Re: [RE-wrenches] PWM Controllers in parallel

2024-05-07 Thread Ray Walters via RE-wrenches
inspection of the old array wiring will reveal it needs rewiring anyway.  Folks always blamed lightning for cooked connectors, when the real culprit was over paralleling.  I've seen the connections get so hot (4th module in parallel) that the j box was melted. Ray Walters Remote Solar On 5/7

Re: [RE-wrenches] XW Pro Firmware 2.04 melting devices

2024-04-25 Thread Ray Walters via RE-wrenches
enough air.   You didn't mention gen set model, or whether the frequency was a solid 60 hz.  I've seen bad things happen when the frequency got out of spec too.  I'm guessing a bad voltage regulator on the gen set. Ray Walters Remote Solar On 4/25/2024 11:24 AM, Kevin Pegg via RE-wrenches wrote

Re: [RE-wrenches] 120 Vac and 12Vdc mixed distribution system

2024-04-25 Thread Ray Walters via RE-wrenches
.  The cheapo BMS lears its ugly head once again.  All we're doing lately is fixing stuff less than 5 years old. Ray Walters Remote Solar On 4/25/2024 9:52 AM, Michael Morningstar via RE-wrenches wrote: Here's a different take. Just food for thought and not necessarily a suggestion. Those 1st

Re: [RE-wrenches] PV/Charge Controller Troubleshoot Help

2024-04-23 Thread Ray Walters via RE-wrenches
and the customer can be bored for a decade.  It will make more power too, especially on cold, sunny days when you really need it. Ray Walters Remote Solar On 4/23/2024 12:47 PM, Todd Cory via RE-wrenches wrote: My old MX60 said " hot" when the fan had failed. Todd "MX 2 Hot (Very rare)

Re: [RE-wrenches] Plaques

2024-03-30 Thread Ray Walters via RE-wrenches
it in house to pencil out. I'm not sure if it ever would, considering that you still have to pay yourself or someone else to operate the engraver, and the blank plaques probably cost a bit too. Ray Walters Remote Solar On 3/30/2024 12:56 PM, Lou Russo via RE-wrenches wrote: Aloha Wrenches, Anyone

Re: [RE-wrenches] Minimum bus size, new requirements

2024-03-28 Thread Ray Walters via RE-wrenches
applications.   The rest of us in the other 49 states are Not required to comply with the 200 A requirement. Good Luck out there. Thank you, Ray Walters Remote Solar On 3/28/2024 12:33 PM, Lloyd Hoffstatter via RE-wrenches wrote: William, Here is the CA Energy Code with the upsized busbar

Re: [RE-wrenches] Redundant gensets: Must I switch the neutral in the manual transfer switch?

2024-03-13 Thread Ray Walters via RE-wrenches
xception 1 specifically says a single N-G bond is allowed for multiple power sources. Ray Walters Remote Solar On 3/13/2024 3:19 PM, Mick Abraham via RE-wrenches wrote: Hi, Mechanix~ My off grid project gig has redundant 120y208 generators that need a 200a "break before make" manua

Re: [RE-wrenches] Insurance for solar design and inspections

2024-03-11 Thread Ray Walters via RE-wrenches
for, and I sleep well at night with my standard contractor's liability insurance. Remember, insurance agents primary goal is to sell more insurance.  Of course they want you to have an E policy, too. Ray Walters Remote Solar On 3/11/2024 7:41 PM, Howie Michaelson via RE-wrenches wrote: William, et

Re: [RE-wrenches] TPM Search

2024-03-10 Thread Ray Walters via RE-wrenches
down mounting, and no losses.   I've been  suspicious of top down module racking; and I was quite satisfied with actual bolts and hardware to hold modules in place.  But its just not true anymore.    I added 3/4" angle stainless steel to reinforce the attachments on the top modules. Ray Walters On

Re: [RE-wrenches] TPM Search

2024-03-08 Thread Ray Walters via RE-wrenches
Here's another mount at the edge of failure, from the same system. Hardware is tight.  Like many, I had lots of love for good ol' fashion bottom mounting vs top mount, until this happened about 5 years ago. This is how we learn. On 3/8/2024 5:15 PM, Ray Walters via RE-wrenches wrote: I've

Re: [RE-wrenches] TPM Search

2024-03-08 Thread Ray Walters via RE-wrenches
I've had several modules pull off of bottom mount racking in high winds, but never top mount racking.  Newer modules have much thinner frames, but are much more surface area than the old days. So to answer Kent's question: Ray Walters Remote Solar On 3/8/2024 3:50 PM, Kent via RE-wrenches

Re: [RE-wrenches] Battery Electrolyte Level Measuring

2024-02-29 Thread Ray Walters via RE-wrenches
that's quite accurate; I tried it on some bottles with fluid in them, and it seemed to work well.  I'll try and remember to take out with me on the next job with FLA. Ray Walters Remote Solar On 2/29/2024 2:12 PM, William Miller via RE-wrenches wrote: Friends: Thanks to everyone who responded

