Re: [Emc-users] What do I download for latest stable update?

2013-06-25 Thread Gregg Eshelman
On Mon, 6/24/13, Sebastian Kuzminsky s...@highlab.com wrote:


 If Gregg's goal is to install LinuxCNC from the 2.5 LiveCD
 onto a 
 machine that isn't connected to the internet, and then
 upgrade LinuxCNC 
 to the latest version, then do this:
 
 Download the latest release deb from here: 
 http://linuxcnc.org/dists/lucid/linuxcnc2.5/binary-i386/linuxcnc_2.5.2_i386.deb
 
 Put that file on a USB stick and mount it on the machine you
 want to install it on.

---
Perfect... if I hadn't forgotten the password to the computer. D'oh! Oh well, 
just boot off the disk and nuke-n-pave with a fresh install and this time 
choose a password I know I won't forget... password. When it's all set up and 
configured, I'll make a backup copy of the config so if something does get 
screwed up it'll be easy to put it back in order.

Once this thing is working, I'm putting a sign on it saying DO NOT ALTER OR 
UPDATE THE SOFTWARE ON THIS SYSTEM UNDER PAIN OF DEATH.

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[Emc-users] Why doesn't LinuxCNC run? Error log attached.

2013-06-25 Thread Gregg Eshelman
Just trying to run LinuxCNC to have a look at it and it won't even run. I also 
tried the latency test and nothing at all happens, *nothing*, not even an error 
message. Just got done with a fresh install off the 2.5 disk then updated to 
2.5.2. I first tried one of the simulation setups, then tried gantry-hs. Then I 
tried the wizard setup and kept clicking forward until it was done. I just want 
to have a look around to get a feel for the program.

I get this same fail to run every time.

2.5 did this same thing, I was hoping 2.5.2 would fix whatever is wrong.

The PC is a Dell Dimension L1000R 1.0 Ghz Pentium III with 512 meg RAM and an 
80 gig hard drive.
http://gdgt.com/dell/dimension/l1000r/specs/Print file information:
RUN_IN_PLACE=no
LINUXCNC_DIR=
LINUXCNC_BIN_DIR=/usr/bin
LINUXCNC_TCL_DIR=/usr/lib/tcltk/linuxcnc
LINUXCNC_SCRIPT_DIR=
LINUXCNC_RTLIB_DIR=/usr/realtime-2.6.32-122-rtai/modules/linuxcnc
LINUXCNC_CONFIG_DIR=
LINUXCNC_LANG_DIR=/usr/share/linuxcnc/tcl/msgs
INIVAR=inivar
HALCMD=halcmd
LINUXCNC_EMCSH=/usr/bin/wish8.5
LINUXCNC - 2.5.2
Machine configuration directory is '/home/ned/linuxcnc/configs/my-mill'
Machine configuration file is 'my-mill.ini'
INIFILE=/home/ned/linuxcnc/configs/my-mill/my-mill.ini
PARAMETER_FILE=linuxcnc.var
TASK=milltask
HALUI=
DISPLAY=axis
Starting LinuxCNC...
Starting LinuxCNC server program: linuxcncsvr
Loading Real Time OS, RTAPI, and HAL_LIB modules
Realtime system did not load
Shutting down and cleaning up LinuxCNC...
Killing task linuxcncsvr, PID=2798
Removing HAL_LIB, RTAPI, and Real Time OS modules
Removing NML shared memory segments
Cleanup done

Debug file information:
Can not find -sec MOT -var MOT -num 1 
Can not find -sec IO -var IO -num 1 
Can not find -sec LINUXCNC -var NML_FILE -num 1 
Can not find -sec EMC -var NML_FILE -num 1 
insmod: error inserting '/usr/realtime-2.6.32-122-rtai/modules/rtai_hal.ko': -1 
Operation not permitted
2798
  PID TTY  STAT   TIME COMMAND
Stopping realtime threads
RTAPI: ERROR: could not open shared memory (errno=2)
/usr/bin/linuxcnc: line 428:  2836 Segmentation fault  $HALCMD stop
Unloading hal components
RTAPI: ERROR: could not open shared memory (errno=2)
/usr/bin/linuxcnc: line 428:  2837 Segmentation fault  $HALCMD unload all
RTAPI: ERROR: could not open shared memory (errno=2)
RTAPI: ERROR: could not open shared memory (errno=2)
RTAPI: ERROR: could not open shared memory (errno=2)
RTAPI: ERROR: could not open shared memory (errno=2)
RTAPI: ERROR: could not open shared memory (errno=2)
RTAPI: ERROR: could not open shared memory (errno=2)
RTAPI: ERROR: could not open shared memory (errno=2)
RTAPI: ERROR: could not open shared memory (errno=2)
RTAPI: ERROR: could not open shared memory (errno=2)
RTAPI: ERROR: could not open shared memory (errno=2)
ERROR: Module hal_lib does not exist in /proc/modules
ERROR: Module rtapi does not exist in /proc/modules
ERROR: Module rtai_math does not exist in /proc/modules
ERROR: Module rtai_sem does not exist in /proc/modules
ERROR: Module rtai_fifos does not exist in /proc/modules
ERROR: Module rtai_sched does not exist in /proc/modules
ERROR: Module rtai_hal does not exist in /proc/modules

Kernel message information:
[0.00] Initializing cgroup subsys cpuset
[0.00] Initializing cgroup subsys cpu
[0.00] Linux version 2.6.32-122-rtai (root@moses-6core) (gcc version 
4.4.3 (Ubuntu 4.4.3-4ubuntu5) ) #rtai SMP Tue Jul 27 12:44:07 CDT 2010 (Ubuntu 
2.6.32-122.35.rtai-rtai 2.6.32.11+drm33.2)
[0.00] KERNEL supported cpus:
[0.00]   Intel GenuineIntel
[0.00]   AMD AuthenticAMD
[0.00]   NSC Geode by NSC
[0.00]   Cyrix CyrixInstead
[0.00]   Centaur CentaurHauls
[0.00]   Transmeta GenuineTMx86
[0.00]   Transmeta TransmetaCPU
[0.00]   UMC UMC UMC UMC
[0.00] BIOS-provided physical RAM map:
[0.00]  BIOS-e820:  - 0009fc00 (usable)
[0.00]  BIOS-e820: 0009fc00 - 000a (reserved)
[0.00]  BIOS-e820: 000e - 0010 (reserved)
[0.00]  BIOS-e820: 0010 - 1fec (usable)
[0.00]  BIOS-e820: 1fec - 1fef8000 (ACPI data)
[0.00]  BIOS-e820: 1fef8000 - 1ff0 (ACPI NVS)
[0.00]  BIOS-e820: ffb8 - ffc0 (reserved)
[0.00]  BIOS-e820: fff0 - 0001 (reserved)
[0.00] DMI 2.3 present.
[0.00] last_pfn = 0x1fec0 max_arch_pfn = 0x10
[0.00] MTRR default type: uncachable
[0.00] MTRR fixed ranges enabled:
[0.00]   0-9 write-back
[0.00]   A-B uncachable
[0.00]   C-C write-protect
[0.00]   D-D uncachable
[0.00]   E-F write-protect
[0.00] MTRR variable ranges enabled:
[0.00]   0 base 0 mask FE000 write-back
[0.00]   1 base 01FF0 mask 

Re: [Emc-users] Why doesn't LinuxCNC run? Error log attached.

