Re: [Emc-users] Brushless Servo Selection?

2012-06-20 Thread Peter Blodow
Dave,
I'm not sure that all of you guys on this list are aware of the fact 
that the US has introduced metric units since a long time.

In 1866 Congress voted for the metric system, and in 1894 again 
administration passed bills in that direction. Only in 1975, President 
Gerald Ford signed the Metric Conversion Act which, however, nobody 
seems to take notice of. People just didn't want or were too lazy. 
Nowadays, the US together with other important countries as Liberia and 
Birma are the only ones not using the metric system in the world (look 
at the world map at 
http://de.wikipedia.org/wiki/Metrisches_Einheitensystem).

Regards
Peter

dave schrieb:
 Some places decided that they could increase the effective price by 
 10-20% by going metric because the customer wasn't smart enough to
 do the conversion. Ha! That crashed quickly. So much for greed.
 I do believe that if we (US) had used metric  on signs for the 
 interstate hwy system and provided incentives for selling gasoline and 
 diesel using liters
 we'd be metric today. Instead we have a mixed system where international 
 companies, eg. aerospace and automotive are metric and almost everything 
 else is english/imperial.
 I once had a GM manufactured car that was part metric and part english; 
 now that was a pain. Logic and politics are rarely in the same room.

 Dave

   


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Re: [Emc-users] Brushless Servo Selection?

2012-06-19 Thread dave
On 06/16/2012 09:41 AM, gene heskett wrote:
 On Saturday, June 16, 2012 12:31:47 PM Peter Blodow did opine:

 Dave,
 funny thing is that European lathes in those days you were describing,
 many still working today,  were equipped with inch lead screws, so that
 in order to cut mm threads they have to use a 127 teeth gear in the gear
 case to drive the lead screw. This way, our industry wanted to become
 compatible with the British and American manufacturers for export
 And although we are using metric units here in Germany since the late
 1880ies, we still buy heating and water pipes, fittings etc. in inch
 measures. When I sometimes bring my timber to be cut to our local
 sawmill, I specify 3/4 inch or one inch boards to be made out of it,
 although they will be measured as 20 or 25 mm boards.
 By the way, how come that in this mailing list everybody speaks in
 inches - you were writing about the metric revolution?

 Peter

 Peter, I was all on that hay ride for as long as it lasted.  But when the
 gas stations that first put in pumps that measured liters made note that
 their monthly usage pumped into the customers tanks dropped to 10% because
 folks would just drive on down the street where they could buy gas by the
 gallon, a unit they had used all their lives, that effect brought the
 metric conversion of the US to a screeching halt.  The rest of the system
 did go metric, but that today is entirely the effect of all the
 manufacturing having been exported.  Had they put dual displays in the gas
 pumps for a few years, so folks could see at a glance what they were
 paying, they might have been able to let the gallons displays gradually
 fail, but some numbed nuts bean counter apparently wouldn't consider that
 idea.  Instead, we took very careful aim and shot ourselves in both feet.

 I suspect real estate was also to be a holdout, hell, nobody around here
 has a clue what a hectar is, not even me.

 Dave schrieb:
 I was in engineering college from 76 to 81 and remember some
 discussion about this.   Fortunately there was not too much to
 discuss
 as they had already decided that SI was the way to go and we had
 recently selected new books.   At the same time the metric
 revolution was in full swing and they were changing out all of their
 machine tools in the school shop so they
 would all be metric.   They were removing manual machines that were
 setup in inches and replacing them with machines setup in millimeters.
 Many of the machines were old so I was happy to see them go and be
 replaced with new machines.
 The school was very unique in that they encouraged students to use the
 machines and the facilities after hours.  They had a shop supervisor
 who was paid to stay late most weekday nights.  Even the garage was
 available, so we could put our cars on the lifts to do repairs and
 modifications.   When I wasn't chasing girls, I lived at school.
   :-)

 Dave
Some places decided that they could increase the effective price by 
10-20% by going metric because the customer wasn't smart enough to
do the conversion. Ha! That crashed quickly. So much for greed.
I do believe that if we (US) had used metric  on signs for the 
interstate hwy system and provided incentives for selling gasoline and 
diesel using liters
we'd be metric today. Instead we have a mixed system where international 
companies, eg. aerospace and automotive are metric and almost everything 
else is english/imperial.
I once had a GM manufactured car that was part metric and part english; 
now that was a pain. Logic and politics are rarely in the same room.

Dave

 
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 Cheers, Gene

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Re: [Emc-users] Brushless Servo Selection?

2012-06-19 Thread dave
On 06/16/2012 12:52 PM, Kent A. Reed wrote:
 On 6/16/2012 2:54 PM, andy pugh wrote:
 On 16 June 2012 18:48, Davee...@dc9.tzo.com  wrote:
 I suspect real estate was also to be a holdout, hell, nobody around here
 has a clue what a hectar is, not even me.

 I think that Hectars are english also, as well as fathoms, etc.
 No, the Hectare is metric.

 An Are is an area 1km x 1km. A Hectare is 1/100 of that. So, a hectare
 is the area of a square 100m on a side.
 (1 million square metres to the Are, 10,000m^2 to the hectare.)

 Real estate is all about land records. Even in the relatively young US,
 land records now stretch back 300 years. No way anybody is going to be
 in a hurry to convert them to some newfangled system of units. GPS is no
 panacea. Almost no one's land deed, and certainly not mine, is described
 in terms that are easily confirmed by GPS survey, and even if I
 resurveyed my property I'd have to convince all my adjoining neighbors
 to go along as well as the county-record office before I could use the
 new measures in a sale of my property.  Taint a cheap proposition even
 if everyone is being reasonable about it, and how often are people
 reasonable about land? Things are changing in land management , more
 because of the spread of GIS than anything else, but they are changing
 very slowly considering the technologies involved were settled decades ago.

 Standards, including units of measure, are intimately tied to commerce;
 hence my former employer, NIST, nee NBS, is in the US Department of
 Commerce.

 There have been least three official attempts at metrification in the
 USA in my lifetime, several of which NBS played a role in. None really
 took root (I exclude engineers and scientists) although many items on
 the shelves of stores I frequent are now marked in both English and
 metric units. Simplistically, I think it's because export of goods and
 services accounts for little more than 10 percent of our gross domestic
 product. That's a little tail on a big dog.

 This is a people problem that is not unique to the US. Look at the UK.
 Even though export accounts for some 30 percent of its GDP I know from
 firsthand experience that there is still a sizable resistance to SI. In
 neither the US nor the UK has legislation and its implementing
 regulations been completely successful. Lots of trade will give those
 who have the ability to change a monetary incentive to do so and lots of
 time will allow those who can't change to die away.

 Standards are intimately tied to agreements as well.
 http://en.wikipedia.org/wiki/Kilogram gives a nice sampling of the work
 that has been going into reaching international agreement on the
 redefinition of the kilogram.

 Regards,
 Kent
I've had some discussions with county people about gps. Apparently in 
the Eastern states agreement is pretty good. A park district just 
acquired land adjacent to ours on Anderson Is.
(south puget sound). The property line moved 6 to 10 feet east and this 
was supposedly done with high accuracy gps. There is a well established 
reference point less than a mi (as the crow flies) from the survey area 
so they had  something decent to tie in to.

I had to laugh at a friend of mine (his business was Ag) who was 
visiting relatives in Austria. I ask how he did with the metric system 
and he replied, Not bad ... as soon as I figured out
that a Kg of cabbage was about this much (using hands to explain) I was OK.

Dave

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Re: [Emc-users] Brushless Servo Selection?

2012-06-19 Thread dave
On 06/16/2012 03:21 PM, andy pugh wrote:
 On 16 June 2012 21:25, Peter Blodowp.blo...@dreki.de  wrote:

 Except that hecto and centi are _not_ prefixes in the SI system.
 Yes they are. Hekto-, deka-, deci- and centi- (100, 10, 1/10, 1/100
 rsp.) are the only ones with the decimal exponents not being multiples
 of three,
 Wikipedia seems to agree. I was certainly taught that it was improper
 to use those prefixes though.

Usage really depends on the field. I routinely used Kg, g., mg, ug. for 
weight and L, mL, uL for volumes. However, take a look at your latest 
blood chemistry.
Units like mg/dL, U/L (units/liter), mmol/L., are routinely used: and 
then it gets worse K/uL (white blood cells), M/uL (red blood cells), fL 
(mean cell volume), pg ( no volume given),
% (hematocrit), Change those units and you will confuse every medical 
doctor out there...not something you want to do.

Dave
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Re: [Emc-users] Brushless Servo Selection?

2012-06-18 Thread Todd Zuercher
Trying to get this thread back on topic since it was hijacked by the metric 
system.

To run one of these Keling motors how big would the motor cabling need to be?  
Will it have to be rated for 30 amps?  That’s pretty big wire.  Or would it 
only need to be rated for the continual current?

Are there any other inexpensive brushless motor options, preferably higher 
voltage/lower current?



-- 
P. Graham Dunn
Phone:  330-828-2105
E-mail: to...@pgrahamdunn.com
630 Henry St.
Dalton, OH 44618
www.pgrahamdunn.com
-Original Message-
From: Kirk Wallace [mailto:kwall...@wallacecompany.com] 
Sent: Friday, June 15, 2012 1:41 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Brushless Servo Selection?

On Fri, 2012-06-15 at 10:53 +0100, andy pugh wrote:
 On 15 June 2012 06:58, Viesturs Lācis viesturs.la...@gmail.com wrote:
 
  Unfortunately it requires relatively larger power supply with higher
  current output.
 
 This is a problem with motors like the Keling ones, with a 48V rated voltage.
 It is far simpler to make a 300V PSU than a 48V one. Simply rectifying
 mains voltage into a big capacitor makes a PSU that the 8i20 is happy
 with.
 
