I have a shop that we use to service our trucks so I have access to an
impact wrench. That sounds like a much easier solution than taking it all
apart. I've descaled mine twice and found very little scale thankfully. It
does take a while to get all of the citric acid out though.

On Fri, Dec 4, 2015 at 1:34 PM, Benjamin McCafferty <[email protected]>
wrote:

> Thanks Herman!  I hear you, hard to argue with a functioning machine.  To
> do the solenoid, I have to pull tubing off the old one, etc. which almost
> certainly involves pulling boilers, etc.  But I'll look and see if I can
> access through the bottom.
>
> If you can hold the boiler steady, you can exchange heating elements
> through the bottom of the machine with an impact hammer.  But probably
> worth it to disassemble and descale at the same time.  I found it
> surprisingly easier than I'd hoped, but still a pretty big undertaking.
> I'm an experienced wrench too though...
>
> b
>
> Sent from my apple IIe
>
> On Dec 4, 2015, at 09:36, herman dickens <[email protected]> wrote:
>
> Glad you got it going again! I still haven't installed my pid. It's hard
> to work on it when everything is working fine. I dread having to replace
> the heating elements and I still have the original ones in it.
>
> On Fri, Dec 4, 2015 at 12:23 PM, Benjamin McCafferty <[email protected]>
> wrote:
>
>> Hey all!
>>
>> I ordered a bunch of parts and am getting there.  As someone mentioned,
>> it would seem I have two problems.
>>
>> I replaced the PID display yesterday, and the machine heated properly and
>> the PID display numbers are bright and clear.  So that part was clearly
>> failed.
>>
>> I still have some chatter, which I now know is definitely solenoid, so
>> I'll bet on that being the cause (it's original, eight years old) as
>> opposed to the new Giemme controller from this summer.  Man do I ever NOT
>> want to tear down the machine again.  But the good news is that I don't
>> have to do it immediately, the machine is working and i just need to switch
>> it off if the chatter starts and then it resets.
>>
>> Will keep you posted, and thanks as always for the help and insights.
>>
>> best,
>> bmc
>>
>> Sent from my apple IIe
>>
>> On Nov 27, 2015, at 15:11, Ben McCafferty <[email protected]> wrote:
>>
>> Got it, thanks!
>> b
>>
>> Sent from my iPhone
>>
>> On Nov 27, 2015, at 14:32, herman dickens <[email protected]>
>> wrote:
>>
>> You should have it. Good luck.
>> h
>>
>> On Fri, Nov 27, 2015 at 5:09 PM, Ben McCafferty <[email protected]> wrote:
>>
>>> Yes, thanks!
>>> bmc
>>>
>>> Sent from my iPhone
>>>
>>> On Nov 27, 2015, at 13:45, herman dickens <[email protected]>
>>> wrote:
>>>
>>> I can email it if you'd like.
>>>
>>> On Fri, Nov 27, 2015 at 4:34 PM, Benjamin McCafferty <[email protected]>
>>> wrote:
>>>
>>>> Sure, thanks.  I probably have mine somewhere, but….  :)
>>>> bmc
>>>>
>>>> On Nov 27, 2015, at 1:33 PM, herman dickens <[email protected]>
>>>> wrote:
>>>>
>>>> I've got a new pid unit in the box that just came in wed from wll and
>>>> it has an instruction sheet in it that might help. let me know if you need
>>>> it.
>>>>
>>>> On Fri, Nov 27, 2015 at 4:28 PM, Benjamin McCafferty <[email protected]>
>>>> wrote:
>>>>
>>>>> Thanks Herman, I think I have that and will look.  I agree, find where
>>>>> the voltage is missing, but I’m not sure what is “normal” for the solid
>>>>> state relay, etc.  Definitely have 120 there, and also at some of the PID
>>>>> display unit.  Need to see where it’s *supposed* to be going but isn’t, if
>>>>> that makes sense.
>>>>> b
>>>>>
>>>>> On Nov 27, 2015, at 1:13 PM, herman dickens <[email protected]>
>>>>> wrote:
>>>>>
>>>>> just find out where the voltage is dropping. If you have 114 coming
>>>>> out of the pressurestat at both point you know it's not that. That takes
>>>>> care of half the machine. there's a wiring diagram on the brewtus
>>>>> compendium, I found it after I posted, and it shows how everything is
>>>>> routed. If you don't have a copy I can email one to you.
