Re: [Emc-users] What should I do to get the performance back?

2012-11-06 Thread andy pugh
On 6 November 2012 00:28, Sven Wesley svenne.d...@gmail.com wrote:

 Wow, sensitive subject. Are _you_ serious?

Getting cold up there in the Baltic? It seems you are both getting a
bit too excited by this subject. You can skate across and fight it out
in the middle soon :-)

  I have also already stated that latency dropped
 with 50 % on the existing controller when it was running headless

If 50% improvement is all that you need, then this might be worthwhile.
My scepticism is based on a more subtle consideration which applies to
stepper systems, however I think yours is a step-servo system so this
might not apply.

When you are pushing software step generation to its limits you find
that the gaps between the available step rates get wider.
Taking the example of a 25uS base thread, you can either step every 1,
2 or 3 threads, giving you top-end pulse frequencies of 40kHz, 20kHz
or 13kHz. At some point the steps become bigger than the physical
system can follow and the motors will stall somewhere short of the
theoretical top speed.
In systems where the step generation clock is a few MHz (Pico or Mesa
FPGAs, SmoothStepper, other stuff I can't recall right now) this
granularity limit is well above the practical speed limits of a
stepper system.
A step-servo system will have its own internal position-tracking
control loops and may be immune to this issue.

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Re: [Emc-users] What should I do to get the performance back?

2012-11-06 Thread Sven Wesley
2012/11/6 andy pugh bodge...@gmail.com


 If 50% improvement is all that you need, then this might be worthwhile.
 My scepticism is based on a more subtle consideration which applies to
 stepper systems, however I think yours is a step-servo system so this
 might not apply.


A 50 % drop in latency is a 100 % improvement. ;)

When you are pushing software step generation to its limits you find
 that the gaps between the available step rates get wider.
 Taking the example of a 25uS base thread, you can either step every 1,
 2 or 3 threads, giving you top-end pulse frequencies of 40kHz, 20kHz
 or 13kHz. At some point the steps become bigger than the physical
 system can follow and the motors will stall somewhere short of the
 theoretical top speed.
 In systems where the step generation clock is a few MHz (Pico or Mesa
 FPGAs, SmoothStepper, other stuff I can't recall right now) this
 granularity limit is well above the practical speed limits of a
 stepper system.
 A step-servo system will have its own internal position-tracking
 control loops and may be immune to this issue.


Good info. I'm not sure if a servo step/dir is immune, I haven't thought
about the technical implementation but I'll ask the vendor where the limits
are. If I don't remember it all wrong I think I'm close to the max rpm of
the servo's with the figures I'm getting now.

I'm in a need of a 5-axis and that will be a Mesa-driven machine, no doubt
about that.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Eric Keller
On Sun, Nov 4, 2012 at 10:48 AM, Sven Wesley svenne.d...@gmail.com wrote:

 Seems I've found a good reason to actually have a Raspberry Pi inside the
 cabinet, a perfect X host to unload the controller.

I would really like to know if this works
Eric
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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Kent A. Reed
On 11/5/2012 11:43 AM, Eric Keller wrote:
 On Sun, Nov 4, 2012 at 10:48 AM, Sven Wesley svenne.d...@gmail.com wrote:

 Seems I've found a good reason to actually have a Raspberry Pi inside the
 cabinet, a perfect X host to unload the controller.

 I would really like to know if this works
 Eric


It's easy in principle, Eric. Anything that can run an Xserver can be 
the user terminal. I've done it a number of times with computers ranging 
from simple evaluation boards like the RPi to full-up engineering 
workstations. The beautry of X is that an Xserver is an Xserver is 
an (Don't ask me about the warts on X:-))

In practice, there's a lot of niggly details that have to be attended to 
if it is to be bullet-proof and be seen as the user interface to a 
machine tool and not as a computer.

1) the RPi should be able to boot up without manual intervention into a 
kiosk mode with, say, just an Xwindow open and ready for business. A 
very stripped-down Linux will do.
2) it should be able to establish communication automagically to the 
machine controller. In my case, I'd put a cheap ethernet switch in the 
cabinet so the RPi and the controller can talk to each other and to 
other parts of my network. There are other ways to establish the 
intercommunication but this is easiest for me.
3) both the RPi and the controller should be able to boot into a 
functional state, each without depending on the other
4) the RPi terminal should allow some sort of debug mode for those 
days when nothing is going well.

Regards,
Kent


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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread andy pugh
On 4 November 2012 15:48, Sven Wesley svenne.d...@gmail.com wrote:

 Seems I've found a good reason to actually have a Raspberry Pi inside the
 cabinet, a perfect X host to unload the controller.

This sounds like a really difficult way to solve the wrong problem.

-- 
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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Ralph Stirling
The big problem I've had with trying to put RPi's inside control
cabinets is that they *really* don't like to be powered off at
arbitrary times without a proper shutdown -h now.  Less than
a half-dozen power cycles and the SD card was corrupted.
I have yet to find a satisfactory solution to this problem.  Shutdown
takes ~20 seconds with the stock OS image.

-- Ralph

On 4 November 2012 15:48, Sven Wesley svenne.d...@gmail.com wrote:

 Seems I've found a good reason to actually have a Raspberry Pi inside the
 cabinet, a perfect X host to unload the controller.

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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Przemek Klosowski
On Mon, Nov 5, 2012 at 12:52 PM, Ralph Stirling 
ralph.stirl...@wallawalla.edu wrote:

 The big problem I've had with trying to put RPi's inside control
 cabinets is that they *really* don't like to be powered off at
 arbitrary times without a proper shutdown -h now.  Less than
 a half-dozen power cycles and the SD card was corrupted.


There are ways to mount the root disk read-only, with a small ramdisk for
temp files. There's even a way to  layer a ramdisk over a readonly primary
disk, where the ramdisk only holds the changing bits. You gain
robustness---the boot always starts from the same pristine image, and
nothing is ever written to the primary SD storage; no shutdown is required.
You loose modifiability: no changes are ever recorded on the persistent SD
storage.
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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Ralph Stirling
The problem I seemed to be observing (and seemed to be
reported by others) was that the SD card gets corrupted
even with RO file systems.  Power cycling glitches cause
inadvertent write cycles to the SD card.

-- Ralph

From: Przemek Klosowski [przemek.klosow...@gmail.com]
Sent: Monday, November 05, 2012 10:09 AM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] What should I do to get the performance back?

On Mon, Nov 5, 2012 at 12:52 PM, Ralph Stirling 
ralph.stirl...@wallawalla.edu wrote:

 The big problem I've had with trying to put RPi's inside control
 cabinets is that they *really* don't like to be powered off at
 arbitrary times without a proper shutdown -h now.  Less than
 a half-dozen power cycles and the SD card was corrupted.


There are ways to mount the root disk read-only, with a small ramdisk for
temp files. There's even a way to  layer a ramdisk over a readonly primary
disk, where the ramdisk only holds the changing bits. You gain
robustness---the boot always starts from the same pristine image, and
nothing is ever written to the primary SD storage; no shutdown is required.
You loose modifiability: no changes are ever recorded on the persistent SD
storage.

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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Przemek Klosowski
On Mon, Nov 5, 2012 at 1:32 PM, Ralph Stirling 
ralph.stirl...@wallawalla.edu wrote:

 The problem I seemed to be observing (and seemed to be
 reported by others) was that the SD card gets corrupted
 even with RO file systems.  Power cycling glitches cause
 inadvertent write cycles to the SD card.


Even with the SD card hardware write lock switch turned on? I find it hard
to believe, but ... not impossible...
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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Sven Wesley
2012/11/5 Przemek Klosowski przemek.klosow...@gmail.com

 On Mon, Nov 5, 2012 at 1:32 PM, Ralph Stirling 
 ralph.stirl...@wallawalla.edu wrote:

  The problem I seemed to be observing (and seemed to be
  reported by others) was that the SD card gets corrupted
  even with RO file systems.  Power cycling glitches cause
  inadvertent write cycles to the SD card.
 

 Even with the SD card hardware write lock switch turned on? I find it hard
 to believe, but ... not impossible...


I have an old laptop as TV media center running Portheus in Fresh Mode
which means that everything is copied to RAM during bootup. I can assure
you that my kids - and I and my wife - have shut it off brutally at least
1000 times. Still boots up like normal and that's exactly what Fresh Mode
is for.
If you don't want to wait 20 seconds for a shut off, then try Portheus. On
the other hand, how do you shut off the LinuxCNC PC? As an alternative you
could leave the RPi left on, not a power consumer so to speak.

