Re: [Emc-users] hal taking machine down

2012-01-05 Thread Les Newell
If you want the ultimate in low writes, install your OS as a 'live' CD 
image. There are plenty of instructions on doing this with a thumb drive 
and they apply equally well to an SSD. You can have a separate partition 
for your data. I ran my network server like that for quite a while. Some 
distros have an option to save the current RAM drive state on shut down 
so you only write to the card on shutdown. Windows XP Embedded does 
something similar. Of course if you have a power failure you lose your 
recent data.

Les

On 04/01/2012 17:49, Peter Blodow wrote:
 I use an 8 GB SSD as a boot device in my ISDN monitor, an old, slowed
 down Pentium PC. The disc  has been created once, and now it only gets
 written on when a telephone call occurs, maybe a couple of times a day.
 So I think, I have a reliable storage without moving parts, fans etc.
 at low power consumption. For other stationary services I would not
 recommend SSDs.

 Peter



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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Les Newell
Most of my failures were on Windows but they didn't seem to be related 
to power fluctuations.  The Samsung failed on my Linux server. I 
reformatted one of the Kingston drives and stuck it in my Linux house 
computer. It ran for a couple of weeks before trashing the file system. 
I always get the same symptoms. The drive locks up bringing the OS to 
it's knees. After a reboot a chunk of the file system is missing.

Les

On 04/01/12 03:55, Jon Elson wrote:
 Now, on Windows, I have no confidence whatsoever that bad drives are
 actually bad
 at the hardware level.  I have had so many people say oh, that power
 surge blew out
 my hard drive, when really what happened was the file system got
 trashed by a power
 failure at a critical moment.  Linux seems to be much more resistant to
 such problems.

 Jon


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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Mark Wendt
On 01/03/2012 06:36 PM, Les Newell wrote:
 I have had some bad experiences with SSDs. So far in about 18 months I
 have killed three in my office computer and one in my network server.
 Three were Kingston V series and one was a Samsung. I had the same
 issues with all of them. Initially they worked great but after some
 months they started locking up when writing to them. After rebooting a
 chunk of the file system would be missing.

 I have however had no problems with CF cards. They are slow but I have
 never had a failure that couldn't be attributed to electrical or
 physical abuse. I am currently using one in my lathe (running EMC of
 course) and one in my network server. Both have been in use for a couple
 of years. You can get SATA CF card adapters if you don't have PATA on
 the motherboard.

 Les


Les,

 With all the writes that usually happens to a network server, a SSD 
is probably a poor choice for that application.  Writes to a SSD are 
what shortens the lifespan.

 Any of you guys looked at the hybrid drives?  Here's one at Newegg 
- 750 GB 7200 RPM, 32 MB cache with an 8 GB SLC NAND (the SSD portion of 
the hybrid).

http://www.newegg.com/Product/Product.aspx?Item=N82E16822148837

 The also have a 500 GB version with 4 Gigs of solid state memory:

http://www.newegg.com/Product/Product.aspx?Item=N82E16822148591

Plant your OS partition on the solid state portion, and put all your 
other partitions that will see lotsa writes on the spinning platter side 
of the drive.  Longer life for the SSD portion of the drive that way.

Mark

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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Mark Wendt
On 01/03/2012 10:55 PM, Jon Elson wrote:

  
 Now, on Windows, I have no confidence whatsoever that bad drives are
 actually bad
 at the hardware level.  I have had so many people say oh, that power
 surge blew out
 my hard drive, when really what happened was the file system got
 trashed by a power
 failure at a critical moment.  Linux seems to be much more resistant to
 such problems.

 Jon

Jon,

Linux/Unix used to have the same problems.  Until they invented 
journaling.  That, in my book, has save a ton of disks for me here at 
work with cleaning folks accidentally pulling power cords, unexpected 
power outages over the weekend that fully drain the UPS's, etc.  The 
*nix file systems used to be pretty fragile till journaling came along.

Mark

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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Mark Wendt
On 01/03/2012 11:48 PM, gene heskett wrote:
 Can some of that perceived resistance be credited to us linux folks
 generally being more likely to have a decent UPS that shields our boxes
 from a lot of that stuff?

 Add that as a whole I think we pay more attention to surge arrestors and
 ground bonding than the typical winderz user too.  I sure have in here, and
 I know well that there have been occasions when this whole rooms
 electronics has bounced 50 kilovolts or more due to a nearby strike.  But
 it all bounces in unison as its all plugged into a single duplex, so there
 is little if any real voltage between the various pieces in here.  I did
 get a bit of hair re-arranged one night, but my hands were 3 or 4 away
 from the keyboard so it didn't do anything but jiggle my hair, and the
 computer just kept on computing.  I had some light bulbs to replace in the
 rest of the house though.

 But the huge majority of it can be credited to ext3 with journalling
 enabled I think, and I don't believe that any windows file system has ever
 grown that ability.  At least in the rare instances when I have had to
 rescue the windows machines in the neighborhood, I have seen zero evidence
 that it has such.

 Cheers, Gene

Gene,

Hadn't seen this post when I posted my previous one, but I think for the 
reasons you outlined above, especially the journaling, you're spot on.

Mark


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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Mark Wendt
On 01/04/2012 03:47 AM, Les Newell wrote:
 Most of my failures were on Windows but they didn't seem to be related
 to power fluctuations.  The Samsung failed on my Linux server. I
 reformatted one of the Kingston drives and stuck it in my Linux house
 computer. It ran for a couple of weeks before trashing the file system.
 I always get the same symptoms. The drive locks up bringing the OS to
 it's knees. After a reboot a chunk of the file system is missing.

 Les

If you plan on running pure SSD's on Ubuntu, this fella put up a very 
good write up on extending the life of the SSD (limiting writes), and 
getting as much performance from them as you can:

http://ubuntuforums.org/showpost.php?p=11101591postcount=5

Mark

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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Viesturs Lācis
2012/1/4 Mark Wendt mark.we...@nrl.navy.mil:

 If you plan on running pure SSD's on Ubuntu, this fella put up a very
 good write up on extending the life of the SSD (limiting writes), and
 getting as much performance from them as you can:

 http://ubuntuforums.org/showpost.php?p=11101591postcount=5

I have been following these suggestions with CF and SSD since my first
setup with CF card:
disable access time
move /tmp to RAM
change i/o scheduler to noop
move firefox cache to /tmp

Thanks for this particular link, because this is first time I see
something about disabling journaling in ext4, I will definitely try it
out.
And  this author suggests using deadline as i/o scheduler, in my
previous readings I found that noop is suggested. Does anybody have
an idea, what is the difference between them?

Viesturs

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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Mark Wendt
On 01/04/2012 06:13 AM, Viesturs Lācis wrote:
 2012/1/4 Mark Wendtmark.we...@nrl.navy.mil:

 If you plan on running pure SSD's on Ubuntu, this fella put up a very
 good write up on extending the life of the SSD (limiting writes), and
 getting as much performance from them as you can:

 http://ubuntuforums.org/showpost.php?p=11101591postcount=5
  
 I have been following these suggestions with CF and SSD since my first
 setup with CF card:
 disable access time
 move /tmp to RAM
 change i/o scheduler to noop
 move firefox cache to /tmp

 Thanks for this particular link, because this is first time I see
 something about disabling journaling in ext4, I will definitely try it
 out.
 And  this author suggests using deadline as i/o scheduler, in my
 previous readings I found that noop is suggested. Does anybody have
 an idea, what is the difference between them?

 Viesturs

First I'd heard of either one of them.  I haven't played around much 
with SSD's as of yet, but they are starting to get more and more popular 
here at work, as is Ubuntu as the primary OS.  According to the author 
of that clip, setting noop inthe primary scheduler is better than cfq 
but you still have some latency in the system when disk writes happen.  
He doesn't go into any detail on deadline, but I infer from the way he 
wrote you don't have that same problem when you set the scheduler option 
to deadline.

Here's a good discussion on the differences between the schedulers:

http://www.redhat.com/magazine/008jun05/features/schedulers/

It's Redhat, but it still applies.

Mark


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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Les Newell
That is a good article. I do most of that apart from changing the I/O 
scheduler. For reliability I leave journaling on.

Les

On 04/01/2012 10:54, Mark Wendt wrote:
 If you plan on running pure SSD's on Ubuntu, this fella put up a very
 good write up on extending the life of the SSD (limiting writes), and
 getting as much performance from them as you can:

 http://ubuntuforums.org/showpost.php?p=11101591postcount=5

 Mark



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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Mark Wendt
On 01/04/2012 06:33 AM, Les Newell wrote:
 That is a good article. I do most of that apart from changing the I/O
 scheduler. For reliability I leave journaling on.

 Les


Yep, but the journaling will eventually eat your disk up.  It's a 
trade-off.  Longevity of the device vs reliability of the OS.

Mark

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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Les Newell
Hi Mark,

The SSD on the server is just handling emails and sending out licenses 
purchased through my web site. I used an SSD to save power as the server 
runs 24/7. The OS sits on a CF card.  Bulk storage is a 1.5TB mechanical 
drive that is spun down when not in use. In it's current incarnation 
based on a Wyse R00L thin client running Ubuntu I have total power 
consumption down to 27W with the main and backup 1.5TB drives spun down, 
40W flat out.

On my office computer I put the swap file on a mechanical drive to 
reduce writes.

Hybrid drives strike me as being very hard on their flash. They 
basically use it as a cache for the mechanical part. As far as I know 
you have no say on what data is stored in flash and what data is stored 
on disk.

Les

On 04/01/2012 10:32, Mark Wendt wrote:
 Les, With all the writes that usually happens to a network server, a 
 SSD is probably a poor choice for that application. Writes to a SSD 
 are what shortens the lifespan. Any of you guys looked at the hybrid 
 drives? Here's one at Newegg - 750 GB 7200 RPM, 32 MB cache with an 8 
 GB SLC NAND (the SSD portion of the hybrid). 
 http://www.newegg.com/Product/Product.aspx?Item=N82E16822148837 The 
 also have a 500 GB version with 4 Gigs of solid state memory: 
 http://www.newegg.com/Product/Product.aspx?Item=N82E16822148591 
 Plant your OS partition on the solid state portion, and put all your 
 other partitions that will see lotsa writes on the spinning platter 
 side of the drive. Longer life for the SSD portion of the drive that way.


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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Mark Wendt
On 01/04/2012 06:38 AM, Les Newell wrote:
 Hi Mark,

 The SSD on the server is just handling emails and sending out licenses 
 purchased through my web site. I used an SSD to save power as the 
 server runs 24/7. The OS sits on a CF card.  Bulk storage is a 1.5TB 
 mechanical drive that is spun down when not in use. In it's current 
 incarnation based on a Wyse R00L thin client running Ubuntu I have 
 total power consumption down to 27W with the main and backup 1.5TB 
 drives spun down, 40W flat out.

 On my office computer I put the swap file on a mechanical drive to 
 reduce writes.

 Hybrid drives strike me as being very hard on their flash. They 
 basically use it as a cache for the mechanical part. As far as I know 
 you have no say on what data is stored in flash and what data is 
 stored on disk.

 Les

According to the blurb, they still have disk cache, albeit much smaller, 
32 MB, though I'm not sure how that comes into play if they're using the 
SLC NAND as a write cache.  That's typically what the 32 MB cache is 
for.  At any rate, it might be a good a way to speed up disk I/O, though 
you obviously don't have the same properties as a full-blown SSD.

Mark

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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Kent A. Reed
On 1/4/2012 6:41 AM, Mark Wendt wrote:
 On 01/04/2012 06:33 AM, Les Newell wrote:
 That is a good article. I do most of that apart from changing the I/O
 scheduler. For reliability I leave journaling on.

 Les

 Yep, but the journaling will eventually eat your disk up.  It's a
 trade-off.  Longevity of the device vs reliability of the OS.

 Mark

Gentle persons:

There's two different phenomena going on with SSDs. Let's not confuse them.

On the one hand, there is the well-known and understood problem that 
they have limited write endurance. It is easy to compute a useful life 
knowing your disk usage pattern and taking precautions such those in  
the referenced article (which info was already covered on our Wiki three 
years ago thanks to Les, by the way, albeit hidden under Installing to 
Compact Flash). IMHO this can not be considered a reliability issue.

On the other hand, there is the evolving and poorly understood problem 
of premature failure (e.g., failure well before expected from cycle 
wear-out or manufacturer's claimed MTTF/MTBF). It is impossible to 
compute a useful life against these failures, which occur for a variety 
of reasons. IMHO this is exactly the reliability issue.

Again, I recommend reading at least the Tom's Hardware summary 
http://www.tomshardware.com/reviews/ssd-reliability-failure-rate,2923-3.html 
It draws on collected experiences with hundreds and thousands of SSDs.

Bottom line for me: I use one for a variety of reasons---size, power, 
speed, physical toughness---and I take precautions knowing it will 
inevitably fail before I expect it to.

Regards,
Kent


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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Peter Blodow
I use an 8 GB SSD as a boot device in my ISDN monitor, an old, slowed 
down Pentium PC. The disc  has been created once, and now it only gets 
written on when a telephone call occurs, maybe a couple of times a day. 
So I think, I have a reliable storage without moving parts, fans etc. 
at low power consumption. For other stationary services I would not 
recommend SSDs.

Peter

Kent A. Reed schrieb:
 Bottom line for me: I use one for a variety of reasons---size, power, 
 speed, physical toughness---and I take precautions knowing it will 
 inevitably fail before I expect it to.

 Regards,
 Kent


   


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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Jon Elson
gene heskett wrote:
 Can some of that perceived resistance be credited to us linux folks 
 generally being more likely to have a decent UPS that shields our boxes 
 from a lot of that stuff?

