Re: [MBZ] Overheating 240D more info

2015-03-01 Thread dseretakis--- via Mercedes
It lost some coolant but could be from known area around tstat housing cover.

Sent from my iPhone

 On Mar 1, 2015, at 2:48 PM, Jon Agne via Mercedes mercedes@okiebenz.com 
 wrote:
 
 What’s the coolant level?
 
 
 On Mar 1, 2015, at 2:13 PM, Scott Ritchey via Mercedes 
 mercedes@okiebenz.com wrote:
 
 Pressurized hoses on a cold engine is not a good sign. This is typical of a
 head problem. 
 
 If it is more convenient, you can borrow a cooling system pressure tester
 from most FLAPS for free.  Actually, they charge it to your credit card when
 you get it and refund to your card when you return it.  I found this tool so
 useful (when I had old cars) that I bought one.
 
 On the positive side, if you are weeping coolant could explain how an air
 bubble can get into the system and prevents circulation.  
 
 -Original Message-
 From: dseretakis--- via Mercedes
 Sent: Sunday, March 01, 2015 1:53 PM
 
 ...
 I'm considering taking car to radiator shop to have system pressure
 tested.
 Sent from my iPhone
 
 
 
 
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Re: [MBZ] Overheating 240D more info

2015-03-01 Thread Scott Ritchey via Mercedes
Lost coolant may not be obvious just by looking in the radiator if there is an 
air bubble in the block.  I assume this car doesn't have a coolant recovery 
tank (my 123 didn't).  I found it best to test for coolant system leaks using a 
pressure tester on a cold engine.  Wet spots from small leaks tend to dry up 
before you see them on a hot engine.  Also, a static pressure test on a hot 
engine will give wonky results as temperatures change.  But the test for 
exhaust gas in the cooling system is a great idea and you probably do need to 
go to a radiator shop (or some place with a sniffer) for that.   

 -Original Message-
 From:  dseretakis--- via Mercedes
 Sent: Sunday, March 01, 2015 4:45 PM
 
 It lost some coolant but could be from known area around tstat housing cover.
 


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Re: [MBZ] Overheating 240D more info

2015-03-01 Thread Scott Ritchey via Mercedes
Pressurized hoses on a cold engine is not a good sign. This is typical of a
head problem. 

If it is more convenient, you can borrow a cooling system pressure tester
from most FLAPS for free.  Actually, they charge it to your credit card when
you get it and refund to your card when you return it.  I found this tool so
useful (when I had old cars) that I bought one.

On the positive side, if you are weeping coolant could explain how an air
bubble can get into the system and prevents circulation.  

 -Original Message-
 From: dseretakis--- via Mercedes
 Sent: Sunday, March 01, 2015 1:53 PM
 
 ...
 I'm considering taking car to radiator shop to have system pressure
 tested.
 Sent from my iPhone
 




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Re: [MBZ] Overheating 240D more info

2015-03-01 Thread Jon Agne via Mercedes
What’s the coolant level?


 On Mar 1, 2015, at 2:13 PM, Scott Ritchey via Mercedes 
 mercedes@okiebenz.com wrote:
 
 Pressurized hoses on a cold engine is not a good sign. This is typical of a
 head problem. 
 
 If it is more convenient, you can borrow a cooling system pressure tester
 from most FLAPS for free.  Actually, they charge it to your credit card when
 you get it and refund to your card when you return it.  I found this tool so
 useful (when I had old cars) that I bought one.
 
 On the positive side, if you are weeping coolant could explain how an air
 bubble can get into the system and prevents circulation.  
 
 -Original Message-
 From: dseretakis--- via Mercedes
 Sent: Sunday, March 01, 2015 1:53 PM
 
 ...
 I'm considering taking car to radiator shop to have system pressure
 tested.
 Sent from my iPhone
 
 
 
 
 
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Re: [MBZ] Overheating 240D more info

2015-03-01 Thread dseretakis--- via Mercedes
So I've driven the car now for 250 miles with blocked open tstat  and no 
overheating. I'm noticing that the cooling system is pressurized in the 
mornings. This morning I noticed that the upper and lower radiator hoses were 
moderately swollen, and there was a puff of air when I removed radiator cap. 
There was some leakage of coolant from the thermostat housing cover sealed by a 
rubber o ring which I have not yet replaced. Perhaps coolant leaking because 
system pressurized? 
I'm considering taking car to radiator shop to have system pressure tested.
Sent from my iPhone

 On Feb 28, 2015, at 8:09 PM, dseretakis--- via Mercedes 
 mercedes@okiebenz.com wrote:
 
 Yes. No way I'm doing that in these ridiculous temps. A nice summer project!
 
 Sent from my iPhone
 
 On Feb 28, 2015, at 7:35 PM, Craig via Mercedes mercedes@okiebenz.com 
 wrote:
 
 On Thu, 26 Feb 2015 17:16:13 -0600 Peter Frederick via Mercedes
 mercedes@okiebenz.com wrote:
 
 Now that you have a forced open thermostat, it's time to do a citric  
 acid flush.
 
 You will need a kilogram of food grade citric acid (should be able to  
 find that fairly easily without spending the money for analytical  
 grade).  Dissolve in a gallon of water.  Empty cooling system,  
 including draining the block through the drain valve or plug.
 
 I think you might want to wait until the weather is back above
 freezing ...
 
 
 Craig
 
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Re: [MBZ] Overheating 240D more info

2015-03-01 Thread OK Don via Mercedes
I thought that a pressurized system in the AM is the result of a cracked
head or leaking head gasket.

On Sun, Mar 1, 2015 at 12:53 PM, dseretakis--- via Mercedes 
mercedes@okiebenz.com wrote:

 So I've driven the car now for 250 miles with blocked open tstat  and no
 overheating. I'm noticing that the cooling system is pressurized in the
 mornings. This morning I noticed that the upper and lower radiator hoses
 were moderately swollen, and there was a puff of air when I removed
 radiator cap. There was some leakage of coolant from the thermostat housing
 cover sealed by a rubber o ring which I have not yet replaced. Perhaps
 coolant leaking because system pressurized?
 I'm considering taking car to radiator shop to have system pressure tested.
 Sent from my iPhone




-- 
OK Don

NSA: The only branch of government that actually listens to US citizens!

*“Travel is fatal to prejudice, bigotry and narrow-mindedness, and many of
our people need it sorely on these accounts.”* – Mark Twain

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for themselves.

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Re: [MBZ] Overheating 240D more info

2015-03-01 Thread Max Dillon via Mercedes
Yes - good question, are you losing coolant?  You've got at least one leak you 
know of, really need to fix that.

Pressurized coolant system in the a.m. may or may not be a problem.  Definitive 
test is to sample the coolant for presence of exhaust gas.

Is 250 miles without an over-heat a significant milestone?
-- 
Max Dillon
Charleston SC
'87 300TD
'95 E300

On March 1, 2015 2:48:21 PM EST, Jon Agne via Mercedes mercedes@okiebenz.com 
wrote:
What’s the coolant level?



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Re: [MBZ] Overheating 240D more info

2015-03-01 Thread G Mann via Mercedes
Were the car mine, I would be very interested in why the system is still
pressurized after setting overnight..

Dead cold cooling systems should not have pressure, so , to me, it speaks
of combustion air incursion into the cooling system and likely, serious
over pressure somehow.. although, the radiator cap should vent anything
above the rated pressure... further concern, to me..

Cooling system pressure test would be my next step.. certainly.


On Sun, Mar 1, 2015 at 11:53 AM, dseretakis--- via Mercedes 
mercedes@okiebenz.com wrote:

 So I've driven the car now for 250 miles with blocked open tstat  and no
 overheating. I'm noticing that the cooling system is pressurized in the
 mornings. This morning I noticed that the upper and lower radiator hoses
 were moderately swollen, and there was a puff of air when I removed
 radiator cap. There was some leakage of coolant from the thermostat housing
 cover sealed by a rubber o ring which I have not yet replaced. Perhaps
 coolant leaking because system pressurized?
 I'm considering taking car to radiator shop to have system pressure tested.
 Sent from my iPhone

  On Feb 28, 2015, at 8:09 PM, dseretakis--- via Mercedes 
 mercedes@okiebenz.com wrote:
 
  Yes. No way I'm doing that in these ridiculous temps. A nice summer
 project!
 
  Sent from my iPhone
 
  On Feb 28, 2015, at 7:35 PM, Craig via Mercedes mercedes@okiebenz.com
 wrote:
 
  On Thu, 26 Feb 2015 17:16:13 -0600 Peter Frederick via Mercedes
  mercedes@okiebenz.com wrote:
 
  Now that you have a forced open thermostat, it's time to do a citric
  acid flush.
 
  You will need a kilogram of food grade citric acid (should be able to
  find that fairly easily without spending the money for analytical
  grade).  Dissolve in a gallon of water.  Empty cooling system,
  including draining the block through the drain valve or plug.
 
  I think you might want to wait until the weather is back above
  freezing ...
 
 
  Craig
 
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Re: [MBZ] Overheating 240D more info

2015-02-28 Thread Craig via Mercedes
On Thu, 26 Feb 2015 17:16:13 -0600 Peter Frederick via Mercedes
mercedes@okiebenz.com wrote:

 Now that you have a forced open thermostat, it's time to do a citric  
 acid flush.
 
 You will need a kilogram of food grade citric acid (should be able to  
 find that fairly easily without spending the money for analytical  
 grade).  Dissolve in a gallon of water.  Empty cooling system,  
 including draining the block through the drain valve or plug.

I think you might want to wait until the weather is back above
freezing ...


Craig

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Re: [MBZ] Overheating 240D more info

2015-02-28 Thread dseretakis--- via Mercedes
Yes. No way I'm doing that in these ridiculous temps. A nice summer project!

Sent from my iPhone

 On Feb 28, 2015, at 7:35 PM, Craig via Mercedes mercedes@okiebenz.com wrote:
 
 On Thu, 26 Feb 2015 17:16:13 -0600 Peter Frederick via Mercedes
 mercedes@okiebenz.com wrote:
 
 Now that you have a forced open thermostat, it's time to do a citric  
 acid flush.
 
 You will need a kilogram of food grade citric acid (should be able to  
 find that fairly easily without spending the money for analytical  
 grade).  Dissolve in a gallon of water.  Empty cooling system,  
 including draining the block through the drain valve or plug.
 
 I think you might want to wait until the weather is back above
 freezing ...
 
 
 Craig
 
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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread G Mann via Mercedes
Even if the thermostat is bad, I would do a pressure flush of the block
from the bottom radiator hose up to blow out anything that might be in the
block passages, just to be sure.

This car has had a rather long history of overheat issues, spanning two
owners.. with a number of fixes which didn't fix...

Something, somewhere, is not right..

On Thu, Feb 26, 2015 at 2:42 PM, Randy Bennell via Mercedes 
mercedes@okiebenz.com wrote:

 On 26/02/2015 2:56 PM, Curt Raymond via Mercedes wrote:

 On the one hand I hope this fixes the issue because I'd like to see it
 fixed. On the other hand I really hope this isn't it...

 Curt


  So, if this did fix it, then the verdict would be a bad thermostat??

 RB

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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread dseretakis--- via Mercedes
Still not sure I understand why engine braking  especially down hill would 
lower temps dramatically.
Perhaps it causes an air bubble to dislodge?

Anyway, I just forced the tstat open with a piece of brass tubing. Let's see 
what that does.

If I get no answers, I will take car to radiator shop. They said they will 
pressure test cooling system and also look for head leaks. About $100 for that 
service. 
Sent from my iPhone

On Feb 26, 2015, at 2:33 AM, fmiser via Mercedes mercedes@okiebenz.com wrote:

 dseretakis--- wrote:
 
 Interestingly, I noticed that heavy engine braking down hill
 would bring the temps from almost in the red to normal, but once
 I started accelerating the temp would rise again. Wonder why it
 did that?
 
 At idle, most diesel engines produce very little heat.  With the
 engine forced to turn and pump cold air through it, what little
 heat the burning fuel made is carried out the tail pipe.
 
 So - no heat being generated means no heat for the cooling system
 to carry away - so no problem!
 
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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread Curly McLain via Mercedes
gassers control combustion by a flapper in the air intake, 
controlling airflow into the cyl.  Diesels run at full air flow all 
the time, combustion is controlled with fuel.  In effect coasting 
downhill, the fuel is shut off, no heat occurrs and the cylinders are 
washed with lotsa cool air.  nothing to generate heat, cept friction.




Still not sure I understand why engine braking  especially down hill 
would lower temps dramatically.

Perhaps it causes an air bubble to dislodge?

Anyway, I just forced the tstat open with a piece of brass tubing. 
Let's see what that does.


If I get no answers, I will take car to radiator shop. They said 
they will pressure test cooling system and also look for head leaks. 
About $100 for that service.

Sent from my iPhone

On Feb 26, 2015, at 2:33 AM, fmiser via Mercedes 
mercedes@okiebenz.com wrote:



 dseretakis--- wrote:

 Interestingly, I noticed that heavy engine braking down hill
 would bring the temps from almost in the red to normal, but once
 I started accelerating the temp would rise again. Wonder why it
 did that?


 At idle, most diesel engines produce very little heat.  With the
 engine forced to turn and pump cold air through it, what little
 heat the burning fuel made is carried out the tail pipe.

 So - no heat being generated means no heat for the cooling system
 to carry away - so no problem!

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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread dseretakis--- via Mercedes
So if the car had a head issue, would the temp drop from almost red zone to 
normal like that by engine breaking down a hill?

BTW, I've been driving with forced open tstat now and the temp gauge reads 
stone cold, even after a 15 minutes 65 mph highway drive. It will not budge.

Sent from my iPhone

 On Feb 26, 2015, at 11:34 AM, Curly McLain via Mercedes 
 mercedes@okiebenz.com wrote:
 
 gassers control combustion by a flapper in the air intake, controlling 
 airflow into the cyl.  Diesels run at full air flow all the time, combustion 
 is controlled with fuel.  In effect coasting downhill, the fuel is shut off, 
 no heat occurrs and the cylinders are washed with lotsa cool air.  nothing to 
 generate heat, cept friction.
 
