Sorry to hear that man!  The dude at the factory must have had a bad day and 
brazed it in, haha!
I'd be happy to give it a shot if you want to send it usps flat rate, would be 
cheaper than a new boiler. Ping me off list if you'd like. 
Best,
bmc
Sent from my apple IIe

> On Aug 29, 2015, at 11:23, Jesse Livingston <[email protected]> 
> wrote:
> 
> Thanks for all the help, everyone. Unfortunately, even with real vice grips 
> and a well-powered propane torch, no luck.
> 
> My options are, two, right now. 1 order a replacement boiler ($120) or 2, 
> sell it to one of you that wants a project machine. I have all the parts for 
> the PID replacement (which I could return) but if someone is interested, I 
> could include the parts. 
> 
> Feel free to write me directly with an offer if you are interested.
> 
> Thanks,
> 
> Jesse
> 
>> On Friday, August 28, 2015 at 6:05:20 PM UTC-4, bmacpiper wrote:
>> +1, but I'd just do two faces. Can also use this trick to help the vice 
>> grips get a purchase. 
>> bmc
>> 
>> Sent from my iPhone
>> 
>>> On Aug 28, 2015, at 14:30, Bruce J keeler <[email protected]> wrote:
>>> 
>>> How about filing six edges on the now round nut to form a new but smaller 
>>> nut?
>>> 
>>> Also, in re. the heat method, remember the heat needs to be applied to the 
>>> boiler, not the nut. Heating the nut would just make it tighter. Perhaps 
>>> try the element wire switching technique to heat the boiler up to operating 
>>> temp then use an upside-down can of canned air to cool the heck out of the 
>>> nut?
>>> 
>>>> On 8/28/2015 1:06 PM, William McKenzie wrote:
>>>> Well, the impact wrench will either work, or pound the nut into totally 
>>>> round circle :-)
>>>> 
>>>> It did work for me, though. Bought one of the cheap re-chargeable units 
>>>> from home depot and it worked first shot.
>>>> 
>>>> Yours looks a little worse than mine did when I started, though.
>>>> 
>>>>> On Fri, Aug 28, 2015 at 2:51 PM, Jesse Livingston <[email protected]> 
>>>>> wrote:
>>>>> Brian,
>>>>> 
>>>>> I do have vice grips but they just slip around the brass. The brass is 
>>>>> just too soft – it strips even if they are super tight on there. I could 
>>>>> try more heat, I just don't have a very hot torch. 
>>>>> 
>>>>> Well, I'm in Philly... So about as far away as I could be :/ thanks for 
>>>>> offering though!
>>>>> 
>>>>> jesse
>>>>> 
>>>>>> On Friday, August 28, 2015 at 1:25:38 PM UTC-4, bmacpiper wrote:
>>>>>> You need vice grips. They can grip something round. And more heat will 
>>>>>> do it. Even seized radiator bolts come out this way. But, lacking proper 
>>>>>> tools, you may just need to replace. I'd help if I was close!  Are you 
>>>>>> anywhere near Seattle?
>>>>>> Best,
>>>>>> bmc
>>>>>> 
>>>>>> Sent from my iPhone
>>>>>> 
>>>>>> On Aug 28, 2015, at 09:54, Jesse Livingston <[email protected]> 
>>>>>> wrote:
>>>>>> 
>>>>>>> No luck on any of these solutions, unfortunately. Used special bolt 
>>>>>>> grips that supposedly grip stripped nuts, but they just slip before 
>>>>>>> getting enough pressure. Heating it up didn't work either. I can try an 
>>>>>>> impact wrench, but the issue is, nothing will grip this nut. I can have 
>>>>>>> as much force as possible, but if the bit won't grip it, it's for not.
>>>>>>> 
>>>>>>> I'd say I just have to replace the boiler, but unfortunately all the 
>>>>>>> other boiler components are equally stuck. Really not sure what to do 
>>>>>>> at this point.
>>>>>>> 
>>>>>>>> On Wednesday, August 26, 2015 at 10:40:59 AM UTC-4, bmacpiper wrote:
>>>>>>>> No worries, let us know how it goes!