   
Nope, no UPSs here or at work.  our network switches at work are on 
UPSs, and maybe
the departmental server.  I have 2 machines that are on 24/7 here, and a 
bunch more
that are on a lot of the time.
 Add that as a whole I think we pay more attention to surge arrestors and 
 ground bonding than the typical winderz user too.  I sure have in here, and 
 I know well that there have been occasions when this whole rooms 
 electronics has bounced 50 kilovolts or more due to a nearby strike.  But 
 it all bounces in unison as its all plugged into a single duplex, so there 
 is little if any real voltage between the various pieces in here.
I have wires strung all over the place, network and a home environmental 
monitoring
system.  The other computers are all across the shop.  I did get a 
motherboard ethernet
jack blown out during a thunderstorm some years ago, that is about it.  
I did have some
interface logic blown out about 25 years ago between two computers that 
were powered
from different outlets.  (One ran on 240 V, one on 120 V.)

 But the huge majority of it can be credited to ext3 with journalling 
 enabled I think, and I don't believe that any windows file system has ever 
 grown that ability.  At least in the rare instances when I have had to 
 rescue the windows machines in the neighborhood, I have seen zero evidence 
 that it has such.
   
Yeah, I run Win 2K as a guest OS under VMware, and sometimes after a 
power failure
the Win 2K system won't boot.  I have to run the recovery console from 
the CD and
then do chkdsk.  Apparently, Win 2K leaves the disk in an intermediate 
state a fair amount
of the time, typical of Microsoft logic.  Power failures never happen 
to our customers.

Jon


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Re: [Emc-users] hal taking machine down

2012-01-04 Thread Jon Elson
Mark Wendt wrote:

 Jon,

 Linux/Unix used to have the same problems.  Until they invented 
 journaling.  That, in my book, has save a ton of disks for me here at 
 work with cleaning folks accidentally pulling power cords, unexpected 
 power outages over the weekend that fully drain the UPS's, etc.  The 
 *nix file systems used to be pretty fragile till journaling came along.
   
Yes, quite true!  And, thank GOD for it!

Jon

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Re: [Emc-users] hal taking machine down

2012-01-04 Thread gene heskett
On Wednesday, January 04, 2012 02:45:54 PM Jon Elson did opine:

 gene heskett wrote:
  Can some of that perceived resistance be credited to us linux folks
  generally being more likely to have a decent UPS that shields our
  boxes from a lot of that stuff?
 
 Nope, no UPSs here or at work.  our network switches at work are on
 UPSs, and maybe
 the departmental server.  I have 2 machines that are on 24/7 here, and a
 bunch more
 that are on a lot of the time.
 
  Add that as a whole I think we pay more attention to surge arrestors
  and ground bonding than the typical winderz user too.  I sure have in
  here, and I know well that there have been occasions when this whole
  rooms electronics has bounced 50 kilovolts or more due to a nearby
  strike.  But it all bounces in unison as its all plugged into a
  single duplex, so there is little if any real voltage between the
  various pieces in here.
 
 I have wires strung all over the place, network and a home environmental
 monitoring
 system.  The other computers are all across the shop.  I did get a
 motherboard ethernet
 jack blown out during a thunderstorm some years ago, that is about it.
 I did have some
 interface logic blown out about 25 years ago between two computers that
 were powered
 from different outlets.  (One ran on 240 V, one on 120 V.)
 
  But the huge majority of it can be credited to ext3 with journalling
  enabled I think, and I don't believe that any windows file system has
  ever grown that ability.  At least in the rare instances when I have
  had to rescue the windows machines in the neighborhood, I have seen
  zero evidence that it has such.
 
 Yeah, I run Win 2K as a guest OS under VMware, and sometimes after a
 power failure
 the Win 2K system won't boot.  I have to run the recovery console from
 the CD and
 then do chkdsk.  Apparently, Win 2K leaves the disk in an intermediate
 state a fair amount
 of the time, typical of Microsoft logic.  Power failures never happen
 to our customers.

Chuckle.  Little do they know.  Heck, Jon, I have 2 of those cheap electric 
heaters, one in the garage, and one out in the shop, with digital controls 
because I've found, like everyone else I suspect, that the heaters with 
manual dial controls will start sticking on after about a weeks running.  
These digital things forget their settings in any power failure of more 
then 3 or 4 cycles duration.  I find I have to reset these at least 
monthly, and often more often than that.  Poor maintenance of the 
substation regulator switches are the cause of 90%  of that folderol.

Even though it was 14F here last night, with one of those, and a 
dehumidifier trying to wring a little water out of the low humidity air in 
the garage, the temp in the garage is above 60F right now.  The shop 
building isn't anything resembling insulated, but one of those digital 
heaters, set on low speed  its minimum of 60F, keeps it well above the dew 
point in there so my gear doesn't turn bright red with rust.  But anybody 
with a modicum of sense can see that shed has heat, snow on the roof is 
gone in 24 hours, maybe with 3 diameter icicles hanging on the edges.  I 
have considered building another, this time well insulated, but I don't 
have the real estate to do that without tearing that one down.  Since this 
one is an overgrown garden shed (12x16 for roof footprint, a hair under 10 
feet wide on the floor) it doesn't have enough flooring to tolerate heavy 
stuff so despite the middle of the floor originally sitting on 5 each 18 
square pads, the middle now has about a 5 sag in it after 10 years of 
holding up a 400 lb jointer  a 250 lb bandsaw.  There is no way, in this 
yellow clay soil, to set anything one can call permanent. 

This house, with a full basement, has I believe shifted upwards, floating 
if you will, at least 2 in the 22 years I've been here.  Either that, or 
the 'dirt' all around it has settled anywhere from 3 to 12 all around it.  
Built in 1974, when I moved in in 1989, we still had those corrugated, 
curved steel window wells around the basements windows on the downhill 
side, holding back around 8 of this so-called dirt.  I took them out 10 
years ago, and the 'dirt' is now around 4 to 6 below the bottoms of the 
windowsills.  A 3' wide sidewalk, which came from a poorly paved drive to a 
5 foot square front stoop against the front of the house went way out of 
level to the point of dangerous so we put a 10x26 foot deck over it in 
about 1999.  That fell short of reaching the drive by 11 feet, so when I 
built the garage in 2008, I extended the garage floor pour to 10 feet out, 
and along the front of the house about 11 or 12 feet to level that up 
again, so there is from 6 to 13 of new concrete there, with around 8 new 
on the garage floor itself.  Right over the old carport stuff I probably 
should have jackhammered out but that would have raised the cement bill 
another $2200 to reach the grade level I wanted.  Then I had the rest of 
the 

Re: [Emc-users] hal taking machine down

2012-01-04 Thread Jon Elson
gene heskett wrote:

 This house, with a full basement, has I believe shifted upwards, floating 
 if you will, at least 2 in the 22 years I've been here.
Well, I guess we have been real lucky here.  The shop is in my basement, 
totally uninsulated
except by earth berm.  I put exterior foam with stucco on the exposed 
concrete a few years
ago, makes the shop a lot more comfortable to work in.  Strangely, it 
seems to have done
nothing for the heating bills.  (Although we have never had another $400 
bill, so maybe
it really IS helping.)

There's one water leak where one of those wires that holds the concrete 
forms through
the concrete has rusted out, one of these days I will drill a hole and 
pack it with JB Weld.
It only leaks once a year or so after a big deluge.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-04 Thread gene heskett
On Wednesday, January 04, 2012 08:28:20 PM Jon Elson did opine:

 gene heskett wrote:
  This house, with a full basement, has I believe shifted upwards,
  floating if you will, at least 2 in the 22 years I've been here.
 
 Well, I guess we have been real lucky here.  The shop is in my basement,
 totally uninsulated
 except by earth berm.  I put exterior foam with stucco on the exposed
 concrete a few years
 ago, makes the shop a lot more comfortable to work in.  Strangely, it
 seems to have done
 nothing for the heating bills.  (Although we have never had another $400
 bill, so maybe
 it really IS helping.)
 
 There's one water leak where one of those wires that holds the concrete
 forms through
 the concrete has rusted out, one of these days I will drill a hole and
 pack it with JB Weld.
 It only leaks once a year or so after a big deluge.
 
 Jon

I have a similar problem in my basement, Jon.  Seems whomever installed the 
divider walls, put them into the paper thin poured floor with a Remington 
nailer.  But the nails have long since rusted away, so when it rains a real 
gully washer, we flood via the miniature geysers spitting up from the nail 
holes.  I haven't run into an injector that could drive the holes full of 
hydraulic cement yet, and of course now after 35 years, the blocks in the 
wall are slowly being dissolved away at floor level  up about 4 feet.  
Since the only cure for that is to call for a hoe, replace as needed  
recoat with tar, and backfill again, (bring lots of cash) I believe I'll 
leave that to whomever the kids sell it to when I'm done with it...  In the 
meantime there are a pair of 72 quart rated dehumidifiers that seem to have 
actually dried out the dirt a bit as its taking a bigger gully washer to 
flood us than it used to.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Viesturs Lācis
2012/1/2 gene heskett ghesk...@wdtv.com:

 I've found a barebones box with a D525 board in it, for $120, claims to
 have the lpt on the back panel already.  Needs a couple sticks of ddr2, a
 smallish sata drive and a dvd reader.

 http://www.outletpc.com/rj3658.html

 $120 kit
 $ 29 ram
 $ 80 500G sata3 drive
 $ 40 laptop style dvd drive, don't see how desktop would fit
 $ 24 keyboard/mouse with usb rf dongle
 _
 $293 + whatever

 Looks like it would be a ready to install 10.04 on.

 What do the folks here think of this kit?


It is great, but why do You want that dvd?!?
I would recommend purchasing 4GB usb stick for half of the dvd price and
keep live-CD install on it.
D525 perfectly boots from USB stick and that way You do not have to
waste a dvd disk, when new live-CD is created, but simply re-create
the usb install.

D525 is good for EMC, yesterday I counted that I have used D525 in 4
EMC machines. Latency is good. I must admit that all 4 machines use
hardware step generation and thus are not familiar with base-thread,
only servo-thread. But one of the machines - the welding robot - is
happily running the servo thread at 1,5 kHz update rate with 6 joints
and non-trivial kinematics, so there is some load for calculations.

I just would like to warn You about using D525 and LPT-based I/O card
that requires EPP mode - Intel has screwed it up, I had a very bad
experience with 3 D525 boards, other users can report success, so be
careful.

Viesturs

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread gene heskett
On Tuesday, January 03, 2012 05:06:21 AM Viesturs Lācis did opine:

 2012/1/2 gene heskett ghesk...@wdtv.com:
  I've found a barebones box with a D525 board in it, for $120, claims
  to have the lpt on the back panel already.  Needs a couple sticks of
  ddr2, a smallish sata drive and a dvd reader.
  
  http://www.outletpc.com/rj3658.html
  
  $120 kit
  $ 29 ram
  $ 80 500G sata3 drive
  $ 40 laptop style dvd drive, don't see how desktop would fit
  $ 24 keyboard/mouse with usb rf dongle
  _
  $293 + whatever
  
  Looks like it would be a ready to install 10.04 on.
  
  What do the folks here think of this kit?
 
 It is great, but why do You want that dvd?!?

For installs, old habits die hard I guess.

 I would recommend purchasing 4GB usb stick for half of the dvd price and
 keep live-CD install on it.
 D525 perfectly boots from USB stick and that way You do not have to
 waste a dvd disk, when new live-CD is created, but simply re-create
 the usb install.

I do not currently have a machine that can boot from either usb or network, 
and that includes this $300 Asus mobo with a quad core phenom on it.  So 
ATM, the only universal boot to install method I have is to maintain a 
working internal optical drive in every box.
 
 D525 is good for EMC, yesterday I counted that I have used D525 in 4
 EMC machines. Latency is good. I must admit that all 4 machines use
 hardware step generation and thus are not familiar with base-thread,
 only servo-thread. But one of the machines - the welding robot - is
 happily running the servo thread at 1,5 kHz update rate with 6 joints
 and non-trivial kinematics, so there is some load for calculations.
 
 I just would like to warn You about using D525 and LPT-based I/O card
 that requires EPP mode - Intel has screwed it up, I had a very bad
 experience with 3 D525 boards, other users can report success, so be
 careful.
 
I followed that discussion rather closely, but for steppers it doesn't 
appear that fully working EPP is required.  In fact, I have no clue what 
mode that Startech card I am using so nicely is actually in.  I plugged it 
it, reset the address to 0xd000 out   in the .hal file and it Just 
Works(TM)

This current box I run emc on, I left the latency-test running when I went 
to bed the first time.  Amanda has since been fired off and made a level0 
backup of the important bits of the install, and that ran the jitter up 
well past 100 u-secs, 105 TBE.  So it doesn't look as if I should be 
leaving it running a critically busy overnight job.  The one job I did have 
it do overnight involved very slow motions as it ran a diamond wheel just 
barely touching the teeth of a carbide toothed table saw blade that needed 
a tuneup.  The blade worked well, but I have since found a better one, a 
CMT branded one with ATBF teeth.  Sweet, no burns even in cherry.  Cuts 
take finish directly from the table saw.

Thanks Viesturs.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Remember the... the... uhh.

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Viesturs Lācis
2012/1/3 gene heskett ghesk...@wdtv.com:

 I do not currently have a machine that can boot from either usb or network,
 and that includes this $300 Asus mobo with a quad core phenom on it.  So
 ATM, the only universal boot to install method I have is to maintain a
 working internal optical drive in every box.

I am sure that there is even more universal method, which fits also
size-limited situations - You can have one dvd drive for all machines
and attach it to particular PC, when necessary. That way You will save
on dvd drive cost, space in the case (and case size, if space limit is
an issue) and, important for DIY cases, also effort of fitting it
nicely in the case.


 I just would like to warn You about using D525 and LPT-based I/O card
 that requires EPP mode - Intel has screwed it up, I had a very bad
 experience with 3 D525 boards, other users can report success, so be
 careful.

 I followed that discussion rather closely, but for steppers it doesn't
 appear that fully working EPP is required.

I mean those I/O cards that do hardware step generation and provide
more I/O bits than there are LPT pins, like Mesa 7i43 or PicoSystems
PPMC.

Usual LPT breakout boards that require software step generation do not
require EPP, so would work fine.