2013-06-25 Thread Marius Liebenberg
Open a terminal and type dmesg to see what went wrong.

On 2013/06/25 09:01 AM, Gregg Eshelman wrote:
 Just trying to run LinuxCNC to have a look at it and it won't even run. I 
 also tried the latency test and nothing at all happens, *nothing*, not even 
 an error message. Just got done with a fresh install off the 2.5 disk then 
 updated to 2.5.2. I first tried one of the simulation setups, then tried 
 gantry-hs. Then I tried the wizard setup and kept clicking forward until it 
 was done. I just want to have a look around to get a feel for the program.

 I get this same fail to run every time.

 2.5 did this same thing, I was hoping 2.5.2 would fix whatever is wrong.

 The PC is a Dell Dimension L1000R 1.0 Ghz Pentium III with 512 meg RAM and an 
 80 gig hard drive.
 http://gdgt.com/dell/dimension/l1000r/specs/


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MasterCut cc
Cel: +27 82 698 3251
Tel: +27 12 743 6064
Fax: +27 86 551 8029
Skype: marius_d.liebenberg



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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread MC Cason

Gene,

   Since you just LOVE the PDP-11s, this should make your day:
http://www.theregister.co.uk/2013/06/19/nuke_plants_to_keep_pdp11_until_2050/


On 06/24/2013 01:13 PM, Gene Heskett wrote:
 On Monday 24 June 2013 13:59:47 Stuart Stevenson did opine:

 wonders never cease
 I  just saw a link for a PDP-11 assembly programmer for a job to last
 until 2050
 seems as if anything is possible
 Even including that insanity, because based on my experience with a
 PDP-11/723, that would have to be considered insanity.  That thing was a
 crashomatic, several times an hour at the end, and since it took something
 like 15 minutes to boot because compiling the program it ran was part of
 the boot sequence, the uptime was less than 50% of the time.  DEC replaced
 everything in that machine but the frame rail with the serial number
 riveted to it and every time they touched it, they made it worse.

 My problems with that single example caused the CBS tv network to replace
 every machine at every CBS affiliate with industrial IBM's  new software,
 on their nickel.  That thing probably cost us $100k or more in lost
 commercial revenue because it had silently crashed, and a channel change
 wasn't done on time, so we were airing a dog food commercial we didn't get
 paid for in place of the toothpaste commercial we would have been paid for
 had the channel or bird switch been done on time.

 No, I do not remember the PDP-11 days fondly. :(

 Cheers, Gene


-- 
MC Cason
Associate Developer - Eagle3D, Created by Matthias Weißer



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Re: [Emc-users] Why doesn't LinuxCNC run? Error log attached.

2013-06-25 Thread andy pugh
On 25 June 2013 08:01, Gregg Eshelman g_ala...@yahoo.com wrote:

 I get this same fail to run every time.

I think that the problem might be here:

[0.00] Local APIC disabled by BIOS -- you can enable it with lapic
[0.00] APIC: disable apic facility

http://wiki.linuxcnc.org/cgi-bin/wiki.pl?TroubleShooting#emc2_doesn_t_run_missing_lapic

Suggests a boot parameter, but it is worth looking int he BIOS setup first.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread Dave Caroline
On Tue, Jun 25, 2013 at 4:18 AM, Charles Steinkuehler
char...@steinkuehler.net wrote:
 -BEGIN PGP SIGNED MESSAGE-
 Hash: SHA1

 Besides my 3D printing endeavors, I am involved with trying to get a
 hackerspace going here in Topeka.  Recently a CNC mill that might make
 a good LinuxCNC retrofit candidate popped up on the local craigslist:

 http://kansascity.craigslist.org/tls/3892182813.html


I look at that as some castings with some free stuff added
if any of the free stuff works, bonus

the box of tooling is even better

while not fitted with a tool changer so you will have to baby sit it
but you could make a toolchange for it

If I had the money and was close by I would consider it.

Dave Carline

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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Gene Heskett
On Tuesday 25 June 2013 04:08:40 MC Cason did opine:

 Gene,
 
Since you just LOVE the PDP-11s, this should make your day:
 http://www.theregister.co.uk/2013/06/19/nuke_plants_to_keep_pdp11_until_
 2050/

That is one of the articles that prompted my tirade.

First off, its nowhere near rad hard, and AFAIK only 2 of the older CPU's 
would qualify, the RCA 1802 family, and the Hitachi cmos workalike clone of 
the motorola 6809, the HD63C09EP.  But thats much newer than the 1802.  
While the HD63C09EP is a much more powerful CPU, the 1802 was well 
established, and was enough to get the job done by the time the Hitachi 
chip came out.  And Hitachi's agreement with moto was not for masks, it was 
to reverse engineer the clone.  But they used a different layout, in cmos, 
and filled the empty spots in the 6809 op-code map with newer, more capable 
instructions.  Like a canned routine to divide a 32 bit value with a 16 bit 
value, giving the result and modulo 16 bits answers, in 39 clock cycles 
worst case.

Any control computer in a nuke facility really should be rad hard, so that 
it can continue to function right up to within a millisecond of being a 
glow in the dark crater in the ground.  Those PDP-11's aren't.

RCA 1802's are yet today, used in the oil exploration business as part of a 
downhole surveying tool functioning as the interface between a multi-curie 
rad source, and an alpha detector that measures the alpha coming back from 
the rock, which indicates how much oil is in the rock.  Operating 6 from a 
multi-curie src doesn't bother it a bit.

 On 06/24/2013 01:13 PM, Gene Heskett wrote:
  On Monday 24 June 2013 13:59:47 Stuart Stevenson did opine:
  wonders never cease
  I  just saw a link for a PDP-11 assembly programmer for a job to last
  until 2050
  seems as if anything is possible
  
  Even including that insanity, because based on my experience with a
  PDP-11/723, that would have to be considered insanity.  That thing was
  a crashomatic, several times an hour at the end, and since it took
  something like 15 minutes to boot because compiling the program it
  ran was part of the boot sequence, the uptime was less than 50% of
  the time.  DEC replaced everything in that machine but the frame rail
  with the serial number riveted to it and every time they touched it,
  they made it worse.
  
  My problems with that single example caused the CBS tv network to
  replace every machine at every CBS affiliate with industrial IBM's 
  new software, on their nickel.  That thing probably cost us $100k or
  more in lost commercial revenue because it had silently crashed, and
  a channel change wasn't done on time, so we were airing a dog food
  commercial we didn't get paid for in place of the toothpaste
  commercial we would have been paid for had the channel or bird switch
  been done on time.
  
  No, I do not remember the PDP-11 days fondly. :(
  
  Cheers, Gene


Cheers, Gene
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Re: [Emc-users] Why doesn't LinuxCNC run? Error log attached.

