Re: [RE-wrenches] How many times can a rafter have a lag screw put in and out before it is no longer structurally sound? Some roofs getting their 3rd set of new shingles

2024-05-30 Thread Dave Angelini Offgrid Solar via RE-wrenches

Scott,

For liability you might want a before and after inspection by a really 
top inspector that you trust.


I would also ask your insurance for guidance. My insurance is always 
telling me that going out of business is the typical last

straw for roofers.

Build a solar pergola

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-30 11:41 am, Ray Walters via RE-wrenches wrote:

I would add to this that the size of the lag is a factor too.  3/8" 
lags into 1-1/2" wide rafters are going to cause much more damage, and 
leave larger voids, than the new 1/4" high strength lags I use now.  I 
like the rafter sistering idea, as a solution, as well as moving the 
rails up or down several inches to get away from the previous hole.  A 
third idea is staggering the mount pattern from rail to rail, which is 
something we should all be doing anyway to insure the loads are more 
equally distributed across all the rafters. Then we just change the 
pattern on the 2nd installation.


Unfortunately I think much of this will be lost, since some of the 
companies that roofers subcontract with to do these remove and replace 
jobs are not always the top solar contractors.


Ray Walters
Remote Solar

On 5/29/2024 10:17 PM, William Miller via RE-wrenches wrote:


Scot:

Fascinating question.  It's a bit ironic that the changing climate is 
damaging the equipment we are utilizing to combat climate change.


A lag unscrewed will damage a wooden member less than a lag ripped 
out.  From your post it seems we are dealing with the former, rather 
than the latter.


If your layout isn't changing there is a likelihood that the new 
mounting locations will be at our near the old mounting locations.  
This will be true for a rafter lag or deck mount screw.  It seems to 
me the process of re-screwing in the same spot in a rafter is just as 
questionable as re-screwing in the same spot in sheeting.  I see no 
benefit in deck mounting and many disadvantages.


If severe weather is an issue I would avoid deck mounting unless you 
have vetted the decking and the applicability of the chosen fasteners 
to that material.  I would not standing-seam mount without knowing how 
the sheeting panels are secured and finding a method to calculate how 
many clips are needed given the increasing wind loads.


I see two questions about reinstalling screws repeatedly:

1.   Is the rafter less able to support loads?  Or,

2.   Is the rafter (or decking) less able to retain the fasteners 
holding the PV to the roof?


Speculation on the above:

1.   Wood fibers adhere to each other.  They are not like a bundle of 
straws.  If you damage a fiber in one place, it is supported on either 
side of the point of damage by this adherence.  My guess is by just 
withdrawing screws a few times you do not compromise the load handling 
ability of a rafter member.  Site built rafters require different 
considerations than trusses.  Site built are a wild-card and need to 
be considered on a case-by-case basis.


2.   If you penetrate wood with screws multiple times in a small area, 
you are going to make that area "soft."  Screw holding capabilities 
will be drastically reduced.


Options that I see:

1.   Flashed stanchions.  The lags never need to be removed.

2.   Blocking, to attach in new locations.

3.   Sistering, again to attach in new locations.

4.   Not deck mounting (IMHO).

Anecdote:  We had a tile roof mount inspected one August afternoon.  
The inspector insisted on looking in the attic.  We asked why and he 
said this city has a particular concern about structural integrity of 
wood framed roofs.  I was aware of this because I have had some silly 
arguments about this with the lead inspector.  Apparently they have 
seen a lot of big-box solar company installers drive lags carelessly 
and had the lags blow out the side of the rafter.  If they spot this 
they make the installer hire an engineer and design a system to sister 
the rafters to engineering standards.  I totally get this concern.  We 
use a rafter locator and are really careful.  This is not to say we 
have not had a blow out now and then.  You gotta have a feel for the 
torque resistance of a lag while seating.


Thank you for bringing this up.  As I said, fascinating (to this 
wonk).