Viesturs

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Viesturs Lācis
2012/1/3 gene heskett ghesk...@wdtv.com:
 On Tuesday, January 03, 2012 06:00:47 AM Viesturs Lācis did opine:

 2012/1/3 gene heskett ghesk...@wdtv.com:
  I do not currently have a machine that can boot from either usb or
  network, and that includes this $300 Asus mobo with a quad core
  phenom on it.  So ATM, the only universal boot to install method I
  have is to maintain a working internal optical drive in every box.

 I am sure that there is even more universal method, which fits also
 size-limited situations - You can have one dvd drive for all machines
 and attach it to particular PC, when necessary. That way You will save
 on dvd drive cost, space in the case (and case size, if space limit is
 an issue) and, important for DIY cases, also effort of fitting it
 nicely in the case.

 I have a couple of those 8Gb usbkeys, one of which I wrote an .iso to with
 dd, which theoretically should work.  I could mount the image and read it,
 but none of my machines have a new enough bios that they could boot from
 it.

I have no idea, what is dd. I think that using System -
Administration - Startup disk creator is safer choice. In Lucid it is
installed by default. At least I love that tool.
It will ask for a destination USB drive and source .iso file and
wholaa! It will do all the small things, like creating the boot sector
etc.
I like that I still can use such a USB drive for storage - I simply
copy my files right next to the things that already are there, because
the Ubuntu install will use ~1GB.

Viesturs

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread kqt4at5v

On Tue, 3 Jan 2012, Viesturs Lācis wrote:


2012/1/3 gene heskett ghesk...@wdtv.com:


I do not currently have a machine that can boot from either usb or network,
and that includes this $300 Asus mobo with a quad core phenom on it.  So
ATM, the only universal boot to install method I have is to maintain a
working internal optical drive in every box.


I am sure that there is even more universal method, which fits also
size-limited situations - You can have one dvd drive for all machines
and attach it to particular PC, when necessary. That way You will save
on dvd drive cost, space in the case (and case size, if space limit is
an issue) and, important for DIY cases, also effort of fitting it
nicely in the case.



I just would like to warn You about using D525 and LPT-based I/O card
that requires EPP mode - Intel has screwed it up, I had a very bad
experience with 3 D525 boards, other users can report success, so be
careful.


I followed that discussion rather closely, but for steppers it doesn't
appear that fully working EPP is required.


I mean those I/O cards that do hardware step generation and provide
more I/O bits than there are LPT pins, like Mesa 7i43 or PicoSystems
PPMC.

Usual LPT breakout boards that require software step generation do not
require EPP, so would work fine.



As usual I am still quite confused
If the Mesa hardware will do the critical work, step generation, why does it 
matter so much about the motherboard

Richard--
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new or port existing apps to sell to consumers worldwide. Explore the 
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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Viesturs Lācis
2012/1/3  kqt4a...@gmail.com:
 On Tue, 3 Jan 2012, Viesturs Lācis wrote:

 2012/1/3 gene heskett ghesk...@wdtv.com:


 I do not currently have a machine that can boot from either usb or
 network,
 and that includes this $300 Asus mobo with a quad core phenom on it.  So
 ATM, the only universal boot to install method I have is to maintain a
 working internal optical drive in every box.


 I am sure that there is even more universal method, which fits also
 size-limited situations - You can have one dvd drive for all machines
 and attach it to particular PC, when necessary. That way You will save
 on dvd drive cost, space in the case (and case size, if space limit is
 an issue) and, important for DIY cases, also effort of fitting it
 nicely in the case.


 I just would like to warn You about using D525 and LPT-based I/O card
 that requires EPP mode - Intel has screwed it up, I had a very bad
 experience with 3 D525 boards, other users can report success, so be
 careful.


 I followed that discussion rather closely, but for steppers it doesn't
 appear that fully working EPP is required.


 I mean those I/O cards that do hardware step generation and provide
 more I/O bits than there are LPT pins, like Mesa 7i43 or PicoSystems
 PPMC.

 Usual LPT breakout boards that require software step generation do not
 require EPP, so would work fine.


 As usual I am still quite confused
 If the Mesa hardware will do the critical work, step generation, why does it
 matter so much about the motherboard

It does not matter really much.
It just happened that there is limited space for motherboard in the
cases of machines I have built, so that is why I like using mini-ITX
board. And I find D510/525 to be only viable option, because it comes
with dual-core CPU and onboard video for incredible price. It requires
only 3 additional things:
1) RAM (I use 2GB, so that I can live without swap partition);
2) HDD; 2 machines have SSDs, another 2 have pseudo-SSD drives -
compactflash cards in SATA adapter. Both of these things will
appreciate as little writes to the drive as possible, so I have no
swap partition and also disabled access time writes to hdd;
3) PSU;

As calculated by previous posters, the total cost of the PC is very low.
Actually I find D525 to be the most cost-efficient way to build _new_
PC for EMC2.
And it takes up so little space.
In one of machines I managed to use standard ATX case and squeeze in it:
1) D525 board + PSU + CF card in SATA adapter;
2) Mesa 7i43 (to be replaced by 5i23) + 2x 7i39 servo drives
3) DIY optoisolator card
4) 3x Gecko drives
5) 2x 400W AC transformers
6) 2x rectifier bridges with capacitors

If I had a chance to fit a VFD in there, I could say that _all_
controls and electronics of the machine are in the usual ATX PC case.

What I wanted to say with all this - PC mainboard does not matter that
much, but D525 has a lot of advantages, when compared to other
options.

Viesturs

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread kqt4at5v

On Tue, 3 Jan 2012, Viesturs Lācis wrote:


2012/1/3  kqt4a...@gmail.com:

On Tue, 3 Jan 2012, Viesturs Lācis wrote:


2012/1/3 gene heskett ghesk...@wdtv.com:



I do not currently have a machine that can boot from either usb or
network,
and that includes this $300 Asus mobo with a quad core phenom on it.  So
ATM, the only universal boot to install method I have is to maintain a
working internal optical drive in every box.



I am sure that there is even more universal method, which fits also
size-limited situations - You can have one dvd drive for all machines
and attach it to particular PC, when necessary. That way You will save
on dvd drive cost, space in the case (and case size, if space limit is
an issue) and, important for DIY cases, also effort of fitting it
nicely in the case.



I just would like to warn You about using D525 and LPT-based I/O card
that requires EPP mode - Intel has screwed it up, I had a very bad
experience with 3 D525 boards, other users can report success, so be
careful.



I followed that discussion rather closely, but for steppers it doesn't
appear that fully working EPP is required.



I mean those I/O cards that do hardware step generation and provide
more I/O bits than there are LPT pins, like Mesa 7i43 or PicoSystems
PPMC.

Usual LPT breakout boards that require software step generation do not
require EPP, so would work fine.



As usual I am still quite confused
If the Mesa hardware will do the critical work, step generation, why does it
matter so much about the motherboard


It does not matter really much.
It just happened that there is limited space for motherboard in the
cases of machines I have built, so that is why I like using mini-ITX
board. And I find D510/525 to be only viable option, because it comes
with dual-core CPU and onboard video for incredible price. It requires
only 3 additional things:
1) RAM (I use 2GB, so that I can live without swap partition);
2) HDD; 2 machines have SSDs, another 2 have pseudo-SSD drives -
compactflash cards in SATA adapter. Both of these things will
appreciate as little writes to the drive as possible, so I have no
swap partition and also disabled access time writes to hdd;
3) PSU;

As calculated by previous posters, the total cost of the PC is very low.
Actually I find D525 to be the most cost-efficient way to build _new_
PC for EMC2.
And it takes up so little space.
In one of machines I managed to use standard ATX case and squeeze in it:
1) D525 board + PSU + CF card in SATA adapter;
2) Mesa 7i43 (to be replaced by 5i23) + 2x 7i39 servo drives
3) DIY optoisolator card
4) 3x Gecko drives
5) 2x 400W AC transformers
6) 2x rectifier bridges with capacitors

If I had a chance to fit a VFD in there, I could say that _all_
controls and electronics of the machine are in the usual ATX PC case.

What I wanted to say with all this - PC mainboard does not matter that
much, but D525 has a lot of advantages, when compared to other
options.



If I were wanting to build a new pc I would agree but I would like to improve the 
reliability of a decent machine
I occasionally get rtai errors
Will the Mesa hardware do this
I have only stepper motors

Richard--
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Re: [Emc-users] hal taking machine down

2012-01-03 Thread andy pugh
On 3 January 2012 12:49,  kqt4a...@gmail.com wrote:

 If I were wanting to build a new pc I would agree but I would like to
 improve the reliability of a decent machine
 I occasionally get rtai errors
 Will the Mesa hardware do this
 I have only stepper motors

With Mesa/Pico cards you don't need the base thread, but that doesn't
necessarily mean that you won't get troublesome delays in the servo
thread. (though they will be a much smaller percentage of the thread
period)
You will, however, gain a lot more io pins, and a much lower
granularity in step timings, which might lead to improved
performance.


-- 
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The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Viesturs Lācis
2012/1/3 andy pugh bodge...@gmail.com:
 On 3 January 2012 12:49,  kqt4a...@gmail.com wrote:

 If I were wanting to build a new pc I would agree but I would like to
 improve the reliability of a decent machine
 I occasionally get rtai errors
 Will the Mesa hardware do this
 I have only stepper motors

 With Mesa/Pico cards you don't need the base thread, but that doesn't
 necessarily mean that you won't get troublesome delays in the servo
 thread. (though they will be a much smaller percentage of the thread
 period)
 You will, however, gain a lot more io pins, and a much lower
 granularity in step timings, which might lead to improved
 performance.


Yupp, exactly! It will take off some load from Your PC, but it cannot
be determined, if it will be enough to avoid rtai errors.

Viesturs

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread John Thornton
If you read the error carefully you will notice that you only get the 
error popup once per session even if you are getting millions of 
excessive delays...

John

On 1/3/2012 6:59 AM, Viesturs Lācis wrote:
 2012/1/3 andy pughbodge...@gmail.com:
 On 3 January 2012 12:49,kqt4a...@gmail.com  wrote:

 If I were wanting to build a new pc I would agree but I would like to
 improve the reliability of a decent machine
 I occasionally get rtai errors
 Will the Mesa hardware do this
 I have only stepper motors
 With Mesa/Pico cards you don't need the base thread, but that doesn't
 necessarily mean that you won't get troublesome delays in the servo
 thread. (though they will be a much smaller percentage of the thread
 period)
 You will, however, gain a lot more io pins, and a much lower
 granularity in step timings, which might lead to improved
 performance.

 Yupp, exactly! It will take off some load from Your PC, but it cannot
 be determined, if it will be enough to avoid rtai errors.

 Viesturs

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread kqt4at5v
Is mesanet.com the only source for the mesa hardware

Richard

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread andy pugh
On 3 January 2012 14:30,  kqt4a...@gmail.com wrote:
 Is mesanet.com the only source for the mesa hardware

it appears that www.cnc-ready.at no longer exists.
http://www.duzi.cz/shop_cnc/ still works though.

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Viesturs Lācis
2012/1/3 andy pugh bodge...@gmail.com:
 On 3 January 2012 14:30,  kqt4a...@gmail.com wrote:
 Is mesanet.com the only source for the mesa hardware

 it appears that www.cnc-ready.at no longer exists.
 http://www.duzi.cz/shop_cnc/ still works though.

Martin Duzi is their dealer in EU. If You are non-EU resident, then
You are going to suffer from taxes and duties (unless buying as a
business, that is a registered as VAT applicable entity in Your
country).
You can always write an email to sa...@mesanet.com to ask for a
closest dealer to Your  location.

Viesturs

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Kirk Wallace
On Tue, 2012-01-03 at 13:49 +0200, Viesturs Lācis wrote:
... snip
 I have no idea, what is dd.

dd is a Linux utility that does a direct copy from one stream to another
(?). I just learned to use it to duplicate a hard drive by copying bit
for bit from the original drive to the new drive. By having an exact
copy with the same bits occupying the same locations on the drive, boot
configuration, file systems and all else is duplicated. dd is a
wonderful thing, when used properly. I've used it in the past to wipe
out MBR's to upgrade hard drives from Windows.
http://en.wikipedia.org/wiki/Dd_%28Unix%29 

By the way, if the destination hard drive is larger than the original, a
partition editor can be used to make the copied partition larger, for
instance to fill the rest of the drive space. 

  I think that using System -
 Administration - Startup disk creator is safer choice. In Lucid it is
 installed by default. At least I love that tool.
 It will ask for a destination USB drive and source .iso file and
 wholaa! It will do all the small things, like creating the boot sector
 etc.
 I like that I still can use such a USB drive for storage - I simply
 copy my files right next to the things that already are there, because
 the Ubuntu install will use ~1GB.
 
 Viesturs

I don't recall .iso's being bootable. The .iso contains an image of a
bootable file system, but in the form of a single file. As far as I
know, the .iso needs to be decompressed with a utility to make a
bootable file system. usb-creator-gtk is commonly on our Ubuntu
machines, and allows one to create a bootable USB thumb drive from
an .iso file:
http://en.wikipedia.org/wiki/Ubuntu_Live_USB_creator 

-- 
Kirk Wallace
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http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] hal taking machine down

2012-01-03 Thread gene heskett
On Tuesday, January 03, 2012 11:14:42 AM Viesturs Lācis did opine:

 2012/1/3 gene heskett ghesk...@wdtv.com:
  On Tuesday, January 03, 2012 06:00:47 AM Viesturs Lؤپcis did opine:
  2012/1/3 gene heskett ghesk...@wdtv.com:
   I do not currently have a machine that can boot from either usb or
   network, and that includes this $300 Asus mobo with a quad core
   phenom on it. آ So ATM, the only universal boot to install method I
   have is to maintain a working internal optical drive in every box.
  
  I am sure that there is even more universal method, which fits also
  size-limited situations - You can have one dvd drive for all machines
  and attach it to particular PC, when necessary. That way You will
  save on dvd drive cost, space in the case (and case size, if space
  limit is an issue) and, important for DIY cases, also effort of
  fitting it nicely in the case.
  
  I have a couple of those 8Gb usbkeys, one of which I wrote an .iso to
  with dd, which theoretically should work. آ I could mount the image
  and read it, but none of my machines have a new enough bios that they
  could boot from it.
 