 Those Keling motors have a 500V / 1 min rating. I don't know if that
 meas that they can run indefinitley on a 300V PWM (with a 48V
 average or not). In the US I suppose a rectified-mains PSU would be
 around 150V which sounds more reasonable. (only 3x rated voltage, and
 it is conventional to run steppers at that sort of overvoltage)
 

48 Volts or rather -48 Volts DC is common for telephone equipment, so
there may be cheap supplies available, if one knows where to look.

Building an Antek supply shouldn't be too expensive, but I haven't
checked prices recently.
http://www.antekinc.com/index.php 
http://www.antekinc.com/gview.php 

One could make a transformer for the needed voltage, like these guys
did.
http://mackys.livejournal.com/838591.html 

Brushed motors (and drives) might be cheaper and universal motors are
usually wound for mains voltage. If they can be modified for permanent
magnets, universal motors could be handy.
http://www.supermagnetman.net/index.php?cPath=37page=3 

For most of us, brushes wear well enough to not be a maintenance
problem. Scrap yards should have a large supply of vacuum cleaner motors
from people that don't know how to replace a rubber belt.

Another thing I haven't had time to look into is using a Delon doubler
when one needs higher voltage than what is at hand.
http://en.wikipedia.org/wiki/File:Bridge_voltage_doubler.svg 
http://en.wikipedia.org/wiki/Voltage_doubler 


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA





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Re: [Emc-users] Brushless Servo Selection?

2012-06-18 Thread Jon Elson
Todd Zuercher wrote:
 Trying to get this thread back on topic since it was hijacked by the metric 
 system.

 To run one of these Keling motors how big would the motor cabling need to be? 
  Will it have to be rated for 30 amps?  That’s pretty big wire.  Or would it 
 only need to be rated for the continual current?

   
Yes, just the continuous current should be fine.  Where are you going to
get a 30A motor drive?
 Are there any other inexpensive brushless motor options, preferably higher 
 voltage/lower current?
   
IMTT USA has some nice 85mm motors made by Wantai.
They have a rear shaft, but it is taken up by their Hall sensor.  If you
removed that and used a 6-channel encoder, or put the encoder somewhere
else on the machine, these work fine.  They sell them for use on pumps,
but I have verified they work well in positioning applications, too.

Jon

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Re: [Emc-users] Brushless Servo Selection?

2012-06-18 Thread Todd Zuercher
I think I have found the motors I would like to use. 
http://www.ebay.com/itm/ElectroCraft-XBR-2910-Nema34-Brushless-AC-Servo-
Motors-w-Encoders-CNC-/221048834843?pt=LH_DefaultDomain_0hash=item33778
98b1b

Now I need to figure out what drives I would like to use and the power
supply.

How much would a 4 axis setup from Pico Systems run?

Todd Zuercher
P. Graham Dunn Inc.
630 Henry Street 
Dalton, Ohio 44618
Phone:  (330)828-2105ext. 2031



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Phone:  330-828-2105
E-mail: to...@pgrahamdunn.com
630 Henry St.
Dalton, OH 44618
www.pgrahamdunn.com

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Re: [Emc-users] Brushless Servo Selection?

2012-06-18 Thread andy pugh
On 18 June 2012 22:51, Todd Zuercher to...@pgrahamdunn.com wrote:
 I think I have found the motors I would like to use.
 http://www.ebay.com/itm/ElectroCraft-XBR-2910-Nema34-Brushless-AC-Servo-
 Motors-w-Encoders-CNC-/221048834843?pt=LH_DefaultDomain_0hash=item33778
 98b1b

Do you have a spec? Torque / voltage / current?

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Brushless Servo Selection?

2012-06-18 Thread Jon Elson
Todd Zuercher wrote:
 I think I have found the motors I would like to use. 
 http://www.ebay.com/itm/ElectroCraft-XBR-2910-Nema34-Brushless-AC-Servo-
 Motors-w-Encoders-CNC-/221048834843?pt=LH_DefaultDomain_0hash=item33778
 98b1b

 Now I need to figure out what drives I would like to use and the power
 supply.

 How much would a 4 axis setup from Pico Systems run?
   
What is the voltage rating of these motors?  If they are high-voltage 
motors, then
running them on my drives will force you to reduced speeds (0which may 
turn out
OK).  If they are rated for up to 120 V AC, then you can get full speed 
out of them.

So, you'd need a universal PWM controller, $250.
The drives are $150 per axis.
That is most of it.  You can add a power switch and braking module for $50,
and a spindle DAC to control a spindle drive, also $50.

Are you going to the CNC Workshop in Ann Arbor later this week?

Jon

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Re: [Emc-users] Brushless Servo Selection?

2012-06-17 Thread andy pugh
On 17 June 2012 09:09, Steve Blackmore st...@pilotltd.net wrote:

 Pipe threads are Imperial Units - BSP (British Standard Pipe) and have a
 Whitworth thread form.

Whitworth thread has a 55 degree thread angle. This is better than a
60 degree angle, but harder to draw.
(Whitworth calculated that 55 degrees gave the best combination of
clamping force and self-locking)
Most of the world's thread standards compromise to make things easier
for the draughtsman and tool grinder.
BA threads are 47.5 degrees. I don't know why. However BA is
interesting as the sizes are mathematically derived on a series of
equations.
http://en.wikipedia.org/wiki/British_Association_screw_threads


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Re: [Emc-users] Brushless Servo Selection?

2012-06-17 Thread Dave
On 6/16/2012 2:54 PM, andy pugh wrote:
 On 16 June 2012 18:48, Davee...@dc9.tzo.com  wrote:

 I suspect real estate was also to be a holdout, hell, nobody around here
  
 has a clue what a hectar is, not even me.

 I think that Hectars are english also, as well as fathoms, etc.
  
 No, the Hectare is metric.

 An Are is an area 1km x 1km. A Hectare is 1/100 of that. So, a hectare
 is the area of a square 100m on a side.
 (1 million square metres to the Are, 10,000m^2 to the hectare.)



 A metric unit of square measure, equal to 100 ares (2.471 acres or 
10,000 square meters).
Well obviously I didn't know what a Hectare was.
Ironically my house lot is very close to a Hectare at 2.4 acres (in 
flyover country), so now I know I can relate to a Hectare.  :-)

Dave

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Re: [Emc-users] Brushless Servo Selection?

2012-06-17 Thread gene heskett
On Sunday, June 17, 2012 02:01:11 PM Dave did opine:

 On 6/16/2012 2:54 PM, andy pugh wrote:
  On 16 June 2012 18:48, Davee...@dc9.tzo.com  wrote:
  I suspect real estate was also to be a holdout, hell, nobody around
  here
  
  has a clue what a hectar is, not even me.
  
  I think that Hectars are english also, as well as fathoms, etc.
  
  No, the Hectare is metric.
  
  An Are is an area 1km x 1km. A Hectare is 1/100 of that. So, a hectare
  is the area of a square 100m on a side.
  (1 million square metres to the Are, 10,000m^2 to the hectare.)
  
  A metric unit of square measure, equal to 100 ares (2.471 acres or
 
 10,000 square meters).
 Well obviously I didn't know what a Hectare was.
 Ironically my house lot is very close to a Hectare at 2.4 acres (in
 flyover country), so now I know I can relate to a Hectare.  :-)

You've got lots of room for more roofing then.  I'm about out. :(
 
 Dave
 
 
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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Peter Blodow
Andy,
way back in my school time, curriculum makers detected that mass and 
force are different things. Before, forces were expressed in mass units, 
i.e., kilogramms (greek: chilioi = thousand, gramma = weight), and 
sometimes called kilogrammforce, which gives roughly identical figures 
for computations as long as we are on earth. To signify the difference, 
though, these force units were then called kiloponds (abbreviated kp, 
latin: pondus = weight).

To comply with international SI units, they abandoned this unit soon 
(right after I had to learn it in school) and introduced the Newton as 
the official unit of force. Using Newton's law, it is defined by the 
force that is needed to accelerate one kilogram of mass from zero to the 
speed of one meter per second during one second (1 m / s / s) and as 
such independent of local gravity. Using the average gravity constant of 
our planet, it turns out that one Newton is approx. 1/10 of a kilopond 
or kilogrammforce (exactly 1 N = 1 / 9.81 kp = 0.102 kp). Newton himself 
never explained the difference between heavy mass and inertia of mass.

For engineering purposes, and to maintain the same figures and values 
they were used to, the old mechanical engineers used metric prefixes and 
made up the DekaNewton = ten Newtons, abreviated DN (greek: deka = ten, 
abbrev. D ). One DekaNewton = 1.02 kp, so, for the time being, they 
could keep using those old handbooks and their figures of material 
properties. It was, though, easy to confuse with the abbreviation for 
nominal diameter, DN, so this was not successful on the long run.

To express angular momentum, we have to multiply force by the length of 
the lever, i.e. one meter. So we arrive at the unit DNm = 10 Nm ^= 1 
kpm, and the world is in almost perfect order again.

So far, this was all based on the kilogramm-meter-second system (KMS). 
In physics, they used another widely used system which gave handier 
figures for small scale considerations, the gramm - centimeter - second 
system (CGS). In this system, the unit of force is one dyn = 1 gramm 
divided by 1 cm / s / s. 1 N = 100 000 dyn, 1 Nm = 100 000 dyn m, 1 dyn 
= 1/100 000 N. The world was a hundred thousand times smaller.

So, to make a long story short, I think your unit of kdm could mean a 
thousand dyn times meter, extremely unusual in technology and 
engineering science:
1 kdm = 1000 x 1/100 000 Nm = 1/100 Nm. Easy to confuse this dyn unit 
with dezi- = 1/10!

Now, your dad must have a pretty old car since this cgs system was 
abandoned in 1978. Are you sure that the above explanation is right, or 
is it rather the kiloDekaNewtonMeter? What is the value on that rating 
plate?