William

Miller Solar

17395 Oak Road, Atascadero, CA 93422

805-438-5600

www.millersolar.com [1]

CA Lic. 773985

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
On Behalf Of Scot Arey via RE-wrenches

Sent: Wednesday, May 29, 2024 3:16 PM
To: 'RE-wrenches'
Cc: scot.a...@solarcentex.com
Subject: [RE-wrenches] How many times can a rafter have a lag screw 
put in and out before it is no longer structurally sound? Some roofs 
getting their 3rd set of new shingles


With all our Texas hail storms, we now have roof solar systems that 
might have to come down for the third time as 

Re: [RE-wrenches] Simpliphi Phi 3.8 48V Case Color

2024-05-29 Thread Dave Angelini Offgrid Solar via RE-wrenches
All I can add is get the closed loop version with electronics that can 
interface. It is a huge improvement over open loop.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-29 9:10 am, Darryl Thayer via RE-wrenches wrote:

I was under impression that white case has a communication and black 
has none.  Some inverters can communicate some can not with the white 
case.  On a new project have matched inverter and battery.


On Wed, May 29, 2024, 6:15 AM Jason Szumlanski via RE-wrenches 
 wrote:


Is there a difference in the batteries in a white case vs. black case? 
Are they compatible in terms of paralleling them?


Secondary question - I can't find the maximum number of these 
batteries in parallel. Is anyone aware of the capacity limit?


Jason Szumlanski
Florida Solar Design Group

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Re: [RE-wrenches] Discover AES exposion

2024-05-28 Thread Dave Angelini Offgrid Solar via RE-wrenches

Hey Michael,

I heard that it was a pretty small shed, can you comment on that please. 
Good luck on the trouble shooting.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-27 8:40 pm, Michael Morningstar via RE-wrenches wrote:


Hey Everybody,

I wanted to circle back on the Discover AES explosion that I reported a 
few weeks ago. As far as we know, there was a thermal runaway 
situation. Gas from the battery filled the power room and then ignited 
causing an explosion. It was hot enough that anything plastic melted. 
The steel man door blew off its hinges. Beyond that, we are still 
trying to figure out why it happened.


For now, what I want to say is that Discover has been awesome. The VP, 
CEO and crew responded immediately. They are paying for the cleanup of 
the building by a specialized remediation company, offered to pay to 
have the building rebuilt, 2nd day shipped new rack mount batteries and 
a pre-built Schneider system to the site. Are paying a plumbing 
contractor to replace all of the plumbing (booster pump, pressure tank 
and significant treatment equipment. Flying Mike Wight (ace off-grid 
installer and applications engineer for Discover) to the site for the 
rebuild. And reimbursing me for my involvement. This with no coercion 
or dawdling about. As soon as they found out, they were on it. I spoke 
with the VP and CEO and they genuinely care about my clients and want 
to do right for the sake of doing right, not to avoid litigation. Tell 
me of another RE company, or any company for that matter that would 
respond this way.

--

Michael Morningstar

Morningstar Electric Inc

PO Box 1494

Mount Shasta, CA 96067

530-921-0560

CSLB 1116835

mjmornings...@gmail.com

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Re: [RE-wrenches] Water system with Grundfos SQFlex

2024-05-26 Thread Dave Angelini Offgrid Solar via RE-wrenches

Hey Brad,

Sometimes shooting is best if you tell more on what you have done so far 
like using the SQF shooting guide, especially on a holiday weekend
Assume there is a CU200 controller and pump is in ground still, must be 
with 100ft head, sorry

No high amps? It runs, How old?

--Dave

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-26 4:26 am, Jay via RE-wrenches wrote:


Hi Brad

With 2 check valves leaking I'd look for a broken pipe or a corroded 
fitting.


If there is anyway to isolate between the 2 check valves then you could 
measure the pressure drop on both sides which should point to the 
direction of the leak.


Jay

On May 25, 2024, at 7:41 PM, Bradley Bassett via RE-wrenches 
 wrote:


I have a water system with a Grundfos SQFlex SQF3-2 pump. I'm getting 
water flow in reverse either through the pump or a leak up to the 
pump. My question is if the check valve on the top of the pump is not 
sealing, will the progressive cavity pump allow water to flow through 
the pump in reverse? I'd think that with a positive displacement pump 
it would not, except very slowly or if it turned the motor backwards 
which I think would be very unlikely. There is about 100 psi head on  
the pump.


I think it's most likely I have a leak somewhere in the plumbing, and 
of course another failed check valve farther up in the plumbing. It's 
possible to get failures even with redundant protection if you have 
two concurrent failures, which I must have here.


Brad Bassett
Old time solar guy who used to do solar pumping back in the '80's and 
'90's. Mostly retired now.