 I have no idea, what is dd. I think that using System -
 Administration - Startup disk creator is safer choice. 

Might be. dd is the exact copier of the whole device.  An .iso is supposed 
to be the byte for byte image of the device. dd has no knowledge of burn 
power so it can only read an optical device.  I can write an install iso to 
one of those 8Gb keys using dd, then mount it and access it, for read only 
if I want and other than the key's read response being a little faster 
initially, there is little if any other detectable difference when reading.  

I would say read/write, but when a device is mounted using the iso9660 file 
system, that file system, originally made for data cd's, doesn't have (I 
assume since that is normally read only media) a write capability.  That is 
why we use a system that writes the whole disk at once, or at best can 
append to the image that is there when in multisession mode, a horrible 
kludge that usually destroys the ability to read the first session.  This 
is an un-avoidable artifact of the fact that optical media doesn't have 
tracks or cylinders in its makeup, but is just one long track, identified 
by a sector header inserted between every 2048 bytes of data in one long 
spiral track.

One LSN identifier, so when you ask to read a certain file, it first scans 
the inside of the disk to find the LSN of the desired file, then skips the 
head across the disc until it reads one of those headers and figures out if 
it has to skip outward or inward using a successive approximation until it 
is a few turns in front of that LSN, starts tracking  gives you the file 
when it arrives.  That is why seek times are so slow for optical media.

No doubt the startup disk creator could do it too.  But dd and its ilk have 
been around for most of the life of Unix.  An old, familiar tool that to do 
it on windows requires Nortons Ghost, also requires the correct options 
set.  I rather like the *nix attitude that a utility should do one thing, 
and do that one thing the best way it can be done. dd is a do one thing 
well utility.

This pclos install does not have that 'disk creator' in its menu's, but 
does have K3b, the swiss army knife of such utilities for optical media.  
That K3b is of course just a pretty gui face for all the command line based 
utilities that actually do the ditch digging, exactly as I expect your disk 
creator actually is down where the rubber meets the dirt.  Usually, its 
growisofs that does the deed.  :)

 In Lucid it is
 installed by default. At least I love that tool.
 It will ask for a destination USB drive and source .iso file and
 wholaa! It will do all the small things, like creating the boot sector
 etc.
 I like that I still can use such a USB drive for storage - I simply
 copy my files right next to the things that already are there, because
 the Ubuntu install will use ~1GB.
 
 Viesturs

Cheers, Gene
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Re: [Emc-users] hal taking machine down

2012-01-03 Thread gene heskett
On Tuesday, January 03, 2012 12:00:18 PM kqt4a...@gmail.com did opine:

 On Tue, 3 Jan 2012, Viesturs Lؤپcis wrote:
  2012/1/3 gene heskett ghesk...@wdtv.com:
  I do not currently have a machine that can boot from either usb or
  network, and that includes this $300 Asus mobo with a quad core
  phenom on it. آ So ATM, the only universal boot to install method I
  have is to maintain a working internal optical drive in every box.
  
  I am sure that there is even more universal method, which fits also
  size-limited situations - You can have one dvd drive for all machines
  and attach it to particular PC, when necessary. That way You will save
  on dvd drive cost, space in the case (and case size, if space limit is
  an issue) and, important for DIY cases, also effort of fitting it
  nicely in the case.
  
  I just would like to warn You about using D525 and LPT-based I/O
  card that requires EPP mode - Intel has screwed it up, I had a very
  bad experience with 3 D525 boards, other users can report success,
  so be careful.
  
  I followed that discussion rather closely, but for steppers it
  doesn't appear that fully working EPP is required.
  
  I mean those I/O cards that do hardware step generation and provide
  more I/O bits than there are LPT pins, like Mesa 7i43 or PicoSystems
  PPMC.
  
  Usual LPT breakout boards that require software step generation do not
  require EPP, so would work fine.
 
 As usual I am still quite confused
 If the Mesa hardware will do the critical work, step generation, why
 does it matter so much about the motherboard
 
 Richard

I believe that without the full EPP in effect, the port has some pins that 
are write only, and some that read only.  IIRC the readable pins in the 
other modes only add up to 5 (a normal printers status bits), but I'd 
expect the mesa boards need a full 8 bits going both ways, and only the EPP 
mode can do that.

Peter W. can clarify that if I'm full of it since IIRC those boards are 
his. :)  Better it comes straight from the person who knows for sure.

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] hal taking machine down

2012-01-03 Thread gene heskett
On Tuesday, January 03, 2012 12:10:31 PM kqt4a...@gmail.com did opine:
[...]
 controls and electronics of the machine are in the usual ATX PC case.
  
  What I wanted to say with all this - PC mainboard does not matter that
  much, but D525 has a lot of advantages, when compared to other
  options.
 
 If I were wanting to build a new pc I would agree but I would like to
 improve the reliability of a decent machine I occasionally get rtai
 errors
 Will the Mesa hardware do this
 I have only stepper motors

Richard

Your decent machine for this service s/b its latency-test results, very 
little else counts if those aren't usable.  I have been fairly well 
educated in just the differences a video card can make in those figures, 
and what may be a decent machine for the kids to play Doom on, can be a 
far cry indeed from decent for emc.  And building one of these is a piece 
of cake as long as your screwdriver bit is fresh.

That said, mine made it to 6:26 this morning before it went away again, and 
when it did it left both gkrellm and latency-test images on my screen here, 
and gkrellm was showing the 5 volts at 4.92, usable about 2 seconds before 
it crashed.  So I, while having a spare psu that is better, will probably 
order a couple of those kits using the D525 boards in the next day or so, I 
am tired of screwing with this 'regular pc' format and its annual 
replacement of many of its internal pieces, like the psu  optical drive.  
A cpu that is faster, only uses 14 watts  needs no fans that fail is very 
appealing to me.  Technology moves on as it always will, and gets cheaper, 
as it always will, although cheaper reminds me of that old saw about cheap, 
good, and fast, pick any 2.  So I may as well try to keep up, even at my 
age.

You all have said the SSD's are the way to go, so I'll probably pop for the 
8Gb or 16Gb version of those, but I'd need advice on brands  models to be 
assured of decent life.  ISTR the present install is using about 4.3Gb of a 
46Gb drive I've had for yonks but seems dead reliable yet.  But its a pata 
interface that may not be available on the D525's.  Since I do daily 
backups that's a shrug.

An enterprising neighborhood teenage girl just came by and cleared quite a 
bit of the 7 or 8 of snow we got last night from the deck, Dee's car and 
the drive behind it, so that's taken care of for a bit, but doesn't get me 
to the shop just yet.  First, I need to figure out where my giddy-up-go 
went, it seems to have left without me this morning.

Cheers, Gene
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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Peter C. Wallace
 As usual I am still quite confused
 If the Mesa hardware will do the critical work, step generation, why
 does it matter so much about the motherboard
 
 Richard

I believe that without the full EPP in effect, the port has some pins that 
are write only, and some that read only.  IIRC the readable pins in the 
other modes only add up to 5 (a normal printers status bits), but I'd 
expect the mesa boards need a full 8 bits going both ways, and only the EPP 
mode can do that.

Peter W. can clarify that if I'm full of it since IIRC those boards are 
his. :)  Better it comes straight from the person who knows for sure.

Cheers, Gene
-- 
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  soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
The eyes of taxes are upon you.


Yes when EPP mode is used for communicating with smart peripherals (like Mesa 
or Pico) it is used as a bidirectional 8 bit data/address bus.

Other modes can do this (the so called PS2 mode can) but EPP mode has built in 
strobe generation and handshaking so is much faster for data transfer than PS2 
mode (and much simpler than ECP mode).


To add to the confusion sometimes EPP mode is suggested for software step 
setups, The reason being that some parallel ports change the I/O mode of 
some pins from open drain with a pullup to push-pull when in EPP mode VS SPP 
or PS2 mode. If the pin needs to source current to drive an OPTO this may be 
neccesary.

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread gene heskett
On Tuesday, January 03, 2012 01:44:42 PM gene heskett did opine:

 http://www.directron.com/extremevalue.html

I just bought one of these.  Genuine Intel board, but Not fanless but 2G of 
ram  a 250Gb HD  300 watt supply, $246 shipped.  It's in Houston,  he 
wanted some of my snow, said he was 80 behind. :)

So the bet has been placed. :)

I only bought one because its a test of the mobo and has everything else is 
about the same, in a bigger than atom sized box.  But I'd bet the psu is a 
special physically.  That always means 3x higher replacement costs.  :(

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Jon Elson
Kent A. Reed wrote:
 On 1/2/2012 10:35 PM, Jon Elson wrote:
   
 gene heskett wrote:
 
 Is anyone running emc on this?  How is the latency?
   
 I've tested the Intel D525MW motherboard, and put it in the database.
 The servo thread jitter was 15595, the base thread was 11921.
 That is fine for any system with a hardware interface (servo or
 stepper) but may be a little marginal for software step generation.
 Since I'm a servo bigot, it was quite good for me.  The on-board
 parallel port passed all the tests with my EPP devices.  EMC 2.4.x
 with Ubuntu 10.04 loads and runs with no quirks at all.  I did the
 install on a 16 GB SSD hard drive.

 Jon
 
 Jon:

 This is a multi-cpu board. Did you set the isolcpus boot parameter?

   
No, I did not.  But, these numbers are just FINE with hardware assist, 
which all my systems
have.
 The reason I ask is IIRC I got similar numbers with a standard boot from 
 the LiveCD on my ASUS board and saw them drop below 1 when I set 
 isolcpus=1.

 This may be a false memory (I did the tests last winter) and I'm away 
 from the board at the moment. I'll do the tests again in the morning and 
 this time I'll post the results on the Wiki.
   
No, I will bet you are right.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Les Newell

I have had some bad experiences with SSDs. So far in about 18 months I 
have killed three in my office computer and one in my network server. 
Three were Kingston V series and one was a Samsung. I had the same 
issues with all of them. Initially they worked great but after some 
months they started locking up when writing to them. After rebooting a 
chunk of the file system would be missing.

I have however had no problems with CF cards. They are slow but I have 
never had a failure that couldn't be attributed to electrical or 
physical abuse. I am currently using one in my lathe (running EMC of 
course) and one in my network server. Both have been in use for a couple 
of years. You can get SATA CF card adapters if you don't have PATA on 
the motherboard.

Les


On 03/01/12 17:42, gene heskett wrote:
 You all have said the SSD's are the way to go, so I'll probably pop for the
 8Gb or 16Gb version of those, but I'd need advice on brands  models to be
 assured of decent life.  ISTR the present install is using about 4.3Gb of a
 46Gb drive I've had for yonks but seems dead reliable yet.  But its a pata
 interface that may not be available on the D525's.  Since I do daily
 backups that's a shrug.


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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Kent A. Reed
On 1/3/2012 6:36 PM, Les Newell wrote:
 I have had some bad experiences with SSDs. So far in about 18 months I
 have killed three in my office computer and one in my network server.
 Three were Kingston V series and one was a Samsung. I had the same
 issues with all of them. Initially they worked great but after some
 months they started locking up when writing to them. After rebooting a
 chunk of the file system would be missing.

 I have however had no problems with CF cards. They are slow but I have
 never had a failure that couldn't be attributed to electrical or
 physical abuse. I am currently using one in my lathe (running EMC of
 course) and one in my network server. Both have been in use for a couple
 of years. You can get SATA CF card adapters if you don't have PATA on
 the motherboard.

 Les


 On 03/01/12 17:42, gene heskett wrote:
 You all have said the SSD's are the way to go, so I'll probably pop for the
 8Gb or 16Gb version of those, but I'd need advice on brands   models to be
 assured of decent life.  ISTR the present install is using about 4.3Gb of a
 46Gb drive I've had for yonks but seems dead reliable yet.  But its a pata
 interface that may not be available on the D525's.  Since I do daily
 backups that's a shrug.

The jury still seems to be out on the question of SSD reliability, 
partly because there are so few data points compared to rotating disks.

Tom's Hardware did a decent job summarizing various reports back in 
July(?). There's no argument SSDs are fast but no one (except the 
vendors, that is) is willing to bet on their longevity. Worse, SSDs seem 
to fail without any ability to recover and they seem to without warning 
(SMART seems useless as an early warning technology).

I use a cheap 30GB SSD as my boot and system device but I make sure it's 
totally backed up for easy replacement when (not if) it fails.

Regards,
Kent


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Re: [Emc-users] hal taking machine down

2012-01-03 Thread James Louis
To all,

For what it's worth I have been using 4GB SATA Flash Vertical Disk On Modules 
(SATADOM) in my CNC mill for a couple years without a problem.  It only has 
EMC2 and my G-code files on it.  I also have been using them on other machines 
for a shorter time period but also without problems.  For their size they are 
not cheap:  $75 for 4GB but so far they have been bullet proof and don't need a 
data cable (power only).

Jim

-Original Message-
From: Kent A. Reed [mailto:knbr...@erols.com]
Sent: Tuesday, January 03, 2012 6:27 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] hal taking machine down

On 1/3/2012 6:36 PM, Les Newell wrote:
 I have had some bad experiences with SSDs. So far in about 18 months I
 have killed three in my office computer and one in my network server.
 Three were Kingston V series and one was a Samsung. I had the same
 issues with all of them. Initially they worked great but after some
 months they started locking up when writing to them. After rebooting a
 chunk of the file system would be missing.

 I have however had no problems with CF cards. They are slow but I have
 never had a failure that couldn't be attributed to electrical or
 physical abuse. I am currently using one in my lathe (running EMC of
 course) and one in my network server. Both have been in use for a couple
 of years. You can get SATA CF card adapters if you don't have PATA on
 the motherboard.

 Les


 On 03/01/12 17:42, gene heskett wrote:
 You all have said the SSD's are the way to go, so I'll probably pop for the
 8Gb or 16Gb version of those, but I'd need advice on brands   models to be
 assured of decent life.  ISTR the present install is using about 4.3Gb of a
 46Gb drive I've had for yonks but seems dead reliable yet.  But its a pata
 interface that may not be available on the D525's.  Since I do daily
 backups that's a shrug.

