Jami,
OK Polygon Planes is set to 0 grid, .4mm (.016) track width and 
.2mm (.012) minimum size. 45 deg fill.

With these settings I have never seen problems before though.

Also one other note we just found out.
Ther is what I believe a via out of editable area
of board. I am not 100% sure it is a via, though it
does have the size of my via holes. It showed up of
course when gerbers were done.

I can't seem to grab it by querry, or select outside box, or
seeing if there was holes at these coordinates in the drill
file all to no avail.

Could this pad be part of that plane somehow and causing
the exception error with the plane.

Thanks
Bob



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