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Re: [RE-wrenches] Outback Tech Support

2024-05-24 Thread Dave Angelini Offgrid Solar via RE-wrenches
Jay, maybe the price was right? Obvious the old parent corporation 
wanted into commercial solar. As for EG4 maybe the old lawyer shark 
saying about eat or be eaten. It was about 5 years back that Schneider 
sold all commercial solar and it helped their stock.


Crossing fingers! Happy hour soon!

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-24 3:58 pm, jay via RE-wrenches wrote:


Hi Drake,

What it says to me is that they either fired everyone or said move to 
tx.


I've always joked that if the potential project I'm to work on starts 
badly it never gets better.


I still don't understand why the owners of EG4 would by a legacy 
inverter company?


Jay

On May 24, 2024, at 4:20 PM, Drake Chamberlin via RE-wrenches 
 wrote:


Hello All,

With the sale of Outback, their tech support seems to have 
disappeared. Around the time of the sale, tech support had agreed to 
send me a new control stack for a Radian. After a long delay, they did 
send it, but were quick to remind me to return the core.


When the new control stack was installed, the inverter would not work. 
The error message was AC Out Voltage Low. I put the old one back in 
and returned the one they sent. There is no one to talk to, and no one 
answers email.


Do you know if the new owners are planning to honor product warranty? 
Is tech support coming back?


This is a pretty rough transition. It will likely leave a number of 
people in the dark.


Fun Times Indeed!

Drake

_Drake Chamberlin_

_Athens Electric LLC_

_Ohio Electrical Contractor's License 44810_

_NABCEP Certified PV Installation Professional_

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Re: [RE-wrenches] Outback Tech Support

2024-05-24 Thread Dave Angelini Offgrid Solar via RE-wrenches
Marshall Neipert [3]Forum MemberPosts: 11 [4]Joined: Mon May 20, 2024 
10:07 amMy RE system: President of Outback Power

https://www.linkedin.com/in/neipertContact:
Contact Marshall Neipert [5]

You should ask him Drake! He is on the forum and responding to some 
emails. Here is in a link that he is taking suggestions on

https://forum.outbackpower.com/viewtopic.php?t=18726

Kind of weird that the president is using a linkedin address but it is 
their company now. That is the main reason I responded on the Solar edge 
stock.
You have to stay in business to be in business. With that price hit and 
an address in Isreal right now, beware!


I know very little about roof mounted electronics because I do not go on 
roofs. I totally get it that most here do. I still have my rights I 
think!


FRIDAY ! Stay Safe !

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-24 3:20 pm, Drake Chamberlin via RE-wrenches wrote:


Hello All,

With the sale of Outback, their tech support seems to have disappeared. 
Around the time of the sale, tech support had agreed to send me a new 
control stack for a Radian. After a long delay, they did send it, but 
were quick to remind me to return the core.


When the new control stack was installed, the inverter would not work. 
The error message was AC Out Voltage Low. I put the old one back in and 
returned the one they sent. There is no one to talk to, and no one 
answers email.


Do you know if the new owners are planning to honor product warranty? 
Is tech support coming back?


This is a pretty rough transition. It will likely leave a number of 
people in the dark.


Fun Times Indeed!

Drake

_Drake Chamberlin_

_Athens Electric LLC_

_Ohio Electrical Contractor's License 44810_

_NABCEP Certified PV Installation Professional_

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Re: [RE-wrenches] I know you've all said, "I told you so..." SolarEdge...

2024-05-24 Thread Dave Angelini Offgrid Solar via RE-wrenches
Well to me the final, final straw is their stock price losing 2/3 its 
value in a year.


I tell all of my clients if you ever have to do roof solar, you should 
use a central inverter and not ever put electronics on a roof. Bad 
enough to put solar panels up there!


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-24 9:10 am, Scot Arey via RE-wrenches wrote:

SolarEdge…I keep saying they fixed their reliability issues, but the 
latest storms in Central Texas leave me again with frustration. Some 
systems worked, others did not. Worst was ones that were 
surge-sensitive as grid utility power was restored so a system in 
backup yesterday turns into a service call with the grid back, as a 
finicky BUI transfer switch didn't go back to grid power.


Make the run to the affected customer and wait and wait and wait for 
tech support, only for them to finally take my call after I've packed 
everything up (how long must we wait for a call pickup?) and the first 
question is "send us pics of the installation." Of course that is to 
grade the work and despite me saying we replaced a comms card in 
November, and don't you have that picture still? I get the tier-1 
blocking before I get to tier-2.