The jury still seems to be out on the question of SSD reliability,
partly because there are so few data points compared to rotating disks.

Tom's Hardware did a decent job summarizing various reports back in
July(?). There's no argument SSDs are fast but no one (except the
vendors, that is) is willing to bet on their longevity. Worse, SSDs seem
to fail without any ability to recover and they seem to without warning
(SMART seems useless as an early warning technology).

I use a cheap 30GB SSD as my boot and system device but I make sure it's
totally backed up for easy replacement when (not if) it fails.

Regards,
Kent


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Re: [Emc-users] hal taking machine down

2012-01-03 Thread Jon Elson
Kirk Wallace wrote:
 On Tue, 2012-01-03 at 19:26 -0500, Kent A. Reed wrote:
 ... snip
   
 The jury still seems to be out on the question of SSD reliability, 
 partly because there are so few data points compared to rotating disks.
 
 ... snip

 I just replaced a friend's Samsung 60GB SSD. It stopped booting Windows
 XP. I did a Windows check disk and it was able to recover the drive,
 then Linux dd to a new hard disk, and she's back in business. As soon as
 the new hard drive is broken in, I'll try to stress test the SSD to see
 what's up. I have no idea how long the drive was working, I'm guessing a
 couple of years. I prefer the older technology, and maybe save some
 money to put into a RAID or decent backup.
   
Now, on Windows, I have no confidence whatsoever that bad drives are 
actually bad
at the hardware level.  I have had so many people say oh, that power 
surge blew out
my hard drive, when really what happened was the file system got 
trashed by a power
failure at a critical moment.  Linux seems to be much more resistant to 
such problems.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-03 Thread gene heskett
On Tuesday, January 03, 2012 10:58:17 PM Kirk Wallace did opine:

 On Tue, 2012-01-03 at 19:26 -0500, Kent A. Reed wrote:
 ... snip
 
  The jury still seems to be out on the question of SSD reliability,
  partly because there are so few data points compared to rotating
  disks.
 
 ... snip
 
 I just replaced a friend's Samsung 60GB SSD. It stopped booting Windows
 XP. I did a Windows check disk and it was able to recover the drive,
 then Linux dd to a new hard disk, and she's back in business. As soon as
 the new hard drive is broken in, I'll try to stress test the SSD to see
 what's up. I have no idea how long the drive was working, I'm guessing a
 couple of years. I prefer the older technology, and maybe save some
 money to put into a RAID or decent backup.

How long a drive with mechanicals in it lasts is often a crap shoot.  I've 
had several in the 60-500 gig range that have fallen over in what I'd call 
premature spin times, some in under 6 months, and this is drives with well 
under 50 power cycles on them.  Around me they spin up and generally don't 
get spun down unless there is a power failure that outlasts my UPS.  I do 
not power down just for the heck of it, I even swapped out my bad dvd drive 
last night without a powerdown.

But I have to get rid of the rest of those red sata cables.  That red die 
eats the copper wire inside the cable like it was battery acid, and has 
been doing that to cables around me since the rollover to the '70's took 
all that cable manufacturing first to the J. A. Pan company and eventually 
to China. 3 years and the copper in a wire with that insulation can be 
shook out of the end of the insulation as brown dust.  I have 5 dead sata 
cables hanging on a drawer knob behind me just to keep me reminded, and I 
grab cables of other colors when I can just so I have spares on hand.

Right now, I have a pair of the original 3.5 Seagate hawks, a whole 
gigabyte each, scsi-ii hooked up to a trs-80 Color Computer 3 in the 
basement.  Either of those drives has accumulated 15 + years of spin time, 
and are apparently as good as ever.  Those were $300 drives when they were 
new and I put them into a full house Amiga 2k, with 64 megs of ram  a PPS 
68040 accelerator card in it plus a good sized wagonload of other goodies.  
If and when the last one dies, I'll sell the rest of it on the coco mailing 
list, but I'll shed a tear when I do, that was the original machine that 
could do anything, and taught me an awful lot of what I know about 
computers.  I once put a coco-2 into the tv station as a substitute for a 
20,000$ bit of Grass Valley gear, imitating the E-DISK storage for a 
300-3A/B production switcher using software I wrote.  4x faster than the 
GVG package  gave english filenames to the Tech directors which pleased 
them no end.  With a couple of disk controller failures, it otherwise sat 
there and did its thing for 13 years.  They retired that switcher when I 
retired, nobody else could fix it, and gave me that kit back a couple of 
months later, so that is now another coco I have stashed in the basement.  
In fact, I think I am coco poor. ;-)

So now I'm waiting on Houston and the new atom machine.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
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Re: [Emc-users] hal taking machine down

2012-01-03 Thread gene heskett
On Tuesday, January 03, 2012 11:33:10 PM Jon Elson did opine:

 Kirk Wallace wrote:
  On Tue, 2012-01-03 at 19:26 -0500, Kent A. Reed wrote:
  ... snip
  
  The jury still seems to be out on the question of SSD reliability,
  partly because there are so few data points compared to rotating
  disks.
  
  ... snip
  
  I just replaced a friend's Samsung 60GB SSD. It stopped booting
  Windows XP. I did a Windows check disk and it was able to recover the
  drive, then Linux dd to a new hard disk, and she's back in business.
  As soon as the new hard drive is broken in, I'll try to stress test
  the SSD to see what's up. I have no idea how long the drive was
  working, I'm guessing a couple of years. I prefer the older
  technology, and maybe save some money to put into a RAID or decent
  backup.
 
 Now, on Windows, I have no confidence whatsoever that bad drives are
 actually bad
 at the hardware level.  I have had so many people say oh, that power
 surge blew out
 my hard drive, when really what happened was the file system got
 trashed by a power
 failure at a critical moment.  Linux seems to be much more resistant to
 such problems.
 
 Jon

Can some of that perceived resistance be credited to us linux folks 
generally being more likely to have a decent UPS that shields our boxes 
from a lot of that stuff?

Add that as a whole I think we pay more attention to surge arrestors and 
ground bonding than the typical winderz user too.  I sure have in here, and 
I know well that there have been occasions when this whole rooms 
electronics has bounced 50 kilovolts or more due to a nearby strike.  But 
it all bounces in unison as its all plugged into a single duplex, so there 
is little if any real voltage between the various pieces in here.  I did 
get a bit of hair re-arranged one night, but my hands were 3 or 4 away 
from the keyboard so it didn't do anything but jiggle my hair, and the 
computer just kept on computing.  I had some light bulbs to replace in the 
rest of the house though.

But the huge majority of it can be credited to ext3 with journalling 
enabled I think, and I don't believe that any windows file system has ever 
grown that ability.  At least in the rare instances when I have had to 
rescue the windows machines in the neighborhood, I have seen zero evidence 
that it has such.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Mark Wendt (Contractor)
On 1/2/2012 12:13 AM, Kent A. Reed wrote:
 As for debugging your hal file, that's the problem I was working on in
 the fall with my attempts to graph the hal network. The feedback I got
 here suggested my approach wasn't lighting anyone's fire, but my wife's
 health has taken a big nose dive (I just retrieved her from an
 outrageous neuro-surgical procedure that has her head and spine held
 together with titanium plate, rods, and screws) so I'm unlikely to be
 working on my hal graphing script or anything else related to
 EMC2---indefinitely.

 Here's hoping 2012 will be better.

 Regards,
 Kent

Kent,

I'm very sorry to hear about your wife.  Prayers and best wishes to a 
speedy recovery for her.  I can't imagine what she's going through with 
all that.  Please give her our best, and also for you too, as you cope 
with your wife's pain and suffering.

And indeed hoping for a better 2012 for you and your family.

Mark

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Dave
On 1/2/2012 12:13 AM, Kent A. Reed wrote:
 On 1/1/2012 8:41 PM, gene heskett wrote:

 ...
 Thanks guys   sending wishes for Happy   Prosperous New Year to all.
 Further thought:  How do you folks arrive at those logic diagrams shown at
 several locations in the Integrators Manual I just printed fresh last
 Thursday?

 It seems to me that graphing utility could be useful in spotting what I so
 nicely screwed up. :)

 Cheers   Thanks, Gene
  
 Be specific to be terrific is my wife's motto.

 Do you mean diagrams such as Figure 8.3 Step Pulse Generator Block
 Diagram in the EMC2 v2.4 Integrators Manual?

 I didn't make that diagram but I think Dia could get you most of the way
 there with the symbols on several sheets (see the Cybernetics sheet, for
 example). It's not my favorite graphing tool but it's serviceable.

 As for debugging your hal file, that's the problem I was working on in
 the fall with my attempts to graph the hal network. The feedback I got
 here suggested my approach wasn't lighting anyone's fire, but my wife's
 health has taken a big nose dive (I just retrieved her from an
 outrageous neuro-surgical procedure that has her head and spine held
 together with titanium plate, rods, and screws) so I'm unlikely to be
 working on my hal graphing script or anything else related to
 EMC2---indefinitely.

 Here's hoping 2012 will be better.

 Regards,
 Kent




That is a rough start for the new year Kent.  Hang in there and do 
somethings for yourself so you can keep yourself intact.
My wife has had some serious hospital time over the last 3 years.  (I've 
lost count of the days..)

I talked with a distant friend of mine recently and he told me he spent 
16 days in the hospital this year
trying to keep his heart in time..  Geez   We used to ride a hundred 
miles per day on bikes when we were younger!

Getting older sucks.

Many hospitals have Wifi throughout the facilities now..  I'm just 
saying.  ;-)

Good Luck and thanks for everything you have done.

Dave

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kirk Wallace
On Mon, 2012-01-02 at 02:11 -0500, gene heskett wrote:
... snip
  As for debugging your hal file, that's the problem I was working on in
  the fall with my attempts to graph the hal network. The feedback I got
  here suggested my approach wasn't lighting anyone's fire,
 
 I hope it didn't come from me!

I was hoping to get something done with diagramming HAL with gEDA, but
I'm taking care of my bed ridden mother now.

  but my wife's
  health has taken a big nose dive (I just retrieved her from an
  outrageous neuro-surgical procedure that has her head and spine held
  together with titanium plate, rods, and screws) so I'm unlikely to be
  working on my hal graphing script or anything else related to
  EMC2---indefinitely.
 
 OMG!  Obviously.  And my sympathies Kent, our ladies always come first.
 Mine has COPD.  I assume that this not exactly a temporary condition when 
 they have to do that extreme a procedure.  I wish her the very best. 
 
  Here's hoping 2012 will be better.
 
 Amen!
  
  Regards,
  Kent
 
 Cheers Kent, Gene

I am hopping for a better 2012 too, and wishing for a speedy recovery to
all those on the mend.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 12:44:51 PM Kirk Wallace did opine:

 On Mon, 2012-01-02 at 02:11 -0500, gene heskett wrote:
 ... snip
 
   As for debugging your hal file, that's the problem I was working on
   in the fall with my attempts to graph the hal network. The feedback
   I got here suggested my approach wasn't lighting anyone's fire,
  
  I hope it didn't come from me!
 
 I was hoping to get something done with diagramming HAL with gEDA,

What I was hoping for (yeah, I know, silly boy...) was something that could 
recursively scan a directories *.hal file, drawing the connections, until 
it made a scan with no more hits, then spit out whats left as errors or 
missing, whatever.

 but I'm taking care of my bed ridden mother now.
 
And that too obviously comes _first_, fully understood, Kirk.

And I may owe some apologies here and there.  I am in the somewhat rare 
situation of having looked at the x-rays and understanding that what I saw 
was a death sentence for Annie without the neurosurgeon (and a friend of 
mine already) having to elaborate other than saying the damage was done 
even if he could reach the location to remove the blood clot.  Middle 
cerebral artery, left side  she was right handed.  And I have since buried 
the two girls she gave me, throat and stomach cancer.

So I may be a bit inured to the passing of those I love the most. I can of 
course try to put myself in your shoes  shed a few tears, I seem to do 
that well. I have even asked myself why am I still here, but I'm not smart 
enough to answer me.

Now of course I have an Alberta Clipper bearing down on me with a foot of 
snow forecast.  Very minor detail compared to this.

With regard to a bad hal file killing the machine, I am now beginning to 
lean toward a flaky psu, its not liking 50F ambient temps in the shop, and 
has crashed with grand and goriously colored confetti on the screen within 
20 minutes of the last 3, fully powered down reboots.  gkrellm says the 5 
volt line is sagging and I say 4.87 volts once.  That psu is about a year 
old.  I have a 2 or 3 year old HiPro that is a tad undersized in this box, 
still holding its 5 volt line at 5.05.  But nobody has any more HiPro's.
All the rest seem engineered to sag  go out of tolerance about 2 weeks 
after the end of the warraty, worst offenders are Antec.

Maybe I'll even buy a whole new box.  If I could find one of those compact 
models with a usable parport  no built in video. 

Is anyone actually selling that intel board that has been discussed here in 
a ready to go package?  I'd drop the card for one of those in a heartbeat.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
One of the most overlooked advantages to computers is...  If they do
foul up, there's no law against whacking them around a little.
-- Joe Martin

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:

[...]
 
 With regard to a bad hal file killing the machine, I am now beginning to
 lean toward a flaky psu, its not liking 50F ambient temps in the shop,
 and has crashed with grand and goriously colored confetti on the screen
 within 20 minutes of the last 3, fully powered down reboots.  gkrellm
 says the 5 volt line is sagging and I say 4.87 volts once.  That psu is
 about a year old.  I have a 2 or 3 year old HiPro that is a tad
 undersized in this box, still holding its 5 volt line at 5.05.  But
 nobody has any more HiPro's. All the rest seem engineered to sag  go
 out of tolerance about 2 weeks after the end of the warraty, worst
 offenders are Antec.
 
 Maybe I'll even buy a whole new box.  If I could find one of those
 compact models with a usable parport  no built in video.
 
 Is anyone actually selling that intel board that has been discussed here
 in a ready to go package?  I'd drop the card for one of those in a
 heartbeat.