Re: [RE-wrenches] Rugged Wind/Solar System For Radio

2024-02-21 Thread Ray Walters via RE-wrenches
Who carries the Superwind turbines?  We've been looking for a replacement for the old Bergey XL1 to offer clients. Thanks, Ray Walters Remote Solar On 2/21/2024 7:20 PM, John Blittersdorf via RE-wrenches wrote: As far as wind is concerned, I recommend SuperWind, made in Germany.  It is well

Re: [RE-wrenches] EG4 Equipment

2024-02-17 Thread Ray Walters via RE-wrenches
like "lead acid batteries aren't allowed", will get them to back down on the spot.  Getting solar trade organizations on your side to help with the process can add much needed weight. Ray Walters Remote Solar On 2/17/2024 2:26 PM, Dan Fink via RE-wrenches wrote: Jay - Despite the excepti

Re: [RE-wrenches] EG4 Equipment

2024-02-17 Thread Ray Walters via RE-wrenches
ere. Also, with all the mention of various UL listings, regulation needs to evolve to differentiate between LiFePO4 and other Li+ chemistries.  LiFePO4 is inherently much safer, but we're being forced to comply with all the same regulations as the less stable, more energy dense chemistries. R

Re: [RE-wrenches] Tigo RSS Off Grid

2024-02-17 Thread Ray Walters via RE-wrenches
I second using the 48v to 12 v DC DC converter.  I've had success with that, and avoided the issues Jeremy mentioned. Ray Walters Remote Solar On 2/17/2024 9:35 AM, Bradley Bassett via RE-wrenches wrote: I powered a MidNite LSOB transmitter from a Classic AUX, though the receivers didn't work

Re: [RE-wrenches] XW EQ question

2024-02-12 Thread Ray Walters via RE-wrenches
What's funny, is the good old SWs from the Trace days had the same problem.   Never could get them to equalize.  Maybe that software carried over. Ray Walters Remote Solar On 2/12/2024 4:42 PM, jay via RE-wrenches wrote: Hi Kevin Thanks, I heard that exact thing from someone else. Do you

Re: [RE-wrenches] Lithium batteries

2024-02-08 Thread Ray Walters via RE-wrenches
Hi Richard; Off list, what was your outcome from Simpliphi?  Did they make any deal with you?  What did you put in as replacements? Thanks, Ray Walters Remote Solar On 2/8/2024 7:35 AM, Richard Nicol via RE-wrenches wrote: Hi Ray We had a complete failure of 6 Simpliphi batteries

Re: [RE-wrenches] Lithium batteries

2024-02-08 Thread Ray Walters via RE-wrenches
ng for SLA batteries to get this customer back in action. Reporting as always from the Bleeding Edge, Ray Walters Remote Solar On 2/8/2024 7:35 AM, Richard Nicol via RE-wrenches wrote: Hi Ray We had a complete failure of 6 Simpliphi batteries with the same symptoms you found. Another ins

Re: [RE-wrenches] Lithium batteries

2024-02-07 Thread Ray Walters via RE-wrenches
of these high price tag batteries don't start failing on my watch. I've been holding this rant back for a while, trying to give Simpliphi a chance to make this right. However, this week I heard their "diagnosis", and then I saw Jay's timely post? I knew it was time.  Sincerely, R

Re: [RE-wrenches] Cable sizing for high current modules? NEC interpretation/guidance?

2023-11-09 Thread Ray Walters via RE-wrenches
ecalls-amphenol-connectors-sold-with-pv-modules/> Brian On Nov 9, 2023, at 4:47 PM, Ray Walters via RE-wrenches wrote:  12 Ga wire is not going to catch on fire, but the MC connectors might.  I just went back on a 7 yr old Solarworld install, and had a bad series MC connector (module to modu

Re: [RE-wrenches] Cable sizing for high current modules? NEC interpretation/guidance?

2023-11-09 Thread Ray Walters via RE-wrenches
connector type. 10+ amps continuous, moist environment, 30F+  hotter than ambient temp, all are tough on connectors.  I predict more connector failures as module current ratings increase. Ray Walters Remote Solar On 11/9/2023 3:02 PM, Glenn Burt via RE-wrenches wrote: Good luck trying to con

Re: [RE-wrenches] Need a hand with Sunny Island/Sunny boy AC couple

2023-10-21 Thread Ray Walters via RE-wrenches
What is the array size vs the battery size?  Sounds like a big array on a small battery for the voltage to go that high that fast. Ray Remote Solar On 10/21/2023 5:46 PM, William Miller via RE-wrenches wrote: Friends: I’m kinda stuck on a project setting up a SI/SB AC coupled system off