I've had a lot of final straws with SolarEdge, each time assuaged by a 
"we're fixing reliability…we've improved tech support" but objectively, 
this company drives most of my reliability frustration. Intra-"box" 
comms are so finicky. I've told them they have Backup Interface Units 
that get stuck between grid and backup during the rapid on and off 
utility outages that come with many storms and they try to say "we have 
not seen that" but I tell them I gave five examples just from me!


Vent over…know many of you have left SolarEdge and I suppose its stock 
price a manifestation of that.


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Re: [RE-wrenches] Optics

2024-05-21 Thread Dave Angelini Offgrid Solar via RE-wrenches

 by vincjwan [14] » Mon May 20, 2024 10:49 pm

it's back online but without Graph and historic data

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [5]https://offgridsolar1.com/ [6]  [5]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-21 7:32 am, Todd Cory via RE-wrenches wrote:


"OPTICS RE Back Online [1]

* Report [2]
* Quote [3]

Post [1] by Marshall Neipert [4] » 20 May 2024 20:32

Enersys has fixed the issue and Optics RE is back online."

Except it is not for me.

Todd

On Tuesday, May 21, 2024 7:22am, "Dave Angelini Offgrid Solar via 
RE-wrenches"  said:


Anyone who fixes Outback's inability to run closed loop would be great.

I think I have seen Outback claim it was coming soon for 5 years now. 
Hopefully they can get Optics

up soon for my 3 clients.

Dave Angelini Offgrid Solar "we go where powerlines don't" 
[5]https://offgridsolar1.com/ [6] [5] e-mail offgridso...@sti.net text 
209 813 0060


On 2024-05-20 5:41 pm, Jay via RE-wrenches wrote:

I don't know who's bigger or has more money.

EG4 is a manufacturer

Signature is a distributor

Both are in the same town

Some one on this site said EG4 said they bought OB.

EG 4 makes more sense as they would have lots of Chinese manufacturing 
contacts. If OB is coming out with new products, I'd expect they are 
coming out of China.
I could easily see them partnering with any of the large Chinese 
companies.


I guess we will know soon.

Jay

On May 20, 2024, at 6:16 PM, Steve Higgins via RE-wrenches 
 wrote:


At Intersolar (January) San Diego, I heard Bigbatterybox.com purchased 
Outback. Since then, I've heard it may be Signature Solar. I am unsure 
who purchased them, but with them being so close to Signature Solar, 
that makes sense. I'm not sure who purchased them, but they have been 
asleep at the wheel since then. They can't sell any product in Canada 
because they have let their CSA certificates lapse.


[7]
Steve Higgins ⋅ Technical Services Manager
t +1.902.597.4020  m +1.206.790.5840
f +1.902.597.8447  e st...@surrette.com
[8] [9] [10] [11]

-

CONFIDENTIALITY: The information transmitted herein is intended only 
for the addressee and may contain confidential, proprietary and/or 
privileged material. Any unauthorized review, distribution or other use 
of or the taking of any action in reliance upon this information is 
prohibited. If you receive this email in error, please contact the 
sender and delete or destroy this message and all copies.

-

On Mon, May 20, 2024 at 4:45 PM Jerry Shafer via RE-wrenches 
 wrote:
So here is the scoop, I got it that outback is moving to Dallas and 
will still be a premium product, and yes the optics shut down had 
something to do with the sale. Everyone hold on as they say they have 
new products at SPI this fall. Keep your fingers crossed and let's all 
wait patiently.

Fun times

On Sun, May 19, 2024, 10:53 AM Lou Russo via RE-wrenches 
 wrote:
I started poking through EnerSys's (The most recent owner of Outback) 
SEC filings in hopes to find who the new buyer is. I found nothing 
related to the sale but found this in their most recent quarterly 
report :


On November 8, 2023, the Company's Board of Directors approved a plan 
to stop production and operations of residential renewable energy 
products, which include our OutBack and Mojave brands. Management 
determined that residential renewable energy products no longer fit 
with the company's core strategy and resources will be better allocated 
toward commercial energy solutions for enterprise customers. The 
Company currently estimates that the total charges for these actions 
will amount to $23.5 million relating primarily to $22.6 million in 
non-cash charges primarily including inventory and an indefinite-lived 
intangible asset write-offs and $0.9 million in cash charges including 
employee severance and retention payments. The plan is expected to be 
completed in fiscal 2024. During the nine months of fiscal 2024, the 
Company recorded non-cash charges totaling $6.6 million primarily 
related to indefinite-lived intangible asset write-off and cash charges 
of $0.4 million related to severance costs. The Company also recorded a 
non-cash write off relating to inventories of $16.1 million, which was 
reported in cost of goods sold.