I've found a barebones box with a D525 board in it, for $120, claims to 
have the lpt on the back panel already.  Needs a couple sticks of ddr2, a 
smallish sata drive and a dvd reader.

http://www.outletpc.com/rj3658.html

$120 kit
$ 29 ram
$ 80 500G sata3 drive
$ 40 laptop style dvd drive, don't see how desktop would fit
$ 24 keyboard/mouse with usb rf dongle
_
$293 + whatever

Looks like it would be a ready to install 10.04 on.

What do the folks here think of this kit?

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Who messed with my anti-paranoia shot?

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:07:53 PM Kenneth Lerman did opine:

 On 1/2/2012 1:16 PM, gene heskett wrote:
 
 lots of stuff snipped
 
  Maybe I'll even buy a whole new box. If I could find one of those
  compact models with a usable parport  no built in video. Is anyone
  actually selling that intel board that has been discussed here in a
  ready to go package? I'd drop the card for one of those in a
  heartbeat. Cheers, Gene
 
 Mini-box has...
 
 
 
 Item  QuantityDescription RateAmount  Tax Options
 160GB 2.5 SATA HDD   1   160GB 2.5 SATA HDD 45.00   45.00   Yes
 MEM-SO-DDR3-2GB   1   MEM-SO-DDR3-2GB 30.00   30.00   Yes
 ENC-M350-PWR  1   M350 Enclosure
 WITH PICOPSU-80 and 60W ADAPTER KIT   69.00   69.00   Yes
 MBD-I-D525MWV 1   D525MWV Mini-ITX Motherboard85.00   
85.00   Yes
 CAB-P4-POWER-MINI 1   4-Pin P4 Mini Power Cable   1.25
1.25Yes
 Subtotal  230.25
 
 Shipping Cost (UPSGR) 13.22
 
 Total $243.47
 
Does that include the lpt breakout kit?  And is it time I bought a portable 
dvd writer that plugs into a usb port to do installs  such with?  Will it 
boot from a usb dvd drive?
 
 
 I just ordered another one of these -- although the disk price has
 increased slightly, it is still around $250.

Disks are hens teeth ATM, although I hear production is ramping back up 
after the tsunami now.
 
 That will be the third such machine I have. It does have built-in video,
 but you don't have to use it. It's a nice little package that runs
 without a fan. Don't forget to order the power cable that is needed to
 connect the power supply to the motherboard. (I forgot to do this on my
 first order and got an email telling me that it was needed.)
 
 You DO have to assemble it yourself, but that's pretty easy.
 
 NOTE -- I am not running EMC on this -- But I am running my phone system
 on one.
 
 Regards,
 
 Ken
 
Is anyone running emc on this?  How is the latency?

Thanks Ken.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread andy pugh
On 2 January 2012 18:46, Kenneth Lerman kenneth.ler...@se-ltd.com wrote:

 That will be the third such machine I have. It does have built-in video,
 but you don't have to use it.

However, there is no reason not to use the built-in video with that
card, it works fine.

-- 
atp
The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Peter C. Wallace
On Mon, 2 Jan 2012, gene heskett wrote:

 Date: Mon, 2 Jan 2012 14:06:25 -0500
 From: gene heskett ghesk...@wdtv.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] hal taking machine down
 
 On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:

 [...]

 With regard to a bad hal file killing the machine, I am now beginning to
 lean toward a flaky psu, its not liking 50F ambient temps in the shop,
 and has crashed with grand and goriously colored confetti on the screen
 within 20 minutes of the last 3, fully powered down reboots.  gkrellm
 says the 5 volt line is sagging and I say 4.87 volts once.  That psu is
 about a year old.  I have a 2 or 3 year old HiPro that is a tad
 undersized in this box, still holding its 5 volt line at 5.05.  But
 nobody has any more HiPro's. All the rest seem engineered to sag  go
 out of tolerance about 2 weeks after the end of the warraty, worst
 offenders are Antec.

 Maybe I'll even buy a whole new box.  If I could find one of those
 compact models with a usable parport  no built in video.

 Is anyone actually selling that intel board that has been discussed here
 in a ready to go package?  I'd drop the card for one of those in a
 heartbeat.

 I've found a barebones box with a D525 board in it, for $120, claims to
 have the lpt on the back panel already.  Needs a couple sticks of ddr2, a
 smallish sata drive and a dvd reader.

 http://www.outletpc.com/rj3658.html

 $120 kit
 $ 29 ram
 $ 80 500G sata3 drive
 $ 40 laptop style dvd drive, don't see how desktop would fit
 $ 24 keyboard/mouse with usb rf dongle
 _
 $293 + whatever

 Looks like it would be a ready to install 10.04 on.

 What do the folks here think of this kit?

 Cheers, Gene
 -- 
 There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 My web page: http://coyoteden.dyndns-free.com:85/gene
 Who messed with my anti-paranoia shot?


Be carefull with MB choices, the Intel D525 MB is known to have good latency
not sure about the Foxconn. Also the Intel 525 has a parallel port out the 
back (no cable needed)

INTEL

945 DB25 out back
510 26 pin header on MB
525 DB25 out back


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Re: [Emc-users] hal taking machine down

2012-01-02 Thread andy pugh
On 2 January 2012 19:12, gene heskett ghesk...@wdtv.com wrote:

 MBD-I-D525MWV         1       D525MWV Mini-ITX Motherboard    85.00

 Does that include the lpt breakout kit?

No need, the D525 has the LPT on the back panel, it's the purple one here:
http://www.newegg.com/Product/Product.aspx?Item=N82E16813121442

 Disks are hens teeth ATM, although I hear production is ramping back up
 after the tsunami now.

I like these, they plug straight into an SATA socket:
http://www.suntekstore.co.uk/goods.php?id=10010116utm_source=gbuk

8GB is plenty for Ubuntu + EMC2, including the source and development
dependencies.
32GB costs about 3x as much.

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:29:55 PM Peter C. Wallace did opine:

 On Mon, 2 Jan 2012, gene heskett wrote:
  Date: Mon, 2 Jan 2012 14:06:25 -0500
  From: gene heskett ghesk...@wdtv.com
  Reply-To: Enhanced Machine Controller (EMC)
  
  emc-users@lists.sourceforge.net
  
  To: emc-users@lists.sourceforge.net
  Subject: Re: [Emc-users] hal taking machine down
  
  On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:
  
  [...]
  
  With regard to a bad hal file killing the machine, I am now beginning
  to lean toward a flaky psu, its not liking 50F ambient temps in the
  shop, and has crashed with grand and goriously colored confetti on
  the screen within 20 minutes of the last 3, fully powered down
  reboots.  gkrellm says the 5 volt line is sagging and I say 4.87
  volts once.  That psu is about a year old.  I have a 2 or 3 year old
  HiPro that is a tad undersized in this box, still holding its 5 volt
  line at 5.05.  But nobody has any more HiPro's. All the rest seem
  engineered to sag  go out of tolerance about 2 weeks after the end
  of the warraty, worst offenders are Antec.
  
  Maybe I'll even buy a whole new box.  If I could find one of those
  compact models with a usable parport  no built in video.
  
  Is anyone actually selling that intel board that has been discussed
  here in a ready to go package?  I'd drop the card for one of those
  in a heartbeat.
  
  I've found a barebones box with a D525 board in it, for $120, claims
  to have the lpt on the back panel already.  Needs a couple sticks of
  ddr2, a smallish sata drive and a dvd reader.
  
  http://www.outletpc.com/rj3658.html
  
  $120 kit
  $ 29 ram
  $ 80 500G sata3 drive
  $ 40 laptop style dvd drive, don't see how desktop would fit
  $ 24 keyboard/mouse with usb rf dongle
  _
  $293 + whatever
  
  Looks like it would be a ready to install 10.04 on.
  
  What do the folks here think of this kit?
  
  Cheers, Gene
 
 Be carefull with MB choices, the Intel D525 MB is known to have good
 latency not sure about the Foxconn. Also the Intel 525 has a parallel
 port out the back (no cable needed)
 
 INTEL
 
 945 DB25 out back
 510 26 pin header on MB
 525 DB25 out back
 
Thanks Peter.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
The vast majority of successful major crimes against property are
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:

 On 2 January 2012 18:46, Kenneth Lerman kenneth.ler...@se-ltd.com 
wrote:
  That will be the third such machine I have. It does have built-in
  video, but you don't have to use it.
 
 However, there is no reason not to use the built-in video with that
 card, it works fine.
And this is the foxcon board?


Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Repel them.  Repel them.  Induce them to relinquish the spheroid.
- Indiana University fans' chant for their perennially bad football team

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kent A. Reed
On 1/2/2012 2:06 PM, gene heskett wrote:
 On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:

 [...]

 With regard to a bad hal file killing the machine, I am now beginning to
 lean toward a flaky psu, its not liking 50F ambient temps in the shop,
 and has crashed with grand and goriously colored confetti on the screen
 within 20 minutes of the last 3, fully powered down reboots.  gkrellm
 says the 5 volt line is sagging and I say 4.87 volts once.  That psu is
 about a year old.  I have a 2 or 3 year old HiPro that is a tad
 undersized in this box, still holding its 5 volt line at 5.05.  But
 nobody has any more HiPro's. All the rest seem engineered to sag  go
 out of tolerance about 2 weeks after the end of the warraty, worst
 offenders are Antec.

 Maybe I'll even buy a whole new box.  If I could find one of those
 compact models with a usable parport  no built in video.

 Is anyone actually selling that intel board that has been discussed here
 in a ready to go package?  I'd drop the card for one of those in a
 heartbeat.
 I've found a barebones box with a D525 board in it, for $120, claims to
 have the lpt on the back panel already.  Needs a couple sticks of ddr2, a
 smallish sata drive and a dvd reader.

 http://www.outletpc.com/rj3658.html

 $120 kit
 $ 29 ram
 $ 80 500G sata3 drive
 $ 40 laptop style dvd drive, don't see how desktop would fit
 $ 24 keyboard/mouse with usb rf dongle
 _
 $293 + whatever

 Looks like it would be a ready to install 10.04 on.

 What do the folks here think of this kit?

 Cheers, Gene
Gene:

First thoughts

1) what motherboard is it, actually? We've been talking mostly about 
Intel motherboards containing Intel Atom D510 and D525 processors. I 
also have an ASUS AT5NM10-I motherboard (with Intel Atom D510 cpu) that 
seems to be comparable to the Intel D510MO motherboard I used to have, 
if perhaps just a tick slower on the latency test (I believe both of 
these boards are now out of production). Don't know about other 
makes/models.

2) why are you willing to trust new power supplies any more than the old 
grin They just keep getting more cost effective.

3) why do you need the dvd drive? Seems irrelevant in a machine controller.

4) how much RAM are you talking about? I wouldn't settle for less than 1GB.

5) not a knock against this particular combo, but am I the only one who 
is leery of USB keyboard/mouse connections? Unfortunately, I didn't keep 
good notes, but I've noticed in playing with odd computers that come my 
way that some disrupt the latency test when I move the mouse, more so 
with USB mice. If I ever get some time I'd like to do some experiments. 
Obviously, it may be dependent on the motherboard, the cpu, the south 
bridge, the bios, etc., so nailing down definitive guidelines may be 
difficult.

Good luck.

Regards,
Kent


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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kirk Wallace
On Mon, 2012-01-02 at 14:12 -0500, gene heskett wrote:
... snip
 Disks are hens teeth ATM, although I hear production is ramping back up 
 after the tsunami now.
... snip

I would consider nixing the optical drive and maybe the hard drive and
use a USB thumb drive for installation and or normal use.

Although, I have been thinking about one of these $20 drives:
http://www.geeks.com/products_sc.asp?cat=423 

badblocks -svw -o hd_bad_blocks should verify if they are in good
order.

I'm also considering:
http://www.geeks.com/products_sc.asp?cat=813 
http://www.geeks.com/products_sc.asp?cat=802 


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http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:34:16 PM andy pugh did opine:

 On 2 January 2012 19:12, gene heskett ghesk...@wdtv.com wrote:
  MBD-I-D525MWV 1   D525MWV Mini-ITX Motherboard85.00
  
  Does that include the lpt breakout kit?
 
 No need, the D525 has the LPT on the back panel, it's the purple one
 here: http://www.newegg.com/Product/Product.aspx?Item=N82E16813121442
 
Thanks Andy

  Disks are hens teeth ATM, although I hear production is ramping back
  up after the tsunami now.
 
 I like these, they plug straight into an SATA socket:
 http://www.suntekstore.co.uk/goods.php?id=10010116utm_source=gbuk
 
 8GB is plenty for Ubuntu + EMC2, including the source and development
 dependencies.
 32GB costs about 3x as much.

It may be, but how long does it work with ext3?  I would rather have 
rotating storage I can count on for a year or so.

Thanks Andy

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Repel them.  Repel them.  Induce them to relinquish the spheroid.
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
gene heskett wrote:

 Maybe I'll even buy a whole new box.  If I could find one of those compact 
 models with a usable parport  no built in video. 

 Is anyone actually selling that intel board that has been discussed here in 
 a ready to go package?  I'd drop the card for one of those in a heartbeat.
   
You can get the Intel D525MW and all the accessories from directron.com, 
I have bought
a few from them.  Note that the D525MW uses 204 pin memory instead of 
the 240 pin used
on the D510MO board.  That tripped me up.  Directron has all the parts 
you need to build
a system.  I used a bigger box because some of the systems I build 
needed a full-size PCI
card.  I also got a solid state disk.  This seemed to work fine, has 
good latency numbers,
and the on-board video is no problem.

I'd bet you could get this from Micro Center if there's one near you, 
but might cost a few
$ more.

Assembly takes less than 10 minutes.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kent A. Reed
On 1/2/2012 2:23 PM, andy pugh wrote:
 On 2 January 2012 19:12, gene heskettghesk...@wdtv.com  wrote:

 MBD-I-D525MWV 1   D525MWV Mini-ITX Motherboard85.00
 Does that include the lpt breakout kit?
 No need, the D525 has the LPT on the back panel, it's the purple one here:
 http://www.newegg.com/Product/Product.aspx?Item=N82E16813121442

This is true also for my ASUS mb and I suspect for others. You just have 
to keep digging until you get to a description you can trust. Some 
descriptions and photos posted to the Internet, even by some reputable 
vendors, may or may not be totally accurate, and even the best vendors 
do a terrible job providing comparable information for each motherboard 
they sell.