@Andy, why is it difficult and why is it the wrong problem? I clearly
measure a performance boost running the controller PC headless.
Would it be easier and cheaper to order a Mesa board? No. Could the
To-me-useless-as-CNC-PC ITX boards act like X servers in a dual PC setup?
Yes indeed. And what I paid for the complete ITX computer is not more than
a 5I25 will cost me with shipping, import VAT and customs fees. And when
something breaks i can stroll away to the electronics store and get the
spare part I need.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread andy pugh
On 5 November 2012 19:10, Sven Wesley svenne.d...@gmail.com wrote:

 @Andy, why is it difficult and why is it the wrong problem? I clearly
 measure a performance boost running the controller PC headless.
 Would it be easier and cheaper to order a Mesa board? No.

It won't be cheaper _and_ easier, but it could well be easier and more
expensive.

I think that the improvement would be much more significant than going
for a hybrid ITX / RPi combination.
(and the ITX PCs are probably fine for a Pico/Mesa style setup).

A 5i25 is €95 + shipping from CZ (no further EU customs or VAT to pay)
http://www.retrofit-plus.at/en/MESA/Mesa-5I25-Superport-FPGA-based-PCI-Anything-I-O-card.html

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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Gene Heskett
On Monday 05 November 2012 14:14:57 Przemek Klosowski did opine:

 On Mon, Nov 5, 2012 at 12:52 PM, Ralph Stirling 
 
 ralph.stirl...@wallawalla.edu wrote:
  The big problem I've had with trying to put RPi's inside control
  cabinets is that they *really* don't like to be powered off at
  arbitrary times without a proper shutdown -h now.  Less than
  a half-dozen power cycles and the SD card was corrupted.
 
 There are ways to mount the root disk read-only, with a small ramdisk
 for temp files. There's even a way to  layer a ramdisk over a readonly
 primary disk, where the ramdisk only holds the changing bits. You gain
 robustness---the boot always starts from the same pristine image, and
 nothing is ever written to the primary SD storage; no shutdown is
 required. You loose modifiability: no changes are ever recorded on the
 persistent SD storage.

I don't think you have to loose the modifiability.  dd-wrt has been booting 
from compact flash with multiple partitions for several years.  The main 
boot is read-only of course, but the optional config info, is written to a 
read/write partition that generally might get written to several times at 
initial configuration time by mounting it r/w to write to it, then is 
remounted read-only, usually for life.  Added iptables rules, network setup 
info is all protected.  I have never had a power cycle of any kind 
including me pulling the power cord from the wall plug contaminate it even 
when using it on an old x86 box with a CF adapter on the end of an IDE 
drive cable.  I see no reason why the RPi can't do much the same thing.

Cheers, Gene
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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Ralph Stirling
The write lock switch does not connect to anything
on the RPi board.  There is no write lock function
provided.

-- Ralph

From: Przemek Klosowski [przemek.klosow...@gmail.com]
Sent: Monday, November 05, 2012 10:42 AM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] What should I do to get the performance back?

On Mon, Nov 5, 2012 at 1:32 PM, Ralph Stirling 
ralph.stirl...@wallawalla.edu wrote:

 The problem I seemed to be observing (and seemed to be
 reported by others) was that the SD card gets corrupted
 even with RO file systems.  Power cycling glitches cause
 inadvertent write cycles to the SD card.


Even with the SD card hardware write lock switch turned on? I find it hard
to believe, but ... not impossible...

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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Viesturs Lācis
2012/11/5 andy pugh bodge...@gmail.com:
 On 5 November 2012 19:10, Sven Wesley svenne.d...@gmail.com wrote:

 @Andy, why is it difficult and why is it the wrong problem? I clearly
 measure a performance boost running the controller PC headless.
 Would it be easier and cheaper to order a Mesa board? No.

 It won't be cheaper _and_ easier, but it could well be easier and more
 expensive.

Are You serious?!? How is a setup of 2 PCs - one for LinuxCNC with
software step generation and other of graphical frontend - more easy
than simply adding an FPGA card either to LPT port or in PCI slot? And
how is it easier to configure such a double-PC system than take a
sample config in LinuxCNC and adjust some lines to fit particular
machine?
And where do You get whole PC (MB + RAM + HDD + PSU) for less than 100
EUR (based on 5i25 price, provided by Andy)?

IMHO any attempts to combine 2 PCs, when adding an FPGA card is not
even considered, certainly is way more difficult way to solve wrong
problem. It not only adds a whole layer of complexity to overall
system, it also does not introduce any additional functionality. Using
FPGA card adds new features (way more I/O bits, pwmgens, stepgens and
encoder modules can handle much higher pulse frequencies etc.) and
IMHO does not make the system significantly more complex.
Generally using FPGA card certainly is easier _and_ cheaper. Try it
for Yourself :)

-- 
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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Przemek Klosowski
On Mon, Nov 5, 2012 at 2:27 PM, Ralph Stirling 
ralph.stirl...@wallawalla.edu wrote:

 The write lock switch does not connect to anything
 on the RPi board.  There is no write lock function
 provided.


One learns something every day: indeed the write protection is done by the
reader, it's not a circuitry on the card (it's just a plastic slider,
detected by a switch in the reader, like the floppy drive write protect
tab). I didn't know that---thanks for the clue stick.
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Re: [Emc-users] What should I do to get the performance back?

2012-11-05 Thread Sven Wesley
2012/11/5 Viesturs Lācis viesturs.la...@gmail.com

 2012/11/5 andy pugh bodge...@gmail.com:
  On 5 November 2012 19:10, Sven Wesley svenne.d...@gmail.com wrote:
 
  @Andy, why is it difficult and why is it the wrong problem? I clearly
  measure a performance boost running the controller PC headless.
  Would it be easier and cheaper to order a Mesa board? No.
 
  It won't be cheaper _and_ easier, but it could well be easier and more
  expensive.

 Are You serious?!? How is a setup of 2 PCs - one for LinuxCNC with
 software step generation and other of graphical frontend - more easy
 than simply adding an FPGA card either to LPT port or in PCI slot? And
 how is it easier to configure such a double-PC system than take a
 sample config in LinuxCNC and adjust some lines to fit particular
 machine?
 And where do You get whole PC (MB + RAM + HDD + PSU) for less than 100
 EUR (based on 5i25 price, provided by Andy)?

 IMHO any attempts to combine 2 PCs, when adding an FPGA card is not
 even considered, certainly is way more difficult way to solve wrong
 problem. It not only adds a whole layer of complexity to overall
 system, it also does not introduce any additional functionality. Using
 FPGA card adds new features (way more I/O bits, pwmgens, stepgens and
 encoder modules can handle much higher pulse frequencies etc.) and
 IMHO does not make the system significantly more complex.
 Generally using FPGA card certainly is easier _and_ cheaper. Try it
 for Yourself :)


Wow, sensitive subject. Are _you_ serious? I didn't even have to buy
another PC to run a dual PC setup, it's all in the workshop already. All it
takes is ONE freakin' command line and it's running. I bought the
to-me-pretty-useless ITX computer for €150. I get fully functional laptops
for free that works better than the ITX board, a Raspberry costs less than
€50 with a card and casing and shipping. I don't NEED extra I/O's for an
already running machine. I have also already stated that latency dropped
with 50 % on the existing controller when it was running headless. And on
top of that I have given the Mesa credits already. Did you even read the
rest of the discussion before you jumped the train?
I think not.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread Sven Wesley
2012/10/29 John Stewart alex.stew...@crc.ca

 Hi all;

 On 2012-10-29, at 11:14 AM, Sven Wesley wrote:

  I think I'll order that Mini ITX board at the same time.
  For the record, I ordered two ITX boards. Better safe than sorry. ;)


 I just got my 2nd Intel D525MW board last Friday; it took about a month to
 come in to my local store.

 What was the name of the Rock board, or the Asus board that is similar?

 BTW Gene - the Intel D525MW has a PCI slot on it, so the Mesa 5i25 should
 fit, the PCI-e slot is not the same as the Mesa 6i25.

 John Alexander Stewart



John, what's your latency?

I installed the boards and actually it's a bit disappointing. I installed
one to my wife's office to replace an old Dell, and watching a video clip
on Vimeo doesn't simply work, it lags and flickers pretty heavily. Even
worse; Ubuntu 12.10 doesn't recognize the graphics and it goes black screen
with 64bit and ends up with half the screen size in 32bit! I was hacking
around with xrandr to get it a decent display and never got it running well
(The board is configured as a laptop by Ubuntu, no wonder it's mostly
laptop harware. But why on earth is a second non existing display
configured?..). Ubuntu 10 installs fine and finds the correct resolution
right away but the heavy lag is still there. My LTS support towards Ubuntu
is on the edge now...