2013-06-25 Thread Alex Joni
The error is in your log:

[  216.183331] RTAI[hal]: ERROR, LOCAL APIC CONFIGURED BUT NOT 
AVAILABLE/ENABLED.

and a good description (including a fix) can be found here:
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?TroubleShooting#emc2_doesn_t_run_missing_lapic

Regards,
Alex

- Original Message - 
From: Gregg Eshelman g_ala...@yahoo.com
To: emc-users@lists.sourceforge.net
Sent: Tuesday, June 25, 2013 10:01 AM
Subject: [Emc-users] Why doesn't LinuxCNC run? Error log attached.


 Just trying to run LinuxCNC to have a look at it and it won't even run. I 
 also tried the latency test and nothing at all happens, *nothing*, not 
 even an error message. Just got done with a fresh install off the 2.5 disk 
 then updated to 2.5.2. I first tried one of the simulation setups, then 
 tried gantry-hs. Then I tried the wizard setup and kept clicking forward 
 until it was done. I just want to have a look around to get a feel for the 
 program.

 I get this same fail to run every time.

 2.5 did this same thing, I was hoping 2.5.2 would fix whatever is wrong.

 The PC is a Dell Dimension L1000R 1.0 Ghz Pentium III with 512 meg RAM and 
 an 80 gig hard drive.
 http://gdgt.com/dell/dimension/l1000r/specs/





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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Mark Wendt

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Speaking of brain-dead, has anybody noticed the sponsor notice I didn't
trim out above?

Windows?  E

Mark
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Re: [Emc-users] What do I download for latest stable update?

2013-06-25 Thread Mark Wendt
On Tue, Jun 25, 2013 at 2:21 AM, Gregg Eshelman g_ala...@yahoo.com wrote:

 Perfect... if I hadn't forgotten the password to the computer. D'oh! Oh
 well, just boot off the disk and nuke-n-pave with a fresh install and this
 time choose a password I know I won't forget... password. When it's all set
 up and configured, I'll make a backup copy of the config so if something
 does get screwed up it'll be easy to put it back in order.

 Once this thing is working, I'm putting a sign on it saying DO NOT ALTER
 OR UPDATE THE SOFTWARE ON THIS SYSTEM UNDER PAIN OF DEATH.


Next time you forget your password, boot an Ubuntu install disk (dunno if
you can do this with the liveCD, but maybe you can mount the machine's /
partition) and bring up the boot in the repair mode.  Mount the / partition
and edit the /etc/shadow file.  You'll probably have to use vi, since there
is no windowing program running.  Delete all the characters between the
first and second colon on the account you've forgotten.  Save file and
reboot to normal mode.  The account you have forgotten the password for
will now no longer have a password.  You can set your password using the
passwd command once you log in.

I've had to do that over the years with Solaris systems where the previous
admins had either forgotten the root password, or in a bit of a huff when
they left didn't change it.  Works on Ubuntu too.

Mark
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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread Dave
That is likely a good candidate for a conversion.

I'd grab it now! Make an appt..  take some cash.

That should fit onto a tandem axle car trailer as it is probably about 
5000 lbs.

Scrap iron is going for a little over $200/ton in Indiana so $500 is 
about scrap price.

On those deals, if you snooze you lose.   I recently missed two CNC 
mills by a couple of hours.

Make sure you can fit it someplace height wise.  A wrecker with a 
hydraulic boom can oftentimes unload a mill like that.

Have a couple of straps handy.  Harbor Freight sells 6000 lb rated straps.

Some pipe rollers and wrecking/pinch bars can get it into your garage.

Just a warning ... heavy iron is addictive..  :-)

Dave Cole

On 6/24/2013 11:18 PM, Charles Steinkuehler wrote:
 -BEGIN PGP SIGNED MESSAGE-
 Hash: SHA1

 Besides my 3D printing endeavors, I am involved with trying to get a
 hackerspace going here in Topeka.  Recently a CNC mill that might make
 a good LinuxCNC retrofit candidate popped up on the local craigslist:

 http://kansascity.craigslist.org/tls/3892182813.html

 Can anyone advise if this looks like it would be a good candidate for
 conversion to LinuxCNC, and what I should watch out for if I actually
 go to inspect and/or buy it?

 Thanks!

 - -- 
 Charles Steinkuehler
 char...@steinkuehler.net
 -BEGIN PGP SIGNATURE-
 Version: GnuPG v1.4.11 (MingW32)
 Comment: Using GnuPG with Thunderbird - http://www.enigmail.net/

 iEYEARECAAYFAlHJC+4ACgkQLywbqEHdNFxArACdFyP5QBDVG4LhRLLOg2uQ4AGa
 hP4AniPArIxoWSKaRdb4hGyif/pFHcO5
 =r2eg
 -END PGP SIGNATURE-

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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Dave
On 6/25/2013 3:23 AM, MC Cason wrote:
 Gene,

 Since you just LOVE the PDP-11s, this should make your day:
 http://www.theregister.co.uk/2013/06/19/nuke_plants_to_keep_pdp11_until_2050/


 On 06/24/2013 01:13 PM, Gene Heskett wrote:

 On Monday 24 June 2013 13:59:47 Stuart Stevenson did opine:

  
 wonders never cease
 I  just saw a link for a PDP-11 assembly programmer for a job to last
 until 2050
 seems as if anything is possible

 Even including that insanity, because based on my experience with a
 PDP-11/723, that would have to be considered insanity.  That thing was a
 crashomatic, several times an hour at the end, and since it took something
 like 15 minutes to boot because compiling the program it ran was part of
 the boot sequence, the uptime was less than 50% of the time.  DEC replaced
 everything in that machine but the frame rail with the serial number
 riveted to it and every time they touched it, they made it worse.

 My problems with that single example caused the CBS tv network to replace
 every machine at every CBS affiliate with industrial IBM's  new software,
 on their nickel.  That thing probably cost us $100k or more in lost
 commercial revenue because it had silently crashed, and a channel change
 wasn't done on time, so we were airing a dog food commercial we didn't get
 paid for in place of the toothpaste commercial we would have been paid for
 had the channel or bird switch been done on time.

 No, I do not remember the PDP-11 days fondly. :(

 Cheers, Gene
  


And some are surprised that Nuke plants have problems periodically!

Dave

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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread Stuart Stevenson
Looks very much like the DahLih here. This should be a very nice candidate.
The asking price does not even cover the tool holders.
A simple simple retrofit.
Get it and have fun.
It will certainly have some provision for tool change other than a step
ladder. I suspect the twist knob with the shiny area above it to the tool
change switch.
On Jun 25, 2013 6:46 AM, Dave e...@dc9.tzo.com wrote:

 That is likely a good candidate for a conversion.

 I'd grab it now! Make an appt..  take some cash.

 That should fit onto a tandem axle car trailer as it is probably about
 5000 lbs.

 Scrap iron is going for a little over $200/ton in Indiana so $500 is
 about scrap price.

 On those deals, if you snooze you lose.   I recently missed two CNC
 mills by a couple of hours.