 Disks are hens teeth ATM, although I hear production is ramping back up
 after the tsunami now.
 I like these, they plug straight into an SATA socket:
 http://www.suntekstore.co.uk/goods.php?id=10010116utm_source=gbuk

 8GB is plenty for Ubuntu + EMC2, including the source and development
 dependencies.
 32GB costs about 3x as much.

8GB is plenty for a production EMC2 machine but in tests with virtual 
hosts I keep running out of room with only 8GB of disk space when I try 
any fancy development work. 12GB is fine but not a reasonable number for 
a physical drive.

Regards,
Kent

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread andy pugh
On 2 January 2012 19:32, gene heskett ghesk...@wdtv.com wrote:
 On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:

 However, there is no reason not to use the built-in video with that
 card, it works fine.
 And this is the foxcon board?

No, this is the Intel BOXD525MW (but I think that BOX might just
mean it is in a box)

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread andy pugh
On 2 January 2012 19:36, gene heskett ghesk...@wdtv.com wrote:

 http://www.suntekstore.co.uk/goods.php?id=10010116utm_source=gbuk

 It may be, but how long does it work with ext3?  I would rather have
 rotating storage I can count on for a year or so.

I have been using an 8GB one of those to compile EMC2 several times a
night for well over a year.
I thought it had died once, and bought a replacement, but the problem
turned out to be that a log file had filled the entire drive. (my
fault, printing a pin value to dmesg every mS)

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:50:10 PM Kent A. Reed did opine:

 On 1/2/2012 2:06 PM, gene heskett wrote:
  On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:
  
  [...]
  
  With regard to a bad hal file killing the machine, I am now beginning
  to lean toward a flaky psu, its not liking 50F ambient temps in the
  shop, and has crashed with grand and goriously colored confetti on
  the screen within 20 minutes of the last 3, fully powered down
  reboots.  gkrellm says the 5 volt line is sagging and I say 4.87
  volts once.  That psu is about a year old.  I have a 2 or 3 year old
  HiPro that is a tad undersized in this box, still holding its 5 volt
  line at 5.05.  But nobody has any more HiPro's. All the rest seem
  engineered to sag  go out of tolerance about 2 weeks after the end
  of the warraty, worst offenders are Antec.
  
  Maybe I'll even buy a whole new box.  If I could find one of those
  compact models with a usable parport  no built in video.
  
  Is anyone actually selling that intel board that has been discussed
  here in a ready to go package?  I'd drop the card for one of those
  in a heartbeat.
  
  I've found a barebones box with a D525 board in it, for $120, claims
  to have the lpt on the back panel already.  Needs a couple sticks of
  ddr2, a smallish sata drive and a dvd reader.
  
  http://www.outletpc.com/rj3658.html
  
  $120 kit
  $ 29 ram
  $ 80 500G sata3 drive
  $ 40 laptop style dvd drive, don't see how desktop would fit
  $ 24 keyboard/mouse with usb rf dongle
  _
  $293 + whatever
  
  Looks like it would be a ready to install 10.04 on.
  
  What do the folks here think of this kit?
  
  Cheers, Gene
 
 Gene:
 
 First thoughts
 
 1) what motherboard is it, actually? We've been talking mostly about
 Intel motherboards containing Intel Atom D510 and D525 processors. I
 also have an ASUS AT5NM10-I motherboard (with Intel Atom D510 cpu) that
 seems to be comparable to the Intel D510MO motherboard I used to have,
 if perhaps just a tick slower on the latency test (I believe both of
 these boards are now out of production). Don't know about other
 makes/models.
 
The one I quoted says its a foxconn with the same chipset the real intel 
board has.

 2) why are you willing to trust new power supplies any more than the old
 grin They just keep getting more cost effective.

Tell me about it, these guys are surviving on the replacement market, so 
they are carefully engineered to fall over a short time after the warranty 
expires, and of course the warranty is subject to all sorts of fine print 
provisions so they can wiggle out of it.  I would just get in the truck  
run up to staples and get another, except the only thing on the shelf is 3x 
what I need, and says Antec on it, sure fire indication of the crappiest 
PSU around.
 
 3) why do you need the dvd drive? Seems irrelevant in a machine
 controller.

To install from the cd/dvd.  Than it can go away, but first the bios must 
be able to boot from a usb drive, none of mine are capable, hence the 
requirement for internal sata dvd's in this box,  internal pata drives in 
the other 3 around here.  To say my hardware is getting ancient is a given, 
but then so am I.  :)
 
 4) how much RAM are you talking about? I wouldn't settle for less than
 1GB.

Neither will I, but since 500Megs has dropped off the radar, its now 1Gb 
minimum, and 2 of them because that sets up the crossfire access making the 
box 2x faster, so today, 2Gb is minimum.

 5) not a knock against this particular combo, but am I the only one who
 is leery of USB keyboard/mouse connections? Unfortunately, I didn't keep
 good notes, but I've noticed in playing with odd computers that come my
 way that some disrupt the latency test when I move the mouse, more so
 with USB mice. If I ever get some time I'd like to do some experiments.
 Obviously, it may be dependent on the motherboard, the cpu, the south
 bridge, the bios, etc., so nailing down definitive guidelines may be
 difficult.

And expensively arbitrary.  Buy  try IOW.

OTOH, ps2 stuff has largely turned into Dodo birds, extinct for the most 
part.  I did, at big lots, find a rubber (comes rolled up in a tube) 
keyboard with a usb connector on it, but haven't actually plugged it in.  
The basic idea is a sealed and swarf-proof keyboard.  I short out or stick 
a key about 2x a year here it seems. :(

Interestingly, it hasn't crashed in a bit over an hour now, so while I am 
ssh'd into it, I'm running latency-test.  Since its video isn't doing 
anything but refreshing the stationary local screen, I've got a solid 17.5 
u-secs out of a 25 u-sec base thread on that box.  But that will triple and 
throw its one error about 20% of the time just starting emc.  But I haven't 
ever heard its effects in the form of a rough tone from my steppers, so 
I've not been overly concerned with trying to throw money at it and fix it. 
Humm, something tickled it, its now up to 18.2 u-secs.  For that mobo, that 
is 

Re: [Emc-users] hal taking machine down

2012-01-02 Thread Daniel Rogge
One small data point:

 Be carefull with MB choices, the Intel D525 MB is known to have good latency 
 not sure about the Foxconn.

I found that a Foxconn board that we used to sell had much worse latency than 
the Intel DG41AN.  No idea how it compares to the D525.  

Rogge



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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Dave
On 1/2/2012 2:58 PM, andy pugh wrote:
 On 2 January 2012 19:32, gene heskettghesk...@wdtv.com  wrote:

 On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:
  

 However, there is no reason not to use the built-in video with that
 card, it works fine.

 And this is the foxcon board?
  
 No, this is the Intel BOXD525MW (but I think that BOX might just
 mean it is in a box)



FYI - the Intel Box CPU set usually come with a CPU fan, Sata Cables, 
the rear cutout that pops in the chassis - otherwise known as an I/O 
shield and installation instructions.Since the MW525 does not need a 
CPU fan, there is no fan included.
The Box is really designed for retail sales so it looks nice etc, in 
contrast to a bulk package.Also the warranty is sometimes 
different.The Box MW525 has a 3 year warranty.  I'm not sure about 
the bulk packed Motherboards.

The MW525 from Intel is a known entity.   I have no idea how well the 
Foxcon 525 board compares.  I've assembled several MW525 PCs this past 
year.The cost difference between the Foxconn 525 and the Intel may 
be $10.

The Intel MW525 boots just fine off an external USB DVD/CDRW drive.

Dave

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kenneth Lerman
On 1/2/2012 2:12 PM, gene heskett wrote:
Stuff that I deleted

 Subtotal 230.25

 Shipping Cost (UPSGR)13.22

 Total$243.47

 Does that include the lpt breakout kit?  And is it time I bought a portable
 dvd writer that plugs into a usb port to do installs  such with?  Will it
 boot from a usb dvd drive?
It has a db25 for the lpt on the back panel.
I bought a usb drive that I never took out of the box.
It will boot from a usb drive.
Better yet, it will boot and install over the network. I forget the 
precise trickery, but it involved copying the .iso file to my server, 
installing a tftpserver, and mounting the .iso using the loopback device.

I did need to connect a monitor and keyboard to set the appropriate boot 
order.

(Also, I had to reflash the bios. As shipped, when you told it to 
reboot, it would hang. You had to power it down and then back up again 
for it to reboot.)

I'll try to keep better notes when I do this again later in the week 
with my new hardware.

Ken


 I just ordered another one of these -- although the disk price has
 increased slightly, it is still around $250.
 Disks are hens teeth ATM, although I hear production is ramping back up
 after the tsunami now.

 That will be the third such machine I have. It does have built-in video,
 but you don't have to use it. It's a nice little package that runs
 without a fan. Don't forget to order the power cable that is needed to
 connect the power supply to the motherboard. (I forgot to do this on my
 first order and got an email telling me that it was needed.)

 You DO have to assemble it yourself, but that's pretty easy.

 NOTE -- I am not running EMC on this -- But I am running my phone system
 on one.

 Regards,

 Ken

 Is anyone running emc on this?  How is the latency?

 Thanks Ken.

 Cheers, Gene

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 04:53:35 PM Dave did opine:

 On 1/2/2012 2:58 PM, andy pugh wrote:
  On 2 January 2012 19:32, gene heskettghesk...@wdtv.com  wrote:
  On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:
  However, there is no reason not to use the built-in video with that
  card, it works fine.
  
  And this is the foxcon board?
  
  No, this is the Intel BOXD525MW (but I think that BOX might just
  mean it is in a box)
 
 FYI - the Intel Box CPU set usually come with a CPU fan, Sata Cables,
 the rear cutout that pops in the chassis - otherwise known as an I/O
 shield and installation instructions.Since the MW525 does not need a
 CPU fan, there is no fan included.
 The Box is really designed for retail sales so it looks nice etc, in
 contrast to a bulk package.Also the warranty is sometimes
 different.The Box MW525 has a 3 year warranty.  I'm not sure about
 the bulk packed Motherboards.
 
 The MW525 from Intel is a known entity.   I have no idea how well the
 Foxcon 525 board compares.  I've assembled several MW525 PCs this past
 year.The cost difference between the Foxconn 525 and the Intel may
 be $10.
 
 The Intel MW525 boots just fine off an external USB DVD/CDRW drive.
 
 Dave
 
One thing seems to be that there is nobody at home, at any of the contact 
us phone numbers today, so until I can verify how much of a premium I'll 
ave to pay to swap the foxconn board for the real thing remains to be 
discovered.

Back to shoveling snow intermittently. :(

Humm, providence maybe.  I called Jim, who did have a computer repair shop 
up in Jane Lew, but closed it after 2 years because there wasn't enough 
work coming in to pay him a buck an hour on average, so they loaded up what 
inventory they had  took it home on June 30th last year.  Some of that 
inventory included 5 or 6 Ultra 400 PSU's, so I told him I'd be up and get 
one as soon as he got home from the funeral parlor, the father of one of 
the sales guys at the tv station had died.  But as I was wrapping up that 
conversation my phone started the call waiting beeps.  It was Mike, 2 doors 
up the street, offering to give me the innards out of an old compaq he was 
writing off on this year tax returns.

So I grabbed a meter and went up, tossed the mobo out on a wooden board, 
dug enough out of the box to power it up and measured the PSU out as 5.11 
volts on a drive cable.  Stayed  had a cuppa, then slip-slid my way back 
to the house, box under arm, no charge, got everything but the hard drive  
case.  It was a 1Ghz athlon, single 256meg memory stick.  So my problem may 
be solved till this next psu fades away.  I'll probably see if that memory 
will fit in an HP I have that has the same CPU but keeps running out of 
memory because that is all that is in it.  That box is into swap in 5 
minutes from a cold boot just playing 'intertoobs' music so I haven't tried 
to use the goat for anything useful.  Goat seems an apt name, as its 100% 
sacrificial, and if it was a cat, would long since be out of lives. :-P

Not that I'm going to putz with it tonight, but tomorrow maybe because to 
get at it, I'll have to prop open the door to make room for a small ladder 
to reach it.  I see the latency-test is still running, showing 21.something 
u-secs now after about 1.5 hours.  With that PSU showing at 4.92.  I would 
dearly love to find the reference in those things  be able to jiggle it up 
.2 volts at a time as they age.  But then they couldn't sell me another 
every 13 months, so those Chinese will see to it that that isn't going to 
happen, not even if I bet the farm on it.  But even the 'dead' ones are 
excellent src's for power hexfet's when you manage to blow the one in the 
mills head housing.

Besides, the streets have a nice coat of black ice under a 1/4 covering of 
snow  that says I'd better stay home anyway.  My Dee is feeling some 
better, so I don't think I'll have to run out and get her anything yet 
tonight.

And she, knowing the streets are bad, wouldn't send me out unless she was 
out of smoke, that would do it. ;)

Thanks Dave  have a better 2012.

Cheers, Gene
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 06:26:30 PM Kenneth Lerman did opine:

 On 1/2/2012 2:12 PM, gene heskett wrote:
 Stuff that I deleted
 
  Subtotal   230.25
  
  Shipping Cost (UPSGR)  13.22
  
  Total  $243.47
  
  Does that include the lpt breakout kit?  And is it time I bought a
  portable dvd writer that plugs into a usb port to do installs  such
  with?  Will it boot from a usb dvd drive?
 
 It has a db25 for the lpt on the back panel.
 I bought a usb drive that I never took out of the box.
 It will boot from a usb drive.
 Better yet, it will boot and install over the network. I forget the
 precise trickery, but it involved copying the .iso file to my server,
 installing a tftpserver, and mounting the .iso using the loopback
 device.

Humm, I hadn't considered that route.  Interesting.  Stuck in the last 
decade I am. :)
 
 I did need to connect a monitor and keyboard to set the appropriate boot
 order.