I installed LinuxCNC on my board and ran latency tests and it was quite
easy to ramp it up to 14 250 ns. That's worse than my existing
configuration at the reconfigured PC that's in use now that this thread
from the beginning was about. I also made the remote X tests as discussed
earlier in this thread and then the PC maxed out at 9 920 ns.

4 GB high quality RAM
60 GB SSD super fast disc
Hyper threading disabled/enabled tested
isolcpu=1

6-7 ms? No chance.
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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread Sven Wesley

 I installed LinuxCNC on my board and ran latency tests and it was quite
 easy to ramp it up to 14 250 ns. That's worse than my existing
 configuration at the reconfigured PC that's in use now that this thread
 from the beginning was about. I also made the remote X tests as discussed
 earlier in this thread and then the PC maxed out at 9 920 ns.


Correction: 18 250 ns.
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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread Kent A. Reed
On 11/4/2012 9:59 AM, Sven Wesley wrote:

...
 I installed the boards and actually it's a bit disappointing.

What boards are these, Sven? From previous traffic, I inferred you were 
getting Intel Atom boards, but now I'm not sure.

 I installed LinuxCNC on my board and ran latency tests and it was quite
 easy to ramp it up to 14 250 ns. That's worse than my existing
 configuration at the reconfigured PC that's in use now that this thread
 from the beginning was about. I also made the remote X tests as discussed
 earlier in this thread and then the PC maxed out at 9 920 ns.

14 250ns is 14,25us, not 14,25ms. Not the best we've seen but not bad 
either.

 4 GB high quality RAM
 60 GB SSD super fast disc
 Hyper threading disabled/enabled tested
 isolcpu=1

 6-7 ms? No chance.

6ms = 6 000us = 6 000 000ns.

Regards,
Kent

PS - I'm trying to be consistent in numeric notation, e.g., comma 
instead of full stop to indicate decimal point, and space instead of 
comma to separate thousands. Please overlook any mistakes. I was born in 
the left side of the Atlantic Ocean.

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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread John Stewart
Sven;

My D525MW boards are not beside me ATM, but your correction seems to be about 
right, IIRC.

Certainly not blindingly fast, but not too bad either, and little noise/heat.  
I hope that their lifetime is long in my applications. 

My numbers, like yours, were higher than seen on the latency numbers on the 
LinuxCNC web site; I wonder if, as you have done, running headless is really 
the way to go for best latency.

I'm thinking seriously about the Mesa 5i25; I'll need one for the spindle 
encoder for my CNC lathe project.

BTW - I'd not bet on Windows to be a secure bet for long term CNC either; don't 
really know what either LinuxCNC or the Mach camp are going to do a few years 
down the road.

JohnS.

On 2012-11-04, at 10:00 AM, Sven Wesley wrote:

 
 I installed LinuxCNC on my board and ran latency tests and it was quite
 easy to ramp it up to 14 250 ns. That's worse than my existing
 configuration at the reconfigured PC that's in use now that this thread
 from the beginning was about. I also made the remote X tests as discussed
 earlier in this thread and then the PC maxed out at 9 920 ns.
 
 
 Correction: 18 250 ns.
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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread Sven Wesley
2012/11/4 John Stewart alex.stew...@crc.ca

 Sven;

 My D525MW boards are not beside me ATM, but your correction seems to be
 about right, IIRC.

 Certainly not blindingly fast, but not too bad either, and little
 noise/heat.  I hope that their lifetime is long in my applications.

 My numbers, like yours, were higher than seen on the latency numbers on
 the LinuxCNC web site; I wonder if, as you have done, running headless is
 really the way to go for best latency.

 I'm thinking seriously about the Mesa 5i25; I'll need one for the spindle
 encoder for my CNC lathe project.

 BTW - I'd not bet on Windows to be a secure bet for long term CNC either;
 don't really know what either LinuxCNC or the Mach camp are going to do a
 few years down the road.

 JohnS.



Thanks John.
I actually hit near 30 000 ns when I closed a tab i Firefox. If you really
want to load FF, go to Smartclient.com or Vaadin.com and run the demo sites.
Seems I've found a good reason to actually have a Raspberry Pi inside the
cabinet, a perfect X host to unload the controller.
I'm not in a hurry to replace the controller all of a sudden...

@Kent, Max base jitter(ns). Shouldn't be ms of course, my bad quick
spelling slipped and I mean micro and not milli...
The rumour said that the D525MW should be able to make it in the 3-7 micro
region, seems not possible to me though.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread Kent A. Reed
On 11/4/2012 10:48 AM, Sven Wesley wrote:
 2012/11/4 John Stewart alex.stew...@crc.ca

 Sven;

 My D525MW boards are not beside me ATM, but your correction seems to be
 about right, IIRC.

And I thought it was high, but I don't have a D525MW here.

I don't mean to sound snarky, but have you isolated one cpu?

 Certainly not blindingly fast, but not too bad either, and little
 noise/heat.  I hope that their lifetime is long in my applications.

 My numbers, like yours, were higher than seen on the latency numbers on
 the LinuxCNC web site; I wonder if, as you have done, running headless is
 really the way to go for best latency.

 I'm thinking seriously about the Mesa 5i25; I'll need one for the spindle
 encoder for my CNC lathe project.

 BTW - I'd not bet on Windows to be a secure bet for long term CNC either;
 don't really know what either LinuxCNC or the Mach camp are going to do a
 few years down the road.

 JohnS.



 Thanks John.
 I actually hit near 30 000 ns when I closed a tab i Firefox. If you really
 want to load FF, go to Smartclient.com or Vaadin.com and run the demo sites.
 Seems I've found a good reason to actually have a Raspberry Pi inside the
 cabinet, a perfect X host to unload the controller.
 I'm not in a hurry to replace the controller all of a sudden...

My thought exactly. I used to use an old Via board as an X server, but 
these ARM boards beat it for their modest size and power consumption, 
not to mention I can buy 4 or 5 RPis for what I paid for the Via.

 @Kent, Max base jitter(ns). Shouldn't be ms of course, my bad quick
 spelling slipped and I mean micro and not milli...

I thought that might be the case, but I read things very literally, to 
the consternation of my wife and kids. My grandkids, however, find it 
amusing.

 The rumour said that the D525MW should be able to make it in the 3-7 micro
 region, seems not possible to me though.

Like I said, I don't have a D525MW. I did get such decent numbers for my 
ASUS AT5NM10-I (Atom D510 equipped) and even my old Intel D945GCLF2 
(Atom 330) did pretty well (based on latency-test reports, of course, 
not real world measures as John notes).

It's seriously annoying to have to test every new board for suitability.

Good luck.

Regards,
Kent



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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread John Stewart
Kent;

On 2012-11-04, at 12:27 PM, Kent A. Reed wrote:

 
 My D525MW boards are not beside me ATM, but your correction seems to be
 about right, IIRC.
 
 And I thought it was high, but I don't have a D525MW here.
 
 I don't mean to sound snarky, but have you isolated one cpu?

Not snarky; my CNC mill one certainly does have the cpu isolation (thanks for 
your help back then) my 2nd one just has the LinuxCNC install installed from 
CD, so I'm just running the latency tests from the pull down menu. I was 
downloading installing the full Android app development environment at that 
point in time, so it was something to do while waiting for a server to serve 
me. ;-)

I'll have to go out and run both settings to see if there's a difference, or, 
more correctly, see what the difference is. 

Actually, I'm not worried about the figures, as the CNC mill runs just fine (™) 
as it now stands; the new lathe still needs lots of work before I even 
contemplate moving this new one downstairs. 

I just noted someone pointing out the latency numbers and thought that, as I 
was installing the full Android developer tools on it, that I'd just run the 
latency test and see what I got. 

John Alexander Stewart.



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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread dave
On Sun, 2012-11-04 at 12:27 -0500, Kent A. Reed wrote:
 On 11/4/2012 10:48 AM, Sven Wesley wrote:
  2012/11/4 John Stewart alex.stew...@crc.ca
 
  Sven;
 
  My D525MW boards are not beside me ATM, but your correction seems to be
  about right, IIRC.
 
 And I thought it was high, but I don't have a D525MW here.
 
 I don't mean to sound snarky, but have you isolated one cpu?
 
  Certainly not blindingly fast, but not too bad either, and little
  noise/heat.  I hope that their lifetime is long in my applications.
 
  My numbers, like yours, were higher than seen on the latency numbers on
  the LinuxCNC web site; I wonder if, as you have done, running headless is
  really the way to go for best latency.
 
  I'm thinking seriously about the Mesa 5i25; I'll need one for the spindle
  encoder for my CNC lathe project.
 