Re: [RE-wrenches] Wind machines

2023-08-17 Thread Ray Walters via RE-wrenches
, which is what many folks find attractive, I think. Ray Walters On 8/17/2023 1:41 PM, Jay via RE-wrenches wrote: Im curious if anyone has actual measured data on a VAWT. It just seems like they are meat for the end of the worlders Jay ___ List

Re: [RE-wrenches] Inverter On/Off Switch use Outback FX

2023-07-20 Thread Ray Walters via RE-wrenches
, 2023, at 5:08 PM, Ray Walters via RE-wrenches wrote:  The aux off is only if the generator doesn't start.  You need to set the gen start voltage higher. Aux off is last ditch shut down, set for 44v for lead acid, or 47 to 49v, depending on the battery and inverter.   Hopefully DC coupled PV

Re: [RE-wrenches] Inverter On/Off Switch use Outback FX

2023-07-20 Thread Ray Walters via RE-wrenches
The aux off is only if the generator doesn't start.  You need to set the gen start voltage higher. Aux off is last ditch shut down, set for 44v for lead acid, or 47 to 49v, depending on the battery and inverter.   Hopefully DC coupled PV will raise the voltage enough to turn the inverters back

Re: [RE-wrenches] Damaged PV module cells

2023-07-16 Thread Ray Walters via RE-wrenches
brand BTW. Ray Walters On 7/16/2023 4:18 PM, Kent via RE-wrenches wrote: I think these modules are about 12 years old. I didn't have a voltmeter or ammeter with me this morning when this was discovered so I wasn't able to check the output. Kent Osterberg Blue Mountain Solar On 7/16/2023 3:06

Re: [RE-wrenches] Inverter On/Off Switch use Outback FX

2023-07-13 Thread Ray Walters via RE-wrenches
. Absolutely makes no sense.  Schneider, Outback, even Magnum is too low...? Ray Walters On 7/11/2023 6:19 PM, Mac Lewis via RE-wrenches wrote: Hello Wrenches, I'm trying to solve an issue with an older Outback FX system.  It's a quad stack of Outback 3648 FX inverters and he has a couple

Re: [RE-wrenches] Inverter output fluctuations

2023-07-03 Thread Ray Walters via RE-wrenches
of the driver circuits on the LED bulbs.  Only gets worse on a less than perfect AC waveform. Ray Walters Remote Solar On 7/3/2023 5:09 PM, Dave Angelini Offgrid Solar via RE-wrenches wrote: I think I would try eliminating things. Turn off the AC coupling for a few days and get results. Turn

Re: [RE-wrenches] Tech Support Issues with Sensata

2023-05-31 Thread Ray Walters via RE-wrenches
.  That sounds more like a cooked control board.  I had lightning damage cause an inverter to put out 140 vac, while its onboard electronics read 120 vac. If it helps, I have a used MS 4024 PAE (very low hours) that I could send to you.   Contact me off list if you want. Ray Walters Remote Solar

Re: [RE-wrenches] Tech Support Issues with Sensata

2023-05-31 Thread Ray Walters via RE-wrenches
g off grid, and the only thing better than a Magnum for power quality is Exeltech in my experience. Ray Walters Remote Solar On 5/31/2023 11:37 AM, Chris Sparadeo via RE-wrenches wrote: Hi all, I have a client with a Magnum MS 4024- PAE inverter. There are some serious issues with power outp

Re: [RE-wrenches] Metering

2023-05-11 Thread Ray Walters via RE-wrenches
production on the PV system, and then do some subtraction.  Pretty simple for them, and you only get a call, if the inverter production is low or off. Ray Walters Remote Solar On 5/11/2023 2:20 PM, Larry Brown via RE-wrenches wrote: Does anyone have a recommendation for a high quality meter

Re: [RE-wrenches] Solar direct water pumping

2023-05-08 Thread Ray Walters via RE-wrenches
looked up (just like wire losses) for the size pipe and flow rate. Finally, you didn't mention how large a pond.  To fill the pond, it needs to overcome both evaporative losses, and leakage into the surrounding soil. Ray Walters Remote Solar On 5/8/2023 10:04 AM, Howie Michaelson via RE-wren

Re: [RE-wrenches] Truss finder

2023-04-17 Thread Ray Walters via RE-wrenches
If the temperature is right, my IR camera can see the rafters. Best to check early on a cold morning with the heat on in the building.  Otherwise I'm of the William "Hammer" system persuasion.  Never found anything better. On 4/17/2023 1:31 PM, Garrison via RE-wrenches wrote: Hi Kris, I

Re: [RE-wrenches] replace part of rolls battery bank

2023-04-04 Thread Ray Walters via RE-wrenches
on't cheap out. Ray Walters Remote Solar On 4/4/2023 5:42 PM, Dave Angelini Offgrid Solar via RE-wrenches wrote: Hurts my head !  Agree that you will have more trips to this house after the next one. This is most likely not going to get you 2 more years. All of the wiring is good, clean, and t

