Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-28 Thread Cor van de Water via EV
So - in a sense the availability of QC could improve the Leaf's pack life
if you only charge to 80-ish percent SoC and rely more on QC to complete
the trips that you otherwise would have needed a full charge for?

Cor van de Water
Chief Scientist
Proxim Wireless Corporation http://www.proxim.com
Email: cwa...@proxim.comPrivate: http://www.cvandewater.info
Skype: cor_van_de_water XoIP: +31877841130
Tel: +1 408 383 7626Tel: +91 (040)23117400 x203



-Original Message-
From: EV on behalf of Michael Ross via EV
Sent: Sat 3/28/2015 10:53 AM
To: David Rees; Electric Vehicle Discussion List
Subject: Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics  Critics 
(?)
 
Yes, the rate of charge is not a problem, it is being fully charged AND too
hot.

https://www.youtube.com/watch?v=pxP0Cu00sZs

On Sat, Mar 28, 2015 at 2:06 AM, David Rees via EV ev@lists.evdl.org
wrote:

 On Fri, Mar 27, 2015 at 5:43 AM, Paul Dove via EV ev@lists.evdl.org
 wrote:
  Well that just verifies what I said. You have no data other than coming
 from
  the Leaf instruments. If it calculates capacity incorrectly it will shut
 down the car.
  You still don't know if the battery failed or the capacity measurement
 is off.
  One would have to measure voltage and amp hours to really know what is
 happening

 It's pretty easy to verify pack voltage using LeafSpy or LeafDD or
 similar tools. I've verified that my LEAF is down close to 25% after
 almost 4 years and almost 40k miles in southern California.

 That said, the INL (Idaho National Laboratory) tested four 2012 LEAFs
 in Arizona over a period of about 2 years and 50,000 miles - two were
 only charged on L2, the other two were only charged using DC QC.

 http://avt.inl.gov/fsev.shtml
 http://avt.inl.gov/pdf/energystorage/DCFC_Study_FactSheet_50k.pdf

 Battery capacity was verified by pulling the packs and measuring
 capacity using a defined test protocol.

 While the DC QC cars fared slightly worse, at the end of 50k miles the
 L2 charged cars had lost almost 25% of their capacity and the QCed
 cars lost about 27% of their capacity.

 So yeah - the 2011-2012 LEAFs definitely lose capacity fast,
 especially in hot climates. The good news is that frequent QC doesn't
 appear to significantly change your rate of capacity loss unless you
 use QC nearly exclusively.

 -Dave
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To invent, you need a good imagination and a pile of junk.
Thomas A. Edison
http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

A public-opinion poll is no substitute for thought.
*Warren Buffet*

Michael E. Ross
(919) 585-6737 Land
(919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google Phone
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-28 Thread Michael Ross via EV
Yes.  That is pretty much what the best scientists working on it say.
Keeping it from getting too hot (which may not be all that hot, and I have
not read anything that tells what temperature or other thermal history is
implicated) when fully charged should eliminate the degradation caused by
the reactive, delithiated positive electrode from tearing up the
electrolyte.

You CAN control how much of a charge you put on it, and you CAN simply make
sure you run some of the charge off right away.  This is bound to improve
matters.  $10k and a some Leaf cells and you might get a study done to sort
it out better.  Rank speculation: NIssan probably won't fund it, or reveal
if that have - they simple made the problem go away by some needed
modifications to the pack.

There are other potential problems, but this is what has messed up the
Leafs in places like AZ according to Jeff Dahn.

On Sat, Mar 28, 2015 at 5:10 PM, Cor van de Water via EV ev@lists.evdl.org
wrote:

 So - in a sense the availability of QC could improve the Leaf's pack life
 if you only charge to 80-ish percent SoC and rely more on QC to complete
 the trips that you otherwise would have needed a full charge for?

 Cor van de Water
 Chief Scientist
 Proxim Wireless Corporation http://www.proxim.com
 Email: cwa...@proxim.comPrivate: http://www.cvandewater.info
 Skype: cor_van_de_water XoIP: +31877841130
 Tel: +1 408 383 7626Tel: +91 (040)23117400 x203



 -Original Message-
 From: EV on behalf of Michael Ross via EV
 Sent: Sat 3/28/2015 10:53 AM
 To: David Rees; Electric Vehicle Discussion List
 Subject: Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics 
 Critics (?)

 Yes, the rate of charge is not a problem, it is being fully charged AND too
 hot.

 https://www.youtube.com/watch?v=pxP0Cu00sZs

 On Sat, Mar 28, 2015 at 2:06 AM, David Rees via EV ev@lists.evdl.org
 wrote:

  On Fri, Mar 27, 2015 at 5:43 AM, Paul Dove via EV ev@lists.evdl.org
  wrote:
   Well that just verifies what I said. You have no data other than coming
  from
   the Leaf instruments. If it calculates capacity incorrectly it will
 shut
  down the car.
   You still don't know if the battery failed or the capacity measurement
  is off.
   One would have to measure voltage and amp hours to really know what is
  happening
 
  It's pretty easy to verify pack voltage using LeafSpy or LeafDD or
  similar tools. I've verified that my LEAF is down close to 25% after
  almost 4 years and almost 40k miles in southern California.
 
  That said, the INL (Idaho National Laboratory) tested four 2012 LEAFs
  in Arizona over a period of about 2 years and 50,000 miles - two were
  only charged on L2, the other two were only charged using DC QC.
 
  http://avt.inl.gov/fsev.shtml
  http://avt.inl.gov/pdf/energystorage/DCFC_Study_FactSheet_50k.pdf
 
  Battery capacity was verified by pulling the packs and measuring
  capacity using a defined test protocol.
 
  While the DC QC cars fared slightly worse, at the end of 50k miles the
  L2 charged cars had lost almost 25% of their capacity and the QCed
  cars lost about 27% of their capacity.
 
  So yeah - the 2011-2012 LEAFs definitely lose capacity fast,
  especially in hot climates. The good news is that frequent QC doesn't
  appear to significantly change your rate of capacity loss unless you
  use QC nearly exclusively.
 
  -Dave
  ___
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 --
 To invent, you need a good imagination and a pile of junk.
 Thomas A. Edison
 http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

 A public-opinion poll is no substitute for thought.
 *Warren Buffet*

 Michael E. Ross
 (919) 585-6737 Land
 (919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google
 Phone
 (919) 631-1451 Cell

 michael.e.r...@gmail.com
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To invent, you need

Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-28 Thread Michael Ross via EV
Yep.  They hired the guy that developed high precision coulometry to be the
engineer in charge of cell life.

On Sat, Mar 28, 2015 at 6:37 PM, Mike Nickerson m...@nickersonranch.com
wrote:

 Tesla seems to realize that too.  You can adjust the end charge point.
 For daily use, they recommend a range that looks like it is about 50-80%.

 On March 28, 2015 3:39:15 PM MDT, Michael Ross via EV ev@lists.evdl.org
 wrote:
 Yes.  That is pretty much what the best scientists working on it say.
 Keeping it from getting too hot (which may not be all that hot, and I
 have
 not read anything that tells what temperature or other thermal history
 is
 implicated) when fully charged should eliminate the degradation caused
 by
 the reactive, delithiated positive electrode from tearing up the
 electrolyte.
 
 You CAN control how much of a charge you put on it, and you CAN simply
 make
 sure you run some of the charge off right away.  This is bound to
 improve
 matters.  $10k and a some Leaf cells and you might get a study done to
 sort
 it out better.  Rank speculation: NIssan probably won't fund it, or
 reveal
 if that have - they simple made the problem go away by some needed
 modifications to the pack.
 
 There are other potential problems, but this is what has messed up the
 Leafs in places like AZ according to Jeff Dahn.
 
 On Sat, Mar 28, 2015 at 5:10 PM, Cor van de Water via EV
 ev@lists.evdl.org
 wrote:
 
  So - in a sense the availability of QC could improve the Leaf's pack
 life
  if you only charge to 80-ish percent SoC and rely more on QC to
 complete
  the trips that you otherwise would have needed a full charge for?
 
  Cor van de Water
  Chief Scientist
  Proxim Wireless Corporation http://www.proxim.com
  Email: cwa...@proxim.comPrivate: http://www.cvandewater.info
  Skype: cor_van_de_water XoIP: +31877841130
  Tel: +1 408 383 7626Tel: +91 (040)23117400 x203
 
 
 
  -Original Message-
  From: EV on behalf of Michael Ross via EV
  Sent: Sat 3/28/2015 10:53 AM
  To: David Rees; Electric Vehicle Discussion List
  Subject: Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics
 
  Critics (?)
 
  Yes, the rate of charge is not a problem, it is being fully charged
 AND too
  hot.
 
  https://www.youtube.com/watch?v=pxP0Cu00sZs
 
  On Sat, Mar 28, 2015 at 2:06 AM, David Rees via EV
 ev@lists.evdl.org
  wrote:
 
   On Fri, Mar 27, 2015 at 5:43 AM, Paul Dove via EV
 ev@lists.evdl.org
   wrote:
Well that just verifies what I said. You have no data other than
 coming
   from
the Leaf instruments. If it calculates capacity incorrectly it
 will
  shut
   down the car.
You still don't know if the battery failed or the capacity
 measurement
   is off.
One would have to measure voltage and amp hours to really know
 what is
   happening
  
   It's pretty easy to verify pack voltage using LeafSpy or LeafDD or
   similar tools. I've verified that my LEAF is down close to 25%
 after
   almost 4 years and almost 40k miles in southern California.
  
   That said, the INL (Idaho National Laboratory) tested four 2012
 LEAFs
   in Arizona over a period of about 2 years and 50,000 miles - two
 were
   only charged on L2, the other two were only charged using DC QC.
  
   http://avt.inl.gov/fsev.shtml
   http://avt.inl.gov/pdf/energystorage/DCFC_Study_FactSheet_50k.pdf
  
   Battery capacity was verified by pulling the packs and measuring
   capacity using a defined test protocol.
  
   While the DC QC cars fared slightly worse, at the end of 50k miles
 the
   L2 charged cars had lost almost 25% of their capacity and the QCed
   cars lost about 27% of their capacity.
  
   So yeah - the 2011-2012 LEAFs definitely lose capacity fast,
   especially in hot climates. The good news is that frequent QC
 doesn't
   appear to significantly change your rate of capacity loss unless
 you
   use QC nearly exclusively.
  
   -Dave
   ___
   UNSUBSCRIBE: http://www.evdl.org/help/index.html#usub
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   For EV drag racing discussion, please use NEDRA (
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  --
  To invent, you need a good imagination and a pile of junk.
  Thomas A. Edison
  http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html
 
  A public-opinion poll is no substitute for thought.
  *Warren Buffet*
 
  Michael E. Ross
  (919) 585-6737 Land
  (919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google
  Phone
  (919) 631-1451 Cell
 
  michael.e.r...@gmail.com
  michael.e.r...@gmail.com
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-28 Thread Ben Goren via EV
On Mar 27, 2015, at 1:46 PM, Roland via EV ev@lists.evdl.org wrote:

 The maximum battery running temperature was 68 degrees F 

Just to be clear...you're reporting the weather, right? You're telling us that, 
during the time you used the car that you're telling us about, the battery 
never heated above 68°F, and *not* that Nissan has specified that thou shalt 
not let the batteries heat to over 68°F?

b
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-28 Thread Michael Ross via EV
Yes, the rate of charge is not a problem, it is being fully charged AND too
hot.

https://www.youtube.com/watch?v=pxP0Cu00sZs

On Sat, Mar 28, 2015 at 2:06 AM, David Rees via EV ev@lists.evdl.org
wrote:

 On Fri, Mar 27, 2015 at 5:43 AM, Paul Dove via EV ev@lists.evdl.org
 wrote:
  Well that just verifies what I said. You have no data other than coming
 from
  the Leaf instruments. If it calculates capacity incorrectly it will shut
 down the car.
  You still don't know if the battery failed or the capacity measurement
 is off.
  One would have to measure voltage and amp hours to really know what is
 happening

 It's pretty easy to verify pack voltage using LeafSpy or LeafDD or
 similar tools. I've verified that my LEAF is down close to 25% after
 almost 4 years and almost 40k miles in southern California.

 That said, the INL (Idaho National Laboratory) tested four 2012 LEAFs
 in Arizona over a period of about 2 years and 50,000 miles - two were
 only charged on L2, the other two were only charged using DC QC.

 http://avt.inl.gov/fsev.shtml
 http://avt.inl.gov/pdf/energystorage/DCFC_Study_FactSheet_50k.pdf

 Battery capacity was verified by pulling the packs and measuring
 capacity using a defined test protocol.

 While the DC QC cars fared slightly worse, at the end of 50k miles the
 L2 charged cars had lost almost 25% of their capacity and the QCed
 cars lost about 27% of their capacity.

 So yeah - the 2011-2012 LEAFs definitely lose capacity fast,
 especially in hot climates. The good news is that frequent QC doesn't
 appear to significantly change your rate of capacity loss unless you
 use QC nearly exclusively.

 -Dave
 ___
 UNSUBSCRIBE: http://www.evdl.org/help/index.html#usub
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-- 
To invent, you need a good imagination and a pile of junk.
Thomas A. Edison
http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

A public-opinion poll is no substitute for thought.
*Warren Buffet*

Michael E. Ross
(919) 585-6737 Land
(919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google Phone
(919) 631-1451 Cell

michael.e.r...@gmail.com
michael.e.r...@gmail.com
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-28 Thread David Rees via EV
On Fri, Mar 27, 2015 at 5:43 AM, Paul Dove via EV ev@lists.evdl.org wrote:
 Well that just verifies what I said. You have no data other than coming from
 the Leaf instruments. If it calculates capacity incorrectly it will shut down 
 the car.
 You still don't know if the battery failed or the capacity measurement is off.
 One would have to measure voltage and amp hours to really know what is 
 happening

It's pretty easy to verify pack voltage using LeafSpy or LeafDD or
similar tools. I've verified that my LEAF is down close to 25% after
almost 4 years and almost 40k miles in southern California.