Best regards from

Peter Blodow



andy pugh schrieb:
 On 16 June 2012 00:37, N. Christopher Perry n_christopher_pe...@me.com 
 wrote:
   
 There are about 1.3 Nm to a ft-lb.
 

 Which would reduce confusion no end, except motor manufacturers want
 bigger numbers, so like to use oz-inch in the US.

 There was a similar tendency in the metric world, but it seems to have
 passed. You do occasionally see motors with peculiar units, my dad has
 one with (I think) kilo-dyne-metres on the rating plate.
 (that's about 100 x Nm, ie 1 kdm = 0.01Nm)

   


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread andy pugh
On 16 June 2012 08:22, Peter Blodow p.blo...@dreki.de wrote:

 Now, your dad must have a pretty old car since this cgs system was
 abandoned in 1978. Are you sure that the above explanation is right, or
 is it rather the kiloDekaNewtonMeter?

Thinking back, it was actuality the rating of the variable-speed
gearbox that was attached to the motor.
And we didn't get much further than realising that the whole
motor/gearbox assembly was too feeble for our requirements.


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Dave
I was in engineering college from 76 to 81 and remember some discussion 
about this.   Fortunately there was not too much to discuss
as they had already decided that SI was the way to go and we had 
recently selected new books.   At the same time the metric 
revolution was in full swing and they were changing out all of their 
machine tools in the school shop so they
would all be metric.   They were removing manual machines that were 
setup in inches and replacing them with machines setup in millimeters.  
Many of the machines were old so I was happy to see them go and be 
replaced with new machines.
The school was very unique in that they encouraged students to use the 
machines and the facilities after hours.  They had a shop supervisor who 
was paid to stay late most weekday nights.  Even the garage was 
available, so we could put our cars on the lifts to do repairs and 
modifications.   When I wasn't chasing girls, I lived at school. :-)

Dave




On 6/16/2012 3:22 AM, Peter Blodow wrote:
 Andy,
 way back in my school time, curriculum makers detected that mass and
 force are different things. Before, forces were expressed in mass units,
 i.e., kilogramms (greek: chilioi = thousand, gramma = weight), and
 sometimes called kilogrammforce, which gives roughly identical figures
 for computations as long as we are on earth. To signify the difference,
 though, these force units were then called kiloponds (abbreviated kp,
 latin: pondus = weight).

 To comply with international SI units, they abandoned this unit soon
 (right after I had to learn it in school) and introduced the Newton as
 the official unit of force. Using Newton's law, it is defined by the
 force that is needed to accelerate one kilogram of mass from zero to the
 speed of one meter per second during one second (1 m / s / s) and as
 such independent of local gravity. Using the average gravity constant of
 our planet, it turns out that one Newton is approx. 1/10 of a kilopond
 or kilogrammforce (exactly 1 N = 1 / 9.81 kp = 0.102 kp). Newton himself
 never explained the difference between heavy mass and inertia of mass.

 For engineering purposes, and to maintain the same figures and values
 they were used to, the old mechanical engineers used metric prefixes and
 made up the DekaNewton = ten Newtons, abreviated DN (greek: deka = ten,
 abbrev. D ). One DekaNewton = 1.02 kp, so, for the time being, they
 could keep using those old handbooks and their figures of material
 properties. It was, though, easy to confuse with the abbreviation for
 nominal diameter, DN, so this was not successful on the long run.

 To express angular momentum, we have to multiply force by the length of
 the lever, i.e. one meter. So we arrive at the unit DNm = 10 Nm ^= 1
 kpm, and the world is in almost perfect order again.

 So far, this was all based on the kilogramm-meter-second system (KMS).
 In physics, they used another widely used system which gave handier
 figures for small scale considerations, the gramm - centimeter - second
 system (CGS). In this system, the unit of force is one dyn = 1 gramm
 divided by 1 cm / s / s. 1 N = 100 000 dyn, 1 Nm = 100 000 dyn m, 1 dyn
 = 1/100 000 N. The world was a hundred thousand times smaller.

 So, to make a long story short, I think your unit of kdm could mean a
 thousand dyn times meter, extremely unusual in technology and
 engineering science:
 1 kdm = 1000 x 1/100 000 Nm = 1/100 Nm. Easy to confuse this dyn unit
 with dezi- = 1/10!

 Now, your dad must have a pretty old car since this cgs system was
 abandoned in 1978. Are you sure that the above explanation is right, or
 is it rather the kiloDekaNewtonMeter? What is the value on that rating
 plate?

 Best regards from

 Peter Blodow



 andy pugh schrieb:

 On 16 June 2012 00:37, N. Christopher Perryn_christopher_pe...@me.com  
 wrote:

  
 There are about 1.3 Nm to a ft-lb.


 Which would reduce confusion no end, except motor manufacturers want
 bigger numbers, so like to use oz-inch in the US.

 There was a similar tendency in the metric world, but it seems to have
 passed. You do occasionally see motors with peculiar units, my dad has
 one with (I think) kilo-dyne-metres on the rating plate.
 (that's about 100 x Nm, ie 1 kdm = 0.01Nm)


  

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Eric Keller
On Sat, Jun 16, 2012 at 9:31 AM, Dave e...@dc9.tzo.com wrote:


 The school was very unique in that they encouraged students to use the
 machines and the facilities after hours.  They had a shop supervisor who
 was paid to stay late most weekday nights.  Even the garage was
 available, so we could put our cars on the lifts to do repairs and
 modifications.   When I wasn't chasing girls, I lived at school. :-)

 Dave

I expect those days are over everywhere now due to a tragic accident where
a Yale student had a fatal incident involving long hair and a lathe.
Around here, students have full access to a very nice shop, but they have
to have a funding source to use it.  Deep pockets aren't a funding source,
they have to be spending money from a school budget.  After the Yale
incident, they required us to tell the safety office about any rotating
machinery we had in our labs.  I'm pretty disappointed about this whole
situation, a mechanical engineering school of any merit should have student
shops.
Eric
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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread andy pugh
On 16 June 2012 14:46, Eric Keller eekel...@psu.edu wrote:

  a mechanical engineering school of any merit should have student
 shops.

We had a machine shop course as part of my Physics degree. The theory
was that we were likely to be having experimental rigs built, and
having some concept of machinability would be handy.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread andy pugh
On 16 June 2012 08:22, Peter Blodow p.blo...@dreki.de wrote:

 To express angular momentum, we have to multiply force by the length of
 the lever, i.e. one meter. So we arrive at the unit DNm = 10 Nm ^= 1
 kpm, and the world is in almost perfect order again.

There is a similar situation with the engine controllers I work on,
where there is a tendency to use heck Pascals (hPa) which are
coincidentally almost exactly the same as millibars.
I do think that this is purely a happy coincidence, as the Pascal
depends purely on the definitions of the kilogram and meter, with no
reference to atmospheric constants.
I think that the kg to Newton correspondence (9.81) might be less
accidental, being vaguely linked to the original definition of the
meter as the length of a seconds pendulum

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread andy pugh
On 15 June 2012 18:40, Kirk Wallace kwall...@wallacecompany.com wrote:

 48 Volts or rather -48 Volts DC is common for telephone equipment, so
 there may be cheap supplies available, if one knows where to look.

Very cheap indeed are these fruit machine power supplies:
http://www.ebay.co.uk/itm/261031048815
With 10A at 50V they look like a potentially very useful CNC supply.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Dave
On 6/16/2012 11:02 AM, andy pugh wrote:
 On 15 June 2012 18:40, Kirk Wallacekwall...@wallacecompany.com  wrote:


 48 Volts or rather -48 Volts DC is common for telephone equipment, so
 there may be cheap supplies available, if one knows where to look.
  
 Very cheap indeed are these fruit machine power supplies:
 http://www.ebay.co.uk/itm/261031048815
 With 10A at 50V they look like a potentially very useful CNC supply.



Fruit machines??   What is a fruit machine?

Do you know what we call them in the US?

Dave

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Dave
On 6/16/2012 9:46 AM, Eric Keller wrote:
 On Sat, Jun 16, 2012 at 9:31 AM, Davee...@dc9.tzo.com  wrote:


 The school was very unique in that they encouraged students to use the
 machines and the facilities after hours.  They had a shop supervisor who
 was paid to stay late most weekday nights.  Even the garage was
 available, so we could put our cars on the lifts to do repairs and
 modifications.   When I wasn't chasing girls, I lived at school. :-)

 Dave

  
 I expect those days are over everywhere now due to a tragic accident where
 a Yale student had a fatal incident involving long hair and a lathe.
 Around here, students have full access to a very nice shop, but they have
 to have a funding source to use it.  Deep pockets aren't a funding source,
 they have to be spending money from a school budget.  After the Yale
 incident, they required us to tell the safety office about any rotating
 machinery we had in our labs.  I'm pretty disappointed about this whole
 situation, a mechanical engineering school of any merit should have student
 shops.
 Eric
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When I was in school they were pushing really hard to get women into the 
program plus back in those days some of the guys had fairly long hair 
also (even I had a lot more hair then than I do now!)

Shop safety was very important.  If you didn't have safety classes and 
your hair tied back they wouldn't let you close to the machines.  We had 
to check in with the guy running the shop at the time to get cutters, 
bits, etc.
Ties (we actually wore them sometimes) were not allowed around 
machines.   The unfortunate fact is that stuff happens, and people 
sometimes die.  They will get over that,  but it might take a while 
unfortunately.
Administrators seem to think that they can eliminate any chance of 
people getting hurt - but it is not possible.

Machinery can be dangerous.I've been around a few industrial 
accidents where people have been killed.  In hindsight they are always 
preventable.  But people sometimes do the wrong things.

 a mechanical engineering school of any merit should have student

shops.

I agree.  If they eliminate it and another school does not, then they will be 
at a disadvantage.

Dave

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread John Prentice


 Fruit machines??   What is a fruit machine?

 Do you know what we call them in the US?