 
 
 Still not sure I understand why engine braking  especially down hill would 
 lower temps dramatically.
 Perhaps it causes an air bubble to dislodge?
 
 Anyway, I just forced the tstat open with a piece of brass tubing. Let's see 
 what that does.
 
 If I get no answers, I will take car to radiator shop. They said they will 
 pressure test cooling system and also look for head leaks. About $100 for 
 that service.
 Sent from my iPhone
 
 On Feb 26, 2015, at 2:33 AM, fmiser via Mercedes mercedes@okiebenz.com 
 wrote:
 
 dseretakis--- wrote:
 
 Interestingly, I noticed that heavy engine braking down hill
 would bring the temps from almost in the red to normal, but once
 I started accelerating the temp would rise again. Wonder why it
 did that?
 
 At idle, most diesel engines produce very little heat.  With the
 engine forced to turn and pump cold air through it, what little
 heat the burning fuel made is carried out the tail pipe.
 
 So - no heat being generated means no heat for the cooling system
 to carry away - so no problem!
 
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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread Meade Dillon via Mercedes
On Thu, Feb 26, 2015 at 1:12 PM, dseretakis--- via Mercedes 
mercedes@okiebenz.com wrote:

 So if the car had a head issue, would the temp drop from almost red zone
 to normal like that by engine breaking down a hill?

 BTW, I've been driving with forced open tstat now and the temp gauge reads
 stone cold, even after a 15 minutes 65 mph highway drive. It will not budge.

 Sent from my iPhone


Put some cardboard or something in front of the radiator to get the engine
temp up closer to normal.

Seems like the boil-over episodes occur frequently after driving at highway
speeds and then slowing down or idling?
-- 
-
Max
Charleston SC
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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread Craig via Mercedes
On Thu, 26 Feb 2015 13:12:51 -0500 dseretakis--- via Mercedes
mercedes@okiebenz.com wrote:

 So if the car had a head issue, would the temp drop from almost red
 zone to normal like that by engine breaking down a hill?

When you let off the throttle, the amount of fuel injected goes to almost
zero (or exactly zero, depending upon how the injection pump works). With
no fuel input, there will be no heat, as previously mentioned.

No fuel --- No heat --- The cooling capacity is excess of what is
needed --- Engine cools down.


 BTW, I've been driving with forced open tstat now and the temp gauge
 reads stone cold, even after a 15 minutes 65 mph highway drive. It will
 not budge.

That is what you would expect when you have an open thermostat and cold
weather and the rest of the cooling system is operating properly. But as
I recall, your problem was intermittent, so this good result may not be
indicative of your entire situation.


Craig

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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread Curt Raymond via Mercedes
On the one hand I hope this fixes the issue because I'd like to see it fixed. 
On the other hand I really hope this isn't it...

Curt

Sent from Yahoo Mail on Android

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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread Randy Bennell via Mercedes

On 26/02/2015 2:56 PM, Curt Raymond via Mercedes wrote:

On the one hand I hope this fixes the issue because I'd like to see it fixed. 
On the other hand I really hope this isn't it...

Curt



So, if this did fix it, then the verdict would be a bad thermostat??

RB

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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread Dwight Giles via Mercedes
3 bad thermostats at least?
On Feb 26, 2015 4:42 PM, Randy Bennell via Mercedes mercedes@okiebenz.com
wrote:

 On 26/02/2015 2:56 PM, Curt Raymond via Mercedes wrote:

 On the one hand I hope this fixes the issue because I'd like to see it
 fixed. On the other hand I really hope this isn't it...

 Curt


  So, if this did fix it, then the verdict would be a bad thermostat??

 RB

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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread Curly McLain via Mercedes

Guys, It is not that weird.


That would be really weird!  I need to test car for a few more days 
to confirm.


Sent from my iPhone

 On Feb 26, 2015, at 4:48 PM, Dwight Giles via Mercedes 
mercedes@okiebenz.com wrote:



  3 bad thermostats at least?


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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread archer75--- via Mercedes

I just remembered a similar problem a friend had that no mechanic in the small 
town where we lived could explain. It turned out that a piece of the rubber 
that lined one of the radiator hoses was periodically blocking the water flow. 
Since there were bends in the radiator hose, no one could check the hose 
visually. They put two of the new universal hoses that could be bent to fit 
on the car and that solved the intermittent overheating problem.
After that they cut open the old hoses and verified the cause of the 
overheating. I wonder how old the hoses are on this car?
Gerry

G Mann wrote:
 Even if the thermostat is bad, I would do a pressure flush of the block
 from the bottom radiator hose up to blow out anything that might be in the
 block passages, just to be sure.
 
 This car has had a rather long history of overheat issues, spanning two
 owners.. with a number of fixes which didn't fix...
 
 Something, somewhere, is not right..
 
 On Thu, Feb 26, 2015 at 2:42 PM, Randy Bennell via Mercedes 
 mercedes@okiebenz.com wrote:
 
  On 26/02/2015 2:56 PM, Curt Raymond via Mercedes wrote:
 
  On the one hand I hope this fixes the issue because I'd like to see it
  fixed. On the other hand I really hope this isn't it...
 
  Curt
 
 
   So, if this did fix it, then the verdict would be a bad thermostat??
 
  RB
 
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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread Peter Frederick via Mercedes
Now that you have a forced open thermostat, it's time to do a citric  
acid flush.


You will need a kilogram of food grade citric acid (should be able to  
find that fairly easily without spending the money for analytical  
grade).  Dissolve in a gallon of water.  Empty cooling system,  
including draining the block through the drain valve or plug.


Close drain valve on block and radiator (or put drain plug back in),  
pour in the gallon of citric acid solution and bring the cooling  
system up to volume with water.  If there is evidence of oil in the  
cooling system, don't put the citric acid in, put in a half pound or  
so of dishwasher detergent (without chlorine) or a couple pounds of  
sodium carbonate -- washing soda, available at the grocery store.   
Fill with water.


Drive the car with the heater set on full heat.  Might need to block  
part of the radiator in this weather to get it warm, don't overheat  
it.  You want either the detergent or the citric acid to get warm and  
circulate for a while.


Let it cool if it got warm, then drain, flush, fill with water, drive  
it a while, and then let it cool and drain it.  Keep filling and  
emptying the detergent rinse until it's not slippery feeling, the  
citric acid mixture until it's not acid (use litmus paper if you can  
find it, or pH papers from the home-brew store).


You don't need the detergent flush if there isn't oil in the overflow  
tank.


Chances are you fill have a ton of crud come out when you drain the  
block, since I suspect you have a lot of carbonate scale in there that  
cracked loose from the block when it got hot and dry.


And verify that you do not indeed have a flapin the hose!  It  
happens with brake lines too.  A one-way valve in the wrong direction  
isn't very helpful.


Peter

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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread Andrew Strasfogel via Mercedes
This all makes no sense since they swapped out the radiator.  The car is
cursed.

On Thu, Feb 26, 2015 at 5:47 PM, archer75--- via Mercedes 
mercedes@okiebenz.com wrote:


 I just remembered a similar problem a friend had that no mechanic in the
 small town where we lived could explain. It turned out that a piece of the
 rubber that lined one of the radiator hoses was periodically blocking the
 water flow. Since there were bends in the radiator hose, no one could check
 the hose visually. They put two of the new universal hoses that could be
 bent to fit on the car and that solved the intermittent overheating problem.
 After that they cut open the old hoses and verified the cause of the
 overheating. I wonder how old the hoses are on this car?
 Gerry

 G Mann wrote:
  Even if the thermostat is bad, I would do a pressure flush of the block
  from the bottom radiator hose up to blow out anything that might be in
 the
  block passages, just to be sure.
 
  This car has had a rather long history of overheat issues, spanning two
  owners.. with a number of fixes which didn't fix...
 
  Something, somewhere, is not right..
 
  On Thu, Feb 26, 2015 at 2:42 PM, Randy Bennell via Mercedes 
  mercedes@okiebenz.com wrote:
 
   On 26/02/2015 2:56 PM, Curt Raymond via Mercedes wrote:
  
   On the one hand I hope this fixes the issue because I'd like to see it
   fixed. On the other hand I really hope this isn't it...
  
   Curt
  
  
So, if this did fix it, then the verdict would be a bad
 thermostat??
  
   RB
  
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Re: [MBZ] Overheating 240D more info

2015-02-26 Thread dseretakis--- via Mercedes
That would be really weird!  I need to test car for a few more days to confirm.

Sent from my iPhone

 On Feb 26, 2015, at 4:48 PM, Dwight Giles via Mercedes 
 mercedes@okiebenz.com wrote:
 
 3 bad thermostats at least?
 On Feb 26, 2015 4:42 PM, Randy Bennell via Mercedes mercedes@okiebenz.com
 wrote:
 
 On 26/02/2015 2:56 PM, Curt Raymond via Mercedes wrote:
 
 On the one hand I hope this fixes the issue because I'd like to see it
 fixed. On the other hand I really hope this isn't it...
 
 Curt
 
 
 So, if this did fix it, then the verdict would be a bad thermostat??
 
 RB
 
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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Dan Penoff via Mercedes
You really need to get an IR thermometer and get a map of temperatures on the 
engine, hoses and radiator. That will yield a significant amount of information 
as far as what's going on both in the engine and radiator.

Dan

Sent from my iPad

 On Feb 25, 2015, at 11:06 AM, Randy Bennell via Mercedes 
 mercedes@okiebenz.com wrote:
 
 On 25/02/2015 1:20 AM, Rick Knoble via Mercedes wrote:
 ‎dsereta...@yahoo.com; wrote
 snips
 No overheating. Heat working fine.
 Popped hood when arrived home, felt lower radiator hose and it was stone 
 cold.
 Sounds like problem solved to me.
 The lower radiator hose is cold and the heater is warm, because the engine 
 cooling system is working as designed.
 
 Rick
 
 
 I would not bet on that given the history.
 
 RB
 
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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Jim Cathey via Mercedes
I thought it was .357? I don't know anything about shell casings or 
guns.

Good question about how to keep it from dislodging!


I think I used 9mm, not sure.  Just grabbed something
from the brass bucket that looked like it would fit.
I used pliers to crimp the slit shut once it was over
the rod.  Won't come out again, not without help.

-- Jim


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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Randy Bennell via Mercedes

On 25/02/2015 1:20 AM, Rick Knoble via Mercedes wrote:

‎dsereta...@yahoo.com; wrote
snips

No overheating. Heat working fine.
Popped hood when arrived home, felt lower radiator hose and it was stone cold.

Sounds like problem solved to me.
The lower radiator hose is cold and the heater is warm, because the engine 
cooling system is working as designed.

Rick



I would not bet on that given the history.

RB

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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Randy Bennell via Mercedes


True. Should help.

RB who does not have one of those cars and wouldn't be able to get it 
started right now if he did


On 25/02/2015 11:06 AM, OK Don via Mercedes wrote:

It would be nice if someone else with a properly working 240D would map
theirs for comparison.

On Wed, Feb 25, 2015 at 10:18 AM, Dan Penoff via Mercedes 
mercedes@okiebenz.com wrote:


You really need to get an IR thermometer and get a map of temperatures on
the engine, hoses and radiator. That will yield a significant amount of
information as far as what's going on both in the engine and radiator.

Dan







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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Dan Penoff via Mercedes
It's not so much the exact temperatures, but the differences in temperature 
between the locations. In other words, I would expect to see the top radiator 
hose be hot and the lower to be cool, for example.

This gives you a really good view into whether or not the system is working as 
intended.

Dan

Sent from my iPad

On Feb 25, 2015, at 11:27 AM, Curly McLain via Mercedes mercedes@okiebenz.com 
wrote:

 You really need to get an IR thermometer and get a map of temperatures on 
 the engine, hoses and radiator. That will yield a significant amount of 
 information as far as what's going on both in the engine and radiator.
 
 Dan
 
 Unlike the Hi Lift jack, the HF IR thermometers are adequate for this.  They 
 are accurate within a degree or two.
 
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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Curly McLain via Mercedes
You really need to get an IR thermometer and get a map of 
temperatures on the engine, hoses and radiator. That will yield a 
significant amount of information as far as what's going on both in 
the engine and radiator.


Dan


Unlike the Hi Lift jack, the HF IR thermometers are adequate for 
this.  They are accurate within a degree or two.


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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread OK Don via Mercedes
It would be nice if someone else with a properly working 240D would map
theirs for comparison.

On Wed, Feb 25, 2015 at 10:18 AM, Dan Penoff via Mercedes 
mercedes@okiebenz.com wrote:

 You really need to get an IR thermometer and get a map of temperatures on
 the engine, hoses and radiator. That will yield a significant amount of
 information as far as what's going on both in the engine and radiator.

 Dan




-- 
OK Don

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2013 F150, 18 mpg
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1957 C182A, 12 mpg - but at 150 mph!
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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Rick Knoble via Mercedes
‎Dan wrote:

It's not so much the exact temperatures, but the differences in temperature 
between the locations. In other words,

Delta. 

Rick 
Sent from my BlackBerry Z10

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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread OK Don via Mercedes
No, not the exact temps, but the patterns - the head is x degrees hotter
than the top of the radiator, which is y degrees hotter than the lower rad
hose, all relative to the T-stat housing, under these conditions (ambient
temp, miles driven at z average speed, etc.).

On Wed, Feb 25, 2015 at 12:06 PM, Dan Penoff via Mercedes 
mercedes@okiebenz.com wrote:

 It's not so much the exact temperatures, but the differences in
 temperature between the locations. In other words, I would expect to see
 the top radiator hose be hot and the lower to be cool, for example.

 This gives you a really good view into whether or not the system is
 working as intended.

 Dan




-- 
OK Don

NSA: The only branch of government that actually listens to US citizens!

*“Travel is fatal to prejudice, bigotry and narrow-mindedness, and many of
our people need it sorely on these accounts.”* – Mark Twain

There are three kinds of men: The ones that learns by reading. The few who
learn by observation. The rest of them have to pee on the electric fence
for themselves.