That said, the INL (Idaho National Laboratory) tested four 2012 LEAFs
in Arizona over a period of about 2 years and 50,000 miles - two were
only charged on L2, the other two were only charged using DC QC.

http://avt.inl.gov/fsev.shtml
http://avt.inl.gov/pdf/energystorage/DCFC_Study_FactSheet_50k.pdf

Battery capacity was verified by pulling the packs and measuring
capacity using a defined test protocol.

While the DC QC cars fared slightly worse, at the end of 50k miles the
L2 charged cars had lost almost 25% of their capacity and the QCed
cars lost about 27% of their capacity.

So yeah - the 2011-2012 LEAFs definitely lose capacity fast,
especially in hot climates. The good news is that frequent QC doesn't
appear to significantly change your rate of capacity loss unless you
use QC nearly exclusively.

-Dave
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread Willie2 via EV

On 03/27/2015 12:50 AM, EVDL Administrator via EV wrote:

On 26 Mar 2015 at 19:57, Ben Goren via EV wrote:


That's the idea behind my suggestion of a remaining (usable) kWh
gauge ...

Sounds good to me.

Solectria had a simple answer to this.  They gave you a straightforward amp-
hour meter.  As you drove, it counted up; as you charged, it counted down.
When the charger shut off, it zeroed itself.

After a few years driving my conversion with a TBS amp-hour counter, I 
was expecting something as straightforward in my Leaf.  I don't know how 
modern factory EVs estimate the battery capacity but on the conversion, 
I felt the need to do the occasional capacity test.  I would fully 
charge and balance and then pull it down until some cells started going 
low.  I reported the tests here amid quite a bit of scepticism.  My 
260ah ThunderSky LFP cells started off giving me about 300ah.  They 
smoothly declined over the years and are currently about 230ah.  I was 
expecting similar or better performance on the Leaf battery.  I was 
sorely disappointed.  The conversion went about 50 k miles over about 7 
years and suffered about 20% capacity loss from new (a bit more than 10% 
from advertised).  While the Leaf lost 30+% in two years and 20k miles. 
Both batteries endured the horribly hot summer (about 100 days above 100 
deg) that so damaged the Leaf battery.  The ThunderSkys seemed unaffected.

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread Paul Dove via EV
My questions is How can you be sure? Are you positive the Leaf 
instrumentation measures capacity correctly. They claim it is all an 
instrumentation issue not a battery issue. The I-MiEV instructs the owner to 
periodically drive the vehicle almost empty and then recharge fully to keep the 
fuel gauge accurate.

Sent from my iPhone

 On Mar 27, 2015, at 6:03 AM, Willie2 via EV ev@lists.evdl.org wrote:
 
 On 03/27/2015 12:50 AM, EVDL Administrator via EV wrote:
 On 26 Mar 2015 at 19:57, Ben Goren via EV wrote:
 
 That's the idea behind my suggestion of a remaining (usable) kWh
 gauge ...
 Sounds good to me.
 
 Solectria had a simple answer to this.  They gave you a straightforward amp-
 hour meter.  As you drove, it counted up; as you charged, it counted down.
 When the charger shut off, it zeroed itself.
 
 After a few years driving my conversion with a TBS amp-hour counter, I was 
 expecting something as straightforward in my Leaf.  I don't know how modern 
 factory EVs estimate the battery capacity but on the conversion, I felt the 
 need to do the occasional capacity test.  I would fully charge and balance 
 and then pull it down until some cells started going low.  I reported the 
 tests here amid quite a bit of scepticism.  My 260ah ThunderSky LFP cells 
 started off giving me about 300ah.  They smoothly declined over the years and 
 are currently about 230ah.  I was expecting similar or better performance on 
 the Leaf battery.  I was sorely disappointed.  The conversion went about 50 k 
 miles over about 7 years and suffered about 20% capacity loss from new (a bit 
 more than 10% from advertised).  While the Leaf lost 30+% in two years and 
 20k miles. Both batteries endured the horribly hot summer (about 100 days 
 above 100 deg) that so damaged the Leaf battery.  The ThunderSkys seemed una
 ffected.
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread Willie2 via EV

On 03/27/2015 06:53 AM, Paul Dove via EV wrote:

My questions is How can you be sure? Are you positive the Leaf 
instrumentation measures capacity correctly. They claim it is all an 
instrumentation issue not a battery issue. The I-MiEV instructs the owner to 
periodically drive the vehicle almost empty and then recharge fully to keep the 
fuel gauge accurate.


If this is addressed to me.

And if the question is how do you know your Leaf battery had lost 30+% 
of capacity


My Leaf initially had  90+ miles of range down to zero remaining miles 
estimate and/or turtle.
Near the end of my Leaf experience, I had the car towed twice when it 
failed to reach it's destination at range of a bit more than 60 miles.


When the car was new, Steve Clunn and I ran it down to nothing to see 
how it behaved.  We pulled it in the last hundred yards with a golf 
cart.  The conclusion was: about 1 mile after turtle.


Given that the crappy instrumentation failed to report estimated 
capacity, I had to infer capacity from range.


Amusingly, I drove my imiev about 22 miles yesterday from a full 
charge.  The estimated range was 41 miles.  At the end of the trip, the 
estimated range was 43 miles.  I don't know what happened. Normally, 
from a full charge, the estimated range starts at 60-70 miles.


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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread Michael Ross via EV
*I was expecting similar or better performance on the Leaf battery.*

As far as I can tell that was an unwarranted assumption.

If anything is true, it is certain that LFP are an outlier in behavior to
the other chemistries that have Li metal oxide positive electrodes.  I
heard Jack Rickard claim he knows what the chemistry of t a Leaf cells are,
but it wasn't from a spec sheet.  Does anyone know for certain?  I heard a
professor working on cell design claim Tesla was using LFP, but is clearly
no long correct, if it ever was.  Misinformation abounds.

Then you add in we know nothing of the details of cell construction -
** how is the graphite was made and handled?
** how is the electrolyte and its additives were compounded?
** What is the quality of connection between the conductors and the terminal
 connections?

In the pack we don't know -
** how well the cells are connected and by what?
** are they cooled?
** how well does it work?
** how does the BMS work?
** how should it work?

In the field we don't have a good idea how driving habits and climate
impact different cells.
And so on.

This is a tall stack of don't knows.

Then we try to do these comparisons in the least accurate way -
** with very imprecise instrumentation (LFP is the worst for a flat
voltage/capacity curve)
** during uncontrolled use,
** in a long term performance evaluation
** where all the unknown contributing factors have a chance to accumulate
idiosyncratically..

We take our pattern seeking mind with all its cognitive biases an start
drawing inferences from coincidences and feelings.

It is no wonder we are mostly confused about it.







On Fri, Mar 27, 2015 at 7:03 AM, Willie2 via EV ev@lists.evdl.org wrote:

 On 03/27/2015 12:50 AM, EVDL Administrator via EV wrote:

 On 26 Mar 2015 at 19:57, Ben Goren via EV wrote:

  That's the idea behind my suggestion of a remaining (usable) kWh
 gauge ...

 Sounds good to me.

 Solectria had a simple answer to this.  They gave you a straightforward
 amp-
 hour meter.  As you drove, it counted up; as you charged, it counted down.
 When the charger shut off, it zeroed itself.

  After a few years driving my conversion with a TBS amp-hour counter, I
 was expecting something as straightforward in my Leaf.  I don't know how
 modern factory EVs estimate the battery capacity but on the conversion, I
 felt the need to do the occasional capacity test.  I would fully charge
 and balance and then pull it down until some cells started going low.  I
 reported the tests here amid quite a bit of scepticism.  My 260ah
 ThunderSky LFP cells started off giving me about 300ah.  They smoothly
 declined over the years and are currently about 230ah.  I was expecting
 similar or better performance on the Leaf battery.  I was sorely
 disappointed.  The conversion went about 50 k miles over about 7 years and
 suffered about 20% capacity loss from new (a bit more than 10% from
 advertised).  While the Leaf lost 30+% in two years and 20k miles. Both
 batteries endured the horribly hot summer (about 100 days above 100 deg)
 that so damaged the Leaf battery.  The ThunderSkys seemed unaffected.
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread Paul Dove via EV
Well that just verifies what I said. You have no data other than coming from 
the Leaf instruments. If it calculates capacity incorrectly it will shut down 
the car. You still don't know if the battery failed or the capacity measurement 
is off. One would have to measure voltage and amp hours to really know what is 
happening

Sent from my iPhone

 On Mar 27, 2015, at 7:15 AM, Willie2 via EV ev@lists.evdl.org wrote:
 
 On 03/27/2015 06:53 AM, Paul Dove via EV wrote:
 My questions is How can you be sure? Are you positive the Leaf 
 instrumentation measures capacity correctly. They claim it is all an 
 instrumentation issue not a battery issue. The I-MiEV instructs the owner to 
 periodically drive the vehicle almost empty and then recharge fully to keep 
 the fuel gauge accurate.
 
 If this is addressed to me.
 
 And if the question is how do you know your Leaf battery had lost 30+% of 
 capacity
 
 My Leaf initially had  90+ miles of range down to zero remaining miles 
 estimate and/or turtle.
 Near the end of my Leaf experience, I had the car towed twice when it failed 
 to reach it's destination at range of a bit more than 60 miles.
 
 When the car was new, Steve Clunn and I ran it down to nothing to see how it 
 behaved.  We pulled it in the last hundred yards with a golf cart.  The 
 conclusion was: about 1 mile after turtle.
 
 Given that the crappy instrumentation failed to report estimated capacity, I 
 had to infer capacity from range.
 
 Amusingly, I drove my imiev about 22 miles yesterday from a full charge.  The 
 estimated range was 41 miles.  At the end of the trip, the estimated range 
 was 43 miles.  I don't know what happened. Normally, from a full charge, the 
 estimated range starts at 60-70 miles.
 
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread Lee Hart via EV

Paul Dove via EV wrote:

My questions is How can you be sure? Are you positive the Leaf
instrumentation measures capacity correctly. They claim it is all an
instrumentation issue not a battery issue. The I-MiEV instructs the
owner to periodically drive the vehicle almost empty and then
recharge fully to keep the fuel gauge accurate.


My view is that the just like us, the auto companies are *experimenting*
with electric cars. Unlike us here, they don't experiment on their own
cars, and share their data for the benefit of others. They *sell* their
experiments to YOU, and let you bear the costs (and risks). And keep the 
data for their own competitive advantage.


But at least they are finally building them, and will hopefully learn
something from all that data they are harvesting to make them better.
(I'll bet Nissan knows everything about how Willie drove and charged his
Leaf, for example).

--
Obsolete (Ob-so-LETE). Adjective. 1. Something that is simple,
reliable, straightforward, readily available, easy to use, and
affordable. 2. Not what the salesman wants you to buy.
--
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread tomw via EV
Actually I think the flat V versus capacity of LFP is an asset.  It is what
enables you to use Ah used, a nice stable, repeatable measurement, that
tracks Wh used quite well over most of the capacity of the pack (I've data
logged battery V and I using 1 sample/sec and compared them). I've used a
TBS gauge (like Willy) for over 5 years now, and kept track of Ah used to
various destinations in a 3x5 notebook I keep in the glove box.  As a
result, I can look at a route on google maps and from the distance and
elevation change estimate to typically within a few percent how many Ah it
will take to get there (like David mentioned with the Solectria).  A
computer could learn that way to...if only David would give it his
destinations. :^))  You can't expect all drivers to track things that way
though, they just want to get in and go without checking anything.



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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread Michael Ross via EV
I think the main asset of LFP is it takes an extra 100C or so to ignite the
electrolyte.  They can burn just not as well as others)   LFP has some real
disadvantages too.
It is somewhat more costly to manufacture due to  it being necessary to
make the positive electrode in an inert atmosphere.

LFP cells are not compact (low volumetric density)

They start to deteriorate badly at a pretty low temperature when fully
charged- 40°C (104°F).

I have unfortunately applied this last detriment to my own LFP packs for my
LEV.

Jeff Dahn mentioned another chemistry that had an upper limit of 35°C
(95°F).

Information on the temperature stability of cells is not widely known or
complete across all cell types. (If I had a spare  quarter of a million to
buy the test equipment I would love to characterize all that.)

See page 3 https://www.bcg.com/documents/file36615.pdf for pcomparison of
properties for Li Ion cells.

Flat curve doesn't compete with more capacity in my mind.  It may mean a
BMS has to be a better design with more precise and accurate control.  A
less flat curve might mean you can detect a good upper cutoff voltage more
easily.

Getting that last little bit of capacity into a cell is a good way to trash
it.  A really good way to get more life from a cell is to cut it off high
and low, giving up a decent proportion of capacity in the meantime.  Your
choice.

Tesla packs are large at least in part so they can not charge them fully,
and not discharge them fully.