 Dave


Slot Machine or One arm bandit I think.

Fruit machine is from graphics commonly used on the rotating drums.

I note the supplies are multi-output switchers. The cross-regulation between 
different outputs might be a problem

John Prentice 


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Peter Blodow
Andy,
1 Pa = 1 N/sq. meter, a very impractical unit. Therefore, the bar as 
the most commonly used pressure unit of today, not a SI unit, is only 
accepted as an exception to be near the previously used atmosphere = 1 
kp/sq.cm.
1 hPa (hectoPascal) = 100 Pa (greek: hekaton = hundred). The heck with it.
1 bar = 100 000 Pa = 1.02 kp/sq.cm, so 1 mbar = 1.02 hPa.
The lenght of a 1 meter pendulum giving exactly one second is about 
0.994  m, a bare coincidence. The meter was first defined as 1/40 000 of 
the earth's circumference and later on by the length of the 
platimum-iridium specimen in Paris. The factor of 9.81 is owed to the 
earth's a acceleration of a falling piece of mass measured to be g = 
9.81 m/s squared, purely accidental.

Greetings
Peter

andy pugh schrieb:
 There is a similar situation with the engine controllers I work on,
 where there is a tendency to use heck Pascals (hPa) which are
 coincidentally almost exactly the same as millibars.
 I do think that this is purely a happy coincidence, as the Pascal
 depends purely on the definitions of the kilogram and meter, with no
 reference to atmospheric constants.
 I think that the kg to Newton correspondence (9.81) might be less
 accidental, being vaguely linked to the original definition of the
 meter as the length of a seconds pendulum

   


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Peter Blodow
Dave,
funny thing is that European lathes in those days you were describing, 
many still working today,  were equipped with inch lead screws, so that 
in order to cut mm threads they have to use a 127 teeth gear in the gear 
case to drive the lead screw. This way, our industry wanted to become 
compatible with the British and American manufacturers for export
And although we are using metric units here in Germany since the late 
1880ies, we still buy heating and water pipes, fittings etc. in inch 
measures. When I sometimes bring my timber to be cut to our local 
sawmill, I specify 3/4 inch or one inch boards to be made out of it, 
although they will be measured as 20 or 25 mm boards.
By the way, how come that in this mailing list everybody speaks in 
inches - you were writing about the metric revolution?

Peter


Dave schrieb:
 I was in engineering college from 76 to 81 and remember some discussion 
 about this.   Fortunately there was not too much to discuss
 as they had already decided that SI was the way to go and we had 
 recently selected new books.   At the same time the metric 
 revolution was in full swing and they were changing out all of their 
 machine tools in the school shop so they
 would all be metric.   They were removing manual machines that were 
 setup in inches and replacing them with machines setup in millimeters.  
 Many of the machines were old so I was happy to see them go and be 
 replaced with new machines.
 The school was very unique in that they encouraged students to use the 
 machines and the facilities after hours.  They had a shop supervisor who 
 was paid to stay late most weekday nights.  Even the garage was 
 available, so we could put our cars on the lifts to do repairs and 
 modifications.   When I wasn't chasing girls, I lived at school. :-)

 Dave
   


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread gene heskett
On Saturday, June 16, 2012 12:14:55 PM Eric Keller did opine:

 On Sat, Jun 16, 2012 at 9:31 AM, Dave e...@dc9.tzo.com wrote:
  The school was very unique in that they encouraged students to use the
  machines and the facilities after hours.  They had a shop supervisor
  who was paid to stay late most weekday nights.  Even the garage was
  available, so we could put our cars on the lifts to do repairs and
  modifications.   When I wasn't chasing girls, I lived at school.   
   :-)
  
  Dave
 
 I expect those days are over everywhere now due to a tragic accident
 where a Yale student had a fatal incident involving long hair and a
 lathe. Around here, students have full access to a very nice shop, but
 they have to have a funding source to use it.  Deep pockets aren't a
 funding source, they have to be spending money from a school budget. 
 After the Yale incident, they required us to tell the safety office
 about any rotating machinery we had in our labs.  I'm pretty
 disappointed about this whole situation, a mechanical engineering
 school of any merit should have student shops.
 Eric

When will the friggin lawyers understand that you can't save stupid from 
himself?

 
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Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Peter Blodow
You can't save anybody from himself, but I understand that nobody will 
be made responsible for the stupid killing themselves. This is the 
consequence of today's holy law that nowadays nothing can happen 
without someone being responsible (even if nobody really is). Makes a 
lot of money for the lawyers.

Peter

gene heskett schrieb:
 On Saturday, June 16, 2012 12:14:55 PM Eric Keller did opine:
   
 When will the friggin lawyers understand that you can't save stupid from 
 himself?
   


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread gene heskett
On Saturday, June 16, 2012 12:27:40 PM andy pugh did opine:

 On 15 June 2012 18:40, Kirk Wallace kwall...@wallacecompany.com wrote:
  48 Volts or rather -48 Volts DC is common for telephone equipment, so
  there may be cheap supplies available, if one knows where to look.
 
 Very cheap indeed are these fruit machine power supplies:
 http://www.ebay.co.uk/itm/261031048815
 With 10A at 50V they look like a potentially very useful CNC supply.

20 UKP + 12 ukp postage?  Needs 230 vac?  I think I'll pass.

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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My web page: http://coyoteden.dyndns-free.com:85/gene
audophile, n:
Someone who listens to the equipment instead of the music.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread andy pugh
On 16 June 2012 17:01, Peter Blodow p.blo...@dreki.de wrote:
 Andy,
 1 Pa = 1 N/sq. meter, a very impractical unit.

I know this stuff, I have a physics degree.
In fact many years ago the NPL invited me along to a colloquium
discussing how best to re-define the kilogram.
(Because it is currently based on a lump of platinum-iridium, not on
any portable physical constants. In fact the master kilogram and the
sub-standards are all drifting in different directions, and that is
causing some concern. I think the current plan is to use a perfect
sphere of silicon, and then relate the kg back to the meter (which can
be re-built from the wavelength of a particular light source). The NPL
were looking at using a rotating Watt Balance at the time)

-- 
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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Dave
By the way, how come that in this mailing list everybody speaks in
inches - you were writing about the metric revolution?

That is the really goofy thing.. the end result was that we are now about half 
and half, english and metric.

After the big metric push back in the late 70's, the car companies went fully 
metric by about the mid to late 80's, but many US made goods are still english.

In my tool chest I have a full set of english and metric sockets which gets 
quite bulky.

The said, if I want to buy english nuts and bolts, I can buy them by them in 
bulk pound (weight measure) in grades 2-8 at a local tractor/farm equipment 
supply store.

If I want to buy metric bolts and nuts locally I have to either buy them from 
an industrial supply store (limited hours) or buy them one at a time at a price 
which can be 3-4 times the bulk price of similar english fasteners.

So the use of english fasteners in the US is reinforced by the availability of 
cheap and available english fasteners.   Ironically most of those fasteners are 
made in Asia or China.

The metric system has some issues..   Buying a 2x4 which is 10 feet long and 
specifying that in millimeters seems crazy.  Pipe fittings would be ok for 
diameter but if I want to but a piece of 2 pipe which is 21 feet long, 
specifying 51 mm in diameter and 6.x meters long seems totally counter 
intuitive.  I guess the advantage is that fractions become non-existent which 
would be a big improvement.

Dave



On 6/16/2012 12:13 PM, Peter Blodow wrote:
 Dave,
 funny thing is that European lathes in those days you were describing,
 many still working today,  were equipped with inch lead screws, so that
 in order to cut mm threads they have to use a 127 teeth gear in the gear
 case to drive the lead screw. This way, our industry wanted to become
 compatible with the British and American manufacturers for export
 And although we are using metric units here in Germany since the late
 1880ies, we still buy heating and water pipes, fittings etc. in inch
 measures. When I sometimes bring my timber to be cut to our local
 sawmill, I specify 3/4 inch or one inch boards to be made out of it,
 although they will be measured as 20 or 25 mm boards.
 By the way, how come that in this mailing list everybody speaks in
 inches - you were writing about the metric revolution?

 Peter


 Dave schrieb:

 I was in engineering college from 76 to 81 and remember some discussion
 about this.   Fortunately there was not too much to discuss
 as they had already decided that SI was the way to go and we had
 recently selected new books.   At the same time the metric
 revolution was in full swing and they were changing out all of their
 machine tools in the school shop so they
 would all be metric.   They were removing manual machines that were
 setup in inches and replacing them with machines setup in millimeters.
 Many of the machines were old so I was happy to see them go and be
 replaced with new machines.
 The school was very unique in that they encouraged students to use the
 machines and the facilities after hours.  They had a shop supervisor who
 was paid to stay late most weekday nights.  Even the garage was
 available, so we could put our cars on the lifts to do repairs and
 modifications.   When I wasn't chasing girls, I lived at school. :-)

 Dave

  

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread gene heskett
On Saturday, June 16, 2012 12:31:47 PM Peter Blodow did opine:

 Dave,
 funny thing is that European lathes in those days you were describing,
 many still working today,  were equipped with inch lead screws, so that
 in order to cut mm threads they have to use a 127 teeth gear in the gear
 case to drive the lead screw. This way, our industry wanted to become
 compatible with the British and American manufacturers for export
 And although we are using metric units here in Germany since the late
 1880ies, we still buy heating and water pipes, fittings etc. in inch
 measures. When I sometimes bring my timber to be cut to our local
 sawmill, I specify 3/4 inch or one inch boards to be made out of it,
 although they will be measured as 20 or 25 mm boards.
 By the way, how come that in this mailing list everybody speaks in
 inches - you were writing about the metric revolution?
 
