Im running a non VW alternator (at least I think its an alternator!).
 
   It has a three pin connector and a ring connector attached. The regulator is 
under the backseat and of Jap make too. 
 
   How do I go about checking the cutout?? Would opening the top cover and a 
general inspection/clean with contact cleaner be good?? 
 
   Ill ask more questions once Im ready to put in the VW alternator. I have a 
choice of getting a second hand Bosch regulator or a brand new Jap/Chinese one. 
Any recommendations??
 
   Also most important. What size batteries do you guys run on your Dubs?? The 
deceased one was a 65 Ampere Hour. Can get upto an 85 AH one but that would be 
more expensive of course. 
 
TIA,
 
Asad.> Date: Thu, 27 Mar 2008 18:53:15 -0500> From: [EMAIL PROTECTED]> To: 
[email protected]> Subject: Re: [vintagvw] Starting probs in my 68 bug.> 
> I'm with Erin on this-- the starter bushing sounds > flaky, and the battery 
is certainly suspect. He > got his voltage numbers from good sources -- one > 
of them is probably me . . . . and they are spot > on. Also, Erin- I think the 
'not charging if the > indicator light is burnt out' syndrome applies > only to 
alternator equipped cars. Is yours a > generator or alternator, Asad?? Of 
course, he said > it comes on when the key is turned on . . . that > means it 
works. <duh> I'm thinking the battery > has a shorted cell. It would charge up 
OK, but > not hold it. The dimming of lights when driving > sounds like it 
might be the regulator, too. If > it's an alternator, I'd also look at the 
diodes, > if one is burned out, the charging current will be > inadequate while 
trying to run the headlights, but > without the extra loa!
 d, it will seem OK.> > HTH!> > glenha :<)> > No Quarter wrote:> > Humming from 
the starter is more than likely your starter bushing in the > > transmission is 
shot and it's allowing the the armature to slop around and > > hit up against 
the side of the starter motor. It may very well be causing > > your battery to 
drain however, 11.92 volts is not what a battery at rest > > should have - 
should be able to hold 12 to 13 volts.> > > > First of all, replace your 
starter bushing which pretty much requires you to > > pull the engine. There 
are ways to do it without pulling the engine but in > > this case, I would pull 
the engine and inspect the teeth on the flywheel and > > starter motor just to 
be safe. I'd also pull the starter and just do a > > general inspection to make 
sure nothing is amiss on it. I'd also check the > > torque on the flywheel, set 
the end play, replace the main seal and o-ring, > > inspect the clutch and 
throwout bearing. Also replace the input shaft seal >!
  > on the transmission while you're back there.> > > > Once yo!
 u have t
he bushing replaced and everything bolted back up and > > running, then you can 
tackle your charging problems. First, verify that > > your generator light is 
indeed good by pulling it out and putting 12v to it. > > You will not be 
charging if your light is burned out. Once you've verified > > that situation, 
then you need to check for 13.6 to 14.1 volts DC going into > > the battery. 
Anything less and your system will charge slower or not at > > all.> > > > I 
have a strong hunch your indicator light is burned out and your starter > > 
bushing is toast but I'm just guessing.> > > > Erin > > > > 
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