Re: [RE-wrenches] replace part of rolls battery bank

2023-04-04 Thread Ray Walters via RE-wrenches
So the 24 batteries are actually 72 individual cells that are trying to charge equally, with essentially no BMS.  Its not just max strings, but max # of cells, and that's double my maximum. You mentioned they use it pretty hard, so that's the other big part of how long L16s will last.  If the

Re: [RE-wrenches] replace part of rolls battery bank

2023-04-03 Thread Ray Walters via RE-wrenches
, I've seen less than 5 years from sealed L16s like Trojan.  Full River is about the best in that field, and still only going to see 7 to 8 years.  It just doesn't pencil out compared to HUPs or Li+. Ray Walters Remote Solar On 4/3/2023 12:39 PM, William Miller via RE-wrenches wrote: Daniel: I

Re: [RE-wrenches] Attaching Array To or Through Ply

2023-03-31 Thread Ray Walters via RE-wrenches
Group NABCEP Certified Solar Professional (PVIP) Florida State Certified Solar Contractor CVC56956 On Thu, Mar 30, 2023 at 9:45 PM Ray Walters via RE-wrenches wrote: Hi Jason; I was like you: thinking good ol' bottom mounting with SS hardware was the best.  All of us old wrenches

Re: [RE-wrenches] Attaching Array To or Through Ply

2023-03-30 Thread Ray Walters via RE-wrenches
Use an electric screw driver, socket wrench, or *drill with a clutch* set low to snug up the clamps, and then final torque with a torque wrench. Period. Ray Walters Remote Solar Former NABCEP 2004-2016 On 3/30/2023 4:34 PM, Jason Szumlanski via RE-wrenches wrote: That would be great if it were pos

Re: [RE-wrenches] Off Grid Battery Charging

2023-03-16 Thread Ray Walters via RE-wrenches
th wiring into the system.  Maybe she could do what several folks have done: power a TV while you pedal.  Anyway, here is device that might do it:   https://www.econvergence.net/ Ray Walters Remote Solar On 3/16/2023 3:58 PM, Larry Brown via RE-wrenches wrote: Wrenches I have a client that we did a

[RE-wrenches] Fire Sprinklers (was Re: Cell phone based relay control)

2023-03-14 Thread Ray Walters via RE-wrenches
ers do not test and recommend these kinds of systems. The best answer I have been able to come up with is they fear people prepared like this would have a tendency to "stay and defend" their homes rather than evacuating. Todd On Monday, March 13, 2023 6:37pm, "Ray Walters vi

Re: [RE-wrenches] Cell phone based relay control

2023-03-13 Thread Ray Walters via RE-wrenches
Michael; Can you share more about your sprinkler system and the power supply for it?  Over the years, at least two of my customers have lost their homes (and PV arrays) in wild fires. Ray Walters Remote Solar On 3/13/2023 2:34 PM, Michael Morningstar via RE-wrenches wrote: WebRelay. I use

Re: [RE-wrenches] PV and EMP

2023-03-09 Thread Ray Walters via RE-wrenches
I'm not an EMP expert by any means, but I've dealt with quite a few lightning damaged systems.  Having a good connection to a low impedance grounding system (steel cased well, Ufer ground) is crucial.  I also have had fantastic luck with Midnite's MNSPD line.  Delta, not so much. On 3/9/2023

[RE-wrenches] 60v Inverter?

2023-03-02 Thread Ray Walters via RE-wrenches
that is in an Hammond organ, so that I can tune the organ down from A=440 Hz to A =432 Hz to match an even older piano.Yep, I'm living on the edge.. Ray Walters (Now Even More) Remote Solar ___ List sponsored by Redwood Alliance Pay optional

Re: [RE-wrenches] Inverter bypass

2023-03-02 Thread Ray Walters via RE-wrenches
for anything greater than 60 amps for 2 poles, other than large DPDT switches which get pricey and hard to source especially for 200 amps? Howie On Thu, Mar 2, 2023, 6:23 PM Ray Walters via RE-wrenches wrote: I probably still have one of the old QO boxes on the shelf, but I never liked

Re: [RE-wrenches] Inverter bypass

2023-03-02 Thread Ray Walters via RE-wrenches
://www.northerntool.com/shop/tools/product_200653609_200653609 Midnite makes small 30A and 60A T switches as well: https://www.midnitesolar.com/productPhoto.php?product_ID=416_ID=29=3=p Ray Walters On 3/2/2023 11:57 AM, Sindelar Solar via RE-wrenches wrote: Kris, It was SqD QO403, and it was a 3-pole load center

[RE-wrenches] Solark-Fortress Com? (was Fortress Battery Heater)

2023-02-09 Thread Ray Walters via RE-wrenches
at 6:43 PM Jerry Shafer via RE-wrenches wrote: Pet heater have worked for me, I air gap a sealed heater box under the battery, thermostat inside the top of the battery.  It's slow and low power but does the trick Fun times On Wed, Feb 8, 2023, 3:05 PM Ray Walters via R