 Peter
 
Peter, I was all on that hay ride for as long as it lasted.  But when the 
gas stations that first put in pumps that measured liters made note that 
their monthly usage pumped into the customers tanks dropped to 10% because 
folks would just drive on down the street where they could buy gas by the 
gallon, a unit they had used all their lives, that effect brought the 
metric conversion of the US to a screeching halt.  The rest of the system 
did go metric, but that today is entirely the effect of all the 
manufacturing having been exported.  Had they put dual displays in the gas 
pumps for a few years, so folks could see at a glance what they were 
paying, they might have been able to let the gallons displays gradually 
fail, but some numbed nuts bean counter apparently wouldn't consider that 
idea.  Instead, we took very careful aim and shot ourselves in both feet.

I suspect real estate was also to be a holdout, hell, nobody around here 
has a clue what a hectar is, not even me.
 
 Dave schrieb:
  I was in engineering college from 76 to 81 and remember some
  discussion about this.   Fortunately there was not too much to
  discuss
  as they had already decided that SI was the way to go and we had
  recently selected new books.   At the same time the metric
  revolution was in full swing and they were changing out all of their
  machine tools in the school shop so they
  would all be metric.   They were removing manual machines that were
  setup in inches and replacing them with machines setup in millimeters.
  Many of the machines were old so I was happy to see them go and be
  replaced with new machines.
  The school was very unique in that they encouraged students to use the
  machines and the facilities after hours.  They had a shop supervisor
  who was paid to stay late most weekday nights.  Even the garage was
  available, so we could put our cars on the lifts to do repairs and
  modifications.   When I wasn't chasing girls, I lived at school.   
   :-)
  
  Dave
 
 
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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Dave
On 6/16/2012 12:16 PM, gene heskett wrote:
 On Saturday, June 16, 2012 12:14:55 PM Eric Keller did opine:


 On Sat, Jun 16, 2012 at 9:31 AM, Davee...@dc9.tzo.com  wrote:
  
 The school was very unique in that they encouraged students to use the
 machines and the facilities after hours.  They had a shop supervisor
 who was paid to stay late most weekday nights.  Even the garage was
 available, so we could put our cars on the lifts to do repairs and
 modifications.   When I wasn't chasing girls, I lived at school.
   :-)

 Dave

 I expect those days are over everywhere now due to a tragic accident
 where a Yale student had a fatal incident involving long hair and a
 lathe. Around here, students have full access to a very nice shop, but
 they have to have a funding source to use it.  Deep pockets aren't a
 funding source, they have to be spending money from a school budget.
 After the Yale incident, they required us to tell the safety office
 about any rotating machinery we had in our labs.  I'm pretty
 disappointed about this whole situation, a mechanical engineering
 school of any merit should have student shops.
 Eric
  
 When will the friggin lawyers understand that you can't save stupid from
 himself?



They already understand that.   But since they can still make loads of $ 
from idiots doing stupid things, why stop?

Remember the lady that sued McDonalds for having the coffee too hot!

Now all of our McDonalds coffee is just above cool.   :-(  And the women 
and the lawyers made some serious cash.

Dave


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Jon Elson
Peter Blodow wrote:
 By the way, how come that in this mailing list everybody speaks in 
 inches - you were writing about the metric revolution?
   
Well, in the US, the metric revolution came and went.  Certain 
industries (aircraft
manufacturing and auto manufacturing) have gone totally metric, but must 
other
stuff has not.  We had traffic signs in km and km/h for a while, but 
then they all
got pulled out and we went back to miles and MPH.  They are only somewhat
teaching our kids the metric system, at least until high school 
chemistry and
physics classes.

Even our Chinese-liaison PCB manufacturer wants the design files in inch 
units,
they then convert to mm before sending the designs to China for 
manufacturing.

When my boss designs some scientific apparatus in mm and hands the 
drawing to
our shop, they dutifully convert the whole drawing to inches before 
making the
parts.

Thanks goodness the local hardware store has a rack of boxes of metric 
fasteners,
so when I need something I can get them.

Jon

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Mike Bennett
Gene

They solved the litres issue in the UK but making it illegal to sell most 
things in anything but metric units.  However we still measure distance in 
miles, so what units should we be working out our fuel economy?  Miles per 
litre?

At least we can still buy beer in pints ( 20oz ones of course :-) )

Mike



On 16 Jun 2012, at 17:41, gene heskett ghesk...@wdtv.com wrote:

 
 Peter, I was all on that hay ride for as long as it lasted.  But when the 
 gas stations that first put in pumps that measured liters made note that 
 their monthly usage pumped into the customers tanks dropped to 10% because 
 folks would just drive on down the street where they could buy gas by the 
 gallon, a unit they had used all their lives, that effect brought the 
 metric conversion of the US to a screeching halt.  The rest of the system 
 did go metric, but that today is entirely the effect of all the 
 manufacturing having been exported.  Had they put dual displays in the gas 
 pumps for a few years, so folks could see at a glance what they were 
 paying, they might have been able to let the gallons displays gradually 
 fail, but some numbed nuts bean counter apparently wouldn't consider that 
 idea.  Instead, we took very careful aim and shot ourselves in both feet.
 
 I suspect real estate was also to be a holdout, hell, nobody around here 
 has a clue what a hectar is, not even me.
 
 

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread andy pugh
On 16 June 2012 18:05, Jon Elson el...@pico-systems.com wrote:

 Well, in the US, the metric revolution came and went.  Certain
 industries (aircraft
 manufacturing and auto manufacturing) have gone totally metric

Not entirely.
Part of our ECU code is being written by Ford in the USA, to plug into
the code written in France, the UK and Germany by the supplier and the
designer.
Imagine my annoyance to find that the very first thing that the US
code did was convert the incoming temperature signal to Fahrenheit,
then convert it back again at the output port.

Considering that the numbers are all scaled representations of the
real values as 16-bit ints this makes absolutely no sense whatsoever.

-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Dave
I suspect real estate was also to be a holdout, hell, nobody around here
has a clue what a hectar is, not even me.

I think that Hectars are english also, as well as fathoms, etc.

You need to get your head wrapped around square meters.   (Good luck with 
that!)  I don't have a meter stick, but I have several yard sticks.
So how can you estimate realestate in square meters if you don't even have a 
meter stick??

But I have two feet and my shoes are right at 13 inches.. so if I walk toe to 
toe .  ;-)  (I do that more than I care to admit.)

Dave



On 6/16/2012 12:41 PM, gene heskett wrote:
 On Saturday, June 16, 2012 12:31:47 PM Peter Blodow did opine:


 Dave,
 funny thing is that European lathes in those days you were describing,
 many still working today,  were equipped with inch lead screws, so that
 in order to cut mm threads they have to use a 127 teeth gear in the gear
 case to drive the lead screw. This way, our industry wanted to become
 compatible with the British and American manufacturers for export
 And although we are using metric units here in Germany since the late
 1880ies, we still buy heating and water pipes, fittings etc. in inch
 measures. When I sometimes bring my timber to be cut to our local
 sawmill, I specify 3/4 inch or one inch boards to be made out of it,
 although they will be measured as 20 or 25 mm boards.
 By the way, how come that in this mailing list everybody speaks in
 inches - you were writing about the metric revolution?

 Peter

  
 Peter, I was all on that hay ride for as long as it lasted.  But when the
 gas stations that first put in pumps that measured liters made note that
 their monthly usage pumped into the customers tanks dropped to 10% because
 folks would just drive on down the street where they could buy gas by the
 gallon, a unit they had used all their lives, that effect brought the
 metric conversion of the US to a screeching halt.  The rest of the system
 did go metric, but that today is entirely the effect of all the
 manufacturing having been exported.  Had they put dual displays in the gas
 pumps for a few years, so folks could see at a glance what they were
 paying, they might have been able to let the gallons displays gradually
 fail, but some numbed nuts bean counter apparently wouldn't consider that
 idea.  Instead, we took very careful aim and shot ourselves in both feet.

 I suspect real estate was also to be a holdout, hell, nobody around here
 has a clue what a hectar is, not even me.


 Dave schrieb:
  
 I was in engineering college from 76 to 81 and remember some
 discussion about this.   Fortunately there was not too much to
 discuss
 as they had already decided that SI was the way to go and we had
 recently selected new books.   At the same time the metric
 revolution was in full swing and they were changing out all of their
 machine tools in the school shop so they
 would all be metric.   They were removing manual machines that were
 setup in inches and replacing them with machines setup in millimeters.
 Many of the machines were old so I was happy to see them go and be
 replaced with new machines.
 The school was very unique in that they encouraged students to use the
 machines and the facilities after hours.  They had a shop supervisor
 who was paid to stay late most weekday nights.  Even the garage was
 available, so we could put our cars on the lifts to do repairs and
 modifications.   When I wasn't chasing girls, I lived at school.
   :-)

 Dave

 
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 Cheers, Gene



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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Dave
I remember Italy was km/hr years ago.  I thought the UK was in km/hr also.

So at this point, I guess it is a safe bet that the UK will not be going 
to the Euro anytime soon?   ;-)

Dave

On 6/16/2012 1:08 PM, Mike Bennett wrote:
 Gene

 They solved the litres issue in the UK but making it illegal to sell most 
 things in anything but metric units.  However we still measure distance in 
 miles, so what units should we be working out our fuel economy?  Miles per 
 litre?

 At least we can still buy beer in pints ( 20oz ones of course :-) )

 Mike



 On 16 Jun 2012, at 17:41, gene heskettghesk...@wdtv.com  wrote:



 Peter, I was all on that hay ride for as long as it lasted.  But when the
 gas stations that first put in pumps that measured liters made note that
 their monthly usage pumped into the customers tanks dropped to 10% because
 folks would just drive on down the street where they could buy gas by the
 gallon, a unit they had used all their lives, that effect brought the
 metric conversion of the US to a screeching halt.  The rest of the system
 did go metric, but that today is entirely the effect of all the
 manufacturing having been exported.  Had they put dual displays in the gas
 pumps for a few years, so folks could see at a glance what they were
 paying, they might have been able to let the gallons displays gradually
 fail, but some numbed nuts bean counter apparently wouldn't consider that
 idea.  Instead, we took very careful aim and shot ourselves in both feet.