A given.
 
 (Also, I had to reflash the bios. As shipped, when you told it to
 reboot, it would hang. You had to power it down and then back up again
 for it to reboot.)
 
And this box hangs on the shutdown phase, taking an hour to do the swapoff 
-f if its 200 megs into swap.  PIMA is what it is, I usually just give up 
and hit the reset button.

 I'll try to keep better notes when I do this again later in the week
 with my new hardware.
 
 Ken

Chuckle, BTDT Ken, something I am entirely too remiss at doing myself. 
Dammit.

Cheers, Gene
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
gene heskett wrote:
 Is anyone running emc on this?  How is the latency?
   
I've tested the Intel D525MW motherboard, and put it in the database.
The servo thread jitter was 15595, the base thread was 11921.
That is fine for any system with a hardware interface (servo or
stepper) but may be a little marginal for software step generation.
Since I'm a servo bigot, it was quite good for me.  The on-board
parallel port passed all the tests with my EPP devices.  EMC 2.4.x
with Ubuntu 10.04 loads and runs with no quirks at all.  I did the
install on a 16 GB SSD hard drive.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
gene heskett wrote:
 On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:

   
 On 2 January 2012 18:46, Kenneth Lerman kenneth.ler...@se-ltd.com 
 
 wrote:
   
 That will be the third such machine I have. It does have built-in
 video, but you don't have to use it.
   
 However, there is no reason not to use the built-in video with that
 card, it works fine.
 
 And this is the foxcon board?
   
No, I have only tested the genuine Intel motherboard.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
andy pugh wrote:
 No, this is the Intel BOXD525MW (but I think that BOX might just
 mean it is in a box)
   
Yes, it means there is an individual cardboard box with holographic 
anti-counterfeit
label, meant for sale to the end-user, instead of packed in cases of a 
dozen or so.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
gene heskett wrote:
 How about this one? $219

 http://www.directron.com/extremevalue.html

 only needs an optical drive for installs.

 I am tempted to get 2, one for the lathe.
   
Yup, looks mostly OK to me.  It has a plastic window on the side, and a fan.
You may need the fan with the magnetic hard drive.  They systems I picked
out piece by piece were fanless, and used a small SSD.  These systems run
amazingly cool.  I ran one for a day and then opened the case.  The big
CPU heatsink had a detectable temperature rise, everything else was cold
to the touch.  I thought in a machine tool environment fanless would be
better.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kent A. Reed
On 1/2/2012 10:35 PM, Jon Elson wrote:
 gene heskett wrote:
 Is anyone running emc on this?  How is the latency?

 I've tested the Intel D525MW motherboard, and put it in the database.
 The servo thread jitter was 15595, the base thread was 11921.
 That is fine for any system with a hardware interface (servo or
 stepper) but may be a little marginal for software step generation.
 Since I'm a servo bigot, it was quite good for me.  The on-board
 parallel port passed all the tests with my EPP devices.  EMC 2.4.x
 with Ubuntu 10.04 loads and runs with no quirks at all.  I did the
 install on a 16 GB SSD hard drive.

 Jon

Jon:

This is a multi-cpu board. Did you set the isolcpus boot parameter?

The reason I ask is IIRC I got similar numbers with a standard boot from 
the LiveCD on my ASUS board and saw them drop below 1 when I set 
isolcpus=1.

This may be a false memory (I did the tests last winter) and I'm away 
from the board at the moment. I'll do the tests again in the morning and 
this time I'll post the results on the Wiki.

Regards,
Kent


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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 11:40:59 PM Jon Elson did opine:

 gene heskett wrote:
  Is anyone running emc on this?  How is the latency?
 
 I've tested the Intel D525MW motherboard, and put it in the database.
 The servo thread jitter was 15595, the base thread was 11921.

That's pretty good for onboard video.  The board I am currently running has 
onboard too, but its shared memory, with jitters in the 2 millisecond and 
up range.  Plumb fuggly so I never even tried to use it to move the 
machine.

 That is fine for any system with a hardware interface (servo or
 stepper) but may be a little marginal for software step generation.
 Since I'm a servo bigot, it was quite good for me.  The on-board
 parallel port passed all the tests with my EPP devices.  EMC 2.4.x
 with Ubuntu 10.04 loads and runs with no quirks at all.  I did the
 install on a 16 GB SSD hard drive.
 
 Jon
 
Thanks Jon.

I may have found the paddles that will bring my present box back to life.  
One of the neighbors gave me most of an old compaq today, with a much 
better psu, a full .2 volts higher, which I think is the main problem with 
mine.

If I can shovel my way to the shop tomorrow (its coming down decent here, 
about 3 so far), that theory will be tested.  If that's not it, then I 
think I'll get 2 of those, one for the mill  one for the lathe.

Cheers, Gene
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 11:49:36 PM Jon Elson did opine:

 gene heskett wrote:
  On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:
  On 2 January 2012 18:46, Kenneth Lerman kenneth.ler...@se-ltd.com
  
  wrote:
  That will be the third such machine I have. It does have built-in
  video, but you don't have to use it.
  
  However, there is no reason not to use the built-in video with that
  card, it works fine.
  
  And this is the foxcon board?
 
 No, I have only tested the genuine Intel motherboard.
 
 Jon

Well, if I have to buy, then I'll have to see what premium they want for 
the real thing.  No use buying a pig in a poke designed to hide the fact 
that the hams are gone. :)

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 11:52:14 PM Jon Elson did opine:

 gene heskett wrote:
  How about this one? $219
  
  http://www.directron.com/extremevalue.html
  
  only needs an optical drive for installs.
  
  I am tempted to get 2, one for the lathe.
 
 Yup, looks mostly OK to me.  It has a plastic window on the side, and a
 fan. You may need the fan with the magnetic hard drive.  They systems I
 picked out piece by piece were fanless, and used a small SSD.  These
 systems run amazingly cool.  I ran one for a day and then opened the
 case.  The big CPU heatsink had a detectable temperature rise,
 everything else was cold to the touch.  I thought in a machine tool
 environment fanless would be better.
 
I certainly can't argue that point.  Fans suck in everything.  OTOH when I 
built a new box for my drive electronics, I used 1/3  3/16 thick alu 
panels  stuck a 6 rotron 120 volt noisemaker inside the mostly sealed 
box, then put a another much quieter fan to skim the top with shop air.  At 
99F in the shop, a probe stuck through an empty cable hole  inside about 
3 said 107F inside the box after about 7 hours on time.  That is good 
enough for the girls I go with. :-)

And it should stay relatively clean inside.  I'll see how dirty it has 
gotten so far in the next day or so as I intend to check dipswitch #4 on 
the A axis driver, it is not powering down to 50% drive when idle, so that 
motor is running noticeably hotter than the other 3.  If the switch is set, 
I'll bounce it back, as I bought an extra driver when I bought those.  
Precisely for that reason. :)

 Jon

Thanks Jon.

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] hal taking machine down

2012-01-01 Thread gene heskett
On Sunday, January 01, 2012 08:37:16 PM gene heskett did opine:

 Greets everybody;
 
 I had gone back to an older $config because it had all the A axis stuff
 it it, and of course had to do a bit of fine tuning in the .ini file.
 
 But when I fired off a proggy that used the M3-4-5 spindle controls, I
 wrecked the first piece of pcb material I put in the jig.  Very
 carefully zeroed/homed to an electrical contact from the bit to the
 pcb, it ran a program that should have carved a recess in the board
 about .005 deep, but went a good 35 thou into it,  At which point I
 noted that the spindle was running backwards.
 
 Humm, dig into the .hal file, and reading the newest integrator manual
 on about page 51, I started to search thru the file  find where I
 needed to add a reverse to the direction pin.  I found a cw assignment,
 but not a ccw assignment, which, since that signal and the controller
 are rigged to reverse when that signal is true, and which it appears I
 could just change the name from -cw to -ccw to effect the logic
 reversal.  But that killed all spindle controls because the value being
 delivered to pwmgen for speed was stuck at 0 according to
 hal-configuration-watch.
 
 But with that stuff scattered all up and down a 120+ line hal file, I
 got the brilliant (yeah, sure) idea to move all the spindle related
 stuff into one contiguous stanza in the file.  Make it easier to track
 the setup, at least in my mind...
 
 Unforch, it is now complaining of a doubled pin assignment but the
 complaint is hidden behind the splash image.  I think, I only see it for
 maybe 50ms before the monitor goes blank and I have to hit the hardware
 reset to get it to reboot.  ATM, I cannot find a doubled assignment in
 the file.
 
 I just checked the times on the emc_debug.txt and emc_print.txt files,
 and it is not updating those for my startup attempts so I don't have
 any clues from there.
 
 grepping the hal file for parport.0.pin-14:
 
 net spindle-ccw = parport.0.pin-14-out
 
 grepping for pwmgen:
 
 loadrt pwmgen output_type=0
 addf pwmgen.update servo-thread
 addf pwmgen.make-pulses base-thread
 net spindle-cmd-with-only-positive-magnitude = abs.0.out =
 pwmgen.0.value net spindle-enable = motion.spindle-on =
 pwmgen.0.enable
 net spindle-pwm = pwmgen.0.pwm
 setp pwmgen.0.pwm-freq 100.0
 setp pwmgen.0.scale 1583.
 setp pwmgen.0.offset 0.108421052632
 setp pwmgen.0.dither-pwm true
 
 grepping for spindle:# put all the spindle stuffs here
 
 net spindle-cmd = motion.spindle-speed-out
 net spindle-cmd = abs.0.in
 net spindle-cmd-with-only-positive-magnitude = abs.0.out =
 pwmgen.0.value net spindle-enable = motion.spindle-on =
 pwmgen.0.enable
 net spindle-pwm = pwmgen.0.pwm
 net spindle-ccw = motion.spindle-reverse
 net spindle-ccw = parport.0.pin-14-out
 net spindle-pwm = parport.0.pin-16-out
 
 And because the motor controller has no clue, the reversing is being
 done with a reversing relay controlled by parport.0.pin-14-out, there
 is an abs function for the pwm speed, grepping for that:
 
 loadrt abs count=1
 net spindle-cmd = abs.0.in
 net spindle-cmd-with-only-positive-magnitude = abs.0.out =
 pwmgen.0.value addf abs.0 servo-thread
 
 How do I best proceed to locate this critter is the question?
 
 I want to know what I did wrong  put some notes in the binder.
 
 Thanks guys  sending wishes for Happy  Prosperous New Year to all.

Further thought:  How do you folks arrive at those logic diagrams shown at 
several locations in the Integrators Manual I just printed fresh last 
Thursday?

It seems to me that graphing utility could be useful in spotting what I so 
nicely screwed up. :)

Cheers  Thanks, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
You shall be rewarded for a dastardly deed.

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Re: [Emc-users] hal taking machine down

2012-01-01 Thread Kent A. Reed
On 1/1/2012 8:41 PM, gene heskett wrote:
 ...
 Thanks guys  sending wishes for Happy  Prosperous New Year to all.
 Further thought:  How do you folks arrive at those logic diagrams shown at
 several locations in the Integrators Manual I just printed fresh last
 Thursday?

 It seems to me that graphing utility could be useful in spotting what I so
 nicely screwed up. :)

 Cheers  Thanks, Gene
Be specific to be terrific is my wife's motto.

Do you mean diagrams such as Figure 8.3 Step Pulse Generator Block 
Diagram in the EMC2 v2.4 Integrators Manual?

I didn't make that diagram but I think Dia could get you most of the way 
there with the symbols on several sheets (see the Cybernetics sheet, for 
example). It's not my favorite graphing tool but it's serviceable.

As for debugging your hal file, that's the problem I was working on in 
the fall with my attempts to graph the hal network. The feedback I got 
here suggested my approach wasn't lighting anyone's fire, but my wife's 
health has taken a big nose dive (I just retrieved her from an 
outrageous neuro-surgical procedure that has her head and spine held 
together with titanium plate, rods, and screws) so I'm unlikely to be 
working on my hal graphing script or anything else related to 
EMC2---indefinitely.

Here's hoping 2012 will be better.

Regards,
Kent



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Re: [Emc-users] hal taking machine down

2012-01-01 Thread gene heskett
On Monday, January 02, 2012 01:57:46 AM Kent A. Reed did opine:

 On 1/1/2012 8:41 PM, gene heskett wrote:
  ...
  Thanks guys  sending wishes for Happy  Prosperous New Year to all.
  Further thought:  How do you folks arrive at those logic diagrams
  shown at several locations in the Integrators Manual I just printed
  fresh last Thursday?
  
  It seems to me that graphing utility could be useful in spotting what
  I so nicely screwed up. :)
  
  Cheers  Thanks, Gene
 
 Be specific to be terrific is my wife's motto.
 
 Do you mean diagrams such as Figure 8.3 Step Pulse Generator Block
 Diagram in the EMC2 v2.4 Integrators Manual?
 
Something like that.

 I didn't make that diagram but I think Dia could get you most of the way
 there with the symbols on several sheets (see the Cybernetics sheet, for
 example). It's not my favorite graphing tool but it's serviceable.

Something more for me to learn, I'll take a look come some civilized time 
of the day, thanks.
 
 As for debugging your hal file, that's the problem I was working on in
 the fall with my attempts to graph the hal network. The feedback I got
 here suggested my approach wasn't lighting anyone's fire,

I hope it didn't come from me!

 but my wife's
 health has taken a big nose dive (I just retrieved her from an
 outrageous neuro-surgical procedure that has her head and spine held
 together with titanium plate, rods, and screws) so I'm unlikely to be
 working on my hal graphing script or anything else related to
 EMC2---indefinitely.

OMG!  Obviously.  And my sympathies Kent, our ladies always come first.
Mine has COPD.  I assume that this not exactly a temporary condition when 
they have to do that extreme a procedure.  I wish her the very best. 

 Here's hoping 2012 will be better.

Amen!
 
 Regards,
 Kent

Cheers Kent, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
I'm pretending that we're all watching PHIL SILVERS instead of RICARDO
MONTALBAN!

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