[RE-wrenches] Fortress Battery Heater

2023-02-08 Thread Ray Walters via RE-wrenches
with the Solark's load controls. I've considered some DC options, but they don't make much sense, since the inverter has to be on to charge from PV anyway. The long term plan is for the client to finish the insulation, and sheet rock, and add a gas wall heater in there as needed. Thanks, Ray Walters

Re: [RE-wrenches] Magnum MS4024 grief

2022-12-16 Thread Ray Walters via RE-wrenches
bunch of DIY garbage.  Find out who did the original wiring.  Probably not a pro. Ray Walters Remote Solar On 12/16/2022 11:35 AM, Kirk Herander via RE-wrenches wrote: You may have neutral and ground connected at more than 1 location, meaning at the genset and in house panel, which means the ground

Re: [RE-wrenches] Low voltage lithiums

2022-11-19 Thread Ray Walters via RE-wrenches
To add to Jeff's suggestion of targeting 95%, many Li+ batteries have a spike in voltage as they reach 100%.  We just don't have to worry anymore about sulfate damage from under charging. Ray Walters Remote Solar On 11/19/2022 7:14 AM, Jeff Clearwater via RE-wrenches wrote: Hi Kris What

Re: [RE-wrenches] Sol-Ark/Fortress charging issue

2022-11-17 Thread Ray Walters via RE-wrenches
, with built in color touch screen for monitoring, price much better. Simpliphi = no monitoring at all, have to parallel ridiculous qty of batteries to do a normal off grid home, but integration guides are the best. Ray Walters On 11/17/2022 1:16 PM, r...@solartechvt.com wrote: We’ve started to use

Re: [RE-wrenches] Sol-Ark/Fortress charging issue

2022-11-16 Thread Ray Walters via RE-wrenches
Talk to Thomas Honey.  He is the Fortress rep, nice guy, and knowledgeable wrench.   He has stepped in on my issue. Ray On 11/16/2022 10:58 PM, Howie Michaelson via RE-wrenches wrote: Good Evening, I have a frustrating charging issue involving 2 Fortress eVault Maxs connected to a Sol-Ark

Re: [RE-wrenches] Fortress Battery Problems

2022-11-16 Thread Ray Walters via RE-wrenches
On Wed, Nov 16, 2022 at 2:02 PM Ray Walters via RE-wrenches wrote: Greetings Fellow Wrenches; Based on glowing reports from the RE list, I finally used Fortress for a battery replacement for a long time customer. Overall, it seems to be a better

[RE-wrenches] Fortress Battery Problems

2022-11-16 Thread Ray Walters via RE-wrenches
the batteries. Has anyone else had a hard time with Fortress support?  Does anyone have a direct contact?  Customer is beyond pissed now, after almost 2 weeks hearing nothing, and having spent tens of thousands. Thanks; Ray Walters Remote Solar

Re: [RE-wrenches] sol ark reliability question

2022-09-30 Thread Ray Walters via RE-wrenches
varied. Ray Walters On 9/30/2022 6:57 AM, Jay via RE-wrenches wrote: Hi all and thanks for the input. I guess he’s just been unlucky with the problems ( firmware upgrade switching to 50hz) and possibly just some random bad hardware. In regards to your thoughts of a install issue, he has spent

Re: [RE-wrenches] Discover AES Wall Mount Considerations

2022-09-06 Thread Ray Walters via RE-wrenches
I agree with James here.  I will relate a "funny" story about a neighbor mounting a large Elk antler rack on his wall with lags. Worked fine, till one night they heard a big crash, and the antlers had pulled the wall stud right out of the wall into the living room. The 2x 4 came right out of 

Re: [RE-wrenches] Battery Monitor for Li

2022-09-02 Thread Ray Walters via RE-wrenches
Default efficiency on the TriMet was 94%, needs to be quite a bit higher for Li+.  I'd try 98%. 2nd point:  Customers have always obsessed about meter readings: they need to take a chill pill, and accept its not going to be better than +/- 10% accuracy.  Or get a Fortress battery with built

Re: [RE-wrenches] Removing paint from solar modules

2022-04-15 Thread Ray Walters via RE-wrenches
Not to sound like a commercial, but I've had good results with "Tub O'Towels" heavy duty wipes.   Its got a lemon base that seems easy on most surfaces, but it will take paint off with a few seconds of elbow grease.   Hoe Depot has them sometimes, or Northern Tool carries them too.  You'll use

Re: [RE-wrenches] Golf Cart as temporary off-grid PV

2022-03-15 Thread Ray Walters
Most carts run at 48vdc these days.  They either have eight 6 volt batteries, or six 8 v batteries.  I would think that would make a good match for power backup with a 4kw range inverter like the Magnum MS4448. Ray On 3/15/2022 12:18 PM, Nick A Lucchese wrote: Not sure what the golf cart