 I suspect real estate was also to be a holdout, hell, nobody around here
 has a clue what a hectar is, not even me.

  

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 https://lists.sourceforge.net/lists/listinfo/emc-users




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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Dave
On 6/16/2012 1:45 PM, andy pugh wrote:
 On 16 June 2012 18:05, Jon Elsonel...@pico-systems.com  wrote:


 Well, in the US, the metric revolution came and went.  Certain
 industries (aircraft
 manufacturing and auto manufacturing) have gone totally metric
  
 Not entirely.
 Part of our ECU code is being written by Ford in the USA, to plug into
 the code written in France, the UK and Germany by the supplier and the
 designer.
 Imagine my annoyance to find that the very first thing that the US
 code did was convert the incoming temperature signal to Fahrenheit,
 then convert it back again at the output port.

 Considering that the numbers are all scaled representations of the
 real values as 16-bit ints this makes absolutely no sense whatsoever.



That is really funny.

The problem is that us Americans can't think in anything but 
Fahrenheit!   ;-)

Dave

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread andy pugh
On 16 June 2012 18:48, Dave e...@dc9.tzo.com wrote:
I suspect real estate was also to be a holdout, hell, nobody around here
 has a clue what a hectar is, not even me.

 I think that Hectars are english also, as well as fathoms, etc.

No, the Hectare is metric.

An Are is an area 1km x 1km. A Hectare is 1/100 of that. So, a hectare
is the area of a square 100m on a side.
(1 million square metres to the Are, 10,000m^2 to the hectare.)

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Viesturs Lācis
2012/6/16 andy pugh bodge...@gmail.com:
 On 16 June 2012 18:48, Dave e...@dc9.tzo.com wrote:
I suspect real estate was also to be a holdout, hell, nobody around here
 has a clue what a hectar is, not even me.

 I think that Hectars are english also, as well as fathoms, etc.

 No, the Hectare is metric.

 An Are is an area 1km x 1km. A Hectare is 1/100 of that. So, a hectare
 is the area of a square 100m on a side.
 (1 million square metres to the Are, 10,000m^2 to the hectare.)

1/100 is centi - centimeter is 1/100 of meter.
Hectolitre is 100 litres, so I guess hectare is 100 ares, which means
that 1 is area of 10x10 m.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Viesturs Lācis
2012/6/16 John Prentice j...@castlewd.freeserve.co.uk:


 Fruit machines??   What is a fruit machine?

 Do you know what we call them in the US?

 Dave


 Slot Machine or One arm bandit I think.

The same that look like Mach3 :))

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread andy pugh
On 16 June 2012 20:02, Viesturs Lācis viesturs.la...@gmail.com wrote:

 1/100 is centi - centimeter is 1/100 of meter.
 Hectolitre is 100 litres, so I guess hectare is 100 ares, which means
 that 1 is area of 10x10 m.

You are quite right, I don't know how I got that wrong.
Except that hecto and centi are _not_ prefixes in the SI system.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Peter Blodow

 I know this stuff, I have a physics degree.
   
Sorry, didn't mean to insult you.
 In fact many years ago the NPL invited me along to a colloquium
 discussing how best to re-define the kilogram.
 (Because it is currently based on a lump of platinum-iridium, not on
 any portable physical constants. In fact the master kilogram and the
 sub-standards are all drifting in different directions, and that is
 causing some concern. I think the current plan is to use a perfect
 sphere of silicon, 
   
...which my collegues at the PTB (German Federal Physical-Technologiocal 
Institute) at Braunschweig have been doing for the last, say, 15 years. 
Filing single atoms from a sphere, puuuh...

Peter


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Kent A. Reed
On 6/16/2012 2:54 PM, andy pugh wrote:
 On 16 June 2012 18:48, Dave e...@dc9.tzo.com wrote:
 I suspect real estate was also to be a holdout, hell, nobody around here
 has a clue what a hectar is, not even me.

 I think that Hectars are english also, as well as fathoms, etc.
 No, the Hectare is metric.

 An Are is an area 1km x 1km. A Hectare is 1/100 of that. So, a hectare
 is the area of a square 100m on a side.
 (1 million square metres to the Are, 10,000m^2 to the hectare.)


Real estate is all about land records. Even in the relatively young US, 
land records now stretch back 300 years. No way anybody is going to be 
in a hurry to convert them to some newfangled system of units. GPS is no 
panacea. Almost no one's land deed, and certainly not mine, is described 
in terms that are easily confirmed by GPS survey, and even if I 
resurveyed my property I'd have to convince all my adjoining neighbors 
to go along as well as the county-record office before I could use the 
new measures in a sale of my property.  Taint a cheap proposition even 
if everyone is being reasonable about it, and how often are people 
reasonable about land? Things are changing in land management , more 
because of the spread of GIS than anything else, but they are changing 
very slowly considering the technologies involved were settled decades ago.

Standards, including units of measure, are intimately tied to commerce; 
hence my former employer, NIST, nee NBS, is in the US Department of 
Commerce.

There have been least three official attempts at metrification in the 
USA in my lifetime, several of which NBS played a role in. None really 
took root (I exclude engineers and scientists) although many items on 
the shelves of stores I frequent are now marked in both English and 
metric units. Simplistically, I think it's because export of goods and 
services accounts for little more than 10 percent of our gross domestic 
product. That's a little tail on a big dog.

This is a people problem that is not unique to the US. Look at the UK. 
Even though export accounts for some 30 percent of its GDP I know from 
firsthand experience that there is still a sizable resistance to SI. In 
neither the US nor the UK has legislation and its implementing 
regulations been completely successful. Lots of trade will give those 
who have the ability to change a monetary incentive to do so and lots of 
time will allow those who can't change to die away.

Standards are intimately tied to agreements as well. 
http://en.wikipedia.org/wiki/Kilogram gives a nice sampling of the work 
that has been going into reaching international agreement on the 
redefinition of the kilogram.

Regards,
Kent


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Peter Blodow
andy pugh schrieb:

 You are quite right, I don't know how I got that wrong.
 Except that hecto and centi are _not_ prefixes in the SI system.

   
Yes they are. Hekto-, deka-, deci- and centi- (100, 10, 1/10, 1/100 
rsp.) are the only ones with the decimal exponents not being multiples 
of three, but just the same widely used whenever SI-units are used at 
all, probably the most frequently used ones of all of them.

Example: women's clothes are measured in cm, beer barrels and all beer 
production are measured in hectoliters. Want more?

Peter.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread andy pugh
On 16 June 2012 21:25, Peter Blodow p.blo...@dreki.de wrote:

 Except that hecto and centi are _not_ prefixes in the SI system.

 Yes they are. Hekto-, deka-, deci- and centi- (100, 10, 1/10, 1/100
 rsp.) are the only ones with the decimal exponents not being multiples
 of three,

Wikipedia seems to agree. I was certainly taught that it was improper
to use those prefixes though.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread Peter Blodow
Viesturs,
don't confuse US and British units although they are both called 
imperial units (since when do Americans care about emperors?) - they are 
not necessarily the same as you come to details. Screws can be a lot 
different, for example. I have an old English combined circular wood saw 
and table router with thread holes in the table where US screws don't 
fit. British imperial gallons are different from US gallons. 
Furthermore, there are American metric screws that won't fit into 
European nuts of the same specifications because the radii of the 
thread's edges are different - it's all a whole mess as long as there 
are no efforts of unification. In this respect, we are living in an era 
not much different from the middle ages because every country wants to 
protect their products from other manufacturers instead of making joint 
efforts to compete only in quality and price of the optimal products.

British pipe threads are based on inch standard and compatible with all 
other countries' pipes and fittings, imperial or not.

Peter

Viesturs La-cis schrieb:
 2012/6/16 andy pugh bodge...@gmail.com:
   
 You are quite right, I don't know how I got that wrong.
 Except that hecto and centi are _not_ prefixes in the SI system.

 

 Could be, I do not know for sure...

 BTW the metric vs imperial systems and UK being somewhere inbetween
 (litres from metric system and miles from imperial), I just remembered
 one interesting moment from a metrology class:
 In whole mainland Europe screw threads are metric, pipe threads are in
 imperial units. Which does not make much of a sense to me, why would
 they be separated, but then professor mentioned that pipe threads in
 UK are not imperial (I _think_ that screw threads are imperial in
 UK)...
 So I think that pipe thread in UK has to be metric, which makes me
 think that English people are doing this on purpose :))

   


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Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread gene heskett
On Saturday, June 16, 2012 06:44:09 PM Dave did opine:

 I suspect real estate was also to be a holdout, hell, nobody around
 here
 
 has a clue what a hectar is, not even me.
 
 I think that Hectars are english also, as well as fathoms, etc.
 
 You need to get your head wrapped around square meters.   (Good luck
 with that!)  I don't have a meter stick, but I have several yard
 sticks. So how can you estimate realestate in square meters if you
 don't even have a meter stick??
 
 But I have two feet and my shoes are right at 13 inches.. so if I walk
 toe to toe .  ;-)  (I do that more than I care to admit.)
 
And in my prime, my pace even for my short legs, often put me at 91 or 92 
paces from end zone to end zone of a football field.  But not recently, the 
hip joints out voted me.

 Dave
 
 On 6/16/2012 12:41 PM, gene heskett wrote:
  On Saturday, June 16, 2012 12:31:47 PM Peter Blodow did opine:
  Dave,
  funny thing is that European lathes in those days you were
  describing, many still working today,  were equipped with inch lead
  screws, so that in order to cut mm threads they have to use a 127
  teeth gear in the gear case to drive the lead screw. This way, our
  industry wanted to become compatible with the British and American
  manufacturers for export And although we are using metric units
  here in Germany since the late 1880ies, we still buy heating and
  water pipes, fittings etc. in inch measures. When I sometimes
  bring my timber to be cut to our local sawmill, I specify 3/4 inch
  or one inch boards to be made out of it, although they will be
  measured as 20 or 25 mm boards.
  By the way, how come that in this mailing list everybody speaks in
  inches - you were writing about the metric revolution?
  