WILL ROGERS, *The Manly Wisdom of Will Rogers*
2013 F150, 18 mpg
2012 Passat TDI DSG, 44 mpg
1957 C182A, 12 mpg - but at 150 mph!
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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Andrew Strasfogel via Mercedes
OK, I'll bite.  Just how cold is it, Randy?  Preferably in degrees F.

On Wed, Feb 25, 2015 at 4:31 PM, Curly McLain via Mercedes 
mercedes@okiebenz.com wrote:

 Dan wrote:

  It's not so much the exact temperatures, but the differences in
 temperature between the locations. In other words,


 Delta.
 Rick

 Sent from my BlackBerry


 T

 T= Temperature


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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Curly McLain via Mercedes

Dan wrote:

It's not so much the exact temperatures, but 
the differences in temperature between 
the locations. In other words,


Delta. 


Rick

Sent from my BlackBerry


T

T= Temperature

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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Randy Bennell via Mercedes

On 25/02/2015 3:45 PM, Andrew Strasfogel via Mercedes wrote:

OK, I'll bite.  Just how cold is it, Randy?  Preferably in degrees F.



right now - 4:15 on Wednesday, it is -16C or about 3F.
Nice bright sunny day. A bit of wind though.

Spring is coming.

RB

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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread fmiser via Mercedes
 dseretakis--- wrote:
 
 Interestingly, I noticed that heavy engine braking down hill
 would bring the temps from almost in the red to normal, but once
 I started accelerating the temp would rise again. Wonder why it
 did that?

At idle, most diesel engines produce very little heat.  With the
engine forced to turn and pump cold air through it, what little
heat the burning fuel made is carried out the tail pipe.

So - no heat being generated means no heat for the cooling system
to carry away - so no problem!

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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread dseretakis--- via Mercedes
Yup, it's NOT fixed. I drove the piss out of it today and it was fine. The 
lower rad hose started warming up indicating coolant circulation. No 
overheating. Then went to a friend's house and on way back it started again, 
temp rising, no heat, the usual. It was a 7 mile trip back home that required 
pulling over four times to let it cool down enough to start driving again. 
Interestingly, I noticed that heavy engine braking down hill would bring the 
temps from almost in the red to normal, but once I started accelerating the 
temp would rise again. Wonder why it did that?
Anyway, I plan on blocking open the thermostat first thing in the am.

Sent from my iPhone

 On Feb 25, 2015, at 11:06 AM, Randy Bennell via Mercedes 
 mercedes@okiebenz.com wrote:
 
 On 25/02/2015 1:20 AM, Rick Knoble via Mercedes wrote:
 ‎dsereta...@yahoo.com; wrote
 snips
 No overheating. Heat working fine.
 Popped hood when arrived home, felt lower radiator hose and it was stone 
 cold.
 Sounds like problem solved to me.
 The lower radiator hose is cold and the heater is warm, because the engine 
 cooling system is working as designed.
 
 Rick
 
 I would not bet on that given the history.
 
 RB
 
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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread Curly McLain via Mercedes
Yup, it's NOT fixed. I drove the piss out of it today and it was 
fine. The lower rad hose started warming up indicating coolant 
circulation. No overheating. Then went to a friend's house and on 
way back it started again, temp rising, no heat, the usual. It was a 
7 mile trip back home that required pulling over four times to let 
it cool down enough to start driving again. Interestingly, I noticed 
that heavy engine braking down hill would bring the temps from 
almost in the red to normal, but once I started accelerating the 
temp would rise again. Wonder why it did that?

Anyway, I plan on blocking open the thermostat first thing in the am.

Sent from my iPhone


Higher loads = higher EGT.  Higher EGT = more heat produced=more 
cooling is needed=higherHP


Thermostat test results will be interesting.

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Re: [MBZ] Overheating 240D more info

2015-02-25 Thread dseretakis--- via Mercedes
I have one in ME but not with me here in MA. 

Sent from my iPhone

 On Feb 25, 2015, at 11:18 AM, Dan Penoff via Mercedes mercedes@okiebenz.com 
 wrote:
 
 You really need to get an IR thermometer and get a map of temperatures on the 
 engine, hoses and radiator. That will yield a significant amount of 
 information as far as what's going on both in the engine and radiator.
 
 Dan
 
 Sent from my iPad
 
 On Feb 25, 2015, at 11:06 AM, Randy Bennell via Mercedes 
 mercedes@okiebenz.com wrote:
 
 On 25/02/2015 1:20 AM, Rick Knoble via Mercedes wrote:
 ‎dsereta...@yahoo.com; wrote
 snips
 No overheating. Heat working fine.
 Popped hood when arrived home, felt lower radiator hose and it was stone 
 cold.
 Sounds like problem solved to me.
 The lower radiator hose is cold and the heater is warm, because the engine 
 cooling system is working as designed.
 
 Rick
 
 I would not bet on that given the history.
 
 RB
 
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Re: [MBZ] Overheating 240D more info

2015-02-24 Thread dseretakis--- via Mercedes
Just picked up car from the mechanic. I drive it back about 25 minutes local 
inner city driving and some small highway. No overheating. Heat working fine. 
Popped hood when arrived home, felt lower radiator hose and it was stone cold. 
Clearly there is no flow. 
Time for Cathey tstat trick.

Sent from my iPhone

 On Feb 23, 2015, at 12:44 PM, dseretakis--- via Mercedes 
 mercedes@okiebenz.com wrote:
 
 Bubbles have never appeared in coolant.
 
 Sent from my iPhone
 
 On Feb 23, 2015, at 12:42 PM, G Mann via Mercedes mercedes@okiebenz.com 
 wrote:
 
 Run the engine with the radiator cap off, while you watch the coolant
 through the filler neck.
 
 If you see bubbles in the coolant while it is running, you have a cracked
 head, block cavitation, or leaking head gasket causing combustion air
 intrusion into coolant system. IF, as engine temp increases, the bubbles
 increase to the point coolant is surging out of the filler neck.. certainly
 combustion intrusion, and always overheat will follow if the system is
 sealed.
 
 I suspect the original loss of lower cooling hose clamp was due to over
 pressure from combustion gas into coolant which simply blew off the hose at
 the weakest point, which happened to be a weak hose clamp, rather than the
 radiator hose.
 
 Further, I suspect all efforts since have not addressed the original issue,
 thus cured it.
 
 Bring the car a little closer to the computer so I can see it better
 . ;)))
 
 
 On Mon, Feb 23, 2015 at 10:03 AM, Randy Bennell via Mercedes 
 mercedes@okiebenz.com wrote:
 
 On 22/02/2015 3:45 PM, Andrew Strasfogel via Mercedes wrote:
 
 I say the temperature gauge is faulty.
 
 
 Pay attention Andrew.
 It overheats and spews coolant out of the overflow hose.
 If it was just an issue of a bad sensor or gauge, it would tell you it was
 hot but it would not spew coolant.
 
 
 RB
 
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Re: [MBZ] Overheating 240D more info

2015-02-24 Thread dseretakis--- via Mercedes
It was no more than 15 degrees out when I was driving so maybe you are right 
that coolant is losing heat in radiator prior to returning to engine. 
Interesting hypothesis!

Sent from my iPhone

 On Feb 24, 2015, at 6:32 PM, Peter Frederick via Mercedes 
 mercedes@okiebenz.com wrote:
 
 What is the outside temp?   Around here I'd be shocked if the lower radiator 
 hose was warm at all even driving around in town, it's 17 at the moment, and 
 the coolant will lose all the heat in the radiator long before it goes back 
 into the engine.  T-Stat is probably just cracked open, unlike when it's warm 
 out.
 
 Idle it for a while protected from the wind and see if the radiator warms up. 
  If not, and the temp climbs, you still have a problem.  If it warms up, the 
 thermostat is at least partially opening.
 
 Peter
 
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Re: [MBZ] Overheating 240D more info

2015-02-24 Thread Rick Knoble via Mercedes
‎dsereta...@yahoo.com; wrote 
snips
No overheating. Heat working fine. 
Popped hood when arrived home, felt lower radiator hose and it was stone 
cold.

Sounds like problem solved to me. 
The lower radiator hose is cold and the heater is warm, because the engine 
cooling system is working as designed. 

Rick 
Sent from my BlackBerry Z10

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Re: [MBZ] Overheating 240D more info

2015-02-24 Thread fmiser via Mercedes
 dseretakis--- wrote:
 
 As far as Jim Cathey's mod, I don't have a shell casing so will   
 be using 3/8 copper pipe. What length is good? 

The one I made is 18 mm long.  I used a piece of copper tube.  The
length isn't super critical - as long as it is long enough.  The
Behr I modified has 6 mm of spring travel on the bypass shutoff.
The shaft is 4 mm in diameter.

 What will prevent it from dislodging?

I cut the tube lengthwise, spread it open so it would fit around
the shaft and crimped it closed after it was on.

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Re: [MBZ] Overheating 240D more info

2015-02-24 Thread dseretakis--- via Mercedes
I thought it was .357? I don't know anything about shell casings or guns.
Good question about how to keep it from dislodging!

Sent from my iPhone

 On Feb 24, 2015, at 6:06 PM, Randy Bennell rbenn...@bennell.ca wrote:
 
 what sort of shell casing was Jim suggesting?
 
 If one knew that, then one might make a pretty good guess as to the length.
 
 Were there any further instructions from Mr. Cathey in terms of ensuring to 
 the best of one's ability that this thing does not get dislodged and end up 
 somewhere in the engine to cause further troubles in the future?
 
 RB
 
 On 24/02/2015 4:47 PM, dsereta...@yahoo.com wrote:
 He ruined Curt's made in France thermostat. The OE one I got from CC is 
 intact.
 As far as Jim Cathey's mod, I don't have a shell casing so will be using 3/8 
 copper pipe. What length is good?
 
 Sent from my iPhone
 
 On Feb 24, 2015, at 4:58 PM, Randy Bennell rbenn...@bennell.ca wrote:
 
 On 24/02/2015 3:53 PM, dseretakis--- via Mercedes wrote:
 Just picked up car from the mechanic. I drive it back about 25 minutes 
 local inner city driving and some small highway. No overheating. Heat 
 working fine. Popped hood when arrived home, felt lower radiator hose and 
 it was stone cold. Clearly there is no flow.
 Time for Cathey tstat trick.
 And, I should think, time to immediately tell the mechanic that he did not 
 solve the problem.
 I hope he did not charge you much for ruining the new thermostat that you 
 already had in the car.
 
 RB
 

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Re: [MBZ] Overheating 240D more info

2015-02-24 Thread Craig via Mercedes
On Tue, 24 Feb 2015 18:38:07 -0500 dseretakis--- via Mercedes
mercedes@okiebenz.com wrote:

 It was no more than 15 degrees out when I was driving so maybe you are
 right that coolant is losing heat in radiator prior to returning to
 engine. Interesting hypothesis!

You can block the radiator with cardboard while you are warming up the
engine.


Craig

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Re: [MBZ] Overheating 240D more info

2015-02-24 Thread Andrew Strasfogel via Mercedes
Radiator runs ICE COLD!

On Tue, Feb 24, 2015 at 4:53 PM, dseretakis--- via Mercedes 
mercedes@okiebenz.com wrote:

 Just picked up car from the mechanic. I drive it back about 25 minutes
 local inner city driving and some small highway. No overheating. Heat
 working fine. Popped hood when arrived home, felt lower radiator hose and
 it was stone cold. Clearly there is no flow.
 Time for Cathey tstat trick.

 Sent from my iPhone

  On Feb 23, 2015, at 12:44 PM, dseretakis--- via Mercedes 
 mercedes@okiebenz.com wrote:
 
  Bubbles have never appeared in coolant.
 
  Sent from my iPhone
 
  On Feb 23, 2015, at 12:42 PM, G Mann via Mercedes 
 mercedes@okiebenz.com wrote:
 
  Run the engine with the radiator cap off, while you watch the coolant
  through the filler neck.
 
  If you see bubbles in the coolant while it is running, you have a
 cracked
  head, block cavitation, or leaking head gasket causing combustion air
  intrusion into coolant system. IF, as engine temp increases, the bubbles
  increase to the point coolant is surging out of the filler neck..
 certainly
  combustion intrusion, and always overheat will follow if the system is
  sealed.
 
  I suspect the original loss of lower cooling hose clamp was due to over
  pressure from combustion gas into coolant which simply blew off the
 hose at
  the weakest point, which happened to be a weak hose clamp, rather than
 the
  radiator hose.
 
  Further, I suspect all efforts since have not addressed the original
 issue,
  thus cured it.
 
  Bring the car a little closer to the computer so I can see it better
  . ;)))
 
 
  On Mon, Feb 23, 2015 at 10:03 AM, Randy Bennell via Mercedes 
  mercedes@okiebenz.com wrote:
 
  On 22/02/2015 3:45 PM, Andrew Strasfogel via Mercedes wrote:
 
  I say the temperature gauge is faulty.
 
 
  Pay attention Andrew.
  It overheats and spews coolant out of the overflow hose.
  If it was just an issue of a bad sensor or gauge, it would tell you it
 was
  hot but it would not spew coolant.
 
 
  RB
 
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Re: [MBZ] Overheating 240D more info

2015-02-24 Thread Randy Bennell via Mercedes

On 24/02/2015 3:53 PM, dseretakis--- via Mercedes wrote:

Just picked up car from the mechanic. I drive it back about 25 minutes local 
inner city driving and some small highway. No overheating. Heat working fine. 
Popped hood when arrived home, felt lower radiator hose and it was stone cold. 
Clearly there is no flow.
Time for Cathey tstat trick.




And, I should think, time to immediately tell the mechanic that he did 
not solve the problem.
I hope he did not charge you much for ruining the new thermostat that 
you already had in the car.


RB

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Re: [MBZ] Overheating 240D more info

2015-02-24 Thread Peter Frederick via Mercedes
What is the outside temp?   Around here I'd be shocked if the lower  
radiator hose was warm at all even driving around in town, it's 17 at  
the moment, and the coolant will lose all the heat in the radiator  
long before it goes back into the engine.  T-Stat is probably just  
cracked open, unlike when it's warm out.