On Fri, Mar 27, 2015 at 11:32 AM, tomw via EV ev@lists.evdl.org wrote:

 Actually I think the flat V versus capacity of LFP is an asset.  It is
 what
 enables you to use Ah used, a nice stable, repeatable measurement, that
 tracks Wh used quite well over most of the capacity of the pack (I've data
 logged battery V and I using 1 sample/sec and compared them). I've used a
 TBS gauge (like Willy) for over 5 years now, and kept track of Ah used to
 various destinations in a 3x5 notebook I keep in the glove box.  As a
 result, I can look at a route on google maps and from the distance and
 elevation change estimate to typically within a few percent how many Ah it
 will take to get there (like David mentioned with the Solectria).  A
 computer could learn that way to...if only David would give it his
 destinations. :^))  You can't expect all drivers to track things that way
 though, they just want to get in and go without checking anything.



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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread Michael Ross via EV
WIllie2 and I were having a back channel about this topic.  Willie was
thinking that LFP had a voltage simnilar to other chemistries.  I thought
others might want to see this too.

Here is what the Handbook of Batteries  4th Ed. says.  From Table 26.3
Characteristics of Some Positive Electrode Materials:

Order of entries: Material, Specific Capacity (mAh/g), MIdpoint Voltage vs.
Li at C/20, Comments

*LiCoO(2)  (LCO)  155, 3.9 *
Most common, Co expensive =$

*LiNi(1-x-y)Mn(x)Co(y)O(2) (NMC), 140 -180, ~3.8*
Safer, =$, capacity depends on upper cutoff V

*LiNi(0.8)Co(0.15)Al(0.05)O(2),200,3.75*
Safe as LCO, high capacity  (Tesla?)

*LiMn(2)O(4),100 - 120,   4.05*
=$, Safer than LCO, poor temp stability

*LiFePO(4) (LFP), 160,3.45*
Very safe, low volumetric energy, processed in inert gas =$ process

*Li[Li(1/9)Ni(1/3)Mn(5/9)]O(2),  275  3.8*
High specific capacity, low rate capability, RD scale only

*LiNi(0.5)Mn(1.5)O(4),   130,4.6*
Requires electrolyte that is stable at high voltage

This raises some questions for me.

They are trying to be very careful how they describe and compare voltages.
I am not clear on how they do it  - versus LI? What is that exactly.
I do understand that it is tricky because each chemistry has a different
look to its curve; so what is a valid way to do it?

I think he must have chosen the particular anode materials to show a range
of properties rather than to be comprehensive.

He made careful distinctions between the anode formulations.  Not being an
electrochemist I can't say I understand the meaning of the various x and y,
decimal and fractional proportions.

I read so much stuff casually...I am pretty sure Tesla uses the LiNiCoAlO
(I call it NCA) the high capacity on by weight, and that makes sense as
they were trying to answer the range anxiety business as best they could.

I will link again to this paper that is nice overview of various
chemistries, it is getting a litttle long in the tooth though.
https://www.bcg.com/documents/file36615.pdf








On Fri, Mar 27, 2015 at 9:49 AM, Michael Ross michael.e.r...@gmail.com
wrote:

 I don't think that is correct about the the voltage.  I will look around.
 LFP to my recollection is notably lower than the other chemistries as it is
 not a Li metal oxide.  It is a Li metal phosphate.  Let my get out the
 handbook.

 On Fri, Mar 27, 2015 at 9:35 AM, Willie2 wmckem...@gmail.com wrote:

  On 03/27/2015 08:04 AM, Michael Ross wrote:

  *I was expecting similar or better performance on the Leaf battery.*

  As far as I can tell that was an unwarranted assumption.

  If anything is true, it is certain that LFP are an outlier in behavior
 to the other chemistries that have Li metal oxide positive electrodes.  I
 heard Jack Rickard claim he knows what the chemistry of t a Leaf cells are,
 but it wasn't from a spec sheet.  Does anyone know for certain?  I heard a
 professor working on cell design claim Tesla was using LFP, but is clearly
 no long correct, if it ever was.  Misinformation abounds.

  Early on, I read that Leafs were using LiMn, about the same voltage as
 LFP, ~3.2.  Tesla's laptop cells are clearly LiCo, ~3.7v.  Granted, there
 are vast and significant differences within all chemistries.  It was their
 LiCo cells that gave ThunderSky such a bad reputation before about 2007.

 ThunderSky used to offer LiMn prismatic cells as well as LFP.  The LiMn
 were rated at ~800 cycles while the LFPs were 2000-4000.  This is from the
 era when I was shopping for very early lithium cells for a conversion,
 about 2007.  I recall being very wary of Leafs when I first heard they were
 LiMn.  I finally accepted that Nissan must know what they are doing.
 Wrong, I was.

 On the other hand, I was very wary of Tesla's cells because of the known
 fire hazard.  Wrong again.  At least, so far.

 I wonder what became of Jukka?  He should be commenting here.






 --
 To invent, you need a good imagination and a pile of junk.
 Thomas A. Edison
 http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

 A public-opinion poll is no substitute for thought.
 *Warren Buffet*

 Michael E. Ross
 (919) 585-6737 Land
 (919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google
 Phone
 (919) 631-1451 Cell

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 michael.e.r...@gmail.com





-- 
To invent, you need a good imagination and a pile of junk.
Thomas A. Edison
http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

A public-opinion poll is no substitute for thought.
*Warren Buffet*

Michael E. Ross
(919) 585-6737 Land
(919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google Phone
(919) 631-1451 Cell

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-27 Thread Roland via EV
   
The Li Ion batteries that I received new from a Nissian Dealer about 5 months 
ago have a formula of LiMnO4 + LiNiO2 for the Anode.   The Cathode is Graphite. 
 The maximum rated voltage is 4.2V.  Recommend maximum voltage to use is 4.0 
volts.

The minimum voltage is down to 2.4V which I will never go down that far.  
Recommend lowest cell voltage is 2.85V. So far the minuimum voltage is 3.8 volt 
after driving about 10 miles. 

 

The maximum battery running temperature was 68 degrees F and the charging 
temperature is the same after charging for 45 minutes.  The battery pack has 
six cells in parallel which only receives about 8 amps each charging at 50 
ampere at 240 VAC charger. 

 

The battery temperature was at 68 degrees F in side the battery box which is 
insulated to about 30 R Factor.  Did not turn on the battery box exhaust fan, 
because the outside ambient air temperature was greater than 68 F.

Maximum ambient out side temperature was 72 F and the inside of the EV 
passenger compartment was 84 degrees after the EV was setting outside for about 
2 hours. 

 

This is the first time I turn on the A/C this year.  

 

Roland

 

 


- Original Message - 

From: Willie2 via EVmailto:ev@lists.evdl.org 

To: Electric Vehicle Discussion Listmailto:ev@lists.evdl.org 

Sent: Friday, March 27, 2015 10:13 AM

Subject: Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics  Critics 
(?)



On 03/27/2015 10:40 AM, Michael Ross wrote:
 WIllie2 and I were having a back channel about this topic.  Willie was 
 thinking that LFP had a voltage simnilar to other chemistries.  I 
 thought others might want to see this too.

 Here is what the Handbook of Batteries  4th Ed. says.  From Table 26.3 
 Characteristics of Some Positive Electrode Materials:

 Order of entries: Material, Specific Capacity (mAh/g), MIdpoint 
 Voltage vs. Li at C/20, Comments

 *LiCoO(2)  (LCO)  155, 3.9 *
 Most common, Co expensive =$

 *LiNi(1-x-y)Mn(x)Co(y)O(2) (NMC), 140 -180, ~3.8 *
 Safer, =$, capacity depends on upper cutoff V

 *LiNi(0.8)Co(0.15)Al(0.05)O(2),200,3.75 *
 Safe as LCO, high capacity  (Tesla?)

 *LiMn(2)O(4),100 - 120,   4.05 *
 =$, Safer than LCO, poor temp stability

 *LiFePO(4) (LFP), 160,3.45 *
 Very safe, low volumetric energy, processed in inert gas =$ process

 *Li[Li(1/9)Ni(1/3)Mn(5/9)]O(2),  275  3.8*
 High specific capacity, low rate capability, RD scale only

 *LiNi(0.5)Mn(1.5)O(4),   130,4.6*
 Requires electrolyte that is stable at high voltage


I stand corrected.  It is implied that to the best of my recollection 
prefaces every thing I say.

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread EVDL Administrator via EV
On 25 Mar 2015 at 18:07, Ed Blackmond via EV wrote:

 The Honda EVPlus had much better range than the Nissan Leaf.  When I was
 forced to give it back after six years and 60,000 miles, I could still drive
 more than 100 miles on a charge.

And you lithium guys tell me I'm a derelict still thinking that NiMH is the 
battery chemistry of choice for EVs.  Take that!  ;-)  And a whack with a 
gen1 RAV4-EV (many still trundling along on the factory original NiMH 
battery at 100k+ miles) while I'm at it.

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread tomw via EV
One way to approach it would be to use a look up table of measured vehicle
energy per mile, and google maps (courtesy of USGS).  The driver would be
required to enter their destination.  Present location would be read from a
GPS.  A proposed route map would appear on the screen, which the driver
could modify as desired. The system would then compute the energy per mile
required for each step, say 1/4 mile, of the route using elevation changes
from the topo map and typical speed limits for type of roadway.  The driver
could have the option of entering different assumed vehicle speed.

This would give a more accurate estimate than the presently used moving
average based on past x miles traveled, but still just an estimate.  Myself,
I think it is mainly useful for the new driver.  After you have driven a
given ev for several months you get quite at doing this estimation yourself,
particularly if you regularly track Ah or Wh used.  I have tracked Ah used
by writing them in a 3x5 notebook.  Now I can guess quite accurately off the
top of my head how many Ah it will take to go to a given destination by
looking at the terrain and distance on google maps, and I imagine others
here can do the same.



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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread Ben Goren via EV
On Mar 26, 2015, at 8:48 PM, Jamie K via EV ev@lists.evdl.org wrote:

 That works for me, and it pretty much sums up what LEAF V1.5 (2013-2015) 
 displays right now.

Good to know that it's a feature of one of the first-tier electric vehicles on 
the market. Gives one hope that it'll be a standard long into the future -- 
and, hopefully, one that gets refined with future generations.

After all, it's not uncommon to have gas gauges on ICE vehicles that behave 
less than ideally linearly due to tank shape or voltage regulation or whatever, 
but I don't know that it's been a big priority for manufacturers to improve gas 
gauges over the years.

But an EV should have far more than enough computational oomph to do whatever 
is needed to properly refine a measurement of remaining kWh. If experience 
shows that the estimate is too optimistic over the bottom quarter of the 
display range, it's not _that_ hard to initially add a fudge factor to the 
software...and, eventually, some smart analytics to truly nail it.

b
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread Jamie K via EV


Good points, Ben.

It's interesting to note how gas gauges are set up, psychologically. 
Here's one explanation:


 http://theappslab.com/2010/12/21/how-does-your-gas-gauge-really-work/

Compared to that, I appreciate the numeric charge percentage display on 
LEAF V1.5.


Cheers,
 -Jamie




On 3/26/15 9:58 PM, Ben Goren wrote:

On Mar 26, 2015, at 8:48 PM, Jamie K via EV ev@lists.evdl.org
wrote:


That works for me, and it pretty much sums up what LEAF V1.5
(2013-2015) displays right now.


Good to know that it's a feature of one of the first-tier electric
vehicles on the market. Gives one hope that it'll be a standard long
into the future -- and, hopefully, one that gets refined with future
generations.

After all, it's not uncommon to have gas gauges on ICE vehicles that
behave less than ideally linearly due to tank shape or voltage
regulation or whatever, but I don't know that it's been a big
priority for manufacturers to improve gas gauges over the years.

But an EV should have far more than enough computational oomph to do
whatever is needed to properly refine a measurement of remaining kWh.
If experience shows that the estimate is too optimistic over the
bottom quarter of the display range, it's not _that_ hard to
initially add a fudge factor to the software...and, eventually, some
smart analytics to truly nail it.

b




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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread Ben Goren via EV
On Mar 26, 2015, at 9:22 PM, Jamie K via EV ev@lists.evdl.org wrote:

 It's interesting to note how gas gauges are set up, psychologically. Here's 
 one explanation:
 
 http://theappslab.com/2010/12/21/how-does-your-gas-gauge-really-work/

Somehow...I'm not surprised.

The newest car I own is a 1968 VW Westfalia, so it's not a phenomenon I'm 
personally familiar with. But I'm still not surprised.

I'm thinking that, between the fuel sensors in modern fuel injection systems 
and the power meters in electric motor controllers, it should be trivially to 
do some mutual calibration between the relevant systems. If you know you've 
shoved five gallons of fuel through the injectors between the time the float 
rheostat read this voltage and that voltage...you know that the one voltage 
represents five gallons less than the other. Similarly, if you know the motor's 
been drawing 8 kW for the past fifteen minutes, you know you've used up 2 kWh 
-- and the starting pack voltage represents two more kilowatt-hours of capacity 
than the ending pack voltage.

With the chance to re-refine the estimates every time you drive the car.

Really shouldn't be rocket science

b
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread Jamie K via EV

On 3/26/15 10:36 PM, Ed Blackmond via EV wrote:



On Mar 26, 2015, at 8:48 PM, Jamie K via EV ev@lists.evdl.org
wrote:

For example, if the display shows 50%, then 50% of 20kWh is 10kWh.


Why bother with the intermediate conversion to KWH?  If you know how
far you can go on 50%, then you are done.


Because at any time I can multiply kWh times the displayed miles/kWh 
(which will change due to driving conditions) to quickly arrive at a 
range number in miles.


(Percentage remaining * 20kWh) * miles/kWh = instant range in miles

This is basically what the built-in guess-o-meter does, but now I have a 
way to confirm it, and a way to make a more accurate guess if, for 
example, I know I'm about to go up a long hill and the miles/kWh will go 
down (from my experience).