  Peter
  
  Peter, I was all on that hay ride for as long as it lasted.  But when
  the gas stations that first put in pumps that measured liters made
  note that their monthly usage pumped into the customers tanks dropped
  to 10% because folks would just drive on down the street where they
  could buy gas by the gallon, a unit they had used all their lives,
  that effect brought the metric conversion of the US to a screeching
  halt.  The rest of the system did go metric, but that today is
  entirely the effect of all the manufacturing having been exported. 
  Had they put dual displays in the gas pumps for a few years, so folks
  could see at a glance what they were paying, they might have been
  able to let the gallons displays gradually fail, but some numbed nuts
  bean counter apparently wouldn't consider that idea.  Instead, we
  took very careful aim and shot ourselves in both feet.
  
  I suspect real estate was also to be a holdout, hell, nobody around
  here has a clue what a hectar is, not even me.
  
  Dave schrieb:
  I was in engineering college from 76 to 81 and remember some
  discussion about this.   Fortunately there was not too much to
  discuss
  as they had already decided that SI was the way to go and we had
  recently selected new books.   At the same time the metric
  revolution was in full swing and they were changing out all of their
  machine tools in the school shop so they
  would all be metric.   They were removing manual machines that were
  setup in inches and replacing them with machines setup in
  millimeters. Many of the machines were old so I was happy to see
  them go and be replaced with new machines.
  The school was very unique in that they encouraged students to use
  the machines and the facilities after hours.  They had a shop
  supervisor who was paid to stay late most weekday nights.  Even the
  garage was available, so we could put our cars on the lifts to do
  repairs and modifications.   When I wasn't chasing girls, I lived
  at school.
  
:-)
  
  Dave
  
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  Cheers, Gene
 
 
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Cheers, Gene
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There are four 

Re: [Emc-users] Brushless Servo Selection?

2012-06-16 Thread gene heskett
On Saturday, June 16, 2012 06:46:59 PM andy pugh did opine:

 On 16 June 2012 18:48, Dave e...@dc9.tzo.com wrote:
 I suspect real estate was also to be a holdout, hell, nobody around
 here
  
  has a clue what a hectar is, not even me.
  
  I think that Hectars are english also, as well as fathoms, etc.
 
 No, the Hectare is metric.
 
 An Are is an area 1km x 1km. A Hectare is 1/100 of that. So, a hectare
 is the area of a square 100m on a side.
 (1 million square metres to the Are, 10,000m^2 to the hectare.)

I hope you aren't having a snap quiz on this tomorrow.  Cause I likely 
won't remember it even that long. :(

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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My web page: http://coyoteden.dyndns-free.com:85/gene
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A:  Four, three to hold it down, and one to rip its head off.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Viesturs Lācis
2012/6/13 Todd Zuercher to...@pgrahamdunn.com:

 I was thinking of picking up some AMC servo drives off ebay (BE12A6
 drives seem to be cheep and plentiful there).

Mesa 8i20 is cheaper, do not know about Pico drives.

And paired with KL34BLS-98 ($134/pcs) servo motor it should be a good
match: motor has peak current of 33A (and more than 4Nm torque there):
http://kelinginc.net/34BLMotor.pdf
The drive will handle up to 30A.

What do others think of this combination? I was thinking about using
them this way.

Unfortunately it requires relatively larger power supply with higher
current output.
OTOH I suspect that commanded acceleration limits will have impact on
how much torque is drawn from motor and thus how much current will it
need. But that is just my own speculation...


 What would be a good motor for this and where to buy them?  (Max RPM
 will be less than 1500 without changing gearing, with 1000 being more
 realistic.)

I think that with servos You can easily expect much higher RPM. That
Keling, for example, is rated for 3000 RPM.

 How high of a resolution encoder will I need?

I think that generally it would be - the more resolution, the easier
tuning and better positional accuracy. The card that counts those
pulses is the limiting factor.
If the motor can do 3000 RPM = 50 rps, then 1024 cpr encoder will give
4096 ppr = 204800 pps. That is not even close to those few MHz
counting rates I have seen for FPGA cards.

 Short of cobbling together all this stuff for a closed loop system, I am
 also considering buying a 4 axis servo system from DMM-Tech (costs about
 $1700) and running Linuxcnc open loop. (probably still use the 5i25 for
 hardware step generation).

And for LinuxCNC You still would have the same open-loop step-dir system...
IMHO doing it that way loses at least 75% of the reason, why would one
better use servos instead of steppers.

1700$? 4 Keling motors would be 536 $, 4 8i20s would be 960 $ = 1496 $
total... Add the cost of wiring and it would be somewhere there. The
whole difference is in the degree of control You have.

-- 
Viesturs

If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread andy pugh
On 15 June 2012 06:58, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Unfortunately it requires relatively larger power supply with higher
 current output.

This is a problem with motors like the Keling ones, with a 48V rated voltage.
It is far simpler to make a 300V PSU than a 48V one. Simply rectifying
mains voltage into a big capacitor makes a PSU that the 8i20 is happy
with.

Those Keling motors have a 500V / 1 min rating. I don't know if that
meas that they can run indefinitley on a 300V PWM (with a 48V
average or not). In the US I suppose a rectified-mains PSU would be
around 150V which sounds more reasonable. (only 3x rated voltage, and
it is conventional to run steppers at that sort of overvoltage)

-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Todd Zuercher
That is what I was thinking, the existing motors are quite old and are
probably not as strong as they should be either, so if I am buying new
drives and motors anyway, I thought switching to servos would be a good
idea, especially since I would need to get some sort of hardware step
generation to make use of a microstepping drive.

Todd Zuercher
P. Graham Dunn Inc.
630 Henry Street 
Dalton, Ohio 44618
Phone:  (330)828-2105ext. 2031
 


-- 
P. Graham Dunn
Phone:  330-828-2105
E-mail: to...@pgrahamdunn.com
630 Henry St.
Dalton, OH 44618
www.pgrahamdunn.com
-Original Message-
From: Jon Elson [mailto:el...@pico-systems.com] 
Sent: Thursday, June 14, 2012 10:33 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Brushless Servo Selection?

cogoman wrote:
450 Oz-in. steppers are pretty hefty devices.
I followed the link to the Keling website, and the heftiest motor 
 they listed was a maximum of 6.3N.m, which I assume (correct me if I'm

 wrong) means Newton-Meters.  The conversion calculator I used gave me
56 
 inch pounds, a little more than a tenth of the torque your steppers 
 should be able to put out.  If you get outright stalls with 450 inch 
 pounds, you will more often get outright stalls with 56 inch pounds.
If 
 you are missing steps, it's probably not the motors' faults.
Something 
 else is probably at work here.

   
Thats inch-POUNDS!  16 times inch-Ounces.
56 In-Lb is 896 Oz-In, so you have made a mistake.  Also, steppers, 
ESPECIALLY
with non-microstepping drives, are susceptible to timing variations and 
resonance
issues.  If you used a hardware step pulse generator and microstepping 
drives such
as the Gecko 201 or 203 drive, you probably would get rid of the errors.

At 1000 RPM, all reasonable steppers have lost significant torque from
their
holding torque rating.  But, for peace of mind, and since you would need

to replace
the drives anyway to go with microstepping ones, you might as well go 
the servo
route.  It isn't that much more expensive.

Jon




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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Kirk Wallace
On Fri, 2012-06-15 at 10:53 +0100, andy pugh wrote:
 On 15 June 2012 06:58, Viesturs Lācis viesturs.la...@gmail.com wrote:
 
  Unfortunately it requires relatively larger power supply with higher
  current output.
 
 This is a problem with motors like the Keling ones, with a 48V rated voltage.
 It is far simpler to make a 300V PSU than a 48V one. Simply rectifying
 mains voltage into a big capacitor makes a PSU that the 8i20 is happy
 with.
 
 Those Keling motors have a 500V / 1 min rating. I don't know if that
 meas that they can run indefinitley on a 300V PWM (with a 48V
 average or not). In the US I suppose a rectified-mains PSU would be
 around 150V which sounds more reasonable. (only 3x rated voltage, and
 it is conventional to run steppers at that sort of overvoltage)
 

48 Volts or rather -48 Volts DC is common for telephone equipment, so
there may be cheap supplies available, if one knows where to look.

Building an Antek supply shouldn't be too expensive, but I haven't
checked prices recently.
http://www.antekinc.com/index.php 
http://www.antekinc.com/gview.php 

One could make a transformer for the needed voltage, like these guys
did.
http://mackys.livejournal.com/838591.html 

Brushed motors (and drives) might be cheaper and universal motors are
usually wound for mains voltage. If they can be modified for permanent
magnets, universal motors could be handy.
http://www.supermagnetman.net/index.php?cPath=37page=3 

For most of us, brushes wear well enough to not be a maintenance
problem. Scrap yards should have a large supply of vacuum cleaner motors
from people that don't know how to replace a rubber belt.

Another thing I haven't had time to look into is using a Delon doubler
when one needs higher voltage than what is at hand.
http://en.wikipedia.org/wiki/File:Bridge_voltage_doubler.svg 
http://en.wikipedia.org/wiki/Voltage_doubler 


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Viesturs Lācis
2012/6/15 andy pugh bodge...@gmail.com:
 On 15 June 2012 06:58, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Unfortunately it requires relatively larger power supply with higher
 current output.

 This is a problem with motors like the Keling ones, with a 48V rated voltage.
 It is far simpler to make a 300V PSU than a 48V one. Simply rectifying
 mains voltage into a big capacitor makes a PSU that the 8i20 is happy
 with.