 Make sure you can fit it someplace height wise.  A wrecker with a
 hydraulic boom can oftentimes unload a mill like that.

 Have a couple of straps handy.  Harbor Freight sells 6000 lb rated straps.

 Some pipe rollers and wrecking/pinch bars can get it into your garage.

 Just a warning ... heavy iron is addictive..  :-)

 Dave Cole

 On 6/24/2013 11:18 PM, Charles Steinkuehler wrote:
  -BEGIN PGP SIGNED MESSAGE-
  Hash: SHA1
 
  Besides my 3D printing endeavors, I am involved with trying to get a
  hackerspace going here in Topeka.  Recently a CNC mill that might make
  a good LinuxCNC retrofit candidate popped up on the local craigslist:
 
  http://kansascity.craigslist.org/tls/3892182813.html
 
  Can anyone advise if this looks like it would be a good candidate for
  conversion to LinuxCNC, and what I should watch out for if I actually
  go to inspect and/or buy it?
 
  Thanks!
 
  - --
  Charles Steinkuehler
  char...@steinkuehler.net
  -BEGIN PGP SIGNATURE-
  Version: GnuPG v1.4.11 (MingW32)
  Comment: Using GnuPG with Thunderbird - http://www.enigmail.net/
 
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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread MC Cason

Mark,

   They have been on there for quite some time.  Think of it as there 
way of sponsoring us to do what we like best :-)

   I was googling around yesterday, trying to fix a assertion error that 
glabels was throwing, and ran across a MS advert, that claimed it could 
FIX the assertion error, by installing Windows 8.

-- 
MC Cason
Associate Developer - Eagle3D, Created by Matthias Weißer



On 06/25/2013 04:15 AM, Mark Wendt wrote:
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 Speaking of brain-dead, has anybody noticed the sponsor notice I didn't
 trim out above?

 Windows?  E

 Mark
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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Mark Wendt
On Tue, Jun 25, 2013 at 11:59 AM, MC Cason farmerboy1...@yahoo.com wrote:


 Mark,

They have been on there for quite some time.  Think of it as there
 way of sponsoring us to do what we like best :-)

I was googling around yesterday, trying to fix a assertion error that
 glabels was throwing, and ran across a MS advert, that claimed it could
 FIX the assertion error, by installing Windows 8.

 --
 MC Cason
 Associate Developer - Eagle3D, Created by Matthias Weißer


I always tell the Windows admins here (I'm the Unix/Linux sysadmin) they
could always fix their Windows problems by upgrading the machines to Unix
or Linux.  ;-)

Mark
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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Gene Heskett
On Tuesday 25 June 2013 12:33:29 Mark Wendt did opine:

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 Speaking of brain-dead, has anybody noticed the sponsor notice I didn't
 trim out above?
 
 Windows?  E
 
 Mark
 
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Yeah, severely Dane Bramaged on a linux list.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene is up!
My views 
http://www.armchairpatriot.com/What%20Has%20America%20Become.shtml
Teach children to be polite and courteous in the home, and, when they grow 
up,
they won't be able to edge a car onto a freeway.
A pen in the hand of this president is far more
dangerous than 200 million guns in the hands of
 law-abiding citizens.

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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread Jon Elson
Charles Steinkuehler wrote:
 -BEGIN PGP SIGNED MESSAGE-
 Hash: SHA1

 Besides my 3D printing endeavors, I am involved with trying to get a
 hackerspace going here in Topeka.  Recently a CNC mill that might make
 a good LinuxCNC retrofit candidate popped up on the local craigslist:

 http://kansascity.craigslist.org/tls/3892182813.html

 Can anyone advise if this looks like it would be a good candidate for
 conversion to LinuxCNC, and what I should watch out for if I actually
 go to inspect and/or buy it?
   
Looks fairly good.  Appears it may have SEM motors, which are quite good.
Appears to have 5 travel on the quill, which is a limitation, but same as
a Bridgeport.  Lots of toolholders, which are more valuable than the
mill.  If the ways and ballscrews are in good shape, grab it.  It would be
good to see it under power, you can detect some problems by listening.

Jon

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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Gene Heskett
On Tuesday 25 June 2013 13:41:58 Dave did opine:

 On 6/25/2013 3:23 AM, MC Cason wrote:
  Gene,
  
  Since you just LOVE the PDP-11s, this should make your day:
  http://www.theregister.co.uk/2013/06/19/nuke_plants_to_keep_pdp11_unti
  l_2050/
  
  On 06/24/2013 01:13 PM, Gene Heskett wrote:
  On Monday 24 June 2013 13:59:47 Stuart Stevenson did opine:
  wonders never cease
  I  just saw a link for a PDP-11 assembly programmer for a job to
  last until 2050
  seems as if anything is possible
  
  Even including that insanity, because based on my experience with a
  PDP-11/723, that would have to be considered insanity.  That thing
  was a crashomatic, several times an hour at the end, and since it
  took something like 15 minutes to boot because compiling the program
  it ran was part of the boot sequence, the uptime was less than 50%
  of the time.  DEC replaced everything in that machine but the frame
  rail with the serial number riveted to it and every time they
  touched it, they made it worse.
  
  My problems with that single example caused the CBS tv network to
  replace every machine at every CBS affiliate with industrial IBM's 
  new software, on their nickel.  That thing probably cost us $100k or
  more in lost commercial revenue because it had silently crashed, and
  a channel change wasn't done on time, so we were airing a dog food
  commercial we didn't get paid for in place of the toothpaste
  commercial we would have been paid for had the channel or bird
  switch been done on time.
  
  No, I do not remember the PDP-11 days fondly. :(
  
  Cheers, Gene
 
 And some are surprised that Nuke plants have problems periodically!
 
 Dave

Yes, and with all the NRC mandated paperwork, folks don't understand it 
costs them 10 grand in legal fees just to replace a faucet washer or flush 
valve in the mens room.

A failed analog meter movement may cost 100G's because the failed meter has 
been made out of pure un-obtainium for at least 30 years now.  Gotta go 
through all that bull shit to get a change order approved, often by 
regulatory drones who would not even know what to call it if the failed one 
was thrown down on their desk.

They should throw all that stuff out, and make the owner of record and his 
entire family live on the property within 100 yards of the containment 
vessel.  Corporations disconnected from reality by a board of directors 
flat not allowed.  For his own health  well being, he would damned sure 
take care of it, and far more diligently than any corporate consortium 
would.  His life would be one the first to be endangered in the case of 
poor maintenance.

Sounds like a hell of a good plan to me.  Yeah, I can be a hard a$$.  At my 
age what can they do to me that the number of calendars pulled off the nail 
on Jan 1 hasn't already done?

I'd like to think it gives one a bit of a long view, not in the R.A.H. 
sense, but on the way to it at least.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene is up!
My views 
http://www.armchairpatriot.com/What%20Has%20America%20Become.shtml
The world really isn't any worse.  It's just that the news coverage
is so much better.
A pen in the hand of this president is far more
dangerous than 200 million guns in the hands of
 law-abiding citizens.