And using the LEAF V1.5 percentage readout I don't have to bother with 
the beautifully presented but hard-to-read and arbitrary bar display 
that people here have been complaining about, and I don't have to guess 
how long it's been at any particular bar position and how much of that 
bar might be left. 100 steps on a percentage basis is a finer measure to 
use than a smaller number of bars, and quicker to grok.


Of course if I had a LEAF V1 w/o the percentage display then yes, I 
think your method would be workable.


For that matter, on the 2013 LEAF at least, most of the time the 
guess-o-meter isn't too bad, and it only takes a quick glance. But since 
it can't look ahead, there are times when I like my method of confirmation.


Cheers,
 -Jamie



With my 2011 Leaf, I know I can travel 10 miles on the last bar, 20
miles on the last two bars, 29 on the last three bars and 37 on the
last four bars. This is with fully inflated tires,  the climate
control off, keeping the speed below 50mph, never accelerating hard
enough to have more than 3 power dots filled at once (there is always
one filled), and only using regen or coasting to slow down. If I keep
the speed under 35mph I can get another mile or so per bar.

I know to never be more than about 35 miles from home when I get to
the last four bars. Since the miles per bar on the first 8 bars is
significantly less it is essentially impossible to be more than 35
miles from home before getting to the last four bars.  The last four
bars is about 50%.  However, it is possible to be more than 20 miles
from home with only two bars left.  I make sure I plan to avoid this
situation.

Of course this algorithm gets thrown off a bit because a bar gets
erased every time the car is power cycled.  If I'm on a trip where I
care, I have to make sure I notice how many bars are active before I
shut it off.

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread Ed Blackmond via EV

 On Mar 26, 2015, at 8:48 PM, Jamie K via EV ev@lists.evdl.org wrote:
 
 For example, if the display shows 50%, then 50% of 20kWh is 10kWh.
 
Why bother with the intermediate conversion to KWH?  If you know how far you 
can go on 50%, then you are done.

With my 2011 Leaf, I know I can travel 10 miles on the last bar, 20 miles on 
the last two bars, 29 on the last three bars and 37 on the last four bars. This 
is with fully inflated tires,  the climate control off, keeping the speed below 
50mph, never accelerating hard enough to have more than 3 power dots filled at 
once (there is always one filled), and only using regen or coasting to slow 
down. If I keep the speed under 35mph I can get another mile or so per bar.

I know to never be more than about 35 miles from home when I get to the last 
four bars. Since the miles per bar on the first 8 bars is significantly less it 
is essentially impossible to be more than 35 miles from home before getting to 
the last four bars.  The last four bars is about 50%.  However, it is possible 
to be more than 20 miles from home with only two bars left.  I make sure I plan 
to avoid this situation.

Of course this algorithm gets thrown off a bit because a bar gets erased every 
time the car is power cycled.  If I'm on a trip where I care, I have to make 
sure I notice how many bars are active before I shut it off.

Ed
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread Ben Goren via EV
On Mar 26, 2015, at 7:23 PM, Michael Ross via EV ev@lists.evdl.org wrote:

 The car or some big computer can't read you mind, so if it is going to make
 an informed, accurate estimate - you are going to have to tell it what your
 destination is.  You want accuracy, you have to tell it what is going to
 happen.  I can't imagine there is another way.

That's the idea behind my suggestion of a remaining (usable) kWh gauge, For a 
century or so drivers have done just fine with a remaining (usable) gallons of 
fuel gauge and a basic idea of how far they can make it on a gallon of fuel 
based on current conditions.

This whole voltage-based thing is irrelevant. What people want to know is how 
much energy is left, in whatever form, and they're fine translating that to 
distance with precision enough for typical driving.

b
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread Jamie K via EV


On 3/26/15 8:57 PM, Ben Goren via EV wrote:
 That's the idea behind my suggestion of a remaining (usable) kWh
 gauge, For a century or so drivers have done just fine with a
 remaining (usable) gallons of fuel gauge and a basic idea of how
 far they can make it on a gallon of fuel based on current
 conditions.

 This whole voltage-based thing is irrelevant. What people want to
 know is how much energy is left, in whatever form, and they're fine
 translating that to distance with precision enough for typical
 driving.

Well put, Ben. That works for me, and it pretty much sums up what LEAF 
V1.5 (2013-2015) displays right now.


The percent-of-charge-remaining display shows how much charge is left as 
a percentage from 0-100%.


The pack is 24kWh, but I think it uses only about 20kWh of that. So 
multiply the percentage by 20 to get remaining kWh. (That may be a bit 
conservative but I don't mind erring on the conservative side.)


For example, if the display shows 50%, then 50% of 20kWh is 10kWh.

There is a resettable display of miles/kWh so you can see what you are 
getting on your current trip, both as an average and as an instant 
readout as you drive. Multiply remaining kWh by the miles per kWh you're 
achieving. That will give you a quick guesstimate of remaining range. 
Temper that by upcoming conditions, such as uphill or downhill driving 
and your experience with the route.


For example if you're getting 5 miles/kWh and you expect to be driving 
in similar conditions ahead, then you could likely go about 50 more 
miles on 50% charge remaining. For me, keeping a buffer just in case, I 
would be comfortable if the destination was within 30 miles or so at 
that point.


Even though the miles remaining guess-o-meter on the LEAF V1.5 is 
perhaps more accurate than in earlier models (more of an ongoing average 
and less prone to wild swings), it's still sometimes handy to have the 
LEAF V1.5's percent-of-charge-remaining display to confirm the 
situation. I leave the percent-of-charge-remaining display on the dash 
at all times.


If you want, you can also bring up the nav screen and see a circle 
outlining your current remaining guess-o-meter range on a map.


If things are getting tight, the nav system can show charging stations 
within guess-o-meter range. However I prefer to use Plugshare's app to 
investigate chargers since it seems more complete and up to date, and 
since it includes comments from others about the operational readiness 
of each charger.


All that said, after you've driven your typical routes a few times you 
can mostly ignore the gauges and just enjoy EV driving. (Unless you are 
trying to beat a personal efficiency record on a route, which can be 
fun. Or if driving conditions have changed, such as bad weather or 
traffic jams, where you may want an extra confirmation of how you're doing.)


Cheers,
 -Jamie
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread EVDL Administrator via EV
On 26 Mar 2015 at 19:57, Ben Goren via EV wrote:

 That's the idea behind my suggestion of a remaining (usable) kWh
 gauge ... 

Sounds good to me.

Solectria had a simple answer to this.  They gave you a straightforward amp-
hour meter.  As you drove, it counted up; as you charged, it counted down.  
When the charger shut off, it zeroed itself.

Since it didn't count down as you drove, it didn't need to know what the 
total battery capacity was.  In fact, it expected you, as the driver, to 
have a clue about that.

The drive inverter protected the (lead-gel) battery by limiting drive 
current to keep its on-load voltage from dropping below 10.5vpc. So even if 
you didn't buy the optional voltmeter/ammeter combination, you knew from the 
way the car felt when you were reaching a critical battery voltage level.

You learned that when the meter read, say, 40 amp-hours, your car's 
acceleration started to weaken, because of that 10.5vpc clamp.  (When driven 
carefully, Forces could do a mile per amp-hour - about 150Wh/mi.  James 
Worden was a fantatic for efficiency, sometimes to a fault.)  When the amp-
hour meter started getting close to that point, you started thinking about 
finding a place for the car to sip some electrons.

You learned that your usable battery capacity depended on driving 
conditions, just as folks who drive 80mph know they're going to have stop 
for fuel miles sooner than those who are driving 60mph in the same kind of 
ICEV.  So you adjusted.

You learned what cold temperatures did to your range.

You learned that battery capacity declines with age.  You compensated for 
that too.

This sounds complex, but it worked surprisingly well, because (believe it or 
not), aware EV drivers LEARN.  Natural intelligence!  They're at least as 
good as computers in judging how much farther they can drive their EVs.

In fact, hundreds - probably thousands - of conversion EV owners since the 
1960s and 1970s have done just fine with nothing but simple expanded-scale 
voltmeters.  They learned what the meters read at various speeds and loads 
when they had range left, and what the meters read when they were getting 
close to their limits.

There are still plenty of good drivers who can interpret instruments.  A lot 
of them are right here on the EVDL. Ed Blackmond's description of how he 
reads his 2011 Leaf's gauge - I know I can travel 10 miles on the last bar 
- is a perfect example.  

But smarter cars tend to make dumber drivers, and automakers now design to 
this low standard.  Liability is on their minds too.

Hence ever-more-complex computerized EV remaining-range guess gauges.

And hence, eventually, self-driving cars, EVs I hope, which someday I 
suspect will be so smart and concerned for your welfare that they'll tell 
you, I'm sorry, that destination is too dangerous.  I'm not allowed to take 
you there.  But that's another matter entirely.  I think.  Uh, does this 
tinfoil hat make me look taller?

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread tomw via EV
I think the ~70 Wh/lb is too low of specific energy for longer range ev's
David.  The lithium cobalt chemistry used by Tesla is much higher, ~250 for
bare cells, and their battery pack is still ~1 ton.  Would be nice to have
about twice the Tesla cell specific energy.  But I agree the NiMH seems
pretty bullet proof.  A company recently announced they had improved its
specific energy.  With all such pronouncements, we'll see...



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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-26 Thread EVDL Administrator via EV
On 26 Mar 2015 at 6:26, tomw via EV wrote:

 One way ... a look up table of ... vehicle energy per mile, and ..
 maps ... The driver would be required to enter their destination. 

Great if you need navigation to get where you're going, but otherwise, I'm 
not so sure.  This sounds like too much setup hassle when I just want to go 
somewhere I already know well.

I also don't take well to stuff like the driver would be required to enter 
their destination, especially when the car is probably sending that info to 
some big computer somewhere via cellular data.  Have to get it calculated 
fast, you know!  And of course they have to save it, for quality control.

Sorry, none of their business.  I don't use voice recognition on my mobile 
phone for the same reason.

I think the best answer is the most obvious one:  Keep working to improve 
range, and add more public charging points, so range anxiety ceases to be 
a major concern for most drivers.

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Michael Ross via EV
Does anyone here know if Nissan implemented any technological responses to
the failures in southwestern US?   Those that are the subject o af lawsuit?


All I know about is the test results showing deterioration under high temp
and high SOC conditions.  Did Nissan make any changes and when?

Mike

On Wed, Mar 25, 2015 at 5:03 AM, brucedp5 via EV ev@lists.evdl.org wrote:



 % Some U.S. Leaf owners would state differently %


 https://3d-car-shows.com/nissan-leaf-battery-reliably-outperforms-cynics-critics-and-alternatives/
 NISSAN LEAF BATTERY RELIABLY OUTPERFORMS CYNICS, CRITICS AND ALTERNATIVES
 March 23, 2015  By Gerald Ferreira

 [image
 https://3d-car-shows.com/wp-content/uploads/2015/03/nissan-leaf.jpg


 video
 https://www.youtube.com/watch?v=6V1bJJwJhEg
 Nissan LEAF Battery Reliability Outperforms Cynics, Critics and
 Alternatives
 Nissan Europe  Mar 17, 2015
 - Just 0.01% of batteries have been replaced since 2010
 - More reliable than a petrol or diesel engine, according to industry
 averages

 § Nissan LEAF is the world’s best-selling electric car, with more than
 30,000 sold across Europe
 ]

  - Five years on, Nissan reports 99.99% battery success rate across Europe

  - More reliable than a petrol or diesel engine, according to industry
 averages

  - Nissan LEAF is the world’s best-selling all-electric car, with over
 165,000 sold globally

 Rolle, Switzerland, 19 February 2015: Five years and more than 35,000
 European sales since the launch of its all-electric LEAF, proprietary data
 released by Nissan for the first time shows that 99.99 percent of its
 battery units remain entirely fit for purpose.

 The findings will silence naysayers who, in 2010, claimed that “batteries
 would need to be fully replaced after three years,” or that “high-mileage
 LEAFs would experience a noticeable drop in battery capacity in the first
 year of ownership.”

 In fact, the failure rate of the battery power unit is less than 0.01
 percent – or just three units in total – a fraction of the equivalent
 industry-wide? figure for defects affecting traditional combustion engines.

 To prove the long-term reliability of the battery technology, Nissan
 tracked
 down a rather infamous early model, whose owner is still enjoying
 fault-free
 motoring in her LEAF three years on:

 Electric vehicle advocate and presenter of online TV channel Fully Charged,
 Robert Llewellyn commented: “This comes as no surprise. There was a lot of
 apprehension about electric technology in the beginning, but with sales
 climbing month-on-month I struggle to see how these myths continue to be
 regurgitated today.”

 The Nissan LEAF has smashed its own sales record with a 33 percent increase
 in sales in 2014 over the previous year, taking more than a quarter of the
 burgeoning electric car market with 15,098 sales.

 Jean-Pierre Diernaz, Director of Electric Vehicles for Nissan in Europe,
 comments: “The facts speak for themselves. The rate of battery faults in
 our
 vehicles is negligible, even the most ardent critic cannot argue with that.

 “The battery technology is just part of our success story. With over
 165,000
 customers globally, it’s clear that we’re not the only people who are
 thrilled by the success of this state-of-the-art technology.”

 With just three main components – the on-board charger, inverter and motor
 –
 the Nissan LEAF is also 40 percent cheaper to maintain compared to petrol
 or
 diesel-powered alternatives.

