ;-)

Dave

On 12/11/2012 10:46 AM, andy pugh wrote:
 On 11 December 2012 15:12, Steve Stallingssteve...@newsguy.com  wrote:


 So the ball nut has a flange on one end? Would you need
 to remove the ball return tubes to press the bearing
 down the length of the body to get one bearing next to
 the flange?
  
 I will probably use one of these:
 http://www.zappautomation.co.uk/en/fsud-ballnuts/69-r25-05t4-fsud.html
 Which appears to be designed to be mounted in a bore.
 (Pushing the boat out relative to the budget version:
 http://www.zappautomation.co.uk/en/chinese-brand-ballnuts/185-sfbn2505.html
 )

 I think I will put together models of the three options I am thinking
 of. I am rather too fond of multiply-concentric designs :-)
 (And I don't now think that there is any need to rely on a press-fit
 onto the ballnut, now I found some more bearing types hidden in
 another part of the website I tend t use)




--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-11 Thread Peter Blodow
Andy, everything is a dough (as one of the elder workers in my shop used 
to say), meaning: be aware of the expansion of the inner race of the 
bearing by pressing things in!

Peter

andy pugh schrieb:
 Has anyone ever seen a bearing press-fitted to the outside of a ballnut?

 I am designing a rotating-nut system, and simply pressing the ballnut
 into the middle of a double-row angular contact bearing would be very
 simple.

 I suppose an alternative would be to look at threading a part of the
 OD of a flanged ballnut.

 http://simplybearings.co.uk/shop/p150726/3808B2RSRTVH+Rubber+Sealed+Double+Row+Angular+Contact+Ball+Bearing+40x52x10mm/product_info.html

 For example looks like a very nice fit on the outside of a 2005 ballnut.

 I suppose I could easily use the next size up and a threaded sleeve.
 (I only just found that style, I had been looking at wheel bearings,
 which also look rather usable, relatively slim, and preload
 adjustable)

   


--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Ballnuts

2012-12-11 Thread andy pugh
On 11 December 2012 17:11, Dave e...@dc9.tzo.com wrote:

 What are the chances that you will have the proper dimensions for a
 light press fit?

The Nut is g6 according to the catalogue, that gives me somewhere
between 3um interference or 25um clearance. So glue would probably be
needed.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


[Emc-users] Ballnuts

2012-12-11 Thread Roland Jollivet
On 11 December 2012 17:48, Glenn Edwards gl...@rapidconverting.com wrote:

 A ball nut with an internal ball return would make it easier:
 http://www.drakeballnut.com/


Novel. I see you couldn't use a plain tube as a ball retainer if you wanted
to remove the nut.

Roland
--
LogMeIn Rescue: Anywhere, Anytime Remote support for IT. Free Trial
Remotely access PCs and mobile devices and provide instant support
Improve your efficiency, and focus on delivering more value-add services
Discover what IT Professionals Know. Rescue delivers
http://p.sf.net/sfu/logmein_12329d2d
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users