>>>>> Herman
>>>>>
>>>>> On Fri, Nov 27, 2015 at 4:09 PM, Benjamin McCafferty <[email protected]
>>>>> > wrote:
>>>>>
>>>>>> OK--making some progress.  I was looking at it backwards.
>>>>>>
>>>>>> The com/1 wire comes FROM the giemme as you said, Herman--so there is
>>>>>> 114V at the giemme, and 114V at the com/1 on the pstat.  So that part is
>>>>>> OK.  I had the pstat backwards in my mind--so as would be expected, the
>>>>>> normally closed/2 terminal on the pstat has 114V when steam is heating, 
>>>>>> so
>>>>>> that part of the pstat is ok.  That red wire goes to the high-limit on 
>>>>>> the
>>>>>> steam boiler, and then on to the steam element.  The far side of the 
>>>>>> steam
>>>>>> high limit has 114V also, so that part is also OK.  Since the steam 
>>>>>> boiler
>>>>>> heats, I'll call that empirical evidence that the steam element is fine
>>>>>> (albeit somewhat slow).
>>>>>>
>>>>>> When the steam boiler light turns off, the voltage at NC/2 drops to
>>>>>> 0, as expected, and voltage at 4/NO jumps to 114V.  The wire from 4/NO 
>>>>>> goes
>>>>>> to the solid state relay 1/L1, and when the steam boiler shuts off, 1/L1
>>>>>> goes to 118V (assume I'm just seeing fluctuation in line 
>>>>>> voltage--readings
>>>>>> have varied from 113-119V throughout).
>>>>>>
>>>>>> On the relay, 2/T1 is at 0V, and 3/A1 and 4/A2 are at 118V.  The PID
>>>>>> display is flickering and dimming now independent of the steam boiler's
>>>>>> operation.
>>>>>>
>>>>>> 2/T1 is the wire that goes to the high-limit on the brew boiler, and
>>>>>> then on to the brew element.  So I think Todd's previous email to me is
>>>>>> correct, that we're looking at either PID or solid-state relay.  At least
>>>>>> I've now traced 120V all the way from the giemme to the relay; from there
>>>>>> I'll have to see if there is a way to diagnose each part independently.
>>>>>>
>>>>>> Still doesn't explain the chatter of the solenoid, unless that power
>>>>>> comes from the relay or PID, and then if the PID was failing it could be
>>>>>> sending bogus voltage, i.e. interrupted or whatever.  But there is a
>>>>>> terminal on the giemme for "bomba" (pump) and so I've always thought that
>>>>>> the pump's power came from the giemme.
>>>>>>
>>>>>> Closer, but still puzzling a bit.
>>>>>>
>>>>>> b
>>>>>>
>>>>>> Sent from my apple IIe
>>>>>>
>>>>>> On Nov 27, 2015, at 12:15, herman dickens <[email protected]>
>>>>>> wrote:
>>>>>>
>>>>>> I think that the pstat gets line voltage from the controller and then
>>>>>> sends it to the steam or brew boiler from there. I think it's a white 
>>>>>> wire
>>>>>> and the voltage there should be 120.  it should also output the same
>>>>>> voltage to either the brew or steam boiler depending on which is calling
>>>>>> for it.
>>>>>>
>>>>>> On Fri, Nov 27, 2015 at 3:07 PM, Benjamin McCafferty <
>>>>>> [email protected]> wrote:
>>>>>>
>>>>>>> So riddle me this, Batman--does power come FROM the solid state
>>>>>>> relay, TO the p-stat--or the other way around?  If the former, then 
>>>>>>> seems
>>>>>>> the relay is the culprit since the PID probably doesn't handle line 
>>>>>>> voltage
>>>>>>> to the boiler, right?
>>>>>>>
>>>>>>> I'll see if I can check input to the relay.
>>>>>>>
>>>>>>> b
>>>>>>>
>>>>>>> Sent from my apple IIe
>>>>>>>
>>>>>>> On Nov 27, 2015, at 12:04, Benjamin McCafferty <[email protected]>
>>>>>>> wrote:
>>>>>>>
>>>>>>> At the rocker switch is 112.9.  At the outer two terminals of the
>>>>>>> PID with the negative held to a ground bolt on the case is 113.2.  