 The Nissan LEAF launched over four years ago in 2010, as one of the first
 mass-market, pure-electric vehicles. It is now the best-selling electric
 vehicle in history, with over 165,000 LEAF vehicles sold globally, more
 than
 35,000 of which have been sold in Europe; clocking up an impressive one
 billion kilometres worldwide.
 [© 3d-car-shows.com]
 ...

 http://www.theautochannel.com/news/2015/03/23/127476-nissan-leaf-battery-reliably-outperforms-cynics-critics-and-alternatives.html
 Nissan LEAF Battery Reliably Outperforms Cynics, Critics and Alternatives
 23 March 2015




 http://www.sunderlandecho.com/news/business/nissan-sends-powerful-message-to-those-who-doubt-electric-vehicles-1-7171329
 Nissan sends powerful message to those who doubt electric vehicles
 Fiona Thompson  23 March 2015

 NISSAN’S Leaf batteries have shown they go the distance after less than
 0.01
 per cent of those installed in 35,000 cars have failed.

 Five years after the first models were built, data has shown 99.9per cent
 of
 the battery units made remain fit for purpose, with just three breaking
 during that time.

 It is said to be a fraction of the equivalent industry-wide figure for
 defects affecting traditional combustion engines.

 To prove their long-term reliability, Nissan tracked down the owner of the
 model which appeared in Top Gear’s test drive and electric vehicle advocate
 and presenter of online TV channel Fully Charged, Robert Llewellyn, who
 owns
 a Leaf.

 He said: “This comes as no surprise.

 

Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Michael Ross via EV
Yes, the severe problem is in hot climates.  So much of Europe is not going
to see the issue.  Though some may.  Put a charged Leaf in a garage on a
rock in Greece or Spain, let it heat up good in the summer sun and you will
see some deterioration like in AZ.  Unless they have made some improvements.


Five year warranty on a pack is not really very good. If you get to 5
years, do they honor it further out to 60K? No, or they would just have a
60K warranty. So it is 5 years or less if one drives 60K.  Here in the US
60k miles might use up $6000 in fuel on a similar size ICE car, less if the
car is efficient.

At ~60 miles to a charge, not much driving gets done, and a Leaf yields a
poor payback against gas prices in the US if the battery pack makes
trouble.  If I had to buy a $5500 pack and some unknown labor every 5 years
that would really suck.  I expect cars to last 10+ years.

According to my understanding of Li ion cells, it is possible to select
cells, make packs and manage them for nearly unlimited life with no loss of
capacity. You have to cool them, oversize them, undercharge them, and under
discharge them.  Not many EV manufacturers on that path yet.  Here is
hoping the new testing catches on and they all wise up.

On Wed, Mar 25, 2015 at 11:34 AM, Jamie K via EV ev@lists.evdl.org wrote:


 On 3/25/15 3:03 AM, brucedp5 via EV wrote:

 % Some U.S. Leaf owners would state differently %


 Yes, but to be fair it looks like the quoted articles are about Europe.

 AFAIK the US problem was primarily in hot climates in some earlier models.
 It's been reported that the packs have been updated a few times since then.
 2013+ LEAF packs have a better reputation.

 Failures below spec are eligible for warranty replacement. Replacements
 are with the so-called Lizard battery pack, which is reported to be more
 tolerant of hotter climates.

 To outright purchase a replacement pack costs $5500 with trade-in of the
 old pack, plus installation (and a necessary upgrade kit for earlier
 2011/2012 models which would add up to about $6k total). Warranty is 8
 years/100,000 miles against defects and 5 years/60,000 miles against
 capacity loss.

 http://www.mynissanleaf.com/viewtopic.php?f=4t=17168;
 hilit=+battery+update#p374490

 Cheers,
  -Jamie



  https://3d-car-shows.com/nissan-leaf-battery-reliably-
 outperforms-cynics-critics-and-alternatives/
 NISSAN LEAF BATTERY RELIABLY OUTPERFORMS CYNICS, CRITICS AND ALTERNATIVES
 March 23, 2015  By Gerald Ferreira

 [image
 https://3d-car-shows.com/wp-content/uploads/2015/03/nissan-leaf.jpg


 video
 https://www.youtube.com/watch?v=6V1bJJwJhEg
 Nissan LEAF Battery Reliability Outperforms Cynics, Critics and
 Alternatives
 Nissan Europe  Mar 17, 2015
 - Just 0.01% of batteries have been replaced since 2010
 - More reliable than a petrol or diesel engine, according to industry
 averages

 § Nissan LEAF is the world’s best-selling electric car, with more than
 30,000 sold across Europe
 ]

   - Five years on, Nissan reports 99.99% battery success rate across
 Europe

   - More reliable than a petrol or diesel engine, according to industry
 averages

   - Nissan LEAF is the world’s best-selling all-electric car, with over
 165,000 sold globally

 Rolle, Switzerland, 19 February 2015: Five years and more than 35,000
 European sales since the launch of its all-electric LEAF, proprietary data
 released by Nissan for the first time shows that 99.99 percent of its
 battery units remain entirely fit for purpose.

 The findings will silence naysayers who, in 2010, claimed that “batteries
 would need to be fully replaced after three years,” or that “high-mileage
 LEAFs would experience a noticeable drop in battery capacity in the first
 year of ownership.”

 In fact, the failure rate of the battery power unit is less than 0.01
 percent – or just three units in total – a fraction of the equivalent
 industry-wide? figure for defects affecting traditional combustion
 engines.

 To prove the long-term reliability of the battery technology, Nissan
 tracked
 down a rather infamous early model, whose owner is still enjoying
 fault-free
 motoring in her LEAF three years on:

 Electric vehicle advocate and presenter of online TV channel Fully
 Charged,
 Robert Llewellyn commented: “This comes as no surprise. There was a lot of
 apprehension about electric technology in the beginning, but with sales
 climbing month-on-month I struggle to see how these myths continue to be
 regurgitated today.”

 The Nissan LEAF has smashed its own sales record with a 33 percent
 increase
 in sales in 2014 over the previous year, taking more than a quarter of the
 burgeoning electric car market with 15,098 sales.

 Jean-Pierre Diernaz, Director of Electric Vehicles for Nissan in Europe,
 comments: “The facts speak for themselves. The rate of battery faults in
 our
 vehicles is negligible, even the most ardent critic cannot argue with
 that.

 “The battery technology is just part of our success story. With 

Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Jamie K via EV


On 3/25/15 3:03 AM, brucedp5 via EV wrote:

% Some U.S. Leaf owners would state differently %


Yes, but to be fair it looks like the quoted articles are about Europe.

AFAIK the US problem was primarily in hot climates in some earlier 
models. It's been reported that the packs have been updated a few times 
since then. 2013+ LEAF packs have a better reputation.


Failures below spec are eligible for warranty replacement. Replacements 
are with the so-called Lizard battery pack, which is reported to be 
more tolerant of hotter climates.


To outright purchase a replacement pack costs $5500 with trade-in of the 
old pack, plus installation (and a necessary upgrade kit for earlier 
2011/2012 models which would add up to about $6k total). Warranty is 8 
years/100,000 miles against defects and 5 years/60,000 miles against 
capacity loss.


http://www.mynissanleaf.com/viewtopic.php?f=4t=17168hilit=+battery+update#p374490

Cheers,
 -Jamie



https://3d-car-shows.com/nissan-leaf-battery-reliably-outperforms-cynics-critics-and-alternatives/
NISSAN LEAF BATTERY RELIABLY OUTPERFORMS CYNICS, CRITICS AND ALTERNATIVES
March 23, 2015  By Gerald Ferreira

[image
https://3d-car-shows.com/wp-content/uploads/2015/03/nissan-leaf.jpg


video
https://www.youtube.com/watch?v=6V1bJJwJhEg
Nissan LEAF Battery Reliability Outperforms Cynics, Critics and Alternatives
Nissan Europe  Mar 17, 2015
- Just 0.01% of batteries have been replaced since 2010
- More reliable than a petrol or diesel engine, according to industry
averages

§ Nissan LEAF is the world’s best-selling electric car, with more than
30,000 sold across Europe
]

  - Five years on, Nissan reports 99.99% battery success rate across Europe

  - More reliable than a petrol or diesel engine, according to industry
averages

  - Nissan LEAF is the world’s best-selling all-electric car, with over
165,000 sold globally

Rolle, Switzerland, 19 February 2015: Five years and more than 35,000
European sales since the launch of its all-electric LEAF, proprietary data
released by Nissan for the first time shows that 99.99 percent of its
battery units remain entirely fit for purpose.

The findings will silence naysayers who, in 2010, claimed that “batteries
would need to be fully replaced after three years,” or that “high-mileage
LEAFs would experience a noticeable drop in battery capacity in the first
year of ownership.”

In fact, the failure rate of the battery power unit is less than 0.01
percent – or just three units in total – a fraction of the equivalent
industry-wide? figure for defects affecting traditional combustion engines.

To prove the long-term reliability of the battery technology, Nissan tracked
down a rather infamous early model, whose owner is still enjoying fault-free
motoring in her LEAF three years on:

Electric vehicle advocate and presenter of online TV channel Fully Charged,
Robert Llewellyn commented: “This comes as no surprise. There was a lot of
apprehension about electric technology in the beginning, but with sales
climbing month-on-month I struggle to see how these myths continue to be
regurgitated today.”

The Nissan LEAF has smashed its own sales record with a 33 percent increase
in sales in 2014 over the previous year, taking more than a quarter of the
burgeoning electric car market with 15,098 sales.

Jean-Pierre Diernaz, Director of Electric Vehicles for Nissan in Europe,
comments: “The facts speak for themselves. The rate of battery faults in our
vehicles is negligible, even the most ardent critic cannot argue with that.

“The battery technology is just part of our success story. With over 165,000
customers globally, it’s clear that we’re not the only people who are
thrilled by the success of this state-of-the-art technology.”

With just three main components – the on-board charger, inverter and motor –
the Nissan LEAF is also 40 percent cheaper to maintain compared to petrol or
diesel-powered alternatives.

The Nissan LEAF launched over four years ago in 2010, as one of the first
mass-market, pure-electric vehicles. It is now the best-selling electric
vehicle in history, with over 165,000 LEAF vehicles sold globally, more than
35,000 of which have been sold in Europe; clocking up an impressive one
billion kilometres worldwide.
[© 3d-car-shows.com]
...
http://www.theautochannel.com/news/2015/03/23/127476-nissan-leaf-battery-reliably-outperforms-cynics-critics-and-alternatives.html
Nissan LEAF Battery Reliably Outperforms Cynics, Critics and Alternatives
23 March 2015



http://www.sunderlandecho.com/news/business/nissan-sends-powerful-message-to-those-who-doubt-electric-vehicles-1-7171329
Nissan sends powerful message to those who doubt electric vehicles
Fiona Thompson  23 March 2015

NISSAN’S Leaf batteries have shown they go the distance after less than 0.01
per cent of those installed in 35,000 cars have failed.

Five years after the first models were built, data has shown 99.9per cent of
the battery units made remain fit for purpose, with just 

Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Jamie K via EV

On 3/25/15 10:11 AM, Michael Ross wrote:

Yes, the severe problem is in hot climates.  So much of Europe is not
going to see the issue.  Though some may.  Put a charged Leaf in a
garage on a rock in Greece or Spain, let it heat up good in the summer
sun and you will see some deterioration like in AZ.  Unless they have
made some improvements.


Casual speculation aside, yes, they have made ongoing improvements to 
the LEAF battery pack. It's worth reading this link:


http://www.mynissanleaf.com/__viewtopic.php?f=4t=17168__hilit=+battery+update#p374490


Five year warranty on a pack is not really very good. If you get to 5
years, do they honor it further out to 60K? No, or they would just have
a 60K warranty. So it is 5 years or less if one drives 60K.  Here in the
US 60k miles might use up $6000 in fuel on a similar size ICE car, less
if the car is efficient.


Here is Nissan's information on the battery warranty:

http://nissannews.com/en-US/nissan/usa/releases/nissan-announces-battery-replacement-program-for-leaf

It's hard to predict what a gas car's fuel cost will be over the next 
five years in the USA, but it's a fair guess that the price will remain 
volatile and trend upwards, on average. Electricity prices are generally 
lower, less volatile and costs generally go up more slowly. Some folks 
lock in a low electric cost by installing solar panels. It also helps 
that electric cars are more efficient than gas cars.




At ~60 miles to a charge, not much driving gets done, and a Leaf yields
a poor payback against gas prices in the US if the battery pack makes
trouble.  If I had to buy a $5500 pack and some unknown labor every 5
years that would really suck.  I expect cars to last 10+ years.

According to my understanding of Li ion cells, it is possible to select
cells, make packs and manage them for nearly unlimited life with no loss
of capacity. You have to cool them, oversize them, undercharge them, and
under discharge them.  Not many EV manufacturers on that path yet.  Here
is hoping the new testing catches on and they all wise up.


AFAIK there are two ways that lithium batteries deteriorate:
By use (cycles) and by calendar life. Managing charge levels and 
temperature helps optimize battery life within those limits. I haven't 
heard of an infinite life lithium battery, but maybe that will happen 
someday.


Meanwhile a roughly 24kWh battery at $6K or less for replacement 
(today's cost) after 5-10 years (depending on how much range you need) 
is about $250 per KWh, which is actually a market leading low price. The 
price could come down further and/or the available capacity of the pack 
could go up by the time a typical LEAF pack would need to be replaced.


If ROI is your primary consideration when purchasing a car then you 
would want to make a complete accounting, including all of the 
maintenance and repair expenses over whatever you consider to be the 
car's useful life. Plus fuel costs.