  BTW - I'd not bet on Windows to be a secure bet for long term CNC either;
  don't really know what either LinuxCNC or the Mach camp are going to do a
  few years down the road.
 
  JohnS.
 
 
 
  Thanks John.
  I actually hit near 30 000 ns when I closed a tab i Firefox. If you really
  want to load FF, go to Smartclient.com or Vaadin.com and run the demo sites.
  Seems I've found a good reason to actually have a Raspberry Pi inside the
  cabinet, a perfect X host to unload the controller.
  I'm not in a hurry to replace the controller all of a sudden...
 
 My thought exactly. I used to use an old Via board as an X server, but 
 these ARM boards beat it for their modest size and power consumption, 
 not to mention I can buy 4 or 5 RPis for what I paid for the Via.
 
  @Kent, Max base jitter(ns). Shouldn't be ms of course, my bad quick
  spelling slipped and I mean micro and not milli...
 
 I thought that might be the case, but I read things very literally, to 
 the consternation of my wife and kids. My grandkids, however, find it 
 amusing.
Well, certainly! That is a result of the way you think and your
training. Orders of magnitude do count and not only in paychecks. :-)
Think of the differences if our accepted physical constants were (only)
one order of magnitude larger or smaller. 
Yes, wives tend to be that way. Like, doesn't your head hurt, to which
a friend of mine replies to his wife after doing a 'back of the envelope
calculation', not any more the thoughts let the pressure out. :-)


 
  The rumour said that the D525MW should be able to make it in the 3-7 micro
  region, seems not possible to me though.
 
 Like I said, I don't have a D525MW. I did get such decent numbers for my 
 ASUS AT5NM10-I (Atom D510 equipped) and even my old Intel D945GCLF2 
 (Atom 330) did pretty well (based on latency-test reports, of course, 
 not real world measures as John notes).
 
 It's seriously annoying to have to test every new board for suitability.

Indeed, but that is what pressures us to find a better solution. A
static world is unnatural. Thermodynamics wins every time. 

Dave
 
 Good luck.
 
 Regards,
 Kent
 
 
 
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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread Sven Wesley
2012/11/4 Ray Mitchell jrmitche...@gmail.com

 Did you verify that the D525MW has the latest Intel BIOS installed?


 Ray



No difference before or after BIOS upgrade. Now running rev.0126 i.e.
latest from Intel. 26 000 ns easily within 30 seconds caused by a terminal,
glxgears and Firefox.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread Sven Wesley

 Indeed, but that is what pressures us to find a better solution. A
 static world is unnatural. Thermodynamics wins every time.

 Dave


Define static. Mount Everest hasn't changed much since EMC2 was born.
A better solution seems to be two machines; one for LinuxCNC and one for X.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-11-04 Thread Jon Elson
On 11/04/2012 09:00 AM, Sven Wesley wrote:
 I installed LinuxCNC on my board and ran latency tests and it was quite
 easy to ramp it up to 14 250 ns. That's worse than my existing
 configuration at the reconfigured PC that's in use now that this thread
 from the beginning was about. I also made the remote X tests as discussed
 earlier in this thread and then the PC maxed out at 9 920 ns.


 Correction: 18 250 ns.

If this is a dual-core CPU, better results are almost always seen by 
disabling
hyperthreading in the BIOS setup screen before the system boots. These
can often be improved even more by reserving one CPU for real time with
the isolcpu=1 option in the boot command in GRUB.

Jon

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Re: [Emc-users] What should I do to get the performance back?

2012-10-29 Thread Sven Wesley


 Unfortunately the graphics card didn't like me playing around with the
 drivers and it got really hot. I replaced it with a dirt cheap card just to
 get the PC back up again.
 Did a remote X session test five minutes ago.
 ssh -X connection from my CAM workstation, played Youtube videos,
 downloaded LinuxCNC, copied files locally in Nautilus.
 Latency maxed out at 10 200 ns. Performance increase 55 %.
 I'm starting to believe that Torvalds' Nvidia ranting is justified...

 /S


Sigh, I don't remember that I had any problems when I installed the machine
once upon a time, nor when I upgraded it. LinuxCNC on 10.04 can't drive the
new graphics card and the two internal NICs aren't working even if I do the
tricks listed on the Internet. Went back to 8.04. Graphics came up without
boot-options, but the NICs are still dead. Time to go to the computer store
and get a cheap NIC not built by Nvidia... :(
I think I'll order that Mini ITX board at the same time.
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Re: [Emc-users] What should I do to get the performance back?

2012-10-29 Thread Sven Wesley


 I think I'll order that Mini ITX board at the same time.


For the record, I ordered two ITX boards. Better safe than sorry. ;)
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Re: [Emc-users] What should I do to get the performance back?

2012-10-29 Thread John Stewart
Hi all;

On 2012-10-29, at 11:14 AM, Sven Wesley wrote:

 I think I'll order that Mini ITX board at the same time.
 For the record, I ordered two ITX boards. Better safe than sorry. ;)


I just got my 2nd Intel D525MW board last Friday; it took about a month to come 
in to my local store. 

What was the name of the Rock board, or the Asus board that is similar?

BTW Gene - the Intel D525MW has a PCI slot on it, so the Mesa 5i25 should fit, 
the PCI-e slot is not the same as the Mesa 6i25.

John Alexander Stewart







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Re: [Emc-users] What should I do to get the performance back?

2012-10-29 Thread Sven Wesley
2012/10/29 John Stewart alex.stew...@crc.ca

 Hi all;

 On 2012-10-29, at 11:14 AM, Sven Wesley wrote:

  I think I'll order that Mini ITX board at the same time.
  For the record, I ordered two ITX boards. Better safe than sorry. ;)


 I just got my 2nd Intel D525MW board last Friday; it took about a month to
 come in to my local store.

 What was the name of the Rock board, or the Asus board that is similar?

 BTW Gene - the Intel D525MW has a PCI slot on it, so the Mesa 5i25 should
 fit, the PCI-e slot is not the same as the Mesa 6i25.

 John Alexander Stewart


My computer store have them in stock, but they where not in the store. At
latest I have them on friday.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-10-29 Thread Viesturs Lācis
2012/10/29 John Stewart alex.stew...@crc.ca:

 BTW Gene - the Intel D525MW has a PCI slot on it, so the Mesa 5i25 should fit

And it does fit very well :)) I put this combination in one of my
machines, works like a charm. And the slim profile of  the card does
not disturb wiring the cables.

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Re: [Emc-users] What should I do to get the performance back?

2012-10-29 Thread Gene Heskett
On Monday 29 October 2012 13:33:20 John Stewart did opine:

 Hi all;
 
 On 2012-10-29, at 11:14 AM, Sven Wesley wrote:
  I think I'll order that Mini ITX board at the same time.
  
  For the record, I ordered two ITX boards. Better safe than sorry. ;)
 
 I just got my 2nd Intel D525MW board last Friday; it took about a month
 to come in to my local store.
 
 What was the name of the Rock board, or the Asus board that is
 similar?
 
 BTW Gene - the Intel D525MW has a PCI slot on it, so the Mesa 5i25
 should fit, the PCI-e slot is not the same as the Mesa 6i25.
 
That I found John, thanks, but that other slot looks more like a PCMCIA 
than pci-e to me, plus its a right angle socket, meaning anything bigger 
than a lappy side plugin card will run out of room for length.

 John Alexander Stewart
 
 
 
 
 
 
 
 
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Cheers, Gene
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Re: [Emc-users] What should I do to get the performance back?

2012-10-29 Thread Gene Heskett
On Monday 29 October 2012 13:38:32 Viesturs Lācis did opine:

 2012/10/29 John Stewart alex.stew...@crc.ca:
  BTW Gene - the Intel D525MW has a PCI slot on it, so the Mesa 5i25
  should fit
 
 And it does fit very well :)) I put this combination in one of my
 machines, works like a charm. And the slim profile of  the card does
 not disturb wiring the cables.

Good to hear Sven, thanks for posting.

Cheers, Gene
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Re: [Emc-users] What should I do to get the performance back?

2012-10-29 Thread Viesturs Lācis
2012/10/29 Gene Heskett ghesk...@wdtv.com:
 On Monday 29 October 2012 13:33:20 John Stewart did opine:

 Hi all;

 On 2012-10-29, at 11:14 AM, Sven Wesley wrote:
  I think I'll order that Mini ITX board at the same time.
 
  For the record, I ordered two ITX boards. Better safe than sorry. ;)

 I just got my 2nd Intel D525MW board last Friday; it took about a month
 to come in to my local store.