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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Przemek Klosowski
On Tue, Jun 25, 2013 at 4:28 AM, Gene Heskett ghesk...@wdtv.com wrote:

 Any control computer in a nuke facility really should be rad hard, so that
 it can continue to function right up to within a millisecond of being a
 glow in the dark crater in the ground.  Those PDP-11's aren't.

I don't know of computers running a realtime control loop of a nuke
facility, but I've been running data acquisition in such ever since I
was a baby. I started on a PDP, then used a VAX and now it's
wall-to-wall Linux PCs. We do see single-bit upsets and account for
them, but the rate is measured in microHertz. If the radiation is low
enough so that you can sit a person there, you can sit a computer.
This by the way is a huge challenge for space travel: outside of LEO
the radiation levels are nasty and affect heavily both people and
electronics.

Funny enough, the old semiconductor technology had large cell areas
and charges, which gave it relative immunity to charge deposition
caused by ionization events. The newer technology shrunk the feature
size and unit charges, but  it turns out that smaller size makes it
harder to hit an individual cell, and also apparently there's more
ECC-style error correction in the data paths of the more modern
designs, so the bottom line seems to be that the radiation sensitivity
did not increase by much.

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Re: [Emc-users] Wichita LinuxCNC meeting

2013-06-25 Thread Peter C. Wallace
On Mon, 24 Jun 2013, sam sokolik wrote:

 Date: Mon, 24 Jun 2013 22:09:11 -0500
 From: sam sokolik sa...@empirescreen.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Wichita LinuxCNC meeting
 
 First off - Thank you Stuart you are more than generous.  Both dad and I
 had a wonderful time at the fest.  I hope we can keep this up more
 often.  3 years was way too long.

Let me echo that. Stuart was a wonderful host and it was great to finally get 
to meet people I have cooresponded with for years.


Peter Wallace
Mesa Electronics

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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread BRIAN GLACKIN
Notice the comment

Starting bid is $500

CL usually popoos those.


On Tue, Jun 25, 2013 at 1:30 PM, Jon Elson el...@pico-systems.com wrote:

 Charles Steinkuehler wrote:
  -BEGIN PGP SIGNED MESSAGE-
  Hash: SHA1
 
  Besides my 3D printing endeavors, I am involved with trying to get a
  hackerspace going here in Topeka.  Recently a CNC mill that might make
  a good LinuxCNC retrofit candidate popped up on the local craigslist:
 
  http://kansascity.craigslist.org/tls/3892182813.html
 
  Can anyone advise if this looks like it would be a good candidate for
  conversion to LinuxCNC, and what I should watch out for if I actually
  go to inspect and/or buy it?
 
 Looks fairly good.  Appears it may have SEM motors, which are quite good.
 Appears to have 5 travel on the quill, which is a limitation, but same as
 a Bridgeport.  Lots of toolholders, which are more valuable than the
 mill.  If the ways and ballscrews are in good shape, grab it.  It would be
 good to see it under power, you can detect some problems by listening.

 Jon


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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Gregg Eshelman
On Tue, 6/25/13, Gene Heskett ghesk...@wdtv.com wrote:

  And some are surprised that Nuke plants have problems
 periodically!
  
  Dave
 
 Yes, and with all the NRC mandated paperwork, folks don't understand it 
 costs them 10 grand in legal fees just to replace a faucet washer or flush 
 valve in the mens room.
 
 A failed analog meter movement may cost 100G's because the failed meter has 
 been made out of pure un-obtainium for at least 30 years now.  Gotta go 
 through all that bull shit to get a change order approved, often by 
 regulatory drones who would not even know what to call it if the failed one 
 was thrown down on their desk.

Pointless, petty, regulatory BS like that, which has zero bearing on the safe 
operation of the facility is why the control rooms of nuclear power plants 
still look like they're 30 to 40 years old - because they are 30 to 40 years 
old.

Modernization and upgrading not allowed, thanks mostly to the green people. 
What contributed a lot to the problems at Three Mile Island was the light 
indicating the core vessel pressure valve was open was across the room from 
where the operators were gathered, looking at the gauges and trying to figure 
out WTF the temperature kept going up and the pressure kept dropping despite 
all the water they were pouring into the core. Someone finally noticed the 
light and hit the manual close button. Problem ended - except for the politics 
that have kept the reactor from being cleaned up and rebuilt these past 34 
years.

That's the scary part about old nuclear power plants, many are forced to keep 
their vintage control and monitoring systems and everything else exactly the 
way they were when constructed.

A decently modern setup would be able to flash an alert and exactly what the 
problem is on a screen in front of the operators, who could then take any 
required manual action to correct the problem - if the automatic systems hadn't 
already. But n, can't have that! Gotta keep plants like Fukushima in 
pristine original condition with gauges and blinkenlights encrusting all the 
walls of the control room.

It's not just nuclear plants afflicted with this regulatory stupidity. Old 
coal, oil and gas burning ones are too. George Bush the 2nd tried for eight 
years to get changes passed that would allow old power plants to be updated 
with whatever pollution reduction was *practical*. The greens blocked it 
every time, demanding that the only way any upgrades would be allowed would be 
bringing them up to current regulations - which would mean tearing them down 
then spending 20+ years trying to get past their blockade to build new ones.

I wouldn't mind having a nuclear power plant, built with the latest technology, 
close to me. The problem is in the USA they're having to start with a baseline 
that's 34 years old then trying to get the bureaucrats to approve modern 
designs. Nuclear power CAN be inexpensive and super safe (it actually *is* 
safe, the number of death causing reactor incidents can be counted on the 
fingers of one hand that's missing 2 or 3 fingers*) but only if it's not 
constantly beset by people determined to make it expensive just so they can 
claim it's expensive and thus shouldn't be used.

*That would be the SL1 and Chernobyl. AFAIK there's been no other reactors, 
research or commercial power producing, that have exploded. There's been plenty 
of nuclear incidents that have killed people, but those have all been accidents 
with radioactive materials or acts of outright stupidity such as a few 
incidents of people peeling the shielding off RTGs powering old soviet era 
light houses because they were too lazy to build a campfire to keep warm. 

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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread Karl Schmidt
On 06/24/2013 10:18 PM, Charles Steinkuehler wrote:
 -BEGIN PGP SIGNED MESSAGE-
 Hash: SHA1

 Besides my 3D printing endeavors, I am involved with trying to get a
 hackerspace going here in Topeka.  Recently a CNC mill that might make
 a good LinuxCNC retrofit candidate popped up on the local craigslist:

 http://kansascity.craigslist.org/tls/3892182813.html

hmmm it is worth $500 just if they load it for you! ... often you can get the 
serial number and 
contact the company. They may know a lot about the particular machine. ( Wells 
Index knew everything 
about the one I picked up).

Key things would be the condition of the spindle bearings, was it used to cut 
Au or steel? 
Lubrication system? Is the company still in business? ( but often they are in 
fine shape only the 
electronics died!).

It appears that machines can be had for less than scrap price - they are not 
fun to move.

Moving these beasts is best with a forklift - you will need to rent one to take 
it off the truck.