I would put battery replacement in the maintenance/repair category. 
There isn't much else in that category for the LEAF since it obviously 
doesn't require a gas car's typical engine/transmission/fuel 
system/exhaust system parts-fest. With regen, the LEAF doesn't even use 
the brake pads much.


The LEAF is widely available today, has a decent feature set, and an 
improved battery from at least 2013 forward. Electric vehicles offer 
important advantages, so I'm glad it's available along with other 
choices. It's the current best-selling BEV for a variety of reasons. 
Only you know what works for you.


Cheers,
 -Jamie



On Wed, Mar 25, 2015 at 11:34 AM, Jamie K via EV ev@lists.evdl.org
mailto:ev@lists.evdl.org wrote:


On 3/25/15 3:03 AM, brucedp5 via EV wrote:

% Some U.S. Leaf owners would state differently %


Yes, but to be fair it looks like the quoted articles are about Europe.

AFAIK the US problem was primarily in hot climates in some earlier
models. It's been reported that the packs have been updated a few
times since then. 2013+ LEAF packs have a better reputation.

Failures below spec are eligible for warranty replacement.
Replacements are with the so-called Lizard battery pack, which is
reported to be more tolerant of hotter climates.

To outright purchase a replacement pack costs $5500 with trade-in of
the old pack, plus installation (and a necessary upgrade kit for
earlier 2011/2012 models which would add up to about $6k total).
Warranty is 8 years/100,000 miles against defects and 5 years/60,000
miles against capacity loss.


http://www.mynissanleaf.com/__viewtopic.php?f=4t=17168__hilit=+battery+update#p374490

http://www.mynissanleaf.com/viewtopic.php?f=4t=17168hilit=+battery+update#p374490

Cheers,
  -Jamie




https://3d-car-shows.com/__nissan-leaf-battery-reliably-__outperforms-cynics-critics-__and-alternatives/


Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Willie2 via EV

On 03/25/2015 10:34 AM, Jamie K via EV wrote:


Failures below spec are eligible for warranty replacement. 
Replacements are with the so-called Lizard battery pack, which is 
reported to be more tolerant of hotter climates.


I know from personal experience that Nissan has been less than honorable 
in dealing with battery warranty issues.  Their instrumentation 
obfuscates the true situation.  IMHO, that is by design.  Bars have 
almost no meaning.  The car owner has no idea what true battery capacity 
is other than by observing declining range.  Nissan uses this dearth of 
owner accessible information to deny capacity loss.


Even if honored, the warranty is nearly useless.  It specifies at least 
30% capacity loss (as determined by Nissan).  By the time a Leaf is 30% 
down in capacity, it has lost almost all of it's utility.  And it seems 
likely that Nissan is forcing owners to suffer to 40% or 50% loss before 
warranty replacement.


My Leaf went from about 95 miles of range down to about 65 miles. With 
65 miles of range, Nissan declared my battery to be fine and refused 
to replace.  For the first year, my Leaf served about 90% of my needs.  
With 65 miles of range, it was less than 50%.  I went from being able to 
drive the Leaf about 15k miles per year to way less than 10k miles.  
With such crappy range, the car was not worth keeping.


I bought the Leaf with the expectation that the battery would serve for 
at least five years and, when it was time for replacement, cheaper and 
bigger batteries would be available.  I found it to have a two year 
battery with no warranty protection.


I was extremely happy with my Leaf.  For the first year.  I'm at two 
years on the Tesla and still extremely happy.  The Tesla has gone 50k 
miles in two years and has lost about 5% of capacity.  Tesla 
instrumentation is honest and clear, much in contrast to the Leaf's.

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Peri Hartman via EV
Ok, you've convinced me, Willie, that I should have a Tesla.  I'm going 
to open a kickstarter campaign to get me Tesla.  Anyone who contributes 
will get free use for a day :)


Peri

-- Original Message --
From: Willie2 via EV ev@lists.evdl.org
To: ev@lists.evdl.org
Sent: 25-Mar-15 9:45:08 AM
Subject: Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics  
Critics (?)



On 03/25/2015 10:34 AM, Jamie K via EV wrote:


Failures below spec are eligible for warranty replacement. 
Replacements are with the so-called Lizard battery pack, which is 
reported to be more tolerant of hotter climates.


I know from personal experience that Nissan has been less than 
honorable in dealing with battery warranty issues. Their 
instrumentation obfuscates the true situation. IMHO, that is by design. 
Bars have almost no meaning. The car owner has no idea what true 
battery capacity is other than by observing declining range. Nissan 
uses this dearth of owner accessible information to deny capacity loss.


Even if honored, the warranty is nearly useless. It specifies at least 
30% capacity loss (as determined by Nissan). By the time a Leaf is 30% 
down in capacity, it has lost almost all of it's utility. And it seems 
likely that Nissan is forcing owners to suffer to 40% or 50% loss 
before warranty replacement.


My Leaf went from about 95 miles of range down to about 65 miles. With 
65 miles of range, Nissan declared my battery to be fine and refused 
to replace. For the first year, my Leaf served about 90% of my needs. 
With 65 miles of range, it was less than 50%. I went from being able to 
drive the Leaf about 15k miles per year to way less than 10k miles. 
With such crappy range, the car was not worth keeping.


I bought the Leaf with the expectation that the battery would serve for 
at least five years and, when it was time for replacement, cheaper and 
bigger batteries would be available. I found it to have a two year 
battery with no warranty protection.


I was extremely happy with my Leaf. For the first year. I'm at two 
years on the Tesla and still extremely happy. The Tesla has gone 50k 
miles in two years and has lost about 5% of capacity. Tesla 
instrumentation is honest and clear, much in contrast to the Leaf's.

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Jamie K via EV


On 3/25/15 10:54 AM, Peri Hartman via EV wrote:

Ok, you've convinced me, Willie, that I should have a Tesla.  I'm going
to open a kickstarter campaign to get me Tesla.  Anyone who contributes
will get free use for a day :)


Whatta deal! Or just wait a few years and get the model 3...

Willie2, it sounds like the Model S is a great fit for your needs. If 
70% of the initial LEAF range meant it lost nearly all its utility 
then you were really on the edge with that car. Given the battery 
improvements since then, I would expect that 2013+ LEAF packs will 
generally hold up longer than what you experienced. Time will tell.


Cheers,
 -Jamie



Peri

-- Original Message --
From: Willie2 via EV ev@lists.evdl.org
To: ev@lists.evdl.org
Sent: 25-Mar-15 9:45:08 AM
Subject: Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics 
Critics (?)


On 03/25/2015 10:34 AM, Jamie K via EV wrote:


Failures below spec are eligible for warranty replacement.
Replacements are with the so-called Lizard battery pack, which is
reported to be more tolerant of hotter climates.


I know from personal experience that Nissan has been less than
honorable in dealing with battery warranty issues. Their
instrumentation obfuscates the true situation. IMHO, that is by
design. Bars have almost no meaning. The car owner has no idea what
true battery capacity is other than by observing declining range.
Nissan uses this dearth of owner accessible information to deny
capacity loss.

Even if honored, the warranty is nearly useless. It specifies at least
30% capacity loss (as determined by Nissan). By the time a Leaf is 30%
down in capacity, it has lost almost all of it's utility. And it seems
likely that Nissan is forcing owners to suffer to 40% or 50% loss
before warranty replacement.

My Leaf went from about 95 miles of range down to about 65 miles. With
65 miles of range, Nissan declared my battery to be fine and refused
to replace. For the first year, my Leaf served about 90% of my needs.
With 65 miles of range, it was less than 50%. I went from being able
to drive the Leaf about 15k miles per year to way less than 10k miles.
With such crappy range, the car was not worth keeping.

I bought the Leaf with the expectation that the battery would serve
for at least five years and, when it was time for replacement, cheaper
and bigger batteries would be available. I found it to have a two year
battery with no warranty protection.

I was extremely happy with my Leaf. For the first year. I'm at two
years on the Tesla and still extremely happy. The Tesla has gone 50k
miles in two years and has lost about 5% of capacity. Tesla
instrumentation is honest and clear, much in contrast to the Leaf's.
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread EVDL Administrator via EV
On 25 Mar 2015 at 12:11, Michael Ross via EV wrote:

  If I had to buy a $5500 pack and some unknown labor every 5 years that
 would really suck.  I expect cars to last 10+ years. 

You and everyone else.  This is much of what killed the few lead-battery EVs 
offered in the 1980s and 1990s.  Owners typically drove the cars for 3-4 
years (if they were lucky and if they did the maintenance right), and then 
had to cough up $1000-2000 for a new battery.  They expected to spend that 
kind of money on rebuilding an ICEV's transmission after 7 or 8 years, so 
when it came round again in another 3-4 years, the car went into the local 
Auto Trader magazine (remember those?) as needs batteries, the asking 
price a fraction of what the owner paid new.  (Great deals for folks like 
us!)

Never mind that the owner had paid nothing for oil changes and tune-ups all 
that time (in those days ICEVs needed more of that stuff).  All he saw was 
that big battery bill, and he expect[ed] cars to last 10+ years.

In the meantime ICEVs haven't stood still.  They are now a much harder 
target to hit when competing on reliability, quiet, comfort, and smoothness -
maybe even on social values, though Western buyers are not known for caring 
much about the social impact of their buying choices.

I sometimes compare ICEVs to the highly evolved phono cartridges available 
in the 1970s and 1980s.  (For you young people, I'm talking about playing 
vinyl records.)  Just when it seemed they had reached their peak, PCM 
digital reproduction came along and offered some clear advantages.  LPs, 
turntables, and phono cartridges are still manufactured today, but in tiny 
quantities.

If that were a good analogy, when the Leaf (or EV1, or RAV4-EV, or whatever) 
came out it should have quickly buried ICEVs, with every manufacturer 
rushing to tool up to make EVs.  But that didn't happen.  Why not?

Though there are some personal pluses to EVs, and we love them - let's face 
it, they're just not comparable to the CD's advantage over LPs.  The biggest 
ones accrue to society as a whole, and as I said, around here that isn't on  
Joe and Jane Average's smartphone screen. 

For Joe or Jane to consider an EV, society has PAY him or her in the form of 
government subsidies, and that's subject to political whim.  I'm surprised 
we still have them in the US, and don't expect them to last another 5 years. 
 They might last longer in the EU, if they manage to stabilize their 
economy.  But the EU has other hurdles for EVs to deal with.

So maybe my analogy above is wrong.  EVs vs ICEVs is more like satellite or 
digital radio vs traditional FM broadcast: they're better, all right, but 
they solve a problem that most users / buyers just don't care that much 
about.  

I'm a big EV fan, but I'm also realistic about how much of the market 
they're going to own in the short term.  Until the gas pumps finally run 
dry, I'm afraid EVs will remain a (small) minority.  Better get yours while 
you can.

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Ben Goren via EV
On Mar 25, 2015, at 12:47 PM, EVDL Administrator via EV ev@lists.evdl.org 
wrote:

 So maybe my analogy above is wrong.  EVs vs ICEVs is more like satellite or 
 digital radio vs traditional FM broadcast: they're better, all right, but 
 they solve a problem that most users / buyers just don't care that much 
 about.  
 
 I'm a big EV fan, but I'm also realistic about how much of the market 
 they're going to own in the short term.  Until the gas pumps finally run 
 dry, I'm afraid EVs will remain a (small) minority.  Better get yours while 
 you can.

That's why I keep banging the pony car drum. You can build an EV that 
outperforms a supercar for the price of a family sedan. Once the manufacturers 
start selling pony car EVs that outperform their electric brethren, EVs will be 
seen as the gotta-have high performance model and ICE as yesterday's slow 
old-n-busted news that only losers are stuck with.

b
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Willie2 via EV

On 03/25/2015 12:37 PM, Jamie K via EV wrote:


Willie2, it sounds like the Model S is a great fit for your needs. If 
70% of the initial LEAF range meant it lost nearly all its utility 
then you were really on the edge with that car. Given the battery 
improvements since then, I would expect that 2013+ LEAF packs will 
generally hold up longer than what you experienced. Time will tell.
Maybe I failed to make my point.  At this point, I don't care if/when 
Nissan can make a reliable battery.  I now know that their warranty is 
worthless and they have lost me as a customer and potential customer.  A 
potentially troublesome battery is not a deal breaker.  IF the maker is 
honorable and can be relied on to fulfil his obligations.  Nissan can not.

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Jamie K via EV


The LEAF instrumentation has changed since 2011/12. On the 2013+ LEAF 
models, there is a new percentage of charge remaining display option - a 
useful improvement. Also, the guess-o-meter, the miles remaining 
display, has an improved algorithm.


Using the percentage of charge display and the miles/kWh display you can 
do your own estimating to double check the car's best guess, since you 
know more about the upcoming driving conditions, driving style and route 
ahead than the car does (it only looks at past performance).


Cheers,
 -Jamie


On 3/25/15 2:24 PM, Willie2 via EV wrote:

On 03/25/2015 03:14 PM, Ed Blackmond via EV wrote:

Their instrumentation is not very linear. When fully (100%) charged,
the state of charge gauge indicates 12 bars. The 12th bar lasts for
about 3 miles on residential/commercial (25mph -



bar left. The first 36 miles took 8 bars, the last 37.5 miles took
less than 4 bars. The state of charge algorithm also removes one of
the bars every time the car is power cycled if more than half a bar is
used. That is very annoying. I get out of the car with four bars
remaining, and get back in with just three. It eventually recovers
from this mistake, but it means I have to remember where it was when I
turned the car off. The only thing I will say about the miles
remaining meter is that it is inaccurate. The display is disabled when
the number would go below four, so it wouldn’t even say zero when the
pack was completely

Ed, are you aware of the Android app Leaf Spy (I think is the name)? I
don't have any experience with it but I have a similar thing for my
imiev.  With a $10-$60 OBD reader, it should give you the straight scoop
on your energy flows.