Re: [RE-wrenches] 24/7 Water pumping

2022-03-15 Thread Ray Walters
The Midnite Classic can go higher to 72v stock, and they have models that can work with 120 vdc batteries. Ray On 3/15/2022 12:19 PM, larrycrutcher wrote: Hi William, A charge controller may not be needed if you are running the pump direct. By designing the PV array so that the Isc is

Re: [RE-wrenches] Fair price for an obsolete component

2021-12-10 Thread Ray Walters
All else fails, I just would go back to the Trace retail, give it a 10% for being used, and call it good.   $165?    no one will complain about that On 12/10/2021 6:42 PM, Jerry Shafer wrote: Truely it depends, if someone is looking and needing that part, the sky is the limit, its its

Re: [RE-wrenches] DC Rating of Square D QO?

2021-10-25 Thread Ray Walters
, their regular breakers are 150 vdc rated. I only use the 300 v rated breakers with the new FM 100 that can take 300 vdc. Ray Walters Remote Solar On 10/25/2021 6:45 PM, Chris Sparadeo wrote: Hi Jeremy, According to the QO cut sheet the answer is 48VDC: https://download.schneider-electric.com/files

Re: [RE-wrenches] Strange noises from the roof

2021-10-20 Thread Ray Walters
Is this something else we need to put into our contracts? "Not responsible for sounds due to normal thermal expansion and contraction of racking, modules, and roof"..... Ray Walters Remote Solar On 10/20/2021 2:58 PM, Jason Szumlanski wrote: These were Black framed Axitec panels.

Re: [RE-wrenches] Generator recommendation request

2021-10-19 Thread Ray Walters
ave not tried in cold weather, is diesels.  I have clients in warmer places with Kubotas that have offered excellent service.  I have clients in Alaska that love their diesels, but I'm not sure what they've done to cold proof them. Ray Walters Remote Solar On 10/19/2021 1:13 PM, Sindelar Solar wr

Re: [RE-wrenches] New Washer - Old Inverter

2017-02-08 Thread Ray Walters
117 vac is perfect output. If the washing machine is having issues, it would be with the stepped waveform, not the voltage. The old Trace had a pretty choppy "pure sine wave". I had washers not run on the Trace SWs, and we were able to put a capacitor on the inverter output that fixed the

Re: [RE-wrenches] Hidden corrosion caused catastrophic battery system failure

2017-01-21 Thread Ray Walters
When I'm evaluating an old system, one thing I do is really yank on all the battery connections. If it turns, tighten it down, and in several cases, the cable just pulls loose from the connector. They are time consuming to do right. Cable has to be stripped long enough, the crimper needs to

Re: [RE-wrenches] Hidden corrosion caused catastrophic battery system failure

2017-01-21 Thread Ray Walters
HI Dave; Based on the evidence, I might suspect a short in the inverter, or the inverter was feeding a heavy load when the melt down occurred. I can't see how a short at the battery would cause an inverter failure, unless the melted lead caused the polarity to be reversed, or created a

Re: [RE-wrenches] Solar World Wind Damage

2017-01-12 Thread Ray Walters
nches-boun...@lists.re-wrenches.org] *On Behalf Of *Ray Walters *Sent:* Thursday, January 12, 2017 5:22 PM *To:* RE-wrenches *Subject:* Re: [RE-wrenches] Solar World Wind Damage Chris & Dana; Our site is a mountain in Wyoming and does have some focusing effects, so maybe 170 mph is possible. A

Re: [RE-wrenches] Solar World Wind Damage

2017-01-12 Thread Ray Walters
lt;http://www.oasismontana.com> *From:* RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Ray Walters *Sent:* Thursday, January 12, 2017 2:16 PM *To:* RE-wrenches *Cc:* Sefchick, Steve *Subject

Re: [RE-wrenches] Solar World Wind Damage

2017-01-11 Thread Ray Walters
wever. William Lic 773985 millersolar.com 805-438-5600 -Original Message- From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ray Walters Sent: Tuesday, January 10, 2017 2:31 PM To: RE-wrenches <re-wrenches@lists.re-wrenches.org> Subject: [RE-wrenc

Re: [RE-wrenches] Solar World Wind Damage

2017-01-10 Thread Ray Walters
illiam Lic 773985 millersolar.com 805-438-5600 -Original Message- From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ray Walters Sent: Tuesday, January 10, 2017 2:31 PM To: RE-wrenches <re-wrenches@lists.re-wrenches.org> Subject: [RE-wrenches] Solar World Wind

Re: [RE-wrenches] Solar World Wind Damage

2017-01-10 Thread Ray Walters
Hi Daryl; I wonder if the DP rack is allowing some bending or torqueing of the module frame, that over time with thin aluminum causes metal fatigue, cracking, and finally total failure. Funny both of our isolated failures involved the same rack. Also, I did more sluething and these