Once on the ground, realize the need for a door and ceiling that are wide and 
high enough.  There is 
a trick of using lots of round hardwood dowels - and kicking them to steer. 
Safety is important in 
moving these beasts.




Karl Schmidt  EMail k...@xtronics.com
Transtronics, Inc.  WEB 
http://secure.transtronics.com
3209 West 9th Street Ph (785) 841-3089
Lawrence, KS 66049  FAX (785) 841-0434

Truth is mighty and will prevail.
There is nothing wrong with this,
except that it ain't so.
--Mark Twain



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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread dave
On Tue, 2013-06-25 at 18:48 -0500, Karl Schmidt wrote:
 On 06/24/2013 10:18 PM, Charles Steinkuehler wrote:
  -BEGIN PGP SIGNED MESSAGE-
  Hash: SHA1
 
  Besides my 3D printing endeavors, I am involved with trying to get a
  hackerspace going here in Topeka.  Recently a CNC mill that might make
  a good LinuxCNC retrofit candidate popped up on the local craigslist:
 
  http://kansascity.craigslist.org/tls/3892182813.html
 
 hmmm it is worth $500 just if they load it for you! ... often you can get the 
 serial number and 
 contact the company. They may know a lot about the particular machine. ( 
 Wells Index knew everything 
 about the one I picked up).
 
 Key things would be the condition of the spindle bearings, was it used to cut 
 Au or steel? 
Gee! I'd sure like to meet the guy rich enough to machine Au. ;-)


 Lubrication system? Is the company still in business? ( but often they are in 
 fine shape only the 
 electronics died!).
 
 It appears that machines can be had for less than scrap price - they are not 
 fun to move.
Yep! Renting a 15,000 lb forklift is not cheap. I got by for $500 but
that was some years ago. I had a real deal for up to 8000 lb but the
price went up 10X to go to 15,000. 
 
 Moving these beasts is best with a forklift - you will need to rent one to 
 take it off the truck.
 
 Once on the ground, realize the need for a door and ceiling that are wide and 
 high enough.  There is 
 a trick of using lots of round hardwood dowels - and kicking them to steer. 
 Safety is important in 
 moving these beasts.
I  bought a stick of 1.5 bar and cut into 30 sections for rollers. Put
a couple of 6x6 sq tubular under the machine and away we went. 

Dave
 
 
 
 
 Karl Schmidt  EMail k...@xtronics.com
 Transtronics, Inc.  WEB 
 http://secure.transtronics.com
 3209 West 9th Street Ph (785) 841-3089
 Lawrence, KS 66049  FAX (785) 841-0434
 
 Truth is mighty and will prevail.
 There is nothing wrong with this,
 except that it ain't so.
 --Mark Twain
 
 
 
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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread Pete Matos
Honestly if the machine is not too far away your best bet is to call your
local rollback wrecker companies. They routinely make in town moves of
large equipment that they can just drag up onto the flatbed and away you
go. That is how I moved my Cincinatti Arrow 500 into my shop. Hell he could
even jog the bed and use the flat tow ram to drag the machine off the bed
in such a way that he could ALMOST put it exactly where I wanted it.  We
had an overhead issue that kept him from getting it fully inside the
building but he tried and only charged me $150.00 to move it.  Then I used
some rented machine mover skates to position it in its final place.  Some
companies don't want to mess with mills and stuff but many do. Just tell
them when and where and what exactly it is maybe even send them a picture
of it and get the most accurate weight of the thing and they will let you
know. It works great for them too because they can schedule it at their
leisure unlike a car wreck which often has to be right now.  As far as the
dowels on the floor. I moved a 4500 lb large lathe with myself and my wife
and a come a long on some 1 diameter black iron pipe pretty easily.  Just
be careful of any grades it can get away from you quick. The nice thing
about the small diameter pipes is that IF it happens to roll off the pipe
it usually is not high enough to cause a tip over just keep your digits out
from underneath it at all times. The mills are quite tall and can be scary
to move if you are not familiar with moving larger heavier items so be real
careful. That is why I suggest the rollback guys, they move all sorts of
stuff all the time and know what the hell they are doing. The guy who moved
my VMC made it look pretty damn easy.  It did take a larger truck tho due
to the 7k+ weight.  Good luck man. Peace


Pete




On Tue, Jun 25, 2013 at 9:23 PM, dave dengv...@charter.net wrote:

 On Tue, 2013-06-25 at 18:48 -0500, Karl Schmidt wrote:
  On 06/24/2013 10:18 PM, Charles Steinkuehler wrote:
   -BEGIN PGP SIGNED MESSAGE-
   Hash: SHA1
  
   Besides my 3D printing endeavors, I am involved with trying to get a
   hackerspace going here in Topeka.  Recently a CNC mill that might make
   a good LinuxCNC retrofit candidate popped up on the local craigslist:
  
   http://kansascity.craigslist.org/tls/3892182813.html
 
  hmmm it is worth $500 just if they load it for you! ... often you can
 get the serial number and
  contact the company. They may know a lot about the particular machine. (
 Wells Index knew everything
  about the one I picked up).
 
  Key things would be the condition of the spindle bearings, was it used
 to cut Au or steel?
 Gee! I'd sure like to meet the guy rich enough to machine Au. ;-)


  Lubrication system? Is the company still in business? ( but often they
 are in fine shape only the
  electronics died!).
 
  It appears that machines can be had for less than scrap price - they are
 not fun to move.
 Yep! Renting a 15,000 lb forklift is not cheap. I got by for $500 but
 that was some years ago. I had a real deal for up to 8000 lb but the
 price went up 10X to go to 15,000.
 
  Moving these beasts is best with a forklift - you will need to rent one
 to take it off the truck.
 
  Once on the ground, realize the need for a door and ceiling that are
 wide and high enough.  There is
  a trick of using lots of round hardwood dowels - and kicking them to
 steer. Safety is important in
  moving these beasts.
 I  bought a stick of 1.5 bar and cut into 30 sections for rollers. Put
 a couple of 6x6 sq tubular under the machine and away we went.

 Dave
 
 
 
 
 
  Karl Schmidt  EMail k...@xtronics.com
  Transtronics, Inc.  WEB
 http://secure.transtronics.com
  3209 West 9th Street Ph (785) 841-3089
  Lawrence, KS 66049  FAX (785) 841-0434
 
  Truth is mighty and will prevail.
  There is nothing wrong with this,
  except that it ain't so.
  --Mark Twain
 
 
 
 
 
 --
  This SF.net email is sponsored by Windows:
 
  Build for Windows Store.
 
  http://p.sf.net/sfu/windows-dev2dev
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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread andy pugh
On 26 June 2013 02:45, Pete Matos petefro...@gmail.com wrote:
  I moved a 4500 lb large lathe with myself and my wife
 and a come a long on some 1 diameter black iron pipe pretty easily.

The last few machines that my Dad and I have moved we haven't even
bothered with rollers, just dragged them across the floor with a
chain-pull. Less chance of getting out of control that way, and they
do slide more easily than you might expect.