Have you ever wondered WHY the Leaf's instrumentation is so crappy? It
seems to me that they must have intentionally made it so.


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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Bob Bath via EV
They changed the batteries to what is called a lizard pack.  Not sure how 
they achieved a more robust chemistry/structure.

Bob Bath, from his iPod, so any misspellings are from autocorrect or fat 
fingers on a small device, not cluelessness...

 On Mar 25, 2015, at 9:06 AM, Michael Ross via EV ev@lists.evdl.org wrote:
 
 Does anyone here know if Nissan implemented any technological responses to
 the failures in southwestern US?   Those that are the subject o af lawsuit?
 
 
 All I know about is the test results showing deterioration under high temp
 and high SOC conditions.  Did Nissan make any changes and when?
 
 Mike
 
 On Wed, Mar 25, 2015 at 5:03 AM, brucedp5 via EV ev@lists.evdl.org wrote:
 
 
 
 % Some U.S. Leaf owners would state differently %
 
 
 https://3d-car-shows.com/nissan-leaf-battery-reliably-outperforms-cynics-critics-and-alternatives/
 NISSAN LEAF BATTERY RELIABLY OUTPERFORMS CYNICS, CRITICS AND ALTERNATIVES
 March 23, 2015  By Gerald Ferreira
 
 [image
 https://3d-car-shows.com/wp-content/uploads/2015/03/nissan-leaf.jpg
 
 
 video
 https://www.youtube.com/watch?v=6V1bJJwJhEg
 Nissan LEAF Battery Reliability Outperforms Cynics, Critics and
 Alternatives
 Nissan Europe  Mar 17, 2015
 - Just 0.01% of batteries have been replaced since 2010
 - More reliable than a petrol or diesel engine, according to industry
 averages
 
 § Nissan LEAF is the world’s best-selling electric car, with more than
 30,000 sold across Europe
 ]
 
 - Five years on, Nissan reports 99.99% battery success rate across Europe
 
 - More reliable than a petrol or diesel engine, according to industry
 averages
 
 - Nissan LEAF is the world’s best-selling all-electric car, with over
 165,000 sold globally
 
 Rolle, Switzerland, 19 February 2015: Five years and more than 35,000
 European sales since the launch of its all-electric LEAF, proprietary data
 released by Nissan for the first time shows that 99.99 percent of its
 battery units remain entirely fit for purpose.
 
 The findings will silence naysayers who, in 2010, claimed that “batteries
 would need to be fully replaced after three years,” or that “high-mileage
 LEAFs would experience a noticeable drop in battery capacity in the first
 year of ownership.”
 
 In fact, the failure rate of the battery power unit is less than 0.01
 percent – or just three units in total – a fraction of the equivalent
 industry-wide? figure for defects affecting traditional combustion engines.
 
 To prove the long-term reliability of the battery technology, Nissan
 tracked
 down a rather infamous early model, whose owner is still enjoying
 fault-free
 motoring in her LEAF three years on:
 
 Electric vehicle advocate and presenter of online TV channel Fully Charged,
 Robert Llewellyn commented: “This comes as no surprise. There was a lot of
 apprehension about electric technology in the beginning, but with sales
 climbing month-on-month I struggle to see how these myths continue to be
 regurgitated today.”
 
 The Nissan LEAF has smashed its own sales record with a 33 percent increase
 in sales in 2014 over the previous year, taking more than a quarter of the
 burgeoning electric car market with 15,098 sales.
 
 Jean-Pierre Diernaz, Director of Electric Vehicles for Nissan in Europe,
 comments: “The facts speak for themselves. The rate of battery faults in
 our
 vehicles is negligible, even the most ardent critic cannot argue with that.
 
 “The battery technology is just part of our success story. With over
 165,000
 customers globally, it’s clear that we’re not the only people who are
 thrilled by the success of this state-of-the-art technology.”
 
 With just three main components – the on-board charger, inverter and motor
 –
 the Nissan LEAF is also 40 percent cheaper to maintain compared to petrol
 or
 diesel-powered alternatives.
 
 The Nissan LEAF launched over four years ago in 2010, as one of the first
 mass-market, pure-electric vehicles. It is now the best-selling electric
 vehicle in history, with over 165,000 LEAF vehicles sold globally, more
 than
 35,000 of which have been sold in Europe; clocking up an impressive one
 billion kilometres worldwide.
 [© 3d-car-shows.com]
 ...
 
 http://www.theautochannel.com/news/2015/03/23/127476-nissan-leaf-battery-reliably-outperforms-cynics-critics-and-alternatives.html
 Nissan LEAF Battery Reliably Outperforms Cynics, Critics and Alternatives
 23 March 2015
 
 
 
 
 http://www.sunderlandecho.com/news/business/nissan-sends-powerful-message-to-those-who-doubt-electric-vehicles-1-7171329
 Nissan sends powerful message to those who doubt electric vehicles
 Fiona Thompson  23 March 2015
 
 NISSAN’S Leaf batteries have shown they go the distance after less than
 0.01
 per cent of those installed in 35,000 cars have failed.
 
 Five years after the first models were built, data has shown 99.9per cent
 of
 the battery units made remain fit for purpose, with just three breaking
 during that time.
 
 It is said to be a fraction of the equivalent 

Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Willie2 via EV

On 03/25/2015 03:14 PM, Ed Blackmond via EV wrote:
Their instrumentation is not very linear. When fully (100%) charged, 
the state of charge gauge indicates 12 bars. The 12th bar lasts for 
about 3 miles on residential/commercial (25mph - 


bar left. The first 36 miles took 8 bars, the last 37.5 miles took 
less than 4 bars. The state of charge algorithm also removes one of 
the bars every time the car is power cycled if more than half a bar is 
used. That is very annoying. I get out of the car with four bars 
remaining, and get back in with just three. It eventually recovers 
from this mistake, but it means I have to remember where it was when I 
turned the car off. The only thing I will say about the miles 
remaining meter is that it is inaccurate. The display is disabled when 
the number would go below four, so it wouldn’t even say zero when the 
pack was completely
Ed, are you aware of the Android app Leaf Spy (I think is the name)?  
I don't have any experience with it but I have a similar thing for my 
imiev.  With a $10-$60 OBD reader, it should give you the straight scoop 
on your energy flows.


Have you ever wondered WHY the Leaf's instrumentation is so crappy? It 
seems to me that they must have intentionally made it so.



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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Michael Ross via EV
I won't challenge your ideas of Li ion cell life here, but there is new
information.  We have gone around that recently on the list.

Why Li ion batteries die. by Dr. Jeff Dahn
https://www.youtube.com/watch?v=pxP0Cu00sZs

Dahn says that cells don't have to die, and I believe him.
Rickard (EVTV) thinks he proved that LFP cells have a shelf life
(deteriorate a little just sitting)..   I am not sure his estimates are
definitive.

For the original work on high precision coulometry:
http://www.dal.ca/diff/dahn/publications.html

Aaron Smith is now the engineer responsible for cell life at Tesla.
Chris Burns is building and selling HPC test equipment.
http://www.novonix.ca/

Linden's Handbook of Batteries - Chapter 26.
*http://tinyurl.com/narq9nw http://tinyurl.com/narq9nw*

Best regards,

MIke


On Wed, Mar 25, 2015 at 1:26 PM, Jamie K via EV ev@lists.evdl.org wrote:

 On 3/25/15 10:11 AM, Michael Ross wrote:

 Yes, the severe problem is in hot climates.  So much of Europe is not
 going to see the issue.  Though some may.  Put a charged Leaf in a
 garage on a rock in Greece or Spain, let it heat up good in the summer
 sun and you will see some deterioration like in AZ.  Unless they have
 made some improvements.


 Casual speculation aside, yes, they have made ongoing improvements to the
 LEAF battery pack. It's worth reading this link:

 http://www.mynissanleaf.com/__viewtopic.php?f=4t=17168__
 hilit=+battery+update#p374490

  Five year warranty on a pack is not really very good. If you get to 5
 years, do they honor it further out to 60K? No, or they would just have
 a 60K warranty. So it is 5 years or less if one drives 60K.  Here in the
 US 60k miles might use up $6000 in fuel on a similar size ICE car, less
 if the car is efficient.


 Here is Nissan's information on the battery warranty:

 http://nissannews.com/en-US/nissan/usa/releases/nissan-
 announces-battery-replacement-program-for-leaf

 It's hard to predict what a gas car's fuel cost will be over the next five
 years in the USA, but it's a fair guess that the price will remain volatile
 and trend upwards, on average. Electricity prices are generally lower, less
 volatile and costs generally go up more slowly. Some folks lock in a low
 electric cost by installing solar panels. It also helps that electric cars
 are more efficient than gas cars.


  At ~60 miles to a charge, not much driving gets done, and a Leaf yields
 a poor payback against gas prices in the US if the battery pack makes
 trouble.  If I had to buy a $5500 pack and some unknown labor every 5
 years that would really suck.  I expect cars to last 10+ years.

 According to my understanding of Li ion cells, it is possible to select
 cells, make packs and manage them for nearly unlimited life with no loss
 of capacity. You have to cool them, oversize them, undercharge them, and
 under discharge them.  Not many EV manufacturers on that path yet.  Here
 is hoping the new testing catches on and they all wise up.


 AFAIK there are two ways that lithium batteries deteriorate:
 By use (cycles) and by calendar life. Managing charge levels and
 temperature helps optimize battery life within those limits. I haven't
 heard of an infinite life lithium battery, but maybe that will happen
 someday.

 Meanwhile a roughly 24kWh battery at $6K or less for replacement (today's
 cost) after 5-10 years (depending on how much range you need) is about $250
 per KWh, which is actually a market leading low price. The price could come
 down further and/or the available capacity of the pack could go up by the
 time a typical LEAF pack would need to be replaced.

 If ROI is your primary consideration when purchasing a car then you would
 want to make a complete accounting, including all of the maintenance and
 repair expenses over whatever you consider to be the car's useful life.
 Plus fuel costs.

 I would put battery replacement in the maintenance/repair category. There
 isn't much else in that category for the LEAF since it obviously doesn't
 require a gas car's typical engine/transmission/fuel system/exhaust system
 parts-fest. With regen, the LEAF doesn't even use the brake pads much.

 The LEAF is widely available today, has a decent feature set, and an
 improved battery from at least 2013 forward. Electric vehicles offer
 important advantages, so I'm glad it's available along with other choices.
 It's the current best-selling BEV for a variety of reasons. Only you know
 what works for you.

 Cheers,
  -Jamie


 ​SNIP​


-- 
To invent, you need a good imagination and a pile of junk.
Thomas A. Edison
http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

A public-opinion poll is no substitute for thought.
*Warren Buffet*

Michael E. Ross
(919) 585-6737 Land
(919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google Phone
(919) 631-1451 Cell

michael.e.r...@gmail.com
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Jamie K via EV


I think your point is clear, Willie2. You had a bad experience with 
Nissan and will never trust them again. That's understandable. So far 
you're happy with your Tesla, which is also understandable, especially 
given your range needs.


I'm glad you found a better car for your purposes, and thanks for being 
an early adopter of new technology despite the risks.


Even though it may not matter to you, it's worth noting generally that 
Nissan's product has improved since your experience. For that matter, 
Tesla's product has also improved over time.


Cheers,
 -Jamie


On 3/25/15 2:14 PM, Willie2 via EV wrote:

On 03/25/2015 12:37 PM, Jamie K via EV wrote:


Willie2, it sounds like the Model S is a great fit for your needs. If
70% of the initial LEAF range meant it lost nearly all its utility
then you were really on the edge with that car. Given the battery
improvements since then, I would expect that 2013+ LEAF packs will
generally hold up longer than what you experienced. Time will tell.

Maybe I failed to make my point.  At this point, I don't care if/when
Nissan can make a reliable battery.  I now know that their warranty is
worthless and they have lost me as a customer and potential customer.  A
potentially troublesome battery is not a deal breaker.  IF the maker is
honorable and can be relied on to fulfil his obligations.  Nissan can not.
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread EVDL Administrator via EV
On 25 Mar 2015 at 15:24, Willie2 via EV wrote:

 Have you ever wondered WHY the Leaf's instrumentation is so crappy? It 
 seems to me that they must have intentionally made it so.

Probably not.  A predictive fuel gauge for an EV is a tough nut to crack.  
Just ask the manufacturers who've been trying to solve the problem for years 
in forklifts and golf cars.  There is no really good battery equivalent of a 
float in an ICEV's gas tank.  

Voltage?  Nope, too unreliable and variable.  Watt-hours?  Better, but total 
available capacity depends on too many other factors, so all you know is 
that you've used x amp hours, not how many you really have left.  When it 
comes to estimating remaining range, the problem gets even more difficult.

Maybe Tesla does it better.  I don't know, I've never driven one.  But I can 
tell you that it's a non-trivial problem.  It sounds like Nissan didn't 
solve it well, but I can't imagine what reason would they have to 
deliberately do it poorly. If they wanted to sabotage the car, there are 
many more effective ways to do so.

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Ben Goren via EV
On Mar 25, 2015, at 2:00 PM, EVDL Administrator via EV ev@lists.evdl.org 
wrote:

 When it 
 comes to estimating remaining range, the problem gets even more difficult.

I think that's where the real problems come in -- and they're the exact same 
problems for any other vehicle.

Are the miles you're planning on driving from Sedona to Flagstaff (all uphill) 
or the other way 'round?