Idle it for a while protected from the wind and see if the radiator  
warms up.  If not, and the temp climbs, you still have a problem.  If  
it warms up, the thermostat is at least partially opening.


Peter

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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread archer75--- via Mercedes

Hans Neureiter wrote:
 This a strong hint towards a cracked head or gasket.

In the past we had the heads magnafluxed. Is that still the way to check for 
head cracks?
Gerry

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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread Curly McLain via Mercedes
Now you're just getting silly. 
It originally smelled hot because it WAS hot. The temp gauge was 
pegged, the heater wasn't leaking, the radiator hose fell off 
remember?
You are right that coolant is leaking, it comes right out the 
radiator fill, you can watch it happen. A radiator cap strong enough 
to prevent that happening would make the radiator or its hoses 
rupture. You shouldn't need the radiator cap present to prevent 
overheating at idle...


-Curt


Not at all.  Just pointing out possible leaks that can be missed. 
Most of us are not there and have never seen the car.  Everyone but 
you Dimitri and Dwight are flying blind.


The BASIC troubleshooting has never been done on the car.


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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread Curly McLain via Mercedes

Hans Neureiter wrote:

 This a strong hint towards a cracked head or gasket.


In the past we had the heads magnafluxed. Is that still the way to 
check for head cracks?

Gerry


FOr cast iron heads, yes.  In the case of OM621, OM615 to OM617 
heads, the cracks generally are visible to the naked eye.


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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread Curly McLain via Mercedes

This a strong hint towards a cracked head or gasket.


or air in the system that is not getting burped out.

or leakage

Any good radiator shop can check for exhaust gas in the coolant. 
lets diagnose the problem.


The headgasket was condemned before without diagnosis.  Changing the 
headgasket did not cure the problem.


The fact that the heater stops when the car overheats indicates the 
coolant is low.


the Smells hot on the first occurrence indicates the heater may be 
leaking.   Do you ever smell coolant in the interior of the car?


I have had water pump leaks where you can never see the WP leaking. 
(only leaks when hot, and coolant evaporates before hitting the 
ground)


A bad radiator cap can cause leakage.



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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread Curt Raymond via Mercedes
Now you're just getting silly. 
It originally smelled hot because it WAS hot. The temp gauge was pegged, the 
heater wasn't leaking, the radiator hose fell off remember?
You are right that coolant is leaking, it comes right out the radiator fill, 
you can watch it happen. A radiator cap strong enough to prevent that happening 
would make the radiator or its hoses rupture. You shouldn't need the radiator 
cap present to prevent overheating at idle...

-Curt

  From: Curly McLain via Mercedes mercedes@okiebenz.com
 To: Mercedes Discussion List mercedes@okiebenz.com 
 Sent: Monday, February 23, 2015 8:39 AM
 Subject: Re: [MBZ] Overheating 240D more info
   
This a strong hint towards a cracked head or gasket.

or air in the system that is not getting burped out.

or leakage

Any good radiator shop can check for exhaust gas in the coolant. 
lets diagnose the problem.

The headgasket was condemned before without diagnosis.  Changing the 
headgasket did not cure the problem.

The fact that the heater stops when the car overheats indicates the 
coolant is low.

the Smells hot on the first occurrence indicates the heater may be 
leaking.  Do you ever smell coolant in the interior of the car?

I have had water pump leaks where you can never see the WP leaking. 
(only leaks when hot, and coolant evaporates before hitting the 
ground)

A bad radiator cap can cause leakage.





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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread dseretakis--- via Mercedes
I will continue the troubleshooting when I get it back from Indy. I promise. 

Sent from my iPhone

On Feb 23, 2015, at 9:05 AM, Curly McLain via Mercedes mercedes@okiebenz.com 
wrote:

 Now you're just getting silly. It originally smelled hot because it WAS hot. 
 The temp gauge was pegged, the heater wasn't leaking, the radiator hose fell 
 off remember?
 You are right that coolant is leaking, it comes right out the radiator fill, 
 you can watch it happen. A radiator cap strong enough to prevent that 
 happening would make the radiator or its hoses rupture. You shouldn't need 
 the radiator cap present to prevent overheating at idle...
 
 -Curt
 
 Not at all.  Just pointing out possible leaks that can be missed. Most of us 
 are not there and have never seen the car.  Everyone but you Dimitri and 
 Dwight are flying blind.
 
 The BASIC troubleshooting has never been done on the car.
 
 
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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread dseretakis--- via Mercedes
Bubbles have never appeared in coolant.

Sent from my iPhone

 On Feb 23, 2015, at 12:42 PM, G Mann via Mercedes mercedes@okiebenz.com 
 wrote:
 
 Run the engine with the radiator cap off, while you watch the coolant
 through the filler neck.
 
 If you see bubbles in the coolant while it is running, you have a cracked
 head, block cavitation, or leaking head gasket causing combustion air
 intrusion into coolant system. IF, as engine temp increases, the bubbles
 increase to the point coolant is surging out of the filler neck.. certainly
 combustion intrusion, and always overheat will follow if the system is
 sealed.
 
 I suspect the original loss of lower cooling hose clamp was due to over
 pressure from combustion gas into coolant which simply blew off the hose at
 the weakest point, which happened to be a weak hose clamp, rather than the
 radiator hose.
 
 Further, I suspect all efforts since have not addressed the original issue,
 thus cured it.
 
 Bring the car a little closer to the computer so I can see it better
 . ;)))
 
 
 On Mon, Feb 23, 2015 at 10:03 AM, Randy Bennell via Mercedes 
 mercedes@okiebenz.com wrote:
 
 On 22/02/2015 3:45 PM, Andrew Strasfogel via Mercedes wrote:
 
 I say the temperature gauge is faulty.
 
 
 Pay attention Andrew.
 It overheats and spews coolant out of the overflow hose.
 If it was just an issue of a bad sensor or gauge, it would tell you it was
 hot but it would not spew coolant.
 
 
 RB
 
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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread Randy Bennell via Mercedes

On 21/02/2015 7:53 AM, dseretakis--- via Mercedes wrote:

I will do the tstat trick when I get the car back from the mechanic if it's not 
fixed.
Keep in mind that our winter has been absolutely brutal and the last thing I 
want to do is work on cars in this weather!




How about the oil and coolant tests too so that you can see if there 
appears to be cross contamination?


RB

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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread Randy Bennell via Mercedes

On 22/02/2015 3:45 PM, Andrew Strasfogel via Mercedes wrote:

I say the temperature gauge is faulty.



Pay attention Andrew.
It overheats and spews coolant out of the overflow hose.
If it was just an issue of a bad sensor or gauge, it would tell you it 
was hot but it would not spew coolant.


RB

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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread G Mann via Mercedes
Run the engine with the radiator cap off, while you watch the coolant
through the filler neck.

If you see bubbles in the coolant while it is running, you have a cracked
head, block cavitation, or leaking head gasket causing combustion air
intrusion into coolant system. IF, as engine temp increases, the bubbles
increase to the point coolant is surging out of the filler neck.. certainly
combustion intrusion, and always overheat will follow if the system is
sealed.

I suspect the original loss of lower cooling hose clamp was due to over
pressure from combustion gas into coolant which simply blew off the hose at
the weakest point, which happened to be a weak hose clamp, rather than the
radiator hose.

Further, I suspect all efforts since have not addressed the original issue,
thus cured it.

Bring the car a little closer to the computer so I can see it better
. ;)))


On Mon, Feb 23, 2015 at 10:03 AM, Randy Bennell via Mercedes 
mercedes@okiebenz.com wrote:

 On 22/02/2015 3:45 PM, Andrew Strasfogel via Mercedes wrote:

 I say the temperature gauge is faulty.


  Pay attention Andrew.
 It overheats and spews coolant out of the overflow hose.
 If it was just an issue of a bad sensor or gauge, it would tell you it was
 hot but it would not spew coolant.


 RB

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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread Andrew Strasfogel via Mercedes
No, just slapdash.

On Mon, Feb 23, 2015 at 12:45 PM, dseretakis--- via Mercedes 
mercedes@okiebenz.com wrote:

 Andrew has ADD?

 Sent from my iPhone

  On Feb 23, 2015, at 12:03 PM, Randy Bennell via Mercedes 
 mercedes@okiebenz.com wrote:
 
  On 22/02/2015 3:45 PM, Andrew Strasfogel via Mercedes wrote:
  I say the temperature gauge is faulty.
  Pay attention Andrew.
  It overheats and spews coolant out of the overflow hose.
  If it was just an issue of a bad sensor or gauge, it would tell you it
 was hot but it would not spew coolant.
 
  RB
 
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Re: [MBZ] Overheating 240D more info

2015-02-23 Thread Hans Neureiter via Mercedes
This a strong hint towards a cracked head or gasket.
On Feb 22, 2015 4:06 PM, Andrew Strasfogel via Mercedes 
mercedes@okiebenz.com wrote:

 I keep on forgetting the boiling over stuff.

 On Sun, Feb 22, 2015 at 4:56 PM, Peter Frederick via Mercedes 
 mercedes@okiebenz.com wrote:

  Faulty temperature gauge won't make it pressurize and spill coolant!
 
  Peter
 
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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread Curt Raymond via Mercedes
When the car is overheating the heater does nothing. Clear symptom of no 
coolant circulation.
You've missed the years I owned it and drove it and it was fine.
It all started a couple years ago with Angie and I headed to Maine, 75mph up 
I495 and all of a sudden the car smelled hot. Turns out the clamp on the lower 
radiator hose at the radiator had broken, the hose came off and the coolant all 
fell out of the engine. I pulled into a handy rest area, zip tied the hose back 
on got water from a helpful passerby and made it to a roadside rest stop where 
I got a replacement hose clamp. We made it home and the next day I changed out 
the water for coolant, changed the oil and kept driving the car for 4 more 
months.
One day on the way to work (during the first warm day of spring) the temp 
needle started to climb in heavy traffic. When I got to work the coolant was 
down a quart. I filled it up. On the way home I had to stop on the side of the 
highway and was down another quart. From that point on I couldn't run the 
engine more than about 20 minutes or it would start to overheat and spew 
coolant out the radiator.
So we had HeadgasketQ and replaced said head gasket. This seemed to cure the 
issue for about 40 miles, then it came back. I retorqued the head bolts and the 
problem was gone for maybe 100 miles. Then nothing I did could get the issue to 
go away. Somewhere in the troubleshooting phase I replaced the thermostat which 
changed nothing.
I needed a car so I bought the Jetta and the 240D sat unloved for a year until 
I hauled it to Dimitri.
There have been 3 thermostats in the car from 3 different sources since the 
issue started. I find it far fetched that all three (2 of which test good in a 
pan of water) would fail in exactly the same way but only sometimes.
Up to date?
-Curt
  From: Curly McLain via Mercedes mercedes@okiebenz.com
 To: Mercedes Discussion List mercedes@okiebenz.com 
 Sent: Saturday, February 21, 2015 8:27 PM
 Subject: Re: [MBZ] Overheating 240D more info
   
Has anyone tried turning the heater and fan on full blast when it is 
overheating?  that is an old time trick for desert and high altitude 
driving.  The heater pulls heat out of the coolant too.  Often it 
makes the difference between go/no go on deetriot iron of the 
60s/70s.  Fortunately, the MB cooling system is pretty robust.  The 
only time I had to turn on the heater was mountian climbing at high 
altitude.  At about 12k feet my 200D (now 2.4) ran out of cooling 
capacity, and we had to turn around.

The escort Diesel tended to overheat at about 4-6k feet.

If I understand this correctly, Dwight ran the car for miles and 
years without problem, then the over heating started.  If this is 
correct, what changed while the car was in Dwights ownership?  There 
appears to be a change between no problem/problem.  Something caused 
the change.


  
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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread G Mann via Mercedes
Question:
During the course of all this, has anyone ever physically removed the water
pump for visual inspection of the vanes?

Years ago.. I had a chevy 283 [may tell you how many years ago it was] that
displayed the same symptoms.  It turned out to be one of the vanes of the
water pump had sheared off and was acting as a flapper valve in the block
passages. Sometimes it would be edge wise, and coolant would flow, cooling
normal... then it would flip flat across the passage and in minutes,
overheat..

It got new radiators, new hoses, thermostats.. the works.. nothing
worked... the water pump still pumped water so it looked like there was
coolant flow through the radiator... then... the vane would shift [always
while driving it, of course] and temp would go to max overheat..

Even when the water pump was finally pulled and the missing vane
discovered.. we had a tough time flushing the broken part out of the
block...

Seems to me, this could be a possible in this case.

On Sun, Feb 22, 2015 at 9:09 AM, Curt Raymond via Mercedes 
mercedes@okiebenz.com wrote:

 When the car is overheating the heater does nothing. Clear symptom of no
 coolant circulation.
 You've missed the years I owned it and drove it and it was fine.
 It all started a couple years ago with Angie and I headed to Maine, 75mph
 up I495 and all of a sudden the car smelled hot. Turns out the clamp on the
 lower radiator hose at the radiator had broken, the hose came off and the
 coolant all fell out of the engine. I pulled into a handy rest area, zip
 tied the hose back on got water from a helpful passerby and made it to a
 roadside rest stop where I got a replacement hose clamp. We made it home
 and the next day I changed out the water for coolant, changed the oil and
 kept driving the car for 4 more months.
 One day on the way to work (during the first warm day of spring) the temp
 needle started to climb in heavy traffic. When I got to work the coolant
 was down a quart. I filled it up. On the way home I had to stop on the side
 of the highway and was down another quart. From that point on I couldn't
 run the engine more than about 20 minutes or it would start to overheat and
 spew coolant out the radiator.
 So we had HeadgasketQ and replaced said head gasket. This seemed to cure
 the issue for about 40 miles, then it came back. I retorqued the head bolts
 and the problem was gone for maybe 100 miles. Then nothing I did could get
 the issue to go away. Somewhere in the troubleshooting phase I replaced the
 thermostat which changed nothing.
 I needed a car so I bought the Jetta and the 240D sat unloved for a year
 until I hauled it to Dimitri.
 There have been 3 thermostats in the car from 3 different sources since
 the issue started. I find it far fetched that all three (2 of which test
 good in a pan of water) would fail in exactly the same way but only
 sometimes.
 Up to date?
 -Curt
   From: Curly McLain via Mercedes mercedes@okiebenz.com
  To: Mercedes Discussion List mercedes@okiebenz.com
  Sent: Saturday, February 21, 2015 8:27 PM
  Subject: Re: [MBZ] Overheating 240D more info

 Has anyone tried turning the heater and fan on full blast when it is
 overheating?  that is an old time trick for desert and high altitude
 driving.  The heater pulls heat out of the coolant too.  Often it
 makes the difference between go/no go on deetriot iron of the
 60s/70s.  Fortunately, the MB cooling system is pretty robust.  The
 only time I had to turn on the heater was mountian climbing at high
 altitude.  At about 12k feet my 200D (now 2.4) ran out of cooling
 capacity, and we had to turn around.