-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Retrofit Candidate Advice

2013-06-25 Thread Pete Matos
Andy,
   Agreed, and the less height and the less you have to maneuver the beast
the better off you are gonna be that much is clear. If you have a slab that
is nice and level and smooth you can probably do that pretty easy. If he
has the rollback move the machine to his shop and then gets it unloaded
onto the floor they can push it in with that flat tow ram coming out the
back. The one on the truck that moved my cincinatti arrow 500 was able to
travel quite a distance.  I had carefully lifted my machine before I moved
it onto some long 4x4s and bolted them on thru the same large bolt holes
that the leveling pods screw down under and made essentially some heavy
duty skids. Once he set it down in the doorway to the shop he pushed it as
far as he could and then retracted the ram and used another piece of 4x4 to
push it the same ram distance into the shop. I only had to move it another
five or six feet into position.

Pete



On Tue, Jun 25, 2013 at 9:58 PM, andy pugh bodge...@gmail.com wrote:

 On 26 June 2013 02:45, Pete Matos petefro...@gmail.com wrote:
   I moved a 4500 lb large lathe with myself and my wife
  and a come a long on some 1 diameter black iron pipe pretty easily.

 The last few machines that my Dad and I have moved we haven't even
 bothered with rollers, just dragged them across the floor with a
 chain-pull. Less chance of getting out of control that way, and they
 do slide more easily than you might expect.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Wichita LinuxCNC meeting

2013-06-25 Thread sam sokolik
I forgot to post these..  (Thanks dad!)

http://www.electronicsam.com/images/KandT/Fest2013/

random pictures from the fest.  I hope to organize them in the future.

sam
On 06/25/2013 03:38 PM, Peter C. Wallace wrote:
 On Mon, 24 Jun 2013, sam sokolik wrote:

 Date: Mon, 24 Jun 2013 22:09:11 -0500
 From: sam sokolik sa...@empirescreen.com
 Reply-To: Enhanced Machine Controller (EMC)
  emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Wichita LinuxCNC meeting

 First off - Thank you Stuart you are more than generous.  Both dad and I
 had a wonderful time at the fest.  I hope we can keep this up more
 often.  3 years was way too long.
 Let me echo that. Stuart was a wonderful host and it was great to finally get
 to meet people I have cooresponded with for years.


 Peter Wallace
 Mesa Electronics

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Re: [Emc-users] Wichita LinuxCNC meeting

2013-06-25 Thread Pete Matos
Sam,
Thanks for posting the pictures for us poor bastards who were not able
to attend. How about a who's who description so we can tell from the
pictures who we are looking at. I only could make out two nameplates in all
those pictures LOLpeace

Pete



On Tue, Jun 25, 2013 at 10:31 PM, sam sokolik sa...@empirescreen.comwrote:

 I forgot to post these..  (Thanks dad!)

 http://www.electronicsam.com/images/KandT/Fest2013/

 random pictures from the fest.  I hope to organize them in the future.

 sam
 On 06/25/2013 03:38 PM, Peter C. Wallace wrote:
  On Mon, 24 Jun 2013, sam sokolik wrote:
 
  Date: Mon, 24 Jun 2013 22:09:11 -0500
  From: sam sokolik sa...@empirescreen.com
  Reply-To: Enhanced Machine Controller (EMC)
   emc-users@lists.sourceforge.net
  To: Enhanced Machine Controller (EMC) 
 emc-users@lists.sourceforge.net
  Subject: Re: [Emc-users] Wichita LinuxCNC meeting
 
  First off - Thank you Stuart you are more than generous.  Both dad and I
  had a wonderful time at the fest.  I hope we can keep this up more
  often.  3 years was way too long.
  Let me echo that. Stuart was a wonderful host and it was great to
 finally get
  to meet people I have cooresponded with for years.
 
 
  Peter Wallace
  Mesa Electronics
 
 
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[Emc-users] OT, Programable winch design, need help

2013-06-25 Thread Bruce Klawiter
I need help to get me started on this.
The winch is to drop and raise a chandelier for the local high school doing 
Phantom of the opera, I am building the chandelier and would like to build the 
winch also.
The chandelier I'm guessing will weight 200 pound and the winch can be 120 volts
I would like to drop, free fall the chandelier 16 to 25 feet then in the last 
foot or so arrest its fall so it crumples on the stage without actually 
crashing into the stage floor, then raise it back up slowly. 
I'm thinking I could just attach a spool to a servo motor and unwind the cable 
really fast, some question I have would be what motor, how do I size the motor, 
what controller that's easy to program, how do you guarantee the cable does not 
get tangled up, how do you make the cable wind up side to side on the spool.
Any help or ideas I can get on this project or if you can point me where i can 
go to learn or get help will be greatly appreciated.

Regards,
Bruce

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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Przemek Klosowski
On Tue, Jun 25, 2013 at 7:00 PM, Gregg Eshelman g_ala...@yahoo.com wrote:


 Pointless, petty, regulatory BS like that, which has zero bearing on the safe 
 operation of the facility is why the control rooms of nuclear power plants 
 still look like they're 30 to 40 years old - because they are 30 to 40 years 
 old.

 Modernization and upgrading not allowed, thanks mostly to the green people.

I don't know how you arrived at that conclusion; it's simply not true.
You are correct that this stuff is highly regulated, though---once a
plant is licensed for something like 20 years, it's fairly difficult,
albeit not impossible, to make changes because it requires proving
that the modifications are safe. If it was economically favorable,
people would go through the process, otherwise they leave it alone.

 What contributed a lot to the problems at Three Mile Island was the light 
 indicating the core vessel pressure valve was open was across the room from 
 where the operators were gathered, looking at the gauges and trying to figure 
 out WTF the temperature kept going up and the pressure kept dropping despite 
 all the water they were pouring into the core. Someone finally noticed the 
 light and hit the manual close button. Problem ended - except for the 
 politics that have kept the reactor from being cleaned up and rebuilt these 
 past 34 years.

Problem ended, except for the small problem of melting the fuel
elements. There was no radiation release thanks to the containment
vessel holding up, but inside it was a mess.

What do you mean that the reactor not cleaned up? The damaged unit TM2
was declared un-salvageable after few billion dollars of cleanup, but
the sister unit TM1 is in operation. Come on, this isn't hard, let me
Google it for you:
http://en.wikipedia.org/wiki/Three_Mile_Island_accident

 It's not just nuclear plants afflicted with this regulatory stupidity. Old 
 coal, oil and gas burning ones are too. George Bush the 2nd tried for eight 
 years to get changes passed that would allow old power plants to be updated 
 with whatever pollution reduction was *practical*. The greens blocked it 
 every time, demanding that the only way any upgrades would be allowed would 
 be bringing them up to current regulations - which would mean tearing them 
 down then spending 20+ years trying to get past their blockade to build new 
 ones.

This is highly debatable. There's an alternative view, to which I
subscribe, namely that GB2's administration was dominated by
old-energy lobby and spent 8 years trying to gut the regulations that
I personally credit for the nice state of our environment. When they
succeeded, like in the deregulation of oil and chemical industry, the
results were predictable (explosions at the Horizon platform, and
fertilizer plant in Waco).