>>>>>>> Center
>>>>>>> two terminals of the PID are 4 or less.
>>>>>>>
>>>>>>> Good thought on the ground, I'll check.  That was the culprit on old
>>>>>>> BMW motorcycles more times than not...
>>>>>>> b
>>>>>>>
>>>>>>> Sent from my apple IIe
>>>>>>>
>>>>>>> On Nov 27, 2015, at 11:55, herman dickens <[email protected]>
>>>>>>> wrote:
>>>>>>>
>>>>>>> You could have a loose wire, but I doubt it. What's the voltage
>>>>>>> going into the pid? You could also have a bad ground. I've had that 
>>>>>>> happen
>>>>>>> on other things and it causes the power to be all over the place.
>>>>>>>
>>>>>>> On Fri, Nov 27, 2015 at 2:45 PM, Benjamin McCafferty <
>>>>>>> [email protected]> wrote:
>>>>>>>
>>>>>>>> OK, update.
>>>>>>>>
>>>>>>>> When I turn on the machine, I put a voltmeter across the pstat
>>>>>>>> terminals.  While the steam boiler was heating, terminals 1/com and 
>>>>>>>> 4/no
>>>>>>>> show 60 volts.  1 and 2 of course show nothing.  If I reverse wires 
>>>>>>>> 2/nc
>>>>>>>> and 4/no, then cross pstat terminals 1 and 4, I get 120V.  Switching 
>>>>>>>> them
>>>>>>>> back to their normal configuration, once the steam boiler is heated and
>>>>>>>> switched off, crossing 1 and 2 shows 120V.
>>>>>>>>
>>>>>>>> Now this is interesting.  I had suggested to Todd that the
>>>>>>>> flickering of the PID and the machine-gun thing make me thing of an
>>>>>>>> under-current situation, i.e. not enough power to make the relay fire
>>>>>>>> crisply and all the way.  I have also notice lately (though it didn't 
>>>>>>>> occur
>>>>>>>> to me as to why), that my steam boiler is being outrun when I steam 
>>>>>>>> milk.
>>>>>>>> Lastly, it took forever for the vacuum breaker to seal shut just now; 
>>>>>>>> and
>>>>>>>> it makes sense since the steam element is only getting 60V.
>>>>>>>>
>>>>>>>> So now the question becomes, why is reduced voltage happening on
>>>>>>>> this one wire?  It goes to the solid state relay on terminal 1/L1.
>>>>>>>>
>>>>>>>> b
>>>>>>>>
>>>>>>>> Sent from my apple IIe
>>>>>>>>
>>>>>>>> On Nov 27, 2015, at 11:24, Benjamin McCafferty <[email protected]>
>>>>>>>> wrote:
>>>>>>>>
>>>>>>>> Likewise.  It did occur to me that the pstat relies on a flexible
>>>>>>>> rubber diaphragm; perhaps that has hardened over time as it sat on a 
>>>>>>>> shelf
>>>>>>>> for three years.  Pinging Chris again; also, he had offered 20%, not 
>>>>>>>> 10%,
>>>>>>>> my mistake.
>>>>>>>> Talk soon,
>>>>>>>> bmc
>>>>>>>> Sent from my apple IIe
>>>>>>>>
>>>>>>>> On Nov 27, 2015, at 11:17, herman dickens <[email protected]>
>>>>>>>> wrote:
>>>>>>>>
>>>>>>>> It seems like mine was around that date too. The second new one
>>>>>>>> says 4/15. They could have had a bad run of pstats or it could just be 
>>>>>>>> bad
>>>>>>>> luck. My last pstat lasted almost 8 years.
>>>>>>>>
>>>>>>>> On Fri, Nov 27, 2015 at 2:11 PM, Benjamin McCafferty <
>>>>>>>> [email protected]> wrote:
>>>>>>>>
>>>>>>>>> Thanks Herman.
>>>>>>>>> Pstat looks like mfg date of 6/12; shouldn't matter but there you
>>>>>>>>> go.  Chris will give 10% discount on a new one, but still chaps my 
>>>>>>>>> butt.
>>>>>>>>>
>>>>>>>>> I'll try to pull the giemme cover and watch the relay--don't try
>>>>>>>>> this at home, kids!