To say I am curious about what is going on is an understatement.

Aloha,

Lou Russo
Owner
l...@spreesolarsystems.com
808 345 6762
Spree Solar Systems LLC
CT-34322

On Sun, May 19, 2024 at 2:21 AM Jay via RE-wrenches 
 wrote:


I agree with you William

While there could be all sorts of valid reasons for the downtime.

What's not acceptable is the lack of communication and notification 
that it was going to happen or had happened.


If they do have new owners they are not starting well.

Jay

On May 18, 2024, at 9:42 PM, William Miller via RE-wrenches 
 wrote:


Friends:

I am sure you are all acutely

Re: [RE-wrenches] Optics

2024-05-21 Thread Dave Angelini Offgrid Solar via RE-wrenches

Anyone who fixes Outback's inability to run closed loop would be great.

I think I have seen Outback claim it was coming soon for 5 years now. 
Hopefully they can get Optics

up soon for my 3 clients.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [8]https://offgridsolar1.com/ [9]  [8]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-20 5:41 pm, Jay via RE-wrenches wrote:


I don't know who's bigger or has more money.

EG4 is a manufacturer

Signature is a distributor

Both are in the same town

Some one on this site said EG4 said they bought OB.

EG 4 makes more sense as they would have lots of Chinese manufacturing 
contacts. If OB is coming out with new products, I'd expect they are 
coming out of China.
I could easily see them partnering with any of the large Chinese 
companies.


I guess we will know soon.

Jay

On May 20, 2024, at 6:16 PM, Steve Higgins via RE-wrenches 
 wrote:


At Intersolar (January) San Diego, I heard Bigbatterybox.com purchased 
Outback. Since then, I've heard it may be Signature Solar. I am unsure 
who purchased them, but with them being so close to Signature Solar, 
that makes sense. I'm not sure who purchased them, but they have been 
asleep at the wheel since then. They can't sell any product in Canada 
because they have let their CSA certificates lapse.


[1]
Steve Higgins ⋅ Technical Services Manager
t +1.902.597.4020  m +1.206.790.5840
f +1.902.597.8447  e st...@surrette.com
[2] [3] [4] [5]

-

CONFIDENTIALITY: The information transmitted herein is intended only 
for the addressee and may contain confidential, proprietary and/or 
privileged material. Any unauthorized review, distribution or other use 
of or the taking of any action in reliance upon this information is 
prohibited. If you receive this email in error, please contact the 
sender and delete or destroy this message and all copies.

-

On Mon, May 20, 2024 at 4:45 PM Jerry Shafer via RE-wrenches 
 wrote:
So here is the scoop, I got it that outback is moving to Dallas and 
will still be a premium product, and yes the optics shut down had 
something to do with the sale. Everyone hold on as they say they have 
new products at SPI this fall. Keep your fingers crossed and let's all 
wait patiently.

Fun times

On Sun, May 19, 2024, 10:53 AM Lou Russo via RE-wrenches 
 wrote:
I started poking through EnerSys's (The most recent owner of Outback) 
SEC filings in hopes to find who the new buyer is. I found nothing 
related to the sale but found this in their most recent quarterly 
report :


On November 8, 2023, the Company's Board of Directors approved a plan 
to stop production and operations of residential renewable energy 
products, which include our OutBack and Mojave brands. Management 
determined that residential renewable energy products no longer fit 
with the company's core strategy and resources will be better allocated 
toward commercial energy solutions for enterprise customers. The 
Company currently estimates that the total charges for these actions 
will amount to $23.5 million relating primarily to $22.6 million in 
non-cash charges primarily including inventory and an indefinite-lived 
intangible asset write-offs and $0.9 million in cash charges including 
employee severance and retention payments. The plan is expected to be 
completed in fiscal 2024. During the nine months of fiscal 2024, the 
Company recorded non-cash charges totaling $6.6 million primarily 
related to indefinite-lived intangible asset write-off and cash charges 
of $0.4 million related to severance costs. The Company also recorded a 
non-cash write off relating to inventories of $16.1 million, which was 
reported in cost of goods sold.