 I wouldn't mind having a nuclear power plant, built with the latest 
 technology, close to me. The problem is in the USA they're having to start 
 with a baseline that's 34 years old then trying to get the bureaucrats to 
 approve modern designs. Nuclear power CAN be inexpensive and super safe (it 
 actually *is* safe, the number of death causing reactor incidents can be 
 counted on the fingers of one hand that's missing 2 or 3 fingers*) but only 
 if it's not constantly beset by people determined to make it expensive just 
 so they can claim it's expensive and thus shouldn't be used.

We're in agreement here, but the large part of the reason why nukes
aren't being built is not the regulation of the plants, but the abject
failure to solve the waste storage problem, and the fact that natural
gas is just too cheap an alternative.

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Re: [Emc-users] Wichita LinuxCNC meeting

2013-06-25 Thread Gene Heskett
On Tuesday 25 June 2013 23:28:15 Pete Matos did opine:

 Sam,
 Thanks for posting the pictures for us poor bastards who were not
 able to attend. How about a who's who description so we can tell from
 the pictures who we are looking at. I only could make out two
 nameplates in all those pictures LOLpeace
 
 Pete

Ditto here Pete.  Some captions to identify the guilty would be the ala 
mode topping for the rest of us.
 
 On Tue, Jun 25, 2013 at 10:31 PM, sam sokolik 
sa...@empirescreen.comwrote:
  I forgot to post these..  (Thanks dad!)
  
  http://www.electronicsam.com/images/KandT/Fest2013/
  
  random pictures from the fest.  I hope to organize them in the future.
  
  sam
  

Cheers, Gene
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Re: [Emc-users] Brain-Dead LinuxCNC G-Code Interface?

2013-06-25 Thread Matt Shaver
On Mon, 24 Jun 2013 10:42:06 -0500
Stuart Stevenson stus...@gmail.com wrote:

 My first reaction is how could this be necessary?
 Are they not wanting/able to capture a file to feed to the control?
 I am having trouble imagining a computer so small or a program so
 large as to need drip feed.

This situation is a direct result of how the 3D printer community views
their machines: as _printers_. If you look at a typical office printer,
there are few manual controls. An office printer is connected to a
computer and you select File/Print from a menu to print your work from
within the design system you are using. The 3D printer folks see their
machines as a 3D _printer_.

It seems logical to me to give them what they're used to, like this:
http://www.kickstarter.com/projects/1245051645/viki-lcd-a-sleek-lcd-control-interface-for-your-3d

When the 3D folks discover that they need offsets or homing, or any of
the other features of linuxcnc, we'll be there to help.

Thanks,
Matt

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Re: [Emc-users] OT, Programable winch design, need help

2013-06-25 Thread John Kasunich
Priority number one needs to be safety.  Lifting 200 lbs is not
a big deal.  Lifting 200 lbs when people might be underneath
is a very big deal.  If something breaks and it drops 16 to
25 feet it could kill somebody.

Maybe you already know all this stuff - in that case, 
please don't be offended.  Better safe than sorry.

Does the stage already have a fly system?  Even if it is
manual, having the pulleys and counterweight system in
place simplifies things a lot.

In any case, I would strongly recommend counterweighting
the chandelier.  Hang two strong pulleys in the fly loft, one
where you want the chandelier, and one backstage or in the
wings.  Run a cable from the chandelier to the first pulley,
then the second, then the counterweight.

Make the counter weight maybe 10-20 lbs heavier than the
chandelier, so the chandelier will naturally want to go up.
Then to drop it, use the motor to lift the counterweight.

That way, if the motor fails, the chandelier goes up.  The
counterweight will fall, but you can locate it in a spot where
it can't hit anyone.

Everything should be ridiculously strong and overbuilt
if there is any chance of people under the load.  Breaking
strength of all cable, fittings, pulleys, and rigging should
be at least ten times the maximum expected load.  Use
as much redundancy as possible.  Pulleys should be 
hung from the ceiling from strong structural members, 
using two independent methods of attachment.  One 
that bears the load under normal conditions, and a backup
(such as a loop of chain or steel cable) in case the first
one breaks or comes loose or slips.

The backup loop probably should pass below the actual
lifting cable, so even if something crazy happens (like
the pulley axle failing), the cable will still be caught by
the safety line.

Ideally you would never let it be above people at all.
Perhaps you can drop it at the very front edge of the
stage, and instruct the cast to never enter or cross
that spot.

Be very cautious about lifting and especially holding any
significant weight with a servo.  If the drive shuts down
or trips out for any reason, the weight will drop unless the
motor has a brake, AND the brake is properly interlocked
with the drive, AND it works correctly.  Holding a weight
stationary is typically harder on the drive and the motor
than making the same torque while spinning - that just
increases the risk that the drive might overheat and shut
down.

My gut tells me that it will be very difficult to slow the
falling chandelier without it being very obvious.  The
mind knows what a falling object should do, and is
pretty good at detecting unnatural behavior.

The control can be done in HAL if you want.  It isn't
hard to set up a servo loop with a PID controller.  The
position command could come from hal-streamer, 
which would let you define a position vs time profile
using something as simple as a spreadsheet, and
play it back exactly as many times as you want.

You could experiment with different profiles to try to
get something that looks as natural as possible.

Making the cable wind evenly side to side can be done
with a level wind mechanism.  If the cable is short and
thin and the drum is wide it can be a simple threaded
rod 6 inches or so in front of the drum that is belted or
geared to the drum, and moves a guide across the drum.

For example, assume you are using a 1/4 cable, and
your drum is 4 in diameter.  One turn of the drum means
4 times pi = 12.56 inches.  Call it a foot.  To handle 25 
feet of line, you will have 25 wraps on the drum.  If each
wrap is 1/4 and you  want to have a single neat layer, then
the total width of the drum needs to be at least 25 times
1/4 = 6.25 inches.  If your level wind uses 3/8-16 threaded
rod, it will take four turns of the rod to move the cable guide
1/4.  So the threaded rod needs to turn four times for every
revolution of the drum.  Small timing belt pulleys would work
for that.

A couple years ago I built a system somewhat like this.
I was lifting a much smaller load - a prop that weighed
less than 10 lbs and was bulky and rather soft - so I
didn't have the same safety concerns.  I used three
winches with a kinematics module in HAL so I could
control the prop in three dimensions over a fairly large
working envelope.  I was using kevlar line that was about
0.035 in diameter.  I used 1/4-20 threaded rod for the
level wind, geared roughly 4:5 with the drum.  So the
0.035 line wound onto the drum at about 0.040 per turn.
The drum was over a foot long, so I could fit at least
300 turns on it.

The drums were made from 4 schedule 80 PVC pipe
with plugs for the motor shaft on one end and a bearing
on the other.  The OD of the pipe was about 4.5, so 
when completely wound up I had over 350 feet of line
on the drum.  The motors were some beefy NEMA 42
steppers with microstepping drives.

Even with my much lighter load, powering down the
stepper drive would allow the string to unwind and the
load to drop,

Here is some