>>>>>>>>>
>>>>>>>>> I instinctively don't think the PID or element is bad, but will
>>>>>>>>> try the p-stat reversal thing and see where that takes me.
>>>>>>>>>
>>>>>>>>> I'll post again in a bit.
>>>>>>>>>
>>>>>>>>> b
>>>>>>>>>
>>>>>>>>> Sent from my apple IIe
>>>>>>>>>
>>>>>>>>> On Nov 27, 2015, at 11:07, herman dickens <[email protected]>
>>>>>>>>> wrote:
>>>>>>>>>
>>>>>>>>> Ben fwiw it sounds like you have 2 problems. I had the same
>>>>>>>>> problem with a pstat and it only lasted 2 months. The next one worked 
>>>>>>>>> fine.
>>>>>>>>> There should be a mfg date on the pstat. It seems like my first one 
>>>>>>>>> was
>>>>>>>>> several years old and the second one was this year. I was having the 
>>>>>>>>> same
>>>>>>>>> symptoms with the relief valve but no chatter. The chatter sounds 
>>>>>>>>> like a
>>>>>>>>> relay or a solenoid. Can you pull the cover off and look at the relay 
>>>>>>>>> while
>>>>>>>>> the chattering is going on? That might help narrow things down. You 
>>>>>>>>> could
>>>>>>>>> have a bad pid or element in the brew boiler causing that not to get 
>>>>>>>>> up to
>>>>>>>>> temp but honestly I don't work on these things enough to do anything 
>>>>>>>>> but
>>>>>>>>> guess. I just bought the pid upgrade for my machine but I may hold 
>>>>>>>>> off on
>>>>>>>>> installing it for a few more days. Maybe Todd will jump in and give 
>>>>>>>>> you
>>>>>>>>> some ideas.
>>>>>>>>> Herman
>>>>>>>>>
>>>>>>>>> On Fri, Nov 27, 2015 at 1:57 PM, Benjamin McCafferty <
>>>>>>>>> [email protected]> wrote:
>>>>>>>>>
>>>>>>>>>> Hey all!
>>>>>>>>>> Hope you all had a great thanksgiving and that you're all waking
>>>>>>>>>> from your food comas.  I had more pie for breakfast, but alas, with 
>>>>>>>>>> no
>>>>>>>>>> espresso.
>>>>>>>>>>
>>>>>>>>>> I will be talking to Todd soon about this, but thought I'd also
>>>>>>>>>> ping the collective and see if anyone has any ideas.  Unfortunately, 
>>>>>>>>>> I have
>>>>>>>>>> a collection of symptoms at this point that I can't make fit a common
>>>>>>>>>> cause; perhaps they will make sense to one of you.
>>>>>>>>>>
>>>>>>>>>> As you may recall, I had quite a bit of trouble this summer, and
>>>>>>>>>> during that process I replaced:
>>>>>>>>>>
>>>>>>>>>> --Both hi-limit switches
>>>>>>>>>> --One or both boiler elements
>>>>>>>>>> --Giemme controller board with the updated one
>>>>>>>>>> --PID temp probe
>>>>>>>>>> --Main power switch
>>>>>>>>>> --New Jaeger pressure-stat
>>>>>>>>>>
>>>>>>>>>> Also, as with this summer's shenanigans, my mom is visiting in
>>>>>>>>>> two weeks, and dearly loves a good latte.  I spent several hundred on
>>>>>>>>>> overnight charges, parts, etc. while she was here in the summer, and
>>>>>>>>>> managed 2 days of lattes for her in her three-week visit.  Hoping to 
>>>>>>>>>> get
>>>>>>>>>> the machine back in action fast!
>>>>>>>>>>
>>>>>>>>>> At the same time I did all that work, I totally disassembled
>>>>>>>>>> everything, descaled completely, and cleaned the solenoid until it 
>>>>>>>>>> was
>>>>>>>>>> shiny, i.e. all scale removed, etc.  The solenoid functioned fine 
>>>>>>>>>> with
>>>>>>>>>> power.
>>>>>>>>>>
>>>>>>>>>> The machine worked normally from summer until this week, but with
>>>>>>>>>> one weird symptom.  It would occasionally make a machine-gun noise, 
>>>>>>>>>> i.e.