 The escort Diesel tended to overheat at about 4-6k feet.

 If I understand this correctly, Dwight ran the car for miles and
 years without problem, then the over heating started.  If this is
 correct, what changed while the car was in Dwights ownership?  There
 appears to be a change between no problem/problem.  Something caused
 the change.



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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread Jaime Kopchinski via Mercedes
Maybe it took 4 months to develop a crack?

Jaime


On Sunday, February 22, 2015, dsereta...@yahoo.com wrote:

 Except that the overheating didn't manifest until four months later. I
 don't buy it.

 Sent from my iPhone

  On Feb 22, 2015, at 4:06 PM, Jaime Kopchinski via Mercedes 
 mercedes@okiebenz.com javascript:; wrote:
 
  Ah, thanks for the update.
 
  So, the next obvious thing should be to pull the head and have it
 pressured
  tested, no?  The initial cause was a loss of coolant, so checking all
 those
  other things doesn't make much sense really.
 
  Jaime
 
 
  On Sun, Feb 22, 2015 at 11:09 AM, Curt Raymond via Mercedes 
  mercedes@okiebenz.com javascript:; wrote:
 
  When the car is overheating the heater does nothing. Clear symptom of no
  coolant circulation.
  You've missed the years I owned it and drove it and it was fine.
  It all started a couple years ago with Angie and I headed to Maine,
 75mph
  up I495 and all of a sudden the car smelled hot. Turns out the clamp on
 the
  lower radiator hose at the radiator had broken, the hose came off and
 the
  coolant all fell out of the engine. I pulled into a handy rest area, zip
  tied the hose back on got water from a helpful passerby and made it to a
  roadside rest stop where I got a replacement hose clamp. We made it home
  and the next day I changed out the water for coolant, changed the oil
 and
  kept driving the car for 4 more months.
  One day on the way to work (during the first warm day of spring) the
 temp
  needle started to climb in heavy traffic. When I got to work the coolant
  was down a quart. I filled it up. On the way home I had to stop on the
 side
  of the highway and was down another quart. From that point on I couldn't
  run the engine more than about 20 minutes or it would start to overheat
 and
  spew coolant out the radiator.
  So we had HeadgasketQ and replaced said head gasket. This seemed to cure
  the issue for about 40 miles, then it came back. I retorqued the head
 bolts
  and the problem was gone for maybe 100 miles. Then nothing I did could
 get
  the issue to go away. Somewhere in the troubleshooting phase I replaced
 the
  thermostat which changed nothing.
  I needed a car so I bought the Jetta and the 240D sat unloved for a year
  until I hauled it to Dimitri.
  There have been 3 thermostats in the car from 3 different sources since
  the issue started. I find it far fetched that all three (2 of which test
  good in a pan of water) would fail in exactly the same way but only
  sometimes.
  Up to date?
  -Curt
   From: Curly McLain via Mercedes mercedes@okiebenz.com
 javascript:;
  To: Mercedes Discussion List mercedes@okiebenz.com javascript:;
  Sent: Saturday, February 21, 2015 8:27 PM
  Subject: Re: [MBZ] Overheating 240D more info
 
  Has anyone tried turning the heater and fan on full blast when it is
  overheating?  that is an old time trick for desert and high altitude
  driving.  The heater pulls heat out of the coolant too.  Often it
  makes the difference between go/no go on deetriot iron of the
  60s/70s.  Fortunately, the MB cooling system is pretty robust.  The
  only time I had to turn on the heater was mountian climbing at high
  altitude.  At about 12k feet my 200D (now 2.4) ran out of cooling
  capacity, and we had to turn around.
 
  The escort Diesel tended to overheat at about 4-6k feet.
 
  If I understand this correctly, Dwight ran the car for miles and
  years without problem, then the over heating started.  If this is
  correct, what changed while the car was in Dwights ownership?  There
  appears to be a change between no problem/problem.  Something caused
  the change.
 
 
 
  ___
  http://www.okiebenz.com
 
  To search list archives http://www.okiebenz.com/archive/
 
  To Unsubscribe or change delivery options go to:
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  individuals are responsible for the content of the post.  The list owner
  has no control over the content of the messages of each contributor.
 
 
 
  --
  Jaime Kopchinski
  http://www.jaimekop.com/
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 has no control over the content of the messages of each contributor.



-- 
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http://www.jaimekop.com/
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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread OK Don via Mercedes
A faulty temp gauge does not cause coolant to spew out - - -
I recommend finding another engine and swapping them.

On Sun, Feb 22, 2015 at 3:45 PM, Andrew Strasfogel via Mercedes 
mercedes@okiebenz.com wrote:

 I say the temperature gauge is faulty.




-- 
OK Don

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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread Peter Frederick via Mercedes

Faulty temperature gauge won't make it pressurize and spill coolant!

Peter

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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread Curly McLain via Mercedes

Ah, thanks for the update.

So, the next obvious thing should be to pull the head and have it pressured
tested, no?  The initial cause was a loss of coolant, so checking all those
other things doesn't make much sense really.

Jaime



There are many much less difficult tests that will point towards the problem.

1.  As discussed many times, block the thermostat open as recommended 
by Jim Cathey months ago.  In spite of the arguments, 3 bad 
thermostats in a row is not unheard of.


2.  Send an oil sample to Larry to see if coolant shows up.

3.  Any good radiator shop can test for exhaust gas in the coolant

Numbers 2 an 3 are better than pulling a head for nothing.

4.  When it overheats, shoot temps on all areas of the block, head, 
hoses, thermostat housing, WP, Radiator.  That will tell you a lot.


None of these tests require a lot of money, but you will get answers.

None of these tests have been done.

When the head was off did you see any cracks?  they are obvious to 
the naked eye.  valve to prechamber, or valve to valve.  the limit is 
10mm before the head must be replaced.  In other words, the head can 
have 12 cracks up to 9mm and still be ok to put on per the book.


If my memory is right, I believe no cracks were found.  It is 
unlikely that a crack large enough to allow exhaust gas into the 
coolant developed after the head was off, if not cracks were detected 
at that time.


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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread dseretakis--- via Mercedes
Except that the overheating didn't manifest until four months later. I don't 
buy it.

Sent from my iPhone

 On Feb 22, 2015, at 4:06 PM, Jaime Kopchinski via Mercedes 
 mercedes@okiebenz.com wrote:
 
 Ah, thanks for the update.
 
 So, the next obvious thing should be to pull the head and have it pressured
 tested, no?  The initial cause was a loss of coolant, so checking all those
 other things doesn't make much sense really.
 
 Jaime
 
 
 On Sun, Feb 22, 2015 at 11:09 AM, Curt Raymond via Mercedes 
 mercedes@okiebenz.com wrote:
 
 When the car is overheating the heater does nothing. Clear symptom of no
 coolant circulation.
 You've missed the years I owned it and drove it and it was fine.
 It all started a couple years ago with Angie and I headed to Maine, 75mph
 up I495 and all of a sudden the car smelled hot. Turns out the clamp on the
 lower radiator hose at the radiator had broken, the hose came off and the
 coolant all fell out of the engine. I pulled into a handy rest area, zip
 tied the hose back on got water from a helpful passerby and made it to a
 roadside rest stop where I got a replacement hose clamp. We made it home
 and the next day I changed out the water for coolant, changed the oil and
 kept driving the car for 4 more months.
 One day on the way to work (during the first warm day of spring) the temp
 needle started to climb in heavy traffic. When I got to work the coolant
 was down a quart. I filled it up. On the way home I had to stop on the side
 of the highway and was down another quart. From that point on I couldn't
 run the engine more than about 20 minutes or it would start to overheat and
 spew coolant out the radiator.
 So we had HeadgasketQ and replaced said head gasket. This seemed to cure
 the issue for about 40 miles, then it came back. I retorqued the head bolts
 and the problem was gone for maybe 100 miles. Then nothing I did could get
 the issue to go away. Somewhere in the troubleshooting phase I replaced the
 thermostat which changed nothing.
 I needed a car so I bought the Jetta and the 240D sat unloved for a year
 until I hauled it to Dimitri.
 There have been 3 thermostats in the car from 3 different sources since
 the issue started. I find it far fetched that all three (2 of which test
 good in a pan of water) would fail in exactly the same way but only
 sometimes.
 Up to date?
 -Curt
  From: Curly McLain via Mercedes mercedes@okiebenz.com
 To: Mercedes Discussion List mercedes@okiebenz.com
 Sent: Saturday, February 21, 2015 8:27 PM
 Subject: Re: [MBZ] Overheating 240D more info
 
 Has anyone tried turning the heater and fan on full blast when it is
 overheating?  that is an old time trick for desert and high altitude
 driving.  The heater pulls heat out of the coolant too.  Often it
 makes the difference between go/no go on deetriot iron of the
 60s/70s.  Fortunately, the MB cooling system is pretty robust.  The
 only time I had to turn on the heater was mountian climbing at high
 altitude.  At about 12k feet my 200D (now 2.4) ran out of cooling
 capacity, and we had to turn around.
 
 The escort Diesel tended to overheat at about 4-6k feet.
 
 If I understand this correctly, Dwight ran the car for miles and
 years without problem, then the over heating started.  If this is
 correct, what changed while the car was in Dwights ownership?  There
 appears to be a change between no problem/problem.  Something caused
 the change.
 
 
 
 ___
 http://www.okiebenz.com
 
 To search list archives http://www.okiebenz.com/archive/
 
 To Unsubscribe or change delivery options go to:
 http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
 All posts are the result of individual contributors and as such, those
 individuals are responsible for the content of the post.  The list owner
 has no control over the content of the messages of each contributor.
 
 
 
 -- 
 Jaime Kopchinski
 http://www.jaimekop.com/
 ___
 http://www.okiebenz.com
 
 To search list archives http://www.okiebenz.com/archive/
 
 To Unsubscribe or change delivery options go to:
 http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
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 individuals are responsible for the content of the post.  The list owner has 
 no control over the content of the messages of each contributor.

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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread Andrew Strasfogel via Mercedes
I say the temperature gauge is faulty.

On Sun, Feb 22, 2015 at 4:29 PM, Jaime Kopchinski via Mercedes 
mercedes@okiebenz.com wrote:

 Maybe it took 4 months to develop a crack?

 Jaime


 On Sunday, February 22, 2015, dsereta...@yahoo.com wrote:

  Except that the overheating didn't manifest until four months later. I
  don't buy it.
 
  Sent from my iPhone
 
   On Feb 22, 2015, at 4:06 PM, Jaime Kopchinski via Mercedes 
  mercedes@okiebenz.com javascript:; wrote:
  
   Ah, thanks for the update.
  
   So, the next obvious thing should be to pull the head and have it
  pressured
   tested, no?  The initial cause was a loss of coolant, so checking all
  those
   other things doesn't make much sense really.
  
   Jaime
  
  
   On Sun, Feb 22, 2015 at 11:09 AM, Curt Raymond via Mercedes 
   mercedes@okiebenz.com javascript:; wrote:
  
   When the car is overheating the heater does nothing. Clear symptom of
 no
   coolant circulation.
   You've missed the years I owned it and drove it and it was fine.
   It all started a couple years ago with Angie and I headed to Maine,
  75mph
   up I495 and all of a sudden the car smelled hot. Turns out the clamp
 on
  the
   lower radiator hose at the radiator had broken, the hose came off and
  the
   coolant all fell out of the engine. I pulled into a handy rest area,
 zip
   tied the hose back on got water from a helpful passerby and made it
 to a
   roadside rest stop where I got a replacement hose clamp. We made it
 home
   and the next day I changed out the water for coolant, changed the oil
  and
   kept driving the car for 4 more months.
   One day on the way to work (during the first warm day of spring) the
  temp
   needle started to climb in heavy traffic. When I got to work the
 coolant
   was down a quart. I filled it up. On the way home I had to stop on the
  side
   of the highway and was down another quart. From that point on I
 couldn't
   run the engine more than about 20 minutes or it would start to
 overheat
  and
   spew coolant out the radiator.
   So we had HeadgasketQ and replaced said head gasket. This seemed to
 cure
   the issue for about 40 miles, then it came back. I retorqued the head
  bolts
   and the problem was gone for maybe 100 miles. Then nothing I did could
  get
   the issue to go away. Somewhere in the troubleshooting phase I
 replaced
  the
   thermostat which changed nothing.
   I needed a car so I bought the Jetta and the 240D sat unloved for a
 year
   until I hauled it to Dimitri.
   There have been 3 thermostats in the car from 3 different sources
 since
   the issue started. I find it far fetched that all three (2 of which
 test
   good in a pan of water) would fail in exactly the same way but only
   sometimes.
   Up to date?
   -Curt
From: Curly McLain via Mercedes mercedes@okiebenz.com
  javascript:;
   To: Mercedes Discussion List mercedes@okiebenz.com javascript:;
   Sent: Saturday, February 21, 2015 8:27 PM
   Subject: Re: [MBZ] Overheating 240D more info
  
   Has anyone tried turning the heater and fan on full blast when it is
   overheating?  that is an old time trick for desert and high altitude
   driving.  The heater pulls heat out of the coolant too.  Often it
   makes the difference between go/no go on deetriot iron of the
   60s/70s.  Fortunately, the MB cooling system is pretty robust.  The
   only time I had to turn on the heater was mountian climbing at high
   altitude.  At about 12k feet my 200D (now 2.4) ran out of cooling
   capacity, and we had to turn around.
  