[RE-wrenches] Solar World Wind Damage

2017-01-10 Thread Ray Walters
Greetings All; I just had the dreaded call from one of my higher profile commercial clients: a remote radio repeater station had modules ripped off the frame by high winds. Two SW285s were damaged. The wind was strong enough to rip right through the aluminum side rails. We had used the

Re: [RE-wrenches] Conext SW 4024 with bad firmware

2016-12-29 Thread Ray Walters
I've seen similar weirdness with many systems of various brands. The issue seems to be having the generator shutting down while still under load, with as you noted, the frequency and voltage dropping, and the inverter not transferring quick enough. Basically I suggest to my customers having

Re: [RE-wrenches] AC/DC in Same Trench?

2016-12-28 Thread Ray Walters
Also, you didn't specify, but AC and DC are specifically allowed in the same raceway per 300.3(C)(1). Only If the DC circuits are PV source or output circuits, then 690.31(B) prevails, which says they can't share a raceway. But again, as Chris mentions, this restriction does not apply to

Re: [RE-wrenches] Retrofit variable speed drive to old well pump?

2016-12-11 Thread Ray Walters
Hey Dan; If this just problem just started, I'm with Drake, you could have a premature cell failure. I also agree with Allan, 2 wire pumps are certainly problematic on inverters. Many well service folks don't even install them because they don't last near as long as 3 wire pumps, so your

Re: [RE-wrenches] Milwaukee M18 one key tools

2016-11-30 Thread Ray Walters
, a third party was hired to audit the PV work. It was on the checklist to spot check torques. I have been spot-checking torque ever since. *From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Ray Walters *Sent:* Tuesday, November 29, 2016 1:14 PM *To:* RE

Re: [RE-wrenches] Milwaukee M18 one key tools

2016-11-29 Thread Ray Walters
I own the M18, and the power varies noticeably with discharge, and also with higher amp hour packs. My drill screams with a 5 AH pack! I agree its less of a drop with discharge than with lead acid or NiiCad, but its still enough to make torque settings inaccurate. R.Ray Walters CTO,

Re: [RE-wrenches] Milwaukee M18 one key tools

2016-11-29 Thread Ray Walters
I believe that the reason they don't list actual torque values for drill settings is that they can vary quite a bit depending on the SOC of the battery, temperature, drill age, etc. If its a critical torque application, I would not depend on the drill settings, but instead do a final tightening

Re: [RE-wrenches] Ring Connectors

2016-11-14 Thread Ray Walters
Here's the lug you would use for the inverter and batteries https://www.delcity.net/store/Straight-Tinned-Copper-Lugs/p_810763.h_796015.t_1 It doesn't say here, but on the bag I got, it specifically is listed for fine strand cables too. I have 3 crimpers that I use: one like Allan's for the

Re: [RE-wrenches] Firmware, Firmware, Firmaware was Outback Programming Ghost

2016-11-12 Thread Ray Walters
like some serious glitch. William On Nov 10, 2016, at 6:25 PM, Ray Walters <r...@solarray.com <mailto:r...@solarray.com>> wrote: It almost sounds like someone got in there and tried to reprogram stuff themselves. Have you installed the proper anti-Gremlin devices? R.Ray Walters CT

Re: [RE-wrenches] Outback Programming Ghost

2016-11-11 Thread Ray Walters
Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 11/10/2016 9:26 PM, William Miller wrote: Ray: I have no reason to believe anyone has been meddling. No one knows the password. It does look like some serious glitch. William On Nov 10, 2016, at 6:25 PM, Ray

Re: [RE-wrenches] Outback Programming Ghost

2016-11-10 Thread Ray Walters
It almost sounds like someone got in there and tried to reprogram stuff themselves. Have you installed the proper anti-Gremlin devices? R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 11/10/2016 12:34 PM,

Re: [RE-wrenches] 690.8

2016-11-10 Thread Ray Walters
The exception under 690.8(B)(1) definitely applies. All of Midnite' breakers and boxes are rated for 100% continuous operation. I believe, this does not apply to their touch safe fuse assemblies, however. Also FYI, you should be able to use the 90 deg C rating for complying with 110.14 (C)

Re: [RE-wrenches] TIny House Pump

2016-10-28 Thread Ray Walters
pressure tank. jay peltz power On Oct 28, 2016, at 1:13 PM, Ray Walters <r...@solarray.com> wrote: Greetings Esteemed Wrenches: We have a tiny house project, and need to supply the pressure pump. My go to pump has been the Grundfos MQ series of constant pressure pumps. They have no st

[RE-wrenches] TIny House Pump

2016-10-28 Thread Ray Walters
Greetings Esteemed Wrenches: We have a tiny house project, and need to supply the pressure pump. My go to pump has been the Grundfos MQ series of constant pressure pumps. They have no start up surge, and don't require an external pressure switch or pressure tank. For small part time cabins,