 What was the name of the Rock board, or the Asus board that is
 similar?

 BTW Gene - the Intel D525MW has a PCI slot on it, so the Mesa 5i25
 should fit, the PCI-e slot is not the same as the Mesa 6i25.

 That I found John, thanks, but that other slot looks more like a PCMCIA
 than pci-e to me, plus its a right angle socket, meaning anything bigger
 than a lappy side plugin card will run out of room for length.

From D525 manual I understand that it is mini-pci slot for wireless
adapters and some similarly small devices.

-- 
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Re: [Emc-users] What should I do to get the performance back?

2012-10-29 Thread Kirk Wallace
On Mon, 2012-10-29 at 13:37 -0400, Gene Heskett wrote:
 On Monday 29 October 2012 13:33:20 John Stewart did opine:
 
  Hi all;
  
  On 2012-10-29, at 11:14 AM, Sven Wesley wrote:
   I think I'll order that Mini ITX board at the same time.
   
   For the record, I ordered two ITX boards. Better safe than sorry. ;)
  
  I just got my 2nd Intel D525MW board last Friday; it took about a month
  to come in to my local store.
  
  What was the name of the Rock board, or the Asus board that is
  similar?
  
  BTW Gene - the Intel D525MW has a PCI slot on it, so the Mesa 5i25
  should fit, the PCI-e slot is not the same as the Mesa 6i25.
  
 That I found John, thanks, but that other slot looks more like a PCMCIA 
 than pci-e to me, plus its a right angle socket, meaning anything bigger 
 than a lappy side plugin card will run out of room for length.


See Page 3:
http://www.intel.com/content/www/us/en/desktops/desktop-board-d525mw-innovation-brief.html
 

Looks like PCI Express Mini:
http://en.wikipedia.org/wiki/PCI_Express#PCI_Express_Mini_Card


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Re: [Emc-users] What should I do to get the performance back?

2012-10-28 Thread Sven Wesley
2012/10/25 Kent A. Reed kentallanr...@gmail.com

 ...[snip]...

With this in mind (and you did mentioned graphics first), have you tried
 my favorite trick and run your LinuxCNC host in headless mode, using
 another computer to provide X services? A quick test would confirm if
 you are being undone by your host's graphics subsystem.

 Regards,
 Kent


Unfortunately the graphics card didn't like me playing around with the
drivers and it got really hot. I replaced it with a dirt cheap card just to
get the PC back up again.
Did a remote X session test five minutes ago.
ssh -X connection from my CAM workstation, played Youtube videos,
downloaded LinuxCNC, copied files locally in Nautilus.
Latency maxed out at 10 200 ns. Performance increase 55 %.
I'm starting to believe that Torvalds' Nvidia ranting is justified...

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Sven Wesley
I did some testing yesterday. I upgraded the graphics driver (Nvidia) and
the latency test went from 18 000 to 150 000... I removed the driver and
reconfigured X and came down to a sweet 7 000, but there's something
messing things up as the latency all of a sudden popped up to 15 800.
Running the machine headless is on my top prio to see what happens. Mesa
card is high on the wish list too. I have a new machine project and Mesa is
the way to go in that case (5 axis 3,3 m long).

Andy, Gene and Pete, same guys replied to my questions ages ago. Good to
see you're still here. :-)

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Gene Heskett
On Friday 26 October 2012 04:29:34 Sven Wesley did opine:

 I did some testing yesterday. I upgraded the graphics driver (Nvidia)
 and the latency test went from 18 000 to 150 000... I removed the
 driver and reconfigured X and came down to a sweet 7 000, but there's
 something messing things up as the latency all of a sudden popped up to
 15 800. Running the machine headless is on my top prio to see what
 happens. Mesa card is high on the wish list too. I have a new machine
 project and Mesa is the way to go in that case (5 axis 3,3 m long).
 
 Andy, Gene and Pete, same guys replied to my questions ages ago. Good to
 see you're still here. :-)
 
 /S

Thanks for the flowers Sven.  As for still here, I had a birthday a few 
days back, and can now truthfully say that I've been 39 and holding, for 39 
years, so the shotgun that runs me off will probably resemble Father Time's 
Scythe.

That said, the praise we've been giving the Intel D525MW motherboard is 
well deserved.  For about a $260 line on your card statement, a complete 
box in shoebox fashion, that has latency figures in the 3 to 7 microsecond 
range can be on the end of your parport cable.  Both my toy mill and my toy 
lathe could run faster now but would need more amps and volts from the psu 
to do it, the cpu isn't the limit.  Considering the spindle power either 
machine has is 10% of what it needs, its working very well indeed, but is 
harder on carbide chips than they should be because the cut is so thin.

IOW, don't fight with a box that is unsuitable for the job.  Bin it, and 
get one of these that runs things faster, on 20% or less the power 
consumption of the older box that is eating your lunch with its assorted 
gotchas.  Once configured, these D525MW's Just Work(TM).

Cheers, Gene
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BOFH excuse #44:

bank holiday - system operating credits  not recharged

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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Sven Wesley

 Thanks for the flowers Sven.  As for still here, I had a birthday a few
 days back, and can now truthfully say that I've been 39 and holding, for 39
 years, so the shotgun that runs me off will probably resemble Father Time's
 Scythe.

 That said, the praise we've been giving the Intel D525MW motherboard is
 well deserved.  For about a $260 line on your card statement, a complete
 box in shoebox fashion, that has latency figures in the 3 to 7 microsecond
 range can be on the end of your parport cable.  Both my toy mill and my toy
 lathe could run faster now but would need more amps and volts from the psu
 to do it, the cpu isn't the limit.  Considering the spindle power either
 machine has is 10% of what it needs, its working very well indeed, but is
 harder on carbide chips than they should be because the cut is so thin.

 IOW, don't fight with a box that is unsuitable for the job.  Bin it, and
 get one of these that runs things faster, on 20% or less the power
 consumption of the older box that is eating your lunch with its assorted
 gotchas.  Once configured, these D525MW's Just Work(TM).

 Cheers, Gene


Even better, a D525MW would fit _inside_ my servo controller cabinet...

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread andy pugh
On 26 October 2012 11:21, Sven Wesley svenne.d...@gmail.com wrote:

 Even better, a D525MW would fit _inside_ my servo controller cabinet...

At that point consider a 12V input PicoPSU (assuming there is 12V in
the cabinet) or possibly even a 12V input motherboard (though I don't
think we have found one which is known to be properly good in all
respects yet. The DN2800 is OK if you don't mind only having 1024x768
resolution and want to use VGA rather than HDMI. Otherwise graphics
support in Linux is problematic. Bear in mind that this PCI-E too, so
needs a 6i25.

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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Gene Heskett
On Friday 26 October 2012 09:14:36 Sven Wesley did opine:

  Thanks for the flowers Sven.  As for still here, I had a birthday a
  few days back, and can now truthfully say that I've been 39 and
  holding, for 39 years, so the shotgun that runs me off will probably
  resemble Father Time's Scythe.
  
  That said, the praise we've been giving the Intel D525MW motherboard
  is well deserved.  For about a $260 line on your card statement, a
  complete box in shoebox fashion, that has latency figures in the 3 to
  7 microsecond range can be on the end of your parport cable.  Both my
  toy mill and my toy lathe could run faster now but would need more
  amps and volts from the psu to do it, the cpu isn't the limit. 
  Considering the spindle power either machine has is 10% of what it
  needs, its working very well indeed, but is harder on carbide chips
  than they should be because the cut is so thin.
  
  IOW, don't fight with a box that is unsuitable for the job.  Bin it,
  and get one of these that runs things faster, on 20% or less the
  power consumption of the older box that is eating your lunch with its
  assorted gotchas.  Once configured, these D525MW's Just Work(TM).
  
  Cheers, Gene
 
 Even better, a D525MW would fit _inside_ my servo controller cabinet...
 
 /S

There you go. :) Its psu is different, which is why I bought the whole box 
with a 250Gb rotating drive, and an optical drive to facilitate the install 
from our cd based on 10-04.4 LTS.  Apparently total compatibility.  Go into 
the bios (update it to latest first), turn off the hyperthreading, install 
from the cd, then add isolcpus=1 to the kernel command line in grub.conf, 
and its off to the races.  I have cat5 to both boxes, and update-manager 
scans for updates daily, so when I go out to do something, I usually let 
them do the updates while I'm mounting the work.