   The escort Diesel tended to overheat at about 4-6k feet.
  
   If I understand this correctly, Dwight ran the car for miles and
   years without problem, then the over heating started.  If this is
   correct, what changed while the car was in Dwights ownership?  There
   appears to be a change between no problem/problem.  Something caused
   the change.
  
  
  
   ___
   http://www.okiebenz.com
  
   To search list archives http://www.okiebenz.com/archive/
  
   To Unsubscribe or change delivery options go to:
   http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
  
   All posts are the result of individual contributors and as such, those
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 owner
   has no control over the content of the messages of each contributor.
  
  
  
   --
   Jaime Kopchinski
   http://www.jaimekop.com/
   ___
   http://www.okiebenz.com
  
   To search list archives http://www.okiebenz.com/archive/
  
   To Unsubscribe or change delivery options go to:
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   All posts are the result of individual contributors and as such, those
  individuals are responsible for the content of the post.  The list owner
  has no control over the content of the messages of each contributor.
 


 --
 Jaime Kopchinski
 http://www.jaimekop.com

Re: [MBZ] Overheating 240D more info

2015-02-22 Thread Jaime Kopchinski via Mercedes
Ah, thanks for the update.

So, the next obvious thing should be to pull the head and have it pressured
tested, no?  The initial cause was a loss of coolant, so checking all those
other things doesn't make much sense really.

Jaime


On Sun, Feb 22, 2015 at 11:09 AM, Curt Raymond via Mercedes 
mercedes@okiebenz.com wrote:

 When the car is overheating the heater does nothing. Clear symptom of no
 coolant circulation.
 You've missed the years I owned it and drove it and it was fine.
 It all started a couple years ago with Angie and I headed to Maine, 75mph
 up I495 and all of a sudden the car smelled hot. Turns out the clamp on the
 lower radiator hose at the radiator had broken, the hose came off and the
 coolant all fell out of the engine. I pulled into a handy rest area, zip
 tied the hose back on got water from a helpful passerby and made it to a
 roadside rest stop where I got a replacement hose clamp. We made it home
 and the next day I changed out the water for coolant, changed the oil and
 kept driving the car for 4 more months.
 One day on the way to work (during the first warm day of spring) the temp
 needle started to climb in heavy traffic. When I got to work the coolant
 was down a quart. I filled it up. On the way home I had to stop on the side
 of the highway and was down another quart. From that point on I couldn't
 run the engine more than about 20 minutes or it would start to overheat and
 spew coolant out the radiator.
 So we had HeadgasketQ and replaced said head gasket. This seemed to cure
 the issue for about 40 miles, then it came back. I retorqued the head bolts
 and the problem was gone for maybe 100 miles. Then nothing I did could get
 the issue to go away. Somewhere in the troubleshooting phase I replaced the
 thermostat which changed nothing.
 I needed a car so I bought the Jetta and the 240D sat unloved for a year
 until I hauled it to Dimitri.
 There have been 3 thermostats in the car from 3 different sources since
 the issue started. I find it far fetched that all three (2 of which test
 good in a pan of water) would fail in exactly the same way but only
 sometimes.
 Up to date?
 -Curt
   From: Curly McLain via Mercedes mercedes@okiebenz.com
  To: Mercedes Discussion List mercedes@okiebenz.com
  Sent: Saturday, February 21, 2015 8:27 PM
  Subject: Re: [MBZ] Overheating 240D more info

 Has anyone tried turning the heater and fan on full blast when it is
 overheating?  that is an old time trick for desert and high altitude
 driving.  The heater pulls heat out of the coolant too.  Often it
 makes the difference between go/no go on deetriot iron of the
 60s/70s.  Fortunately, the MB cooling system is pretty robust.  The
 only time I had to turn on the heater was mountian climbing at high
 altitude.  At about 12k feet my 200D (now 2.4) ran out of cooling
 capacity, and we had to turn around.

 The escort Diesel tended to overheat at about 4-6k feet.

 If I understand this correctly, Dwight ran the car for miles and
 years without problem, then the over heating started.  If this is
 correct, what changed while the car was in Dwights ownership?  There
 appears to be a change between no problem/problem.  Something caused
 the change.



 ___
 http://www.okiebenz.com

 To search list archives http://www.okiebenz.com/archive/

 To Unsubscribe or change delivery options go to:
 http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com

 All posts are the result of individual contributors and as such, those
 individuals are responsible for the content of the post.  The list owner
 has no control over the content of the messages of each contributor.




-- 
Jaime Kopchinski
http://www.jaimekop.com/
___
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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread dseretakis--- via Mercedes
I pulled the water pump and it was fine. My Indy pulled it again and confirmed 
that it was fine.

Sent from my iPhone

 On Feb 22, 2015, at 1:15 PM, G Mann via Mercedes mercedes@okiebenz.com 
 wrote:
 
 Question:
 During the course of all this, has anyone ever physically removed the water
 pump for visual inspection of the vanes?
 
 Years ago.. I had a chevy 283 [may tell you how many years ago it was] that
 displayed the same symptoms.  It turned out to be one of the vanes of the
 water pump had sheared off and was acting as a flapper valve in the block
 passages. Sometimes it would be edge wise, and coolant would flow, cooling
 normal... then it would flip flat across the passage and in minutes,
 overheat..
 
 It got new radiators, new hoses, thermostats.. the works.. nothing
 worked... the water pump still pumped water so it looked like there was
 coolant flow through the radiator... then... the vane would shift [always
 while driving it, of course] and temp would go to max overheat..
 
 Even when the water pump was finally pulled and the missing vane
 discovered.. we had a tough time flushing the broken part out of the
 block...
 
 Seems to me, this could be a possible in this case.
 
 On Sun, Feb 22, 2015 at 9:09 AM, Curt Raymond via Mercedes 
 mercedes@okiebenz.com wrote:
 
 When the car is overheating the heater does nothing. Clear symptom of no
 coolant circulation.
 You've missed the years I owned it and drove it and it was fine.
 It all started a couple years ago with Angie and I headed to Maine, 75mph
 up I495 and all of a sudden the car smelled hot. Turns out the clamp on the
 lower radiator hose at the radiator had broken, the hose came off and the
 coolant all fell out of the engine. I pulled into a handy rest area, zip
 tied the hose back on got water from a helpful passerby and made it to a
 roadside rest stop where I got a replacement hose clamp. We made it home
 and the next day I changed out the water for coolant, changed the oil and
 kept driving the car for 4 more months.
 One day on the way to work (during the first warm day of spring) the temp
 needle started to climb in heavy traffic. When I got to work the coolant
 was down a quart. I filled it up. On the way home I had to stop on the side
 of the highway and was down another quart. From that point on I couldn't
 run the engine more than about 20 minutes or it would start to overheat and
 spew coolant out the radiator.
 So we had HeadgasketQ and replaced said head gasket. This seemed to cure
 the issue for about 40 miles, then it came back. I retorqued the head bolts
 and the problem was gone for maybe 100 miles. Then nothing I did could get
 the issue to go away. Somewhere in the troubleshooting phase I replaced the
 thermostat which changed nothing.
 I needed a car so I bought the Jetta and the 240D sat unloved for a year
 until I hauled it to Dimitri.
 There have been 3 thermostats in the car from 3 different sources since
 the issue started. I find it far fetched that all three (2 of which test
 good in a pan of water) would fail in exactly the same way but only
 sometimes.
 Up to date?
 -Curt
  From: Curly McLain via Mercedes mercedes@okiebenz.com
 To: Mercedes Discussion List mercedes@okiebenz.com
 Sent: Saturday, February 21, 2015 8:27 PM
 Subject: Re: [MBZ] Overheating 240D more info
 
 Has anyone tried turning the heater and fan on full blast when it is
 overheating?  that is an old time trick for desert and high altitude
 driving.  The heater pulls heat out of the coolant too.  Often it
 makes the difference between go/no go on deetriot iron of the
 60s/70s.  Fortunately, the MB cooling system is pretty robust.  The
 only time I had to turn on the heater was mountian climbing at high
 altitude.  At about 12k feet my 200D (now 2.4) ran out of cooling
 capacity, and we had to turn around.
 
 The escort Diesel tended to overheat at about 4-6k feet.
 
 If I understand this correctly, Dwight ran the car for miles and
 years without problem, then the over heating started.  If this is
 correct, what changed while the car was in Dwights ownership?  There
 appears to be a change between no problem/problem.  Something caused
 the change.
 
 
 
 ___
 http://www.okiebenz.com
 
 To search list archives http://www.okiebenz.com/archive/
 
 To Unsubscribe or change delivery options go to:
 http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
 All posts are the result of individual contributors and as such, those
 individuals are responsible for the content of the post.  The list owner
 has no control over the content of the messages of each contributor.
 ___
 http://www.okiebenz.com
 
 To search list archives http://www.okiebenz.com/archive/
 
 To Unsubscribe or change delivery options go to:
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 All posts are the result of individual contributors and as such, those 
 individuals

Re: [MBZ] Overheating 240D more info

2015-02-22 Thread Andrew Strasfogel via Mercedes
I keep on forgetting the boiling over stuff.

On Sun, Feb 22, 2015 at 4:56 PM, Peter Frederick via Mercedes 
mercedes@okiebenz.com wrote:

 Faulty temperature gauge won't make it pressurize and spill coolant!

 Peter

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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread Curly McLain via Mercedes

However, you can only see the outside. It is possible that a crack is
between ports inside. the symptoms don't sound like a cracked head though.
The best theory that I've heard so far is the floating piece of crap that
blocks a passage sometimes, and not others. Perhaps (and this is a wild
guess) it's a chunk of scale that broke off a surface inside a water
passage and is now rotating from a blocking to non-blocking position. If
so, and aggressive, extensive citric acid cleansing might dissolve it. Re
member that you have to de-oil the coolant passages before the citric acid
can fully work - dishwasher detergent is your friend . . .

--
OK Don


Before doing the flush, it makes sense to do the (inexpensive) diagnostics.

These heads always crack between the valves  and the prechamber.  If 
no cracks were visible, it is highly unlikely there is a hidden crack.


If there is a crack allowing exhaust gas into the coolant, the test 
at a good radiator shop will show it.



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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread OK Don via Mercedes
However, you can only see the outside. It is possible that a crack is
between ports inside. the symptoms don't sound like a cracked head though.
The best theory that I've heard so far is the floating piece of crap that
blocks a passage sometimes, and not others. Perhaps (and this is a wild
guess) it's a chunk of scale that broke off a surface inside a water
passage and is now rotating from a blocking to non-blocking position. If
so, and aggressive, extensive citric acid cleansing might dissolve it. Re
member that you have to de-oil the coolant passages before the citric acid
can fully work - dishwasher detergent is your friend . . .

On Sun, Feb 22, 2015 at 8:27 PM, dseretakis--- via Mercedes 
mercedes@okiebenz.com wrote:

 Yes I couldn't see any flaws either.

 Sent from my iPhone

  On Feb 22, 2015, at 8:16 PM, Dwight Giles via Mercedes 
 mercedes@okiebenz.com wrote:
 
  I cleaned  carefully examined the head  block when we changed the head
  gasket. I saw nothing indicating a crack.





-- 
OK Don

NSA: The only branch of government that actually listens to US citizens!

*“Travel is fatal to prejudice, bigotry and narrow-mindedness, and many of
our people need it sorely on these accounts.”* – Mark Twain

There are three kinds of men: The ones that learns by reading. The few who
learn by observation. The rest of them have to pee on the electric fence
for themselves.

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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread dseretakis--- via Mercedes
Yes I couldn't see any flaws either.

Sent from my iPhone

 On Feb 22, 2015, at 8:16 PM, Dwight Giles via Mercedes 
 mercedes@okiebenz.com wrote:
 
 I cleaned  carefully examined the head  block when we changed the head
 gasket. I saw nothing indicating a crack.
 On Feb 22, 2015 6:37 PM, Curly McLain via Mercedes mercedes@okiebenz.com
 wrote:
 
 Ah, thanks for the update.
 
 So, the next obvious thing should be to pull the head and have it
 pressured
 tested, no?  The initial cause was a loss of coolant, so checking all
 those
 other things doesn't make much sense really.
 
 Jaime
 
 
 There are many much less difficult tests that will point towards the
 problem.
 
 1.  As discussed many times, block the thermostat open as recommended by
 Jim Cathey months ago.  In spite of the arguments, 3 bad thermostats in a
 row is not unheard of.
 
 2.  Send an oil sample to Larry to see if coolant shows up.
 
 3.  Any good radiator shop can test for exhaust gas in the coolant
 
 Numbers 2 an 3 are better than pulling a head for nothing.
 
 4.  When it overheats, shoot temps on all areas of the block, head, hoses,
 thermostat housing, WP, Radiator.  That will tell you a lot.
 
 None of these tests require a lot of money, but you will get answers.
 
 None of these tests have been done.
 
 When the head was off did you see any cracks?  they are obvious to the
 naked eye.  valve to prechamber, or valve to valve.  the limit is 10mm
 before the head must be replaced.  In other words, the head can have 12
 cracks up to 9mm and still be ok to put on per the book.
 
 If my memory is right, I believe no cracks were found.  It is unlikely
 that a crack large enough to allow exhaust gas into the coolant developed
 after the head was off, if not cracks were detected at that time.
 
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Re: [MBZ] Overheating 240D more info

2015-02-22 Thread Dwight Giles via Mercedes
I cleaned  carefully examined the head  block when we changed the head
gasket. I saw nothing indicating a crack.
On Feb 22, 2015 6:37 PM, Curly McLain via Mercedes mercedes@okiebenz.com
wrote:

 Ah, thanks for the update.

 So, the next obvious thing should be to pull the head and have it
 pressured
 tested, no?  The initial cause was a loss of coolant, so checking all
 those
 other things doesn't make much sense really.