Are the miles you're planning on driving cruising at a constant and sedate 45 
MPH or are they all going to be on the drag strip?

Are the miles you're planning on driving with an empty load, or are you about 
to hook up a trailer with a 500 gallon tank full of water?

Personally, I'd be happy with a gauge that measured usable kWh capacity, with 
the actual numbers labeled. If the car leaves the factory with 50 kWh useable, 
the dial goes from zero to fifty. If you've used the car hard for a few years 
and you only get 30 kWh usable out of the pack, the dial still goes from zero 
to fifty but the needle never points past thirty.

Couple that with a real-time display that shows you power output in kWh / mile, 
and most people will be able to intuitively answer any question they might 
think of.

It's also a direct parallel with what people are already familiar with in ICE 
cars: a tank that is effectively calibrated in gallons (even if it's not 
labeled that way) and, in many cars, an instant MPG reading.

b
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Ed Blackmond via EV

 On Mar 25, 2015, at 9:11 AM, Michael Ross via EV ev@lists.evdl.org wrote:
 
 According to my understanding of Li ion cells, it is possible to select
 cells, make packs and manage them for nearly unlimited life with no loss of
 capacity. You have to cool them, oversize them, undercharge them, and under
 discharge them.  Not many EV manufacturers on that path yet.  Here is
 hoping the new testing catches on and they all wise up.
 

The undercharging and under discharging seems to be what Nissan does (at least 
with my 2011 leaf).  I consider fully discharged when I have driven a few miles 
of commercial/residential (25mph - 35mph) streets past where it shuts off the 
instrumentation in an attempt to make the driver think the pack is dead.  
Charging from this point to what the instrumentation indicates is 100% charged 
(12 bars) takes a little less than 5 hours with the 3.3KW charger.  That says 
they use about 16KWH (~5 hours * 3.3KW - something for charger inefficiency) of 
the pack’s total capacity.  The total capacity gauge now has 11 of 12 bars 
remaining, meaning the original 24KWH pack is now about 22KWH.  6KWH of the 
current 22KWH (about 25%) is not being used.  Since I charge to 80% normally, I 
only charge to 13KWH (about 60%).  I usually use about 80% of this according to 
their instrumentation.  I’ve had the car for 44 months and have 40,000 miles on 
it.

Their instrumentation is not very linear.  When fully (100%) charged, the state 
of charge gauge indicates 12 bars.  The 12th bar lasts for about 3 miles on 
residential/commercial (25mph - 45mph) streets.  The 11th bar lasts for another 
4.5 or maybe 5 miles.  The 10th bar last at most 2.5 miles.

A week ago, I charged to 100% (12 bars) and drove to a destination 36 miles 
away.  I made sure to limit the speed to 50MPH or less even when the legal 
limits were higher.  I also did not use the climate control.  I reached my 
destination about a mile past losing the 5th bar (total of 8 bars consumed — 4 
left).  I drove back home using the same driving style on the same level route 
with a slight detour for lunch.  When I got home 37.5 miles later, I still had 
some of the last bar left.  The first 36 miles took 8 bars, the last 37.5 miles 
took less than 4 bars.

The state of charge algorithm also removes one of the bars every time the car 
is power cycled if more than half a bar is used.  That is very annoying.  I get 
out of the car with four bars remaining, and get back in with just three.  It 
eventually recovers from this mistake, but it means I have to remember where it 
was when I turned the car off.

The only thing I will say about the miles remaining meter is that it is 
inaccurate.  The display is disabled when the number would go below four, so it 
wouldn’t even say zero when the pack was completely dead.

Ed

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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Mike Nickerson via EV
Ben,

I think the problem may be more subtle than you describe.

Unless the manufacturer completely solves the problem of describing remaining 
capacity, the user won't have a gauge that reads 30 kWh of remaining capacity.  
The user will be faced with a gauge that still reads 50 kWh,  without knowing 
where the bottom is.  Is empty 0, or 10, or 30?

How do you describe the remaining capacity without completely draining the 
battery (and potentially damaging the cells a little bit more)?

Mike


On March 25, 2015 3:34:02 PM MDT, Ben Goren via EV ev@lists.evdl.org wrote:
On Mar 25, 2015, at 2:00 PM, EVDL Administrator via EV
ev@lists.evdl.org wrote:

 When it 
 comes to estimating remaining range, the problem gets even more
difficult.

I think that's where the real problems come in -- and they're the exact
same problems for any other vehicle.

Are the miles you're planning on driving from Sedona to Flagstaff (all
uphill) or the other way 'round?

Are the miles you're planning on driving cruising at a constant and
sedate 45 MPH or are they all going to be on the drag strip?

Are the miles you're planning on driving with an empty load, or are you
about to hook up a trailer with a 500 gallon tank full of water?

Personally, I'd be happy with a gauge that measured usable kWh
capacity, with the actual numbers labeled. If the car leaves the
factory with 50 kWh useable, the dial goes from zero to fifty. If
you've used the car hard for a few years and you only get 30 kWh usable
out of the pack, the dial still goes from zero to fifty but the needle
never points past thirty.

Couple that with a real-time display that shows you power output in kWh
/ mile, and most people will be able to intuitively answer any question
they might think of.

It's also a direct parallel with what people are already familiar with
in ICE cars: a tank that is effectively calibrated in gallons (even if
it's not labeled that way) and, in many cars, an instant MPG reading.

b
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Willie2 via EV

On 03/25/2015 08:07 PM, Ed Blackmond via EV wrote:

On Mar 25, 2015, at 2:43 PM, paul dove via EV ev@lists.evdl.org wrote:

Ed, are you aware of the Android app Leaf Spy (I think is the name)?
I don't have any experience with it but I have a similar thing for my
imiev.  With a $10-$60 OBD reader, it should give you the straight scoop
on your energy flows.

There is something referred to as a GIDometer by people on the mynissianleaf 
forum.  I don’t think it is an android app though.
I no longer lurk on mynissanleaf so the following may have some errors.  
I did buy a gidometer and found it quite an improvement on the standard 
instrumentation.  Providing a linear and probably accurate 
representation of state of charge.  I believe the guy behind the 
gidometer went on to develop Leaf Spy:

http://is.gd/EDJ2A5
The guy's name is Gideon or somesuch.  That is the origin of the name 
gids for the units that represent SOC in the Leaf's software.  
Resolution is a bit more than 200 which is vastly better than the 12 
bars Nissan presents.


I further believe I saw discussion on the imiev forum:
http://myimiev.com/forum/
where the Gideon guy was collaborating with the author of the Canion 
app.  Suggesting improvements or changes.


The gidometer is a small display with a couple of buttons that is 
connected via wire to a OBD connector.  Both Leaf Spy and Canion are 
Android apps that read, via bluetooth, a OBD reader.  I believe both 
apps can use the same type of OBD/bluetooth reader.


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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Ed Blackmond via EV

 On Mar 25, 2015, at 2:43 PM, paul dove via EV ev@lists.evdl.org wrote:
 
 Ed, are you aware of the Android app Leaf Spy (I think is the name)?  
 I don't have any experience with it but I have a similar thing for my 
 imiev.  With a $10-$60 OBD reader, it should give you the straight scoop 
 on your energy flows.

There is something referred to as a GIDometer by people on the mynissianleaf 
forum.  I don’t think it is an android app though.

 
 Have you ever wondered WHY the Leaf's instrumentation is so crappy? It 
 seems to me that they must have intentionally made it so.
 

I suspect that is mostly because it is a hard thing to get right and they 
started with what I consider the wrong goal.  Their marketing people told them 
range anxiety was a big issue, so they thought they needed to come up with a 
single number that indicated how much further the car could go.  It is 
impossible to know that.

Given that the capacity is so low (compared to the capacity of a typical tank 
of gasoline) there isn’t much room for error.  On my old ICE vehicle, the fuel 
gauge would read empty and the warning light would start to flicker when there 
was about 3 gallons left in the 15 gallon tank.  The warning light would come 
on solid somewhere around 2.5 to 1.5 gallons left.  The Leaf battery pack with 
a full charge is about the equivalent of a Nissan Versa (essentially the same 
vehicle with an ICE) with about a 2.5 gallon tank.  The Versa’s fuel gauge 
would probably read empty when it had the equivalent range of a fully charged 
Leaf.

The best range gauge I ever saw was in my Honda EVPlus.  It consisted of a 
horizontal bar chart with 0 on the left and 120 miles on the right.  The bar 
would display in yellow how far the car could go the way it was being driven 
right now.  Press on the accelerator hard, the bar would move to the left 
towards zero.  Ease off it would move to the right towards 120.  Go up hill, 
the bar would move to the left,  Go down hill, it would move to the right.  
There was a green extension to the yellow bar indicating how far the car could 
go when driven in its most efficient manner.  It was an interesting game 
attempting to drive so the yellow bar covered as much of the green bar as 
possible.

The Honda EVPlus had much better range than the Nissan Leaf.  When I was forced 
to give it back after six years and 60,000 miles, I could still drive more than 
100 miles on a charge.  The best I have ever been able to do with my Leaf was 
81 miles.  The Leaf is a much bigger car and nicer in many respects.

Ed
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Re: [EVDL] EVLN: LEAF EV Pack Reliability Outperforms Cynics Critics (?)

2015-03-25 Thread Jamie K via EV

On 3/25/15 2:48 PM, Michael Ross wrote:

I won't challenge your ideas of Li ion cell life here, but there is new
information.  We have gone around that recently on the list.

Why Li ion batteries die. by Dr. Jeff Dahn
https://www.youtube.com/watch?v=pxP0Cu00sZs

Dahn says that cells don't have to die, and I believe him.


Thanks again for the video link from Oct 31, 2013. In it Dahn said, 
theoretically, if CE=1 (charge=discharge) the cell will last forever.


But more realistically he talked about efforts to improve cell life by 
using additives to incrementally reduce coulombic inefficiency. His 
measurement techniques allow quick experiments to find the most 
effective combinations of additives. Clever approach.


I may have missed the part where he made a claim for actual infinite 
battery life, but he did show evidence of how different chemical 
additives measurably improve the life of the cells, by apparently 
reducing parasitic reactions that can cause a premature drop in battery 
performance due to plating.


That aligns with speculation about how Nissan may have progressively 
adjusted their battery chemistry in their newer packs, in attempts to 
mitigate premature degradation seen in earlier packs in hot climates.


Cheers,
 -Jamie



Rickard (EVTV) thinks he proved that LFP cells have a shelf life
(deteriorate a little just sitting)..   I am not sure his estimates are
definitive.

For the original work on high precision coulometry:
http://www.dal.ca/diff/dahn/publications.html

Aaron Smith is now the engineer responsible for cell life at Tesla.
Chris Burns is building and selling HPC test equipment.
http://www.novonix.ca/

Linden's Handbook of Batteries - Chapter 26.
*http://tinyurl.com/narq9nw*
*
*
Best regards,

MIke
*
*

On Wed, Mar 25, 2015 at 1:26 PM, Jamie K via EV ev@lists.evdl.org
mailto:ev@lists.evdl.org wrote:

On 3/25/15 10:11 AM, Michael Ross wrote:

Yes, the severe problem is in hot climates.  So much of Europe
is not
going to see the issue.  Though some may.  Put a charged Leaf in a
garage on a rock in Greece or Spain, let it heat up good in the
summer
sun and you will see some deterioration like in AZ.  Unless they
have
made some improvements.


Casual speculation aside, yes, they have made ongoing improvements
to the LEAF battery pack. It's worth reading this link:


http://www.mynissanleaf.com/viewtopic.php?f=4t=17168hilit=+battery+update#p374490

http://www.mynissanleaf.com/__viewtopic.php?f=4t=17168__hilit=+battery+update#p374490

Five year warranty on a pack is not really very good. If you get
to 5
years, do they honor it further out to 60K? No, or they would
just have
a 60K warranty. So it is 5 years or less if one drives 60K.
Here in the
US 60k miles might use up $6000 in fuel on a similar size ICE
car, less
if the car is efficient.


Here is Nissan's information on the battery warranty:


http://nissannews.com/en-US/__nissan/usa/releases/nissan-__announces-battery-replacement-__program-for-leaf

http://nissannews.com/en-US/nissan/usa/releases/nissan-announces-battery-replacement-program-for-leaf

It's hard to predict what a gas car's fuel cost will be over the
next five years in the USA, but it's a fair guess that the price
will remain volatile and trend upwards, on average. Electricity
prices are generally lower, less volatile and costs generally go up
more slowly. Some folks lock in a low electric cost by installing
solar panels. It also helps that electric cars are more efficient
than gas cars.


At ~60 miles to a charge, not much driving gets done, and a Leaf
yields
a poor payback against gas prices in the US if the battery pack
makes
trouble.  If I had to buy a $5500 pack and some unknown labor
every 5
years that would really suck.  I expect cars to last 10+ years.

According to my understanding of Li ion cells, it is possible to
select
cells, make packs and manage them for nearly unlimited life with
no loss
of capacity. You have to cool them, oversize them, undercharge
them, and
under discharge them.  Not many EV manufacturers on that path
yet.  Here
is hoping the new testing catches on and they all wise up.


AFAIK there are two ways that lithium batteries deteriorate:
By use (cycles) and by calendar life. Managing charge levels and
temperature helps optimize battery life within those limits. I
haven't heard of an infinite life lithium battery, but maybe that
will happen someday.

Meanwhile a roughly 24kWh battery at $6K or less for replacement
(today's cost) after 5-10 years (depending on how much range you
need) is about $250 per KWh, which is actually a market leading low
price. The price could come