>>>>>>>> 
>>>>>>>> Sent from my iPhone
>>>>>>>> 
>>>>>>>> On Aug 26, 2015, at 07:36, Jesse Livingston <[email protected]> 
>>>>>>>> wrote:
>>>>>>>> 
>>>>>>>>> Ah, just saw that in your comment Bmac. Thanks!
>>>>>>>>> 
>>>>>>>>>> On Tuesday, August 25, 2015 at 10:32:04 PM UTC-4, bmacpiper wrote:
>>>>>>>>>> Again, a torch applied gently to the base of the probe threads. 
>>>>>>>>>> best,
>>>>>>>>>> bmc
>>>>>>>>>> Sent from my iPhone
>>>>>>>>>> 
>>>>>>>>>> On Aug 25, 2015, at 13:07, Jesse Livingston <[email protected]> 
>>>>>>>>>> wrote:
>>>>>>>>>> 
>>>>>>>>>>> Thank you for all the thoughts
>>>>>>>>>>> 
>>>>>>>>>>> Richard, your suggestion sounds really promising. Here is my issue, 
>>>>>>>>>>> all. Currently, the brew boiler isn't getting any heat. The 
>>>>>>>>>>> malfunctioning AKO is causing this. But... the steam boiler does 
>>>>>>>>>>> heat up. What if I just switch the wires                            
>>>>>>>>>>>                        for the brew and steam boilers? Would it 
>>>>>>>>>>> heat up the brew boiler?
>>>>>>>>>>> 
>>>>>>>>>>> Other ideas for how to get the brew boiler to heat up?
>>>>>>>>>>> 
>>>>>>>>>>> Thanks again!
>>>>>>>>>>> 
>>>>>>>>>>>> On Tuesday, August 25, 2015 at 12:18:29 AM UTC-4, Richard wrote:
>>>>>>>>>>>> I have a probable solution for you.
>>>>>>>>>>>> 
>>>>>>>>>>>> I had the same problem with a Brewtus II.
>>>>>>>>>>>> The original temp probe failed. WLL no longer stocks it and sold 
>>>>>>>>>>>> me the PID upgrade kit.
>>>>>>>>>>>> 
>>>>>>>>>>>> I could not remove the temp probe. I spent a lot of time and tried 
>>>>>>>>>>>> many tools. 
>>>>>>>>>>>> A local plumber could not remove it. My auto mechanic could not 
>>>>>>>>>>>> budge it.
>>>>>>>>>>>> 
>>>>>>>>>>>> I was on the phone several times with WLL.
>>>>>>>>>>>> Nothing worked. Absolutely nothing.
>>>>>>>>>>>> I spoke with Todd Salzman. He assured me they could fix it. They 
>>>>>>>>>>>> did.
>>>>>>>>>>>> 
>>>>>>>>>>>> I finally drove up to Rochester from NYC and watched a wonderful 
>>>>>>>>>>>> repair technician Johnny Kemmitz solve the problem.
>>>>>>>>>>>> That was easier for me than shipping it and as a bonus I could 
>>>>>>>>>>>> watch them doing the repair.
>>>>>>>>>>>> He tried to remove it mechanically with tools and failed.
>>>>>>>>>>>> 
>>>>>>>>>>>> He then let it heat up to operating temperature. Of course since 
>>>>>>>>>>>> the probe is not working, you can't read the temperature.
>>>>>>>>>>>> He let it heat for about 20 minutes.
>>>>>>>>>>>> 
>>>>>>>>>>>> It then spun out effortlessly.
>>>>>>>>>>>> He said that for a few years Expobar had been using some very 
>>>>>>>>>>>> aggressive thread lock compounds.
>>>>>>>>>>>> Heat works!!!!
>>>>>>>>>>>> 
>>>>>>>>>>>> 
>>>>>>>>>>>> 
>>>>>>>>>>>> 
>>>>>>>>>>>> 
>>>>>>>>>>>> 
>>>>>>>>>>>> 
>>>>>>>>>>>> 
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