 Jaime



 There are many much less difficult tests that will point towards the
 problem.

 1.  As discussed many times, block the thermostat open as recommended by
 Jim Cathey months ago.  In spite of the arguments, 3 bad thermostats in a
 row is not unheard of.

 2.  Send an oil sample to Larry to see if coolant shows up.

 3.  Any good radiator shop can test for exhaust gas in the coolant

 Numbers 2 an 3 are better than pulling a head for nothing.

 4.  When it overheats, shoot temps on all areas of the block, head, hoses,
 thermostat housing, WP, Radiator.  That will tell you a lot.

 None of these tests require a lot of money, but you will get answers.

 None of these tests have been done.

 When the head was off did you see any cracks?  they are obvious to the
 naked eye.  valve to prechamber, or valve to valve.  the limit is 10mm
 before the head must be replaced.  In other words, the head can have 12
 cracks up to 9mm and still be ok to put on per the book.

 If my memory is right, I believe no cracks were found.  It is unlikely
 that a crack large enough to allow exhaust gas into the coolant developed
 after the head was off, if not cracks were detected at that time.

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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Mountain Man via Mercedes
Curly wrote:
 The thermostat I put in was marked Made in France

...

 Third world country.   Not exactly known for making fine machinery.


Airbus?
mao

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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Rick Knoble via Mercedes
‎From Mao:

Curly wrote:
 The thermostat I put in was marked Made in France

...

 Third world country.   Not exactly known for making fine machinery.


Airbus?

Now that's redundant.  

http://www.airsafe.com/events/models/rate_mod.htm

http://www.youtube.com/watch?v=KEH7OpnA-I4sns=em

http://www.airdisaster.com/investigations/af296/af296.shtml#ipsc

http://en.wikipedia.org/wiki/Accidents_and_incidents_involving_the_Airbus_A320_family


Rick 
Sent from my BlackBerry Z10

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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread OK Don via Mercedes
Concord?

On Sat, Feb 21, 2015 at 4:58 PM, Mountain Man via Mercedes 
mercedes@okiebenz.com wrote:

 Curly wrote:
  The thermostat I put in was marked Made in France

 ...

  Third world country.   Not exactly known for making fine machinery.
 

 Airbus?
 mao




-- 
OK Don

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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Scott Ritchey via Mercedes
At the risk of being redumdant ... The thermostat needs to be installed in a
particular orientation (arrow up).  There is an air vent passage in the
thermostat casting to vent trapped air the thermostat; if plugged this would
prevent proper bleeding of air when re-filling the system.


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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Curly McLain via Mercedes

OK Don sez:  Concord?


The prince of darkness was involved with that too.

Renault

Labor strikes, low productivity

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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Curly McLain via Mercedes

The thermostat I put in was marked Made in France
-Curt


Third world country.   Not exactly known for making fine machinery.

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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Peter Frederick via Mercedes
If the flap on the bottom of the thermostat isn't correct, it won't  
work properly and will cause overheating if it doesn't close off the  
short circuit around the block it is supposed to seal off.  This is  
designed to heat the engine up more quickly, and in spite of the very  
simple design, I'm always amazed at how many variations there are from  
the factory spec.  After all, to make one you would only need measure  
a factory thermostat and make sure the diameter of the flap is the  
same and the locations hot and cold match.


I've had this issue many times (radiator caps are also a problem, many  
don't seal well and often are rated for 14 psi rather than 20)


My parts supplier only uses Behr or Whaler thermostats  if he cannot  
get genuine Mercedes, and even then occasionally you get a bad one.   
Behr and Whaler are OEM suppliers, so they always fit, have the  
correct bleed valves in the proper places, etc.  Other sources are  
usually correct only in the diameter of the main housing, quite often  
that is the only thing identical.


Peter

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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Dan Penoff via Mercedes
Were there croissant crumbs and a Gauloises butt in the box?

le grin

Dan


 On Feb 21, 2015, at 9:53 AM, Curly McLain via Mercedes 
 mercedes@okiebenz.com wrote:
 
 The thermostat I put in was marked Made in France
 -Curt
 
 Third world country.   Not exactly known for making fine machinery.
 
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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Jon Agne via Mercedes
If your indy has modified the T-stat, then you may need another.


 On Feb 21, 2015, at 8:53 AM, dseretakis--- via Mercedes 
 mercedes@okiebenz.com wrote:
 
 I will do the tstat trick when I get the car back from the mechanic if it's 
 not fixed. 
 Keep in mind that our winter has been absolutely brutal and the last thing I 
 want to do is work on cars in this weather!
 
 Sent from my iPhone
 
 On Feb 21, 2015, at 8:44 AM, Dan Penoff via Mercedes mercedes@okiebenz.com 
 wrote:
 
 As a casual observer of all this, I have been wondering why someone didn't 
 do the test thermostat option a long time ago.  While it might not have 
 clearly defined the issue, it certainly would narrow it down and point in 
 the direction of the problem.  You guys have been spinning your wheels on 
 this for far, far too long.
 
 That being said, thermostat reliability between all of the suppliers has 
 been touch and go for years.  I recall this being an issue as far back as 
 the late 1980s when I had my first MB - a 1980 300TD.  I remember going 
 through several new thermostats from different vendors before I got one 
 that worked reliably.  Randy Steele, my parts supplier at the time and a 
 former dealer parts guy, expressed his frustration with the lack of 
 reliability of thermostats.  I don't recall which vendor was the worst 
 offender, but he made it clear they all had issues.
 
 Dan
 
 On Feb 21, 2015, at 8:34 AM, dseretakis--- via Mercedes 
 mercedes@okiebenz.com wrote:
 
 I saw that and the OE tstat I put in is made in Germany so we clearly did 
 not put in junk. The cathey trick is definitely worth trying though. 
 
 Sent from my iPhone
 
 
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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Dwight Giles via Mercedes
Yes but the current thermostat came from the classic center right?
On Feb 21, 2015 10:24 AM, Peter Frederick via Mercedes 
mercedes@okiebenz.com wrote:

 If the flap on the bottom of the thermostat isn't correct, it won't work
 properly and will cause overheating if it doesn't close off the short
 circuit around the block it is supposed to seal off.  This is designed to
 heat the engine up more quickly, and in spite of the very simple design,
 I'm always amazed at how many variations there are from the factory spec.
 After all, to make one you would only need measure a factory thermostat and
 make sure the diameter of the flap is the same and the locations hot and
 cold match.

 I've had this issue many times (radiator caps are also a problem, many
 don't seal well and often are rated for 14 psi rather than 20)

 My parts supplier only uses Behr or Whaler thermostats  if he cannot get
 genuine Mercedes, and even then occasionally you get a bad one.  Behr and
 Whaler are OEM suppliers, so they always fit, have the correct bleed valves
 in the proper places, etc.  Other sources are usually correct only in the
 diameter of the main housing, quite often that is the only thing identical.

 Peter

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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread dseretakis--- via Mercedes
I will do the tstat trick when I get the car back from the mechanic if it's not 
fixed. 
Keep in mind that our winter has been absolutely brutal and the last thing I 
want to do is work on cars in this weather!

Sent from my iPhone

 On Feb 21, 2015, at 8:44 AM, Dan Penoff via Mercedes mercedes@okiebenz.com 
 wrote:
 
 As a casual observer of all this, I have been wondering why someone didn't do 
 the test thermostat option a long time ago.  While it might not have clearly 
 defined the issue, it certainly would narrow it down and point in the 
 direction of the problem.  You guys have been spinning your wheels on this 
 for far, far too long.
 
 That being said, thermostat reliability between all of the suppliers has been 
 touch and go for years.  I recall this being an issue as far back as the late 
 1980s when I had my first MB - a 1980 300TD.  I remember going through 
 several new thermostats from different vendors before I got one that worked 
 reliably.  Randy Steele, my parts supplier at the time and a former dealer 
 parts guy, expressed his frustration with the lack of reliability of 
 thermostats.  I don't recall which vendor was the worst offender, but he made 
 it clear they all had issues.
 
 Dan
 
 On Feb 21, 2015, at 8:34 AM, dseretakis--- via Mercedes 
 mercedes@okiebenz.com wrote:
 
 I saw that and the OE tstat I put in is made in Germany so we clearly did 
 not put in junk. The cathey trick is definitely worth trying though. 
 
 Sent from my iPhone
 
 
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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Curt Raymond via Mercedes
The thermostat I put in was marked Made in France
-Curt

  From: Curly McLain via Mercedes mercedes@okiebenz.com
 To: Mercedes Discussion List mercedes@okiebenz.com 
 Sent: Friday, February 20, 2015 7:22 PM
 Subject: Re: [MBZ] Overheating 240D more info
   
I think the key point is that the coolant doesn't seem to be circulating.
If you don't have hot water in the top of the radiator when the engine is
hot, you don't have circulation.  Without circulation, you will overheat.
So either (1) there is an obstruction, (2) the water pump isn't working, (3)
the thermostat isn't working, or (4) there is enough air in the system
(doesn't take much) that the water pump can't overcome the head pressure.
In terms of simple, I'd start with a thermostat that's jammed in the full
open position to rule out that possibility.


Both Curt and Dimitri have avoided that simple test (blocked open 
thermo) like the plague, insisting that 3 thermostats can't all be 
bad, but experience shows  3 bad thermostats in a row is indeed a 
possibility.
10-12 years ago 4 bad out of 5 was not unusual.  Common, in fact. 
Then they got some better, but in the past few years, all production 
is in 3rd world countries, so buying MB or Bosch is no longer a sign 
of quality.
  It makes no sense to me to avoid a simple test that will yield a 
definitive answer.



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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread dseretakis--- via Mercedes
I saw that and the OE tstat I put in is made in Germany so we clearly did not 
put in junk. The cathey trick is definitely worth trying though. 

Sent from my iPhone

 On Feb 21, 2015, at 8:18 AM, Curt Raymond via Mercedes 
 mercedes@okiebenz.com wrote:
 
 The thermostat I put in was marked Made in France
 -Curt
 
  From: Curly McLain via Mercedes mercedes@okiebenz.com
 To: Mercedes Discussion List mercedes@okiebenz.com 
 Sent: Friday, February 20, 2015 7:22 PM
 Subject: Re: [MBZ] Overheating 240D more info
 
 I think the key point is that the coolant doesn't seem to be circulating.
 If you don't have hot water in the top of the radiator when the engine is
 hot, you don't have circulation.  Without circulation, you will overheat.
 So either (1) there is an obstruction, (2) the water pump isn't working, (3)
 the thermostat isn't working, or (4) there is enough air in the system
 (doesn't take much) that the water pump can't overcome the head pressure.
 In terms of simple, I'd start with a thermostat that's jammed in the full
 open position to rule out that possibility.
 
 
 Both Curt and Dimitri have avoided that simple test (blocked open 
 thermo) like the plague, insisting that 3 thermostats can't all be 
 bad, but experience shows  3 bad thermostats in a row is indeed a 
 possibility.
 10-12 years ago 4 bad out of 5 was not unusual.  Common, in fact. 
 Then they got some better, but in the past few years, all production 
 is in 3rd world countries, so buying MB or Bosch is no longer a sign 
 of quality.
   It makes no sense to me to avoid a simple test that will yield a 
 definitive answer.
 
 
 
 ___
 http://www.okiebenz.com
 
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 http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Jon Agne via Mercedes
That’s where my money is riding….


 On Feb 20, 2015, at 6:25 PM, Scott Ritchey via Mercedes 
 mercedes@okiebenz.com mailto:mercedes@okiebenz.com wrote:
 
 (4) there is enough air in the system
 (doesn't take much) that the water pump can't overcome the head pressure.

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Re: [MBZ] Overheating 240D more info

2015-02-21 Thread Dan Penoff via Mercedes
As a casual observer of all this, I have been wondering why someone didn't do 
the test thermostat option a long time ago.  While it might not have clearly 
defined the issue, it certainly would narrow it down and point in the direction 
of the problem.  You guys have been spinning your wheels on this for far, far 
too long.

That being said, thermostat reliability between all of the suppliers has been 
touch and go for years.  I recall this being an issue as far back as the late 
1980s when I had my first MB - a 1980 300TD.  I remember going through several 
new thermostats from different vendors before I got one that worked reliably. 
 Randy Steele, my parts supplier at the time and a former dealer parts guy, 
expressed his frustration with the lack of reliability of thermostats.  I don't 
recall which vendor was the worst offender, but he made it clear they all had 
issues.

Dan

 On Feb 21, 2015, at 8:34 AM, dseretakis--- via Mercedes 
 mercedes@okiebenz.com wrote:
 
 I saw that and the OE tstat I put in is made in Germany so we clearly did not 
 put in junk. The cathey trick is definitely worth trying though. 
 
 Sent from my iPhone
 


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Re: [MBZ] Overheating 240D more info

2015-02-20 Thread Scott Ritchey via Mercedes

I think the key point is that the coolant doesn't seem to be circulating.
If you don't have hot water in the top of the radiator when the engine is
hot, you don't have circulation.  Without circulation, you will overheat.
So either (1) there is an obstruction, (2) the water pump isn't working, (3)
the thermostat isn't working, or (4) there is enough air in the system
(doesn't take much) that the water pump can't overcome the head pressure.
In terms of simple, I'd start with a thermostat that's jammed in the full
open position to rule out that possibility.  


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Re: [MBZ] Overheating 240D more info

2015-02-20 Thread dseretakis--- via Mercedes
Ok Ok, I will do it!!:)

Sent from my iPhone

On Feb 20, 2015, at 7:22 PM, Curly McLain via Mercedes mercedes@okiebenz.com 
wrote:

 I think the key point is that the coolant doesn't seem to be circulating.
 If you don't have hot water in the top of the radiator when the engine is
 hot, you don't have circulation.  Without circulation, you will overheat.
 So either (1) there is an obstruction, (2) the water pump isn't working, (3)
 the thermostat isn't working, or (4) there is enough air in the system
 (doesn't take much) that the water pump can't overcome the head pressure.
 In terms of simple, I'd start with a thermostat that's jammed in the full
 open position to rule out that possibility.
 