Cheers, Gene
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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Kent A. Reed
On 10/26/2012 2:10 AM, Sven Wesley wrote:
 I did some testing yesterday. I upgraded the graphics driver (Nvidia) and
 the latency test went from 18 000 to 150 000... I removed the driver and
 reconfigured X and came down to a sweet 7 000, but there's something
 messing things up as the latency all of a sudden popped up to 15 800.
 Running the machine headless is on my top prio to see what happens. Mesa
 card is high on the wish list too. I have a new machine project and Mesa is
 the way to go in that case (5 axis 3,3 m long).

 Andy, Gene and Pete, same guys replied to my questions ages ago. Good to
 see you're still here. :-)

 /S


Glad to hear you are making progress, Sven.

I know it's wrong but the little boy in me wants to do a victory dance. 
People keep downplaying the impact of the graphics subsystem but in my 
experience it still ranks ahead of other problems when latency kicks up. 
We remain blissfully ignorant of the interplay between the graphics 
hardware, its drivers, and the BIOS, in which direct-memory-access 
figure prominently. For a while I was hoping the open-source BIOS 
initiative would prevail but it remains irrelevant in the face of rapid 
advances in Intel x86 and ARM technology. I don't see any hope we'll 
ever have BIOSes we can not only examine but also fix (like when Intel 
screwed up its EPP-setting scheme).

Running systems headless is one of the tests I routinely perform before 
posting latency-test results to the Wiki.

On the plus side, I expect someday to see someone successfully exploit 
the GPU to offload some of our CNC calculations from the CPU. The 
horsepower is there; it's a matter of timing.

Regards,
Kent


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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread dave
On Fri, 2012-10-26 at 11:36 -0400, Kent A. Reed wrote:
 On 10/26/2012 2:10 AM, Sven Wesley wrote:
  I did some testing yesterday. I upgraded the graphics driver (Nvidia) and
  the latency test went from 18 000 to 150 000... I removed the driver and
  reconfigured X and came down to a sweet 7 000, but there's something
  messing things up as the latency all of a sudden popped up to 15 800.
  Running the machine headless is on my top prio to see what happens. Mesa
  card is high on the wish list too. I have a new machine project and Mesa is
  the way to go in that case (5 axis 3,3 m long).
 
  Andy, Gene and Pete, same guys replied to my questions ages ago. Good to
  see you're still here. :-)
 
  /S
 
 
 Glad to hear you are making progress, Sven.
 
 I know it's wrong but the little boy in me wants to do a victory dance. 
 People keep downplaying the impact of the graphics subsystem but in my 
 experience it still ranks ahead of other problems when latency kicks up. 
 We remain blissfully ignorant of the interplay between the graphics 
 hardware, its drivers, and the BIOS, in which direct-memory-access 
 figure prominently. For a while I was hoping the open-source BIOS 
 initiative would prevail but it remains irrelevant in the face of rapid 
 advances in Intel x86 and ARM technology. I don't see any hope we'll 
 ever have BIOSes we can not only examine but also fix (like when Intel 
 screwed up its EPP-setting scheme).
 
 Running systems headless is one of the tests I routinely perform before 
 posting latency-test results to the Wiki.
 
 On the plus side, I expect someday to see someone successfully exploit 
 the GPU to offload some of our CNC calculations from the CPU. The 
 horsepower is there; it's a matter of timing.
 
 Regards,
 Kent
 
Hi Kent, 

Offloading to the GPU is a most obvious approach in the manner of
math profs with chalk in the right hand and the eraser in the
left ...it is obvious that. grin

Most of the present day GPU's wouldn't even strain handling motion the
problem is simply that processors (GPU) are a moving target and
reinventing the wheel with each new generation of GPU would be a pain to
the most dedicated programmer. Now if one is bright enough (don't look
at me) to build an engine that does the development the the strain gets
lowered some.  
Sharing a video chip between motion and display would certainly present
some interesting problems unless one has two boards and dedicates one to
motion. 

Along different lines I keep waiting for someone to write a driver
between linuxcnc and something like mesa's softdmc. 

Both of these rather break the original philosophy of emc/linuxcnc but
nothing in technology is really static.  

Nomex suit is donned. Have at it. 

Dave


 
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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Charles Steinkuehler
-BEGIN PGP SIGNED MESSAGE-
Hash: SHA1

On 10/26/2012 11:19 AM, dave wrote:
 Hi Kent,
 
 Offloading to the GPU is a most obvious approach in the manner
 of math profs with chalk in the right hand and the eraser in the 
 left ...it is obvious that. grin
 
 Most of the present day GPU's wouldn't even strain handling motion
 the problem is simply that processors (GPU) are a moving target
 and reinventing the wheel with each new generation of GPU would be
 a pain to the most dedicated programmer. Now if one is bright
 enough (don't look at me) to build an engine that does the
 development the the strain gets lowered some. Sharing a video chip
 between motion and display would certainly present some interesting
 problems unless one has two boards and dedicates one to motion.

At my day job, we do a *LOT* of processing with the GPU, and it isn't
really applicable to the LinuxCNC work-load.  There aren't nearly
enough parallel calculations required, and latency is a significant
issue.  The GPU excels when you need massively parallel calculations
and can wait a bit for the results.  Our use for the GPU is mixing and
manipulating HD video images in real time, and we are operating on
(very) large data sets in apx. 15 mS 'chunks', which would make for
pretty lousy servo loop timing.

 Along different lines I keep waiting for someone to write a driver 
 between linuxcnc and something like mesa's softdmc.

I'm looking into the AM335x family of ARM chips from TI (ie:
BeagleBone and friends).  This part includes not only a 700+ MHz ARM
core with 3D processor for running Linux, but two 32-bit
microcontrollers that run at 1/2 the ARM clock frequency and have
direct access to hardware I/O.

I think this could make an excellent inexpensive LinuxCNC platform by
crafting a software version of the normal Mesa/Pico hardware running
hard real time on the embedded micro-controllers.  Real hardware would
still be faster and more capable, but the programmable
micro-controllers would run rings around a normal x86 based parallel
port software solution.

There are also 3 high-performance PWM generators and hardware encoder
inputs, so you could have 3 very high-performance channels and an
arbitrary mix of slightly lower performance I/O implemented in software.

...oh, and there's a 12-bit A/D on board too.

The catch will be to see what the latency numbers look like (I don't
have hardware in-hand to play with yet, I'm waiting to see if my TI
rep will get me one of these:  http://www.ti.com/tool/tmdssk3358#3 or
if I'll have to buy it myself).

- -- 
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char...@steinkuehler.net
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Version: GnuPG v1.4.11 (MingW32)
Comment: Using GnuPG with Mozilla - http://enigmail.mozdev.org/

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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Jon Elson
Sven Wesley wrote:
 I did some testing yesterday. I upgraded the graphics driver (Nvidia) and
 the latency test went from 18 000 to 150 000... I removed the driver and
 reconfigured X and came down to a sweet 7 000, but there's something
 messing things up as the latency all of a sudden popped up to 15 800.
   
If 15,800 is the worst it gets, that really isn't too bad.  You may be 
able to turn off some
acceleration options in the video driver.  Big bit block transfers from 
screen memory
to main memory can bog the CPU down and cause latency hiccups.  Or, it 
could be the
network interface, which you can't change.  If you have a hyperthreading 
CPU, you
generally want to turn that off in the BIOS screen.  Running glxgears 
puts up
a 3-D display that mimics the load the Axis 3-D preview creates.  Also, 
hide and bring
back to foreground a couple windows on the screen.  If those operations 
don't
cause your latency bump, then it may be the network, you can try a few 
sftp file
transfers to see if that is the cause.

Jon

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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Kent A. Reed
On 10/26/2012 12:36 PM, Charles Steinkuehler wrote:
 At my day job, we do a*LOT*  of processing with the GPU, and it isn't
 really applicable to the LinuxCNC work-load.  There aren't nearly
 enough parallel calculations required, and latency is a significant
 issue.  The GPU excels when you need massively parallel calculations
 and can wait a bit for the results.  Our use for the GPU is mixing and
 manipulating HD video images in real time, and we are operating on
 (very) large data sets in apx. 15 mS 'chunks', which would make for
 pretty lousy servo loop timing.
Like I said, it's a matter of timing. I don't care if the GPU is 
underloaded but freely admit I didn't know how bad the timing issue is.

By the way, I haven't gotten around to congratulating you on getting 
your MendelMax into operation. Good work! I'm still putzing with the 
extruder on my Mendel.

Regards,
Kent

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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Kirk Wallace
On Fri, 2012-10-26 at 11:36 -0400, Kent A. Reed wrote:
... snip
 People keep downplaying the impact of the graphics subsystem but in my 
 experience it still ranks ahead of other problems when latency kicks up. 
 We remain blissfully ignorant of the interplay between the graphics 
 hardware, its drivers, and the BIOS, in which direct-memory-access 
 figure prominently.
... snip

I'm not sure this is related, but I just installed to an Intel
motherboard and an xorg.conf with only an entry for vertrefresh and
horizsync to match my monitor was the difference between a boot crash
and running just fine.