Yes, I even have servos with 330V rated voltage, but they are too
small current-wise for 8i20.

 Those Keling motors have a 500V / 1 min rating. I don't know if that
 meas that they can run indefinitley on a 300V PWM (with a 48V
 average or not). In the US I suppose a rectified-mains PSU would be
 around 150V which sounds more reasonable.

Hmm, this sounds tempting, I can get 1 kW transformer not very
expensive with something like 42 VAC output, rectifying that will give
something close to 60 VDC...

What are the risks, when brushless servos are ran on overvoltage supply?
Will they just be warming, which I think is tolerable or is it a nice
way to damage them?

 3x rated voltage, and it is conventional
 to run steppers at that sort of overvoltage

Those Nema 23 steppers that I have used are rated at 5,46 VDC for with
windings connected in series for bipolar drive, I am running them with
28 VDC in one machine and 48 VDC in welding robot, so that is getting
close to 10x overvoltage.

But what about brushless servos?
Has anyone tried that and gained some experience to share?

-- 
Viesturs

If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Fox Mulder
Am 15.06.2012 19:58, schrieb Viesturs Lācis:
 2012/6/15 Kirk Wallace kwall...@wallacecompany.com:

 Building an Antek supply shouldn't be too expensive, but I haven't
 checked prices recently.
 http://www.antekinc.com/index.php
 http://www.antekinc.com/gview.php

 
 Thanks for the links! 155$ is little more that I would like,
 especially if it is a shipment from US - add 22% VAT and also shipping
 cost...
 
 But I still got interested to find out, so I looked at this one:
 http://www.antekinc.com/details.php?p=146
 
 It is rated for 23,4 A and has 4 outputs. A noob question:
 Is it meant to be able to handle 23,4 A on each of the 4 outputs at
 the same time?
 

The datasheet shows that it has two 32V and one 18V and one 12V output
(Makes in total 4).
On each of the 32V lines you can have up to 23.4A and both other 2A.

Ciao,
 Rainer

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread andy pugh
On 15 June 2012 18:40, Kirk Wallace kwall...@wallacecompany.com wrote:

 Another thing I haven't had time to look into is using a Delon doubler
 when one needs higher voltage than what is at hand.
 http://en.wikipedia.org/wiki/File:Bridge_voltage_doubler.svg
 http://en.wikipedia.org/wiki/Voltage_doubler

Yes, I built a doubler (the aim was to connect it to an Arduino and
IRAMS module to make a step-up 3-phase fixed-frequency drive to run
the motor in my milling machine.

I looked at the dot-board in front of me, with 730V DC on it and got
scared, and didn't pursue the idea any further.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread cogoman
On 06/14/2012 10:33 PM, Jon Elson wrote:
 Thats inch-POUNDS!  16 times inch-Ounces.
 56 In-Lb is 896 Oz-In, so you have made a mistake.  Also, steppers,
 ESPECIALLY
Thanks.  I don't have an intuitive feeling for N-m measures, so for 
quite a while I have been making this mistake in my head.  I had 
wondered why the motors Keling sells were so popular, but so weak.  Now 
I know better.  8-)

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread andy pugh
On 15 June 2012 23:40, cogoman cogo...@optimum.net wrote:

 Thanks.  I don't have an intuitive feeling for N-m measures,

As a comparison, the triple stack NEMA 23 steppers are up to 3Nm.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread N. Christopher Perry
There are about 1.3 Nm to a ft-lb.

N. Christopher Perry

On Jun 15, 2012, at 18:40, cogoman cogo...@optimum.net wrote:

 On 06/14/2012 10:33 PM, Jon Elson wrote:
 Thats inch-POUNDS!  16 times inch-Ounces.
 56 In-Lb is 896 Oz-In, so you have made a mistake.  Also, steppers,
 ESPECIALLY
 Thanks.  I don't have an intuitive feeling for N-m measures, so for 
 quite a while I have been making this mistake in my head.  I had 
 wondered why the motors Keling sells were so popular, but so weak.  Now 
 I know better.  8-)
 
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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread andy pugh
On 16 June 2012 00:37, N. Christopher Perry n_christopher_pe...@me.com wrote:
 There are about 1.3 Nm to a ft-lb.

Which would reduce confusion no end, except motor manufacturers want
bigger numbers, so like to use oz-inch in the US.

There was a similar tendency in the metric world, but it seems to have
passed. You do occasionally see motors with peculiar units, my dad has
one with (I think) kilo-dyne-metres on the rating plate.
(that's about 100 x Nm, ie 1 kdm = 0.01Nm)

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Erik Christiansen
On 15.06.12 10:40, Kirk Wallace wrote:
 On Fri, 2012-06-15 at 10:53 +0100, andy pugh wrote:
  This is a problem with motors like the Keling ones, with a 48V rated 
  voltage.
  It is far simpler to make a 300V PSU than a 48V one. Simply rectifying
  mains voltage into a big capacitor makes a PSU that the 8i20 is happy
  with.
...
 48 Volts or rather -48 Volts DC is common for telephone equipment, so
 there may be cheap supplies available, if one knows where to look.

Have to concur, and yes, being in the right place at the right time is
what secured one for me. There is a bonus though, voltage-wise. The -48
Volts DC in telephone exchanges comes from big battery banks, so the
power supplies are usually hefty battery chargers, and will put out at
least 60v to boost charge the batteries. The small one (2x2x1 ft) I
collared does 65v (Boost), 54v (Float2), and 52.8v (Float1) at 20A.
The only thing is there won't be filter caps in there, I expect. 

The SMPS designs produced by the hardware-only team, during my several
decades in telecoms transmission systems design, had to cope with the
65v for a limited time, and the float voltage indefinitely. I don't know
how hot the charger would get after an extended time on Boost at 20A,
e.g. if it were used for a 1.3 kW spindle supply.

Erik

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[Emc-users] Brushless Servo Selection?

2012-06-14 Thread Todd Zuercher
I am thinking about trying to upgrade some old routers from steppers to
servos.  I am seeking advice on a good and inexpensive BLDC motor to
use.

 

The steppers on them now are NEMA 34 with a 3/8 shaft, rated at 7amp
and 450 oz-in. and are half stepping from an old Anaheim Automation
unipolar bi-level drive. 

We are tired of lost and missed steps not to mention outright stalls
ruining pieces. 

 

I was thinking of picking up some AMC servo drives off ebay (BE12A6
drives seem to be cheep and plentiful there).  And run about a 400W
motor of some sort.  I think I would like to use a Mesa 5i25 for
controlling it all (is that a good choice?). 

 

What daughter card(s) for the 5i25 would be best? (I will need 4 axes
XYZW)

 

What would be a good motor for this and where to buy them?  (Max RPM
will be less than 1500 without changing gearing, with 1000 being more
realistic.)

How high of a resolution encoder will I need?

 

Short of cobbling together all this stuff for a closed loop system, I am
also considering buying a 4 axis servo system from DMM-Tech (costs about
$1700) and running Linuxcnc open loop. (probably still use the 5i25 for
hardware step generation).

 

 

Todd Zuercher

P. Graham Dunn Inc. http://www.pgrahamdunn.com/index.php 

630 Henry Street 

Dalton, Ohio 44618

Phone:  (330)828-2105ext. 2031

 



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Re: [Emc-users] Brushless Servo Selection?

2012-06-14 Thread andy pugh
On 13 June 2012 16:48, Todd Zuercher to...@pgrahamdunn.com wrote:

 I was thinking of picking up some AMC servo drives off ebay (BE12A6
 drives seem to be cheep and plentiful there).  And run about a 400W
 motor of some sort.  I think I would like to use a Mesa 5i25 for
 controlling it all (is that a good choice?).

Both Pico and Mesa do brushless motor drives that integrate well with
their controller cards.
That probably makes more sense than buying a smart drive and ignoring
the smartness.
Mesa have a bit of a gap between the 250W 7i39 (which connects to the
50-way header on the 5i20, 5i23, 5i22 or 7i43 boards) and the 8i20
(2.2kW) which connects via Smart-serial.
You can connect 2x 7i39 to each connector on a 5i23, for example, for
a total of 6 motors. A 5i25 with the correct firmware could control 16
8i20 drives.

The Pico brushless servo amp is also a bit oversized for the motors
you are suggesting (120V, 20A), but is somewhat cheaper than the Mesa
8i20.

Keling seem to have a fair range of motors in a directly compatible
size to your existing steppers:
http://www.kelinginc.net/DCBrushlessMotor.html

There is a HAL component that can handle any combination of motor
output and amplifier input.

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Re: [Emc-users] Brushless Servo Selection?

2012-06-14 Thread Jon Elson
cogoman wrote:
450 Oz-in. steppers are pretty hefty devices.
I followed the link to the Keling website, and the heftiest motor 
 they listed was a maximum of 6.3N.m, which I assume (correct me if I'm 
 wrong) means Newton-Meters.  The conversion calculator I used gave me 56 
 inch pounds, a little more than a tenth of the torque your steppers 
 should be able to put out.  If you get outright stalls with 450 inch 
 pounds, you will more often get outright stalls with 56 inch pounds.  If 
 you are missing steps, it's probably not the motors' faults.  Something 
 else is probably at work here.

   
Thats inch-POUNDS!  16 times inch-Ounces.
56 In-Lb is 896 Oz-In, so you have made a mistake.  Also, steppers, 
ESPECIALLY
with non-microstepping drives, are susceptible to timing variations and 
resonance
issues.  If you used a hardware step pulse generator and microstepping 
drives such
as the Gecko 201 or 203 drive, you probably would get rid of the errors.

At 1000 RPM, all reasonable steppers have lost significant torque from their
holding torque rating.  But, for peace of mind, and since you would need 
to replace
the drives anyway to go with microstepping ones, you might as well go 
the servo
route.  It isn't that much more expensive.

Jon

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