 
 Both Curt and Dimitri have avoided that simple test (blocked open thermo) 
 like the plague, insisting that 3 thermostats can't all be bad, but 
 experience shows  3 bad thermostats in a row is indeed a possibility.
 10-12 years ago 4 bad out of 5 was not unusual.  Common, in fact. Then they 
 got some better, but in the past few years, all production is in 3rd world 
 countries, so buying MB or Bosch is no longer a sign of quality.
 It makes no sense to me to avoid a simple test that will yield a definitive 
 answer.
 
 ___
 http://www.okiebenz.com
 
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 http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
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Re: [MBZ] Overheating 240D more info

2015-02-20 Thread Max Dillon via Mercedes
I really think that would be the next troubleshooting step.  Jam the t-stat 
full open to force full flow to radiator, if it still over heats, either 
obstruction or water pump (or cracked head, leaking head gasket, bottomed out 
head bolts, but there are other tests for those).
-- 
Max Dillon
Charleston SC
'87 300TD
'95 E300

On February 20, 2015 6:25:44 PM EST, Scott Ritchey via Mercedes 
mercedes@okiebenz.com wrote:

I think the key point is that the coolant doesn't seem to be
circulating.
If you don't have hot water in the top of the radiator when the engine
is
hot, you don't have circulation.  Without circulation, you will
overheat.
So either (1) there is an obstruction, (2) the water pump isn't
working, (3)
the thermostat isn't working, or (4) there is enough air in the system
(doesn't take much) that the water pump can't overcome the head
pressure.
In terms of simple, I'd start with a thermostat that's jammed in the
full
open position to rule out that possibility.  

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Re: [MBZ] Overheating 240D more info

2015-02-20 Thread Curly McLain via Mercedes

I think the key point is that the coolant doesn't seem to be circulating.
If you don't have hot water in the top of the radiator when the engine is
hot, you don't have circulation.  Without circulation, you will overheat.
So either (1) there is an obstruction, (2) the water pump isn't working, (3)
the thermostat isn't working, or (4) there is enough air in the system
(doesn't take much) that the water pump can't overcome the head pressure.
In terms of simple, I'd start with a thermostat that's jammed in the full
open position to rule out that possibility.



Both Curt and Dimitri have avoided that simple test (blocked open 
thermo) like the plague, insisting that 3 thermostats can't all be 
bad, but experience shows  3 bad thermostats in a row is indeed a 
possibility.
10-12 years ago 4 bad out of 5 was not unusual.  Common, in fact. 
Then they got some better, but in the past few years, all production 
is in 3rd world countries, so buying MB or Bosch is no longer a sign 
of quality.
 It makes no sense to me to avoid a simple test that will yield a 
definitive answer.


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Re: [MBZ] Overheating 240D more info

2015-02-20 Thread archer75--- via Mercedes

Randy Bennell wrote:

 On 19/02/2015 7:12 PM, Jaime Kopchinski via Mercedes wrote:
  Ok heres my take.
 
  First off, I hate stuff like this, and I love it when its finally solved.
  But getting there can be a horrible experience.
 
  Anyway, I think you mentioned that on your last trip back south the car was
  great until you stopped, then it started to warm up.
 
  And the fix is apparently a fan and fan shroud, according to the Indy.
 
  I buy it.  Heres why. The engine makes heat.  The thermostat is regulating
  things by controlling the water flow through the radiator.  Air passes over
  the radiator which removes some heat from the water, then returns it back
  to the engine.  Lets say that coolant of about 88C goes into the radiator,
  and if everything is going ok, something like 60C goes back to the engine.
 
  Now, when you stop, you're reducing the airflow.  With a damaged fan and no
  shroud, there isn't much air being pulled through the radiator
  artificially.  So now you've got 70C water going back.  And a short time
  later, 80C.  If theres no flow and everything is heat soaked form a hard
  run, this is possible.
 
  As you sit there and idle, there still loads of heat built up in the
  cylinders, head, etc from the hard running you just did.  This adds more
  heat than a normal idle, which makes the situation worse.  Now you're water
  temp is 90, or 95... or more.  It just sits there and gets worse, since
  there isn't much in terms of heat transfer in the radiator.  The thermostat
  goes wide open, but it doesn't really matter when the water coming out of
  the radiator is about the same as whats going in.
 
  You replace the fan and the shroud, and it restores the air flow.  Now you
  have some cooling.  Things still still get hot... after all you have a huge
  amount of heat to get rid of from you hard running.  But maybe only a few
  degrees until things get under control again.
 
  Hows that sound?
 
  An IR thermometer is super useful in these cases.  Its also interesting to
  test difference parts of the cooling system and see the variation in temps.
 
  But, its worth noting, that after a hard run, coming to a complete stop is
  very difficult for a perfect cooling system.  The temps are going to go up
  somewhat.  This is why modern cars fake the water temperature until it gets
  to a certain point... there is lots of natural variation that people don't
  understand and will complain about.
 
  I hope all this makes sense... I'm running a fever now and feel like crap.
 
  Jaime
 
 
 
 Nice theory but I doubt it is true.
 I doubt that the Mercedes engineers planned things quite that close.
 One would think that if the vehicle could survive summer temperatures 
 that might be in the 90's, that the winter temperatures should make it 
 such that it would not be a problem this time of year.
 
 RB
 
 ___

When my '83 240Ds electric A/C auxiliary fan went bad, the temperature would go 
up sitting at a stoplight. While I had the electric fan off putting in new 
bearings, I found that the A/C condenser had a lot of bugs and debris blocking 
airflow. There was also a lot of debris between the condenser and the radiator. 
I cleaned them both with strong detergent and a water hose. Since then the 
indicated water temp runs lower and there is little increase while idling at 
stoplights. Even though that happened during the hot Florida summer, I'm not 
sure the outside temp has a lot to do with the water temp since it is 
controlled thermostatically summer and winter, and the water flow through the 
radiator is minimal at low RPM.
Like Jaime, I hate these kinds of problems so I do a lot of testing and 
information gathering before anything else. In this case I would buy or borrow 
a very accurate IR tester and measure post-driving temps in both my car and an 
identical car for comparison.
Gerry

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Re: [MBZ] Overheating 240D more info

2015-02-20 Thread Randy Bennell via Mercedes

On 19/02/2015 7:12 PM, Jaime Kopchinski via Mercedes wrote:

Ok heres my take.

First off, I hate stuff like this, and I love it when its finally solved.
But getting there can be a horrible experience.

Anyway, I think you mentioned that on your last trip back south the car was
great until you stopped, then it started to warm up.

And the fix is apparently a fan and fan shroud, according to the Indy.

I buy it.  Heres why. The engine makes heat.  The thermostat is regulating
things by controlling the water flow through the radiator.  Air passes over
the radiator which removes some heat from the water, then returns it back
to the engine.  Lets say that coolant of about 88C goes into the radiator,
and if everything is going ok, something like 60C goes back to the engine.

Now, when you stop, you're reducing the airflow.  With a damaged fan and no
shroud, there isn't much air being pulled through the radiator
artificially.  So now you've got 70C water going back.  And a short time
later, 80C.  If theres no flow and everything is heat soaked form a hard
run, this is possible.

As you sit there and idle, there still loads of heat built up in the
cylinders, head, etc from the hard running you just did.  This adds more
heat than a normal idle, which makes the situation worse.  Now you're water
temp is 90, or 95... or more.  It just sits there and gets worse, since
there isn't much in terms of heat transfer in the radiator.  The thermostat
goes wide open, but it doesn't really matter when the water coming out of
the radiator is about the same as whats going in.

You replace the fan and the shroud, and it restores the air flow.  Now you
have some cooling.  Things still still get hot... after all you have a huge
amount of heat to get rid of from you hard running.  But maybe only a few
degrees until things get under control again.

Hows that sound?

An IR thermometer is super useful in these cases.  Its also interesting to
test difference parts of the cooling system and see the variation in temps.

But, its worth noting, that after a hard run, coming to a complete stop is
very difficult for a perfect cooling system.  The temps are going to go up
somewhat.  This is why modern cars fake the water temperature until it gets
to a certain point... there is lots of natural variation that people don't
understand and will complain about.

I hope all this makes sense... I'm running a fever now and feel like crap.

Jaime




Nice theory but I doubt it is true.
I doubt that the Mercedes engineers planned things quite that close.
One would think that if the vehicle could survive summer temperatures 
that might be in the 90's, that the winter temperatures should make it 
such that it would not be a problem this time of year.


RB

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Re: [MBZ] Overheating 240D more info

2015-02-19 Thread Randy Bennell via Mercedes

How about installing a water pressure gauge?
I believe you can get such a thing for outboard motors.
It could be tapped  into the temperature sensor hole if nothing else.

Or maybe some form of flow meter?  Something that would indicate if 
pressure changed or flow was different when the temperature gauge rises?


Some little water wheel that would turn when the coolant is flowing and 
stop or slow down if the flow lessens.
Does such a thing exist or who do we know that could make such a thing? 
Could hook it into the heater hose fairly readily?


RB

On 19/02/2015 2:03 PM, Curt Raymond via Mercedes wrote:

Hi Randy,
I'm with you on the chunk thats floating around causing this catastrophe, its 
the only thing that I can think of that would make an intermittent problem. The 
thermostat has been replaced at least twice, Dimitri and I both did it and I 
find the idea that we had 3 bad thermostats unlikely not the least of which 
because I tested two of them.
I don't think it could be the wrong water pump, remember its had this pump for 
years. I drove it something like 25,000 miles on that pump. It could be a bad 
pump but Dimitri has been in there and checked it out and passed it. We've had 
it fail in a variety of weather conditions but the notable one is that it 
hasn't been much above freezing here for a month. A car doesn't need much of a 
cooling system at all below freezing...
-Curt
   From: Randy Bennell via Mercedes mercedes@okiebenz.com
  To: Andrew Strasfogel astrasfo...@gmail.com; Mercedes Discussion List 
mercedes@okiebenz.com
  Sent: Thursday, February 19, 2015 2:57 PM
  Subject: Re: [MBZ] Overheating 240D more info

I am curious about the lack of flow in the rad.

If the thermostat works (and I believe it has been changed at least
once) and the water pump is intact and working, then why would there be
no flow?
It has been suggested that the block passages are blocked. Is there only
one sort of passage that could be blocked and stop the flow? If there is
something loose inside that can move around, it might explain why it
runs fine for a while and then just randomly overheats. The chunk might
be such that it lays in the passage until something causes it to shift
to an upright position for a while.

I also wonder if there is any chance that the impeller on the pump is
loose enough that it sometimes does not spin with the shaft and move fluid?

Or, is there more than one sort of pump for these things and does it
have the correct pump? One would think that would result in overheating
most of the time, but maybe weather conditions make a difference?

Things like this are interesting but not for the poor soul who owns the
vehicle.

RB



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Re: [MBZ] Overheating 240D more info

2015-02-19 Thread dseretakis--- via Mercedes
Curt didn't have much love for it at the end and I'm starting to lose my love 
for it. I think Dwight will, however, always love it:)

Sent from my iPhone

 On Feb 19, 2015, at 2:06 PM, Andrew Strasfogel via Mercedes 
 mercedes@okiebenz.com wrote:
 
 If this fix does indeed solve the problem it will be like a death in the
 family.  We all have come to love the 240D with the quirky personality.
 ;)..
 
 On Thu, Feb 19, 2015 at 1:49 PM, Craig via Mercedes mercedes@okiebenz.com
 wrote:
 
 On Thu, 19 Feb 2015 13:04:29 -0500 dseretakis--- via Mercedes
 mercedes@okiebenz.com wrote:
 
 I never tested with IR thermometer.
 I did not block tstat open. The last major thing I did was change that
 leaking short hose as I was convinced the problem stemmed from there. I
 was obviously wrong. My Indy modified the tstat making bottom plate
 smaller. Not sure what his reasoning was but it didn't seem to change
 anything.
 
 Making the bottom plate smaller could cause the thermostat to not work
 properly.
 
 The bottom plate is supposed to block off the channel through which the
 coolant is recirculated through the block, forcing it to go through the
 radiator instead. Making the plate smaller could allow some coolant to
 avoid the radiator.
 
 
 Craig
 
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Re: [MBZ] Overheating 240D more info

2015-02-19 Thread Curt Raymond via Mercedes
Dwight got rid of it at the perfect time, while it was still doing well but 
starting to show its age.I fell out of love with it and fell in love with the 
Jetta. The tinworm is making me love the Jetta less...
-Curt
  From: dseretakis--- via Mercedes mercedes@okiebenz.com
 To: Andrew Strasfogel astrasfo...@gmail.com; Mercedes Discussion List 
mercedes@okiebenz.com 
 Sent: Thursday, February 19, 2015 2:14 PM
 Subject: Re: [MBZ] Overheating 240D more info
   
Curt didn't have much love for it at the end and I'm starting to lose my love 
for it. I think Dwight will, however, always love it:)

Sent from my iPhone

 On Feb 19, 2015, at 2:06 PM, Andrew Strasfogel via Mercedes 
 mercedes@okiebenz.com wrote:
 
 If this fix does indeed solve the problem it will be like a death in the
 family.  We all have come to love the 240D with the quirky personality.
 ;)..
 
 On Thu, Feb 19, 2015 at 1:49 PM, Craig via Mercedes mercedes@okiebenz.com
 wrote:
 
 On Thu, 19 Feb 2015 13:04:29 -0500 dseretakis--- via Mercedes
 mercedes@okiebenz.com wrote:
 
 I never tested with IR thermometer.
 I did not block tstat open. The last major thing I did was change that
 leaking short hose as I was convinced the problem stemmed from there. I
 was obviously wrong. My Indy modified the tstat making bottom plate
 smaller. Not sure what his reasoning was but it didn't seem to change
 anything.
 
 Making the bottom plate smaller could cause the thermostat to not work
 properly.
 
 The bottom plate is supposed to block off the channel through which the
 coolant is recirculated through the block, forcing it to go through the
 radiator instead. Making the plate smaller could allow some coolant to
 avoid the radiator.
 
 
 Craig
 
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