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http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread Sven Wesley
2012/10/26 Kirk Wallace kwall...@wallacecompany.com

 On Fri, 2012-10-26 at 11:36 -0400, Kent A. Reed wrote:
 ... snip
  People keep downplaying the impact of the graphics subsystem but in my
  experience it still ranks ahead of other problems when latency kicks up.
  We remain blissfully ignorant of the interplay between the graphics
  hardware, its drivers, and the BIOS, in which direct-memory-access
  figure prominently.
 ... snip


To me it's annoying that I can get 15 800 only (which I've lived with since
last spring) when I had less than 10 000 before the upgrade.

GPUs are extremely well performing when it comes to shoveling lists. One of
my old work mates are nowadays using a server cluster of servers with 8
graphic cards each running fund and exchange predictions. It's seems pretty
messy to integrate with though.
Me, I stay with the must-not-be-fast-but-never-die-programming. But that
doesn't include my CNC machines, they should be really fast. :)

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-10-26 Thread cogoman
On 10/26/2012 12:36 PM, Charles Steinkuehler wrote:
 The catch will be to see what the latency numbers look like (I don't
 have hardware in-hand to play with yet, I'm waiting to see if my TI
 rep will get me one of these:http://www.ti.com/tool/tmdssk3358#3  or
 if I'll have to buy it myself).
It looks like it could be usable for LinuxCNC, but are they kidding 
about using it as a thermostat?  $199 for a smart thermostat, and you 
still have to add temperature sensing AND the switch to drive the 
heating system.  Seems link TI doesn't know what applications this thing 
would really be good for.

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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Sven Wesley


 Nevertheless, Sven, it would helpful to know details about your
 computer---motherboard, bios version, cpu, ram, etc. Like Michael said,
 I do not see yet how an OS version change should make much difference
 here.

 Yes, we want to help you get back your performance, but we also want to
 be able to characterize how an OS version change may or may not affect
 others. I personally don't believe that a change to another distribution
 will recover anything like a 30-percent drop in performance.

 One of the things I've been annoyed by in recent distributions is the
 ever increasing requirement for hardware support of OpenGL and its
 extensions. A recent rant
 http://www.phoronix.com/scan.php?page=news_itempx=MTIxMTg is instructive.

 With this in mind (and you did mentioned graphics first), have you tried
 my favorite trick and run your LinuxCNC host in headless mode, using
 another computer to provide X services? A quick test would confirm if
 you are being undone by your host's graphics subsystem.

 Regards,
 Kent


True, I could gather some HW info and post it. I'll do that. Your idea with
a headless machine is a great test! I have a small feeling that graphics is
a suspect in my system. I also had an idea of swapping the graphics card
with another one to see if there's something happening.

@Lars, in my first post I write about servo drives and speed, I'm not sure
_how_that_ can be translated into G-code loading. When EMC2 was moved to
10.04 there where quite a few who found out that the latency went up and
machine speed was lost, that was while ago and I ignored it by the time
because I stayed on the 8.04-release.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Lars Kruse
Hi,

 @Lars, in my first post [..]

to avoid any confusion for other readers: I sent a private mail to Sven
yesterday explaining that FMPOV he needs to be more specific about the meaning
of speed and how he measured its decline.

cheers,
Lars



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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread andy pugh
On 25 October 2012 08:48, Sven Wesley svenne.d...@gmail.com wrote:

 True, I could gather some HW info and post it. I'll do that. Your idea with
 a headless machine is a great test!

Software open-GL might be another interesting test along the same lines.

If this is a servo system, though, it would seem unlikely that latency
would have any effect on the performance of the CNC machine, so this
might all be a blind alley.

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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Sven Wesley
2012/10/25 Lars Kruse li...@sumpfralle.de

 Hi,

  @Lars, in my first post [..]

 to avoid any confusion for other readers: I sent a private mail to Sven
 yesterday explaining that FMPOV he needs to be more specific about the
 meaning
 of speed and how he measured its decline.

 cheers,
 Lars


Sorry Lars, didn't see that the message was privately sent. My apologies.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Sven Wesley


  True, I could gather some HW info and post it. I'll do that. Your idea
 with
  a headless machine is a great test!

 Software open-GL might be another interesting test along the same lines.

 If this is a servo system, though, it would seem unlikely that latency
 would have any effect on the performance of the CNC machine, so this
 might all be a blind alley.


In fact, this is a servo based step/dir system (my big steel router) and
not a closed loop á la Mesa style servo system.

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread andy pugh
On 25 October 2012 11:44, Sven Wesley svenne.d...@gmail.com wrote:

 In fact, this is a servo based step/dir system (my big steel router) and
 not a closed loop á la Mesa style servo system.

If you are limited by software step generation then I strongly
advocate a change to a Mesa 5i25 if you have a PCI slot.
The pinout may be identical on the DB25 so you have no wiring changes
to make, and you might well find that you have very much more
performance than you had before unless the previous limit was servo
performance.

I think that counts as a way to get the performance back. Though it
will cost you $80.

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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Sven Wesley
2012/10/25 andy pugh bodge...@gmail.com

 On 25 October 2012 11:44, Sven Wesley svenne.d...@gmail.com wrote:

  In fact, this is a servo based step/dir system (my big steel router) and
  not a closed loop á la Mesa style servo system.

 If you are limited by software step generation then I strongly
 advocate a change to a Mesa 5i25 if you have a PCI slot.
 The pinout may be identical on the DB25 so you have no wiring changes
 to make, and you might well find that you have very much more
 performance than you had before unless the previous limit was servo
 performance.

 I think that counts as a way to get the performance back. Though it
 will cost you $80.


Now we're talking. :)
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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Gene Heskett
On Thursday 25 October 2012 10:48:10 Sven Wesley did opine:

 2012/10/25 andy pugh bodge...@gmail.com
 
  On 25 October 2012 11:44, Sven Wesley svenne.d...@gmail.com wrote:
   In fact, this is a servo based step/dir system (my big steel router)
   and not a closed loop ل la Mesa style servo system.
  
  If you are limited by software step generation then I strongly
  advocate a change to a Mesa 5i25 if you have a PCI slot.
  The pinout may be identical on the DB25 so you have no wiring changes
  to make, and you might well find that you have very much more
  performance than you had before unless the previous limit was servo
  performance.
  
  I think that counts as a way to get the performance back. Though it
  will cost you $80.
 
 Now we're talking. :)

I'd agree, but those of us using the D525MW need a 5i25 that will fit that 
teeny little slot on that board.  It has crossed my mind to do that at 
least once in the last year, but that is the show stopper.  Its something 
that I would need to get to a RELIABLE 20 ipm on the z drive of my lathe.  
I think I can get to about 35ipm IF I had enough psu to hold the voltage up 
while the driver was set wide open (4.2 amps, a bit under the motors needs 
for full jerk wired parallel)  the 8 wire motor was wired parallel.  My x 
motor is wired that way now, but needs more psu and psu cooling to do that 
to Z.

Cheers, Gene
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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Peter C. Wallace
On Thu, 25 Oct 2012, Gene Heskett wrote:

I'd agree, but those of us using the D525MW need a 5i25 that will fit that 
teeny little slot on that board.  It has crossed my mind to do that at 
least once in the last year, but that is the show stopper.  Its something 
that I would need to get to a RELIABLE 20 ipm on the z drive of my lathe. 
I think I can get to about 35ipm IF I had enough psu to hold the voltage up 
while the driver was set wide open (4.2 amps, a bit under the motors needs 
for full jerk wired parallel)  the 8 wire motor was wired parallel.  My x 
motor is wired that way now, but needs more psu and psu cooling to do that 
to Z.

Cheers, Gene
-- 
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One good turn deserves another.
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The 5i25 works fine in a D525MW...

Peter Wallace
Mesa Electronics


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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Gene Heskett
On Thursday 25 October 2012 14:54:50 Peter C. Wallace did opine:

 On Thu, 25 Oct 2012, Gene Heskett wrote:
 I'd agree, but those of us using the D525MW need a 5i25 that will fit
 that teeny little slot on that board.  It has crossed my mind to do
 that at least once in the last year, but that is the show stopper. 
 Its something that I would need to get to a RELIABLE 20 ipm on the z
 drive of my lathe. I think I can get to about 35ipm IF I had enough
 psu to hold the voltage up while the driver was set wide open (4.2
 amps, a bit under the motors needs for full jerk wired parallel)  the
 8 wire motor was wired parallel.  My x motor is wired that way now,
 but needs more psu and psu cooling to do that to Z.
 