To say I am curious about what is going on is an understatement.

Aloha,

Lou Russo
Owner
l...@spreesolarsystems.com
808 345 6762
Spree Solar Systems LLC
CT-34322

On Sun, May 19, 2024 at 2:21 AM Jay via RE-wrenches 
 wrote:


I agree with you William

While there could be all sorts of valid reasons for the downtime.

What's not acceptable is the lack of communication and notification 
that it was going to happen or had happened.


If they do have new owners they are not starting well.

Jay

On May 18, 2024, at 9:42 PM, William Miller via RE-wrenches 
 wrote:


Friends:

I am sure you are all acutely aware, but this is not a trivial matter.  
We depend on Optics for alerts and trouble shooting.  We rely on Optics 
for the history it records to analyze trends and evaluate production 
and consumption. I doubt the data lost will back-fill.  I sell Outback 
based in great part on the Optics interface.  For this system to be 
down for days at a time is not a good sign at all.


I will be lighting up the phone lines on Monday to find out what 
happened and to emphasize this cannot become a pattern.


William

Miller Solar

17395 Oak Road, Atascadero, CA 93422

805-438-5600

www.millersolar.com [6]

CA Lic. 773985

From: 

Re: [RE-wrenches] Outback:

2024-05-20 Thread Dave Angelini Offgrid Solar via RE-wrenches
Interesting that Commerce, TX is 20 miles from Sulphur Springs, TX which 
is the home of Signature Solar.

  https://www.outbackpower.com/resources/ ... rt-request [4]
Shows:
404 Page Not Found
Component not found
 [5] The moderators (not Outback employees) on the forum have an 
interesting conspiracy thread going if it is a slow Monday.


https://forum.outbackpower.com/viewtopic.php?t=18704=25

Good info also on using WattPlott earlier in the thread.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-20 8:51 am, William Miller via RE-wrenches wrote:


Friends:

Optics is still down as of Monday morning.  Outback does not answer 
telephone calls.  Options on their automated attendant are Tech Support 
and Sales.  Either selection directs you to sales but no one picks up.  
I left several messages.


I called Zonna Energy to ask.  They told me Outback had been purchased 
and moved to Texas.  Zonna has stock and is being promised 
manufacturing will be continued.  Zonna is aware Optics and Tech 
Support are unavailable but don't know when it will return. Zonna says 
Outback has been responding to on-line case requests.  They seem 
confident that the Outback line will continue as before.


That's what I have learned this morning.

William

Miller Solar

17395 Oak Road, Atascadero, CA 93422

805-438-5600

www.millersolar.com [1]

CA Lic. 773985

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Links:
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[1] http://www.millersolar.com/
[2] http://members.sti.net/offgridsolar/
[3] https://offgridsolar1.com/
[4] 
https://www.outbackpower.com/resources/technical-support/online-support-request
[5] 
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Re: [RE-wrenches] Optics

2024-05-19 Thread Dave Angelini Offgrid Solar via RE-wrenches
Easier to read but still not a good sign!  When I worked at HP in the 
80's they struggled with keeping old equipment alive.


It was terribly expensive and they just stopped after 5 years and let 
the secondary market do repairs. Even that was expensive and


finally just stopped keeping any inventory. Repair by scavenging was the 
only way.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060






Links:
--
[1] http://members.sti.net/offgridsolar/
[2] https://offgridsolar1.com/___
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Re: [RE-wrenches] Optics

2024-05-19 Thread Dave Angelini Offgrid Solar via RE-wrenches
On November 8, 2023, the Company's Board of Directors approved a plan to 
stop production and operations of residential renewable energy products, 
which include our OutBack and Mojave brands. Management determined that 
residential renewable energy products no longer fit with the company's 
core strategy and resources will be better allocated toward commercial 
energy solutions for enterprise customers. The Company currently 
estimates that the total charges for these actions will amount to $23.5 
million relating primarily to $22.6 million in non-cash charges 
primarily including inventory and an indefinite-lived intangible asset 
write-offs and $0.9 million in cash charges including employee severance 
and retention payments. The plan is expected to be completed in fiscal 
2024. During the nine months of fiscal 2024, the Company recorded 
non-cash charges totaling $6.6 million primarily related to 
indefinite-lived intangible asset write-off and cash charges of $0.4 
million related to severance costs. The Company also recorded a non-cash 
write off relating to inventories of $16.1 million, which was reported 
in cost of goods sold.