>>>>>>>>>> something mechanical opening and closing very rapidly, 5-10 times per
>>>>>>>>>> second maybe.  To me, it is a higher pitched sound than the 
>>>>>>>>>> solenoid, and
>>>>>>>>>> sounds like it originates from the area of the giemme controller.  
>>>>>>>>>> Todd
>>>>>>>>>> suspected the solenoid might be sticking; I was thinking perhaps one 
>>>>>>>>>> of the
>>>>>>>>>> two relays in the giemme controller was misfiring (not sure that 
>>>>>>>>>> they are
>>>>>>>>>> even relays--but I'm referring to the two small sets of contacts in 
>>>>>>>>>> the
>>>>>>>>>> giemme that look like points from a points-and-condensor ignition).  
>>>>>>>>>> At its
>>>>>>>>>> worst, this symptom would continue for 10+ seconds and I'd shut the 
>>>>>>>>>> machine
>>>>>>>>>> off and back on; it would seem to "reset" and stop.  At its best, it 
>>>>>>>>>> would
>>>>>>>>>> last for a few seconds and stop on its own.  It clearly is related 
>>>>>>>>>> to when
>>>>>>>>>> the machine goes to refill the steam boiler, i.e. when closing the 
>>>>>>>>>> steam
>>>>>>>>>> wand, dumping hot water boiler, etc. is when this would happen, very
>>>>>>>>>> intermittently.
>>>>>>>>>>
>>>>>>>>>> As of a week ago, the machine-gun thing got really bad, i.e. it
>>>>>>>>>> happens 4-5 times while steaming enough milk for a latte, etc.  When
>>>>>>>>>> shutting off the steam wand, when it goes to refill, the machine-gun 
>>>>>>>>>> noise
>>>>>>>>>> happens every time and frequently does not stop.  As the machine 
>>>>>>>>>> sits at
>>>>>>>>>> idle and occasionally refills the steam boiler, it also makes the 
>>>>>>>>>> noise
>>>>>>>>>> every time.
>>>>>>>>>>
>>>>>>>>>> At this point, it would seem to me that the culprit would be the
>>>>>>>>>> giemme or the solenoid, but wait, there's more...
>>>>>>>>>>
>>>>>>>>>> A few other symptoms have happened in the past week, which really
>>>>>>>>>> confuse the issue for me, because I admittedly don't know exactly how
>>>>>>>>>> electricity flows through the machine:
>>>>>>>>>>
>>>>>>>>>> --The Jaeger P-stat has allowed the machine to over-pressure
>>>>>>>>>> about 3 times in 5 months, causing the blowoff to activate.  No way 
>>>>>>>>>> this
>>>>>>>>>> should be happening with a new p-stat, but otherwise it has been 
>>>>>>>>>> normal.
>>>>>>>>>> As an aside, Chris Coffee will not warrant the p-stat, stating 30 
>>>>>>>>>> days is
>>>>>>>>>> the warranty from that manufacturer.  So I have a 90-day-old failing 
>>>>>>>>>> part
>>>>>>>>>> that won't be covered. Unexpected.
>>>>>>>>>>
>>>>>>>>>> --The PID display (which I have set to 204F) has stayed at 105F
>>>>>>>>>> for several hours each morning for about four days in a row, and 
>>>>>>>>>> then later
>>>>>>>>>> in the day, has heated to 204F.
>>>>>>>>>>
>>>>>>>>>> --As of two days ago, the PID heated the brew boiler to 105F and
>>>>>>>>>> stayed there all day, never heating to 204F.
>>>>>>>>>>
>>>>>>>>>> --Earlier this week, one day only, the PID display was blank when
>>>>>>>>>> the machine was on.  It remained blank for about an hour, then 
>>>>>>>>>> suddenly lit
>>>>>>>>>> up.  It showed 105F.  Every time the steam boiler fired, the PID 
>>>>>>>>>> screen
>>>>>>>>>> would flicker and get really dim, almost not visible.  Then it would
>>>>>>>>>> brighten right back up when the steam boiler turned off.
>>>>>>>>>>
>>>>>>>>>> --Most of the time (and this is an old thing, maybe normal), the
>>>>>>>>>> PID numbers and "dot" will blink every few seconds, i.e. they go off 
>>>>>>>>>> for a
>>>>>>>>>> split second, and then come back on.  The dot at this point will not 
>>>>>>>>>> stay
>>>>>>>>>> on for more than a split second also, i.e. it never shows the boiler
>>>>>>>>>> calling for heat once the steam boiler is off.