 Cheers, Gene
 
 The 5i25 works fine in a D525MW...
 
 Peter Wallace
 Mesa Electronics

I was under the impression it was straight pci, Peter.

And my boards IIRC have a teeny little pci-e slot.  But I'll sure look 
again. Wet ram, at my age, isn't that dependable. :) 
 
 
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Cheers, Gene
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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Stephen Dubovsky
 I was under the impression it was straight pci, Peter.

 And my boards IIRC have a teeny little pci-e slot.

The 6i25 is the PCIE version of the 5i25.

Stephen

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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Gene Heskett
On Thursday 25 October 2012 16:30:11 Stephen Dubovsky did opine:

  I was under the impression it was straight pci, Peter.
  
  And my boards IIRC have a teeny little pci-e slot.
 
 The 6i25 is the PCIE version of the 5i25.
 
 Stephen
 
And a careful look at the MB's connector layout, it shows the D525MW has 
BOTH a single full pci slot against the left edge, AND a mini-pci-e that 
takes a laydown card of limited height else it hits the pci slot or a card 
in it.

And I don't recall putting anything in either slot when I unpacked them.

Am I to understand then that if I put a 5i25 in, the regular parport then 
becomes available for other controls?  This would be rather handy on the 
mill, for stuff like controlling the air to the mister etc.  Thinking... :)

Cheers, Gene
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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread andy pugh
On 25 October 2012 21:38, Gene Heskett ghesk...@wdtv.com wrote:

 Am I to understand then that if I put a 5i25 in, the regular parport then
 becomes available for other controls?

Yes. But then for only another $120 you could add a 7i76 and have a
handy breakout and 32(?) proper IO pins in addition to the step/dir
outputs.

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Re: [Emc-users] What should I do to get the performance back?

2012-10-25 Thread Gene Heskett
On Thursday 25 October 2012 17:30:38 andy pugh did opine:

 On 25 October 2012 21:38, Gene Heskett ghesk...@wdtv.com wrote:
  Am I to understand then that if I put a 5i25 in, the regular parport
  then becomes available for other controls?
 
 Yes. But then for only another $120 you could add a 7i76 and have a
 handy breakout and 32(?) proper IO pins in addition to the step/dir
 outputs.

For me and my toys, that is serious overkill, Andy.

Cheers, Gene
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Re: [Emc-users] What should I do to get the performance back?

2012-10-24 Thread Sven Wesley
2012/10/23 andy pugh bodge...@gmail.com

 On 23 October 2012 09:48, Sven Wesley svenne.d...@gmail.com wrote:
   I really not want to step back to Ubuntu 8...

 If it worked better, why not?


Because it's old, to begin with.
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Re: [Emc-users] What should I do to get the performance back?

2012-10-24 Thread Michael Haberler

Am 23.10.2012 um 10:48 schrieb Sven Wesley:

 Guys,
 
 I know, poor performance is a every-now-and-then-upcoming-debate...
 I had pretty good performance with my old servo drives and Ubuntu 8. I
 upgraded to better (more secure) and faster drives and the speed was
 marvelous. And then I upgraded to Ubuntu 10 and lost 30 % speed. If I push
 the values higher I get RTAI errors.
 I'm not using the latest drop, and I think that's not the issue. I would
 like to keep Axis, I like it. I really not want to step back to Ubuntu 8...
 
 Anyone with a good speed up suggestion?
 Should I go Debian?
 Turn the graphic into monochrome?..

the guys wont be able to tell with the level of detail you gave, because the 
crystal ball is dark today

Please post a configuration, describe the hardware, and explain changing which 
values get you exactly which RTAI errors - since you talk about a servo 
configuration which has actually moderate requirements if it only requires a 
servo thread, I do not see yet how an OS version change should make much 
difference here. 

without that information you can expect only random guesswork in response.

- Michael


 
 Regards,
 Sven
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Re: [Emc-users] What should I do to get the performance back?

2012-10-24 Thread Sven Wesley


 the guys wont be able to tell with the level of detail you gave, because
 the crystal ball is dark today

 Please post a configuration, describe the hardware, and explain changing
 which values get you exactly which RTAI errors - since you talk about a
 servo configuration which has actually moderate requirements if it only
 requires a servo thread, I do not see yet how an OS version change should
 make much difference here.

 without that information you can expect only random guesswork in response.

 - Michael


I have the exact config now as in 8.04, but my config is not what I would
like to discuss. I'm interested in what type of config changes outside
LinuxCNC that can bring the speed up, for example if someone have
experience with another distribution, graphical tuning and such. Not to be
rude, but I'm quite aware of config possibilities.
I've been subscribed to the list for more than a decade, I think I see
myself as one of the guys. ;)

/S
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Re: [Emc-users] What should I do to get the performance back?

2012-10-24 Thread Sven Wesley
2012/10/24 Sven Wesley svenne.d...@gmail.com


 the guys wont be able to tell with the level of detail you gave, because
 the crystal ball is dark today

 Please post a configuration, describe the hardware, and explain changing
 which values get you exactly which RTAI errors - since you talk about a
 servo configuration which has actually moderate requirements if it only
 requires a servo thread, I do not see yet how an OS version change should
 make much difference here.

 without that information you can expect only random guesswork in response.

 - Michael


 I have the exact config now as in 8.04, but my config is not what I would
 like to discuss. I'm interested in what type of config changes outside
 LinuxCNC that can bring the speed up, for example if someone have
 experience with another distribution, graphical tuning and such. Not to be
 rude, but I'm quite aware of config possibilities.
 I've been subscribed to the list for more than a decade, I think I see
 myself as one of the guys. ;)

 /S



...To correct myself, I actually don't have the same config as the jitter
went up with 30-40 % when I moved to Ubuntu 10.
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Re: [Emc-users] What should I do to get the performance back?

2012-10-24 Thread Kent A. Reed
On 10/24/2012 3:28 PM, Sven Wesley wrote:

 the guys wont be able to tell with the level of detail you gave, because
 the crystal ball is dark today

 Please post a configuration, describe the hardware, and explain changing
 which values get you exactly which RTAI errors - since you talk about a
 servo configuration which has actually moderate requirements if it only
 requires a servo thread, I do not see yet how an OS version change should
 make much difference here.

 without that information you can expect only random guesswork in response.

 - Michael

 I have the exact config now as in 8.04, but my config is not what I would
 like to discuss. I'm interested in what type of config changes outside
 LinuxCNC that can bring the speed up, for example if someone have
 experience with another distribution, graphical tuning and such. Not to be
 rude, but I'm quite aware of config possibilities.
 I've been subscribed to the list for more than a decade, I think I see
 myself as one of the guys. ;)

 /S


Nevertheless, Sven, it would helpful to know details about your 
computer---motherboard, bios version, cpu, ram, etc. Like Michael said, 
I do not see yet how an OS version change should make much difference 
here.

Yes, we want to help you get back your performance, but we also want to 
be able to characterize how an OS version change may or may not affect 
others. I personally don't believe that a change to another distribution 
will recover anything like a 30-percent drop in performance.

One of the things I've been annoyed by in recent distributions is the 
ever increasing requirement for hardware support of OpenGL and its 
extensions. A recent rant 
http://www.phoronix.com/scan.php?page=news_itempx=MTIxMTg is instructive.

With this in mind (and you did mentioned graphics first), have you tried 
my favorite trick and run your LinuxCNC host in headless mode, using 
another computer to provide X services? A quick test would confirm if 
you are being undone by your host's graphics subsystem.

Regards,
Kent



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[Emc-users] What should I do to get the performance back?

2012-10-23 Thread Sven Wesley
Guys,

I know, poor performance is a every-now-and-then-upcoming-debate...
I had pretty good performance with my old servo drives and Ubuntu 8. I
upgraded to better (more secure) and faster drives and the speed was
marvelous. And then I upgraded to Ubuntu 10 and lost 30 % speed. If I push
the values higher I get RTAI errors.
I'm not using the latest drop, and I think that's not the issue. I would
like to keep Axis, I like it. I really not want to step back to Ubuntu 8...

Anyone with a good speed up suggestion?
Should I go Debian?
Turn the graphic into monochrome?..

Regards,
Sven
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Re: [Emc-users] What should I do to get the performance back?

2012-10-23 Thread andy pugh
On 23 October 2012 09:48, Sven Wesley svenne.d...@gmail.com wrote:
  I really not want to step back to Ubuntu 8...

If it worked better, why not?

-- 
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http://www.ifixit.com/Manifesto

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