Re: [RE-wrenches] GSLC work-arounds

2016-10-11 Thread Ray Walters
Nice work William, thanks for posting all this info. That issue with mounting the Mate 3 is just ridiculous, I totally agree they need to make an adapter to interface with regular boxes. They can sell it separately. In the 90s it was understood we had to fab our own solutions, but at this

Re: [RE-wrenches] PV Recombiner

2016-10-10 Thread Ray Walters
This thread actually brings up issues I've struggled with for years too. QOs are really not good for over 50 v. The panel mount QOUs are really expensive and special order. I believe they're only good to 125 vdc, so that not much help with higher voltage arrays. There are much better

Re: [RE-wrenches] Issue with DR1512 and oven

2016-09-19 Thread Ray Walters
Sounds like ovens have gotten more complicated over the years. As soon as I read "control board" and modified sine wave, I cringe. The good old DR inverters worked great, I even ran my own shop on one for several years back in the 90s. I for the most part quit selling them though, as even

Re: [RE-wrenches] Splices in service panel

2016-09-08 Thread Ray Walters
Hi Chris; Its the same as a switch leg for a light. The neutral stays at the light, only the hot is run down to the switch and back. Also, with some critical load panel set ups available (ie Generac), there is no provision to even run the neutrals to the new CLP. This is cleaner and involves

Re: [RE-wrenches] Splices in service panel

2016-09-08 Thread Ray Walters
Hi Mac; I'm not sure I understand how you would extend the wires without splicing. BTW you only need to extend the hots, not the neutrals or grounds. *NEC 312.8* sets a cross sectional area limit of 75% for the splices and wires inside an OCPD Enclosure. I just found these inline splices to

Re: [RE-wrenches] Test procedure for Concorde batteries

2016-09-01 Thread Ray Walters
Hi Gary; I think it would be a waste of time to load test a sealed battery that is 9 years old. Even at only 20% discharge, that battery only has 2800 cycles. At 80% discharge, its 550 cycles. The daily system cycle is probably roughly a 10% cycle, coupled with the frequent deep cycles.

Re: [RE-wrenches] Battery issue

2016-08-24 Thread Ray Walters
Trojan L 16s have a known issue with premature cell failures. The T105s seem to still be fine, but I won't sell the L16 anymore. SG readings don't even matter when you have an obvious cell failure. Its like doing blood work on a corpse. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV

Re: [RE-wrenches] Buck-Boost transformer to mitigate high voltage drop?

2016-08-16 Thread Ray Walters
My guess is that in your case the GTPV will just help alleviate the volt drop situation. I wouldn't start adding transformers, etc until you are having a problem. Put in the contract that this extra cost may be necessary for proper function, but I would keep it as a backup. Based on the

Re: [RE-wrenches] Pass through/transition box for Enphase

2016-08-11 Thread Ray Walters
So this may be a dumb question, but I'm assuming wire nuts are not suitable for Fine strand wire? I agree that most installs are not code compliant in this regard. Its really tough to find parts or even good info on this. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer,

Re: [RE-wrenches] Pass through/transition box for Enphase

2016-08-10 Thread Ray Walters
I think the issue has always been locating the right parts, not the installation. Everyone carries the Cobra X flex, but not the ferrules. We usually crimp lugs on and use breakers with stud terminals, so the need for ferrules is minimal. I have always wondered about the terminal bussbars

Re: [RE-wrenches] Enphase Support Non-Responsive

2016-08-05 Thread Ray Walters
Could you tell us about the metal conduit vs. Romex installation differences between the Enphase and SolarEdge? Thanks, R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 8/5/2016 11:54 AM,

Re: [RE-wrenches] Outback programing question

2016-04-29 Thread Ray Walters
agree to have an additional cycle on the batteries when they don’t need it. I’m working with OB to find out why this is happening. Thanks jay peltz power On Apr 29, 2016, at 11:07 AM, Ray Walters <r...@solarray.com> wrote: What's wrong with the chargers being on? Just set the

Re: [RE-wrenches] Outback programing question

2016-04-29 Thread Ray Walters
What's wrong with the chargers being on? Just set the charge settings (absorb 56 v, and absorb time 5 minutes) fairly low. It will lightly charge for a few minutes, and then go to float. Just because your customer imagines this to be a problem, doesn't mean it actually is. Its not going to

Re: [RE-wrenches] Off-grid generator update?

2016-04-28 Thread Ray Walters
to be added foroff grid Jerry Sent via the Samsung Galaxy S™ III, an AT 4G LTE smartphone Original message From: Ray Walters Date:04/28/2016 7:28 AM (GMT-10:00) To: RE-wrenches Subject: Re: [RE-wrenches] Off-grid generator update? FYI, generally we haven't had cold start

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