>>>>>>>>>>
>>>>>>>>>> --The same day the PID display was blank and dim, there was a
>>>>>>>>>> single time where the steam boiler filled, and then shut off 
>>>>>>>>>> (solenoid
>>>>>>>>>> clicked), but the pump kept running indefinitely.  I finally had to 
>>>>>>>>>> turn
>>>>>>>>>> off the machine to make it stop.  After power cycling the machine, 
>>>>>>>>>> the pump
>>>>>>>>>> filled and stopped normally again.
>>>>>>>>>>
>>>>>>>>>> --At this time, the steam boiler fills and heats normally, with
>>>>>>>>>> the exception of the machine-gun noise, which happens almost every 
>>>>>>>>>> time.
>>>>>>>>>>
>>>>>>>>>> OK--I think that's it.  I'm sorry if someone has told me this
>>>>>>>>>> before, but I'm trying to understand first how electricity travels 
>>>>>>>>>> in the
>>>>>>>>>> machine.  So far, the only thing that seems like a common point to 
>>>>>>>>>> all of
>>>>>>>>>> these symptoms is the giemme controller, but that's based on my 
>>>>>>>>>> limited
>>>>>>>>>> understanding.
>>>>>>>>>>
>>>>>>>>>> How I *think* it works is this:  main power switch sends current
>>>>>>>>>> to the giemme, which sends current to the pump and to the pressure 
>>>>>>>>>> stat
>>>>>>>>>> (via the two "relays" in the giemme?).  If the steam boiler is not 
>>>>>>>>>> up to
>>>>>>>>>> temp, the p-stat sends current to it until it is at pressure, then 
>>>>>>>>>> it sends
>>>>>>>>>> current onward to the PID.  The PID sends that onwards in bursts via 
>>>>>>>>>> its
>>>>>>>>>> solid-state relay to heat the brew boiler.  Meanwhile, the giemme 
>>>>>>>>>> sends
>>>>>>>>>> current to the pump (via a relay?) and to the solenoid, so the 
>>>>>>>>>> solenoid
>>>>>>>>>> closes, diverting water to the steam boiler, and the steam boiler 
>>>>>>>>>> fills.
>>>>>>>>>> When water touches the probe in the steam boiler, it essentially 
>>>>>>>>>> shorts out
>>>>>>>>>> and stops the pump, and the solenoid opens, sending water line 
>>>>>>>>>> pressure to
>>>>>>>>>> the brew boiler, which is held back by the group.  When the lever is
>>>>>>>>>> lifted, the lever mechanically opens the group to let water through, 
>>>>>>>>>> and
>>>>>>>>>> the switch behind the lever sends power to the pump to cause it to 
>>>>>>>>>> run and
>>>>>>>>>> push water under pressure through the group.  If, while pulling a 
>>>>>>>>>> shot, the
>>>>>>>>>> steam boiler level drops below its probe, the solenoid closes and
>>>>>>>>>> interrupts water to the brew boiler/group until the steam boiler is 
>>>>>>>>>> filled
>>>>>>>>>> again.
>>>>>>>>>>
>>>>>>>>>> Does that sound about right?  Again, I would really like to
>>>>>>>>>> understand this whole circuit, especially the giemme controller and 
>>>>>>>>>> what
>>>>>>>>>> the two mechanical contacts are for on that board.
>>>>>>>>>>
>>>>>>>>>> --Also, my PID is about 5-6 years old by now; what is the
>>>>>>>>>> expected service life of those?
>>>>>>>>>>
>>>>>>>>>> --Can I safely test the PID by reversing NO/NC terminals on the
>>>>>>>>>> P-stat?  Wouldn't that have the effect of prioritizing the PID first?
>>>>>>>>>>
>>>>>>>>>> OK, I'll stop.  Enjoy your leftovers, and have a good coffee for
>>>>>>>>>> me!
>>>>>>>>>>
>>>>>>>>>> best,
>>>>>>>>>> Ben McC
>>>>>>>>>> Sent from my apple IIe
>>>>>>>>>>
>>>>>>>>>> --
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>
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