To say I am curious about what is going on is an understatement.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [3]https://offgridsolar1.com/ [4]  [3]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-19 10:51 am, Lou Russo via RE-wrenches wrote:

I started poking through EnerSys's (The most recent owner of Outback) 
SEC filings in hopes to find who the new buyer is. I found nothing 
related to the sale but found this in their most recent quarterly 
report :


On November 8, 2023, the Company's Board of Directors approved a plan 
to stop production and operations of residential renewable energy 
products, which include our OutBack and Mojave brands. Management 
determined that residential renewable energy products no longer fit 
with the company's core strategy and resources will be better allocated 
toward commercial energy solutions for enterprise customers. The 
Company currently estimates that the total charges for these actions 
will amount to $23.5 million relating primarily to $22.6 million in 
non-cash charges primarily including inventory and an indefinite-lived 
intangible asset write-offs and $0.9 million in cash charges including 
employee severance and retention payments. The plan is expected to be 
completed in fiscal 2024. During the nine months of fiscal 2024, the 
Company recorded non-cash charges totaling $6.6 million primarily 
related to indefinite-lived intangible asset write-off and cash charges 
of $0.4 million related to severance costs. The Company also recorded a 
non-cash write off relating to inventories of $16.1 million, which was 
reported in cost of goods sold.


To say I am curious about what is going on is an understatement.

Aloha,

Lou Russo
Owner
l...@spreesolarsystems.com
808 345 6762
Spree Solar Systems LLC
CT-34322

On Sun, May 19, 2024 at 2:21 AM Jay via RE-wrenches 
 wrote:


I agree with you William

While there could be all sorts of valid reasons for the downtime.

What's not acceptable is the lack of communication and notification 
that it was going to happen or had happened.


If they do have new owners they are not starting well.

Jay

On May 18, 2024, at 9:42 PM, William Miller via RE-wrenches 
 wrote:


Friends:

I am sure you are all acutely aware, but this is not a trivial matter.  
We depend on Optics for alerts and trouble shooting.  We rely on Optics 
for the history it records to analyze trends and evaluate production 
and consumption. I doubt the data lost will back-fill.  I sell Outback 
based in great part on the Optics interface.  For this system to be 
down for days at a time is not a good sign at all.


I will be lighting up the phone lines on Monday to find out what 
happened and to emphasize this cannot become a pattern.


William

Miller Solar

17395 Oak Road, Atascadero, CA 93422

805-438-5600

www.millersolar.com [1]

CA Lic. 773985

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of Lou Russo via RE-wrenches

Sent: Saturday, May 18, 2024 11:50 AM
To: RE-wrenches
Cc: Lou Russo
Subject: Re: [RE-wrenches] Optics

All my sites are currently down.

Not related but I tried to call tech support yesterday during business 
hours and got message saying thank you for calling Outback Sales leave 
a message.


I do hope they are just in transition but I got a bad feeling about 
this. I hope I am wrong.


Has anyone heard for sure who bought them? I know they were bought from 
talking to tech support but that is all I know and the Internet has 0 
info on a recent sale.


On Sat, May 18, 2024, 6:48 AM Dan Fink via RE-wrenches 
 wrote:


Mine all went down yesterday at noon MDT. I wonder if this has to do 
with the sale of Outback?


Dan Fink

Owner, Buckville Energy Consulting LLC

IREC Certified Instructor for PV and Small Wind Installation

NABCEP Certified PV 

Re: [RE-wrenches] Fortress Avalon

2024-05-15 Thread Dave Angelini Offgrid Solar via RE-wrenches

Hey Darryl,

I got involved with the Schneider Home all in one (same thing as 
Fortress Avalon) Before that I was involved with another Schneider HV 
all in one long before Solark. Omnia failed to get to market. I get the 
hee bee jeebies with that kind of voltage offgrid. The numerous various 
failures of the LG hi voltage batteries.


There is no way to replace the battery without waiting for Fortress to 
help. With 48v, I can go to Costco or Walmart and build a temporary 48v 
bank in 3 hours. Pretty simple requirement that I have. Especially in 
this world!


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-14 6:33 pm, Darryl Thayer via RE-wrenches wrote:

I am looking at going high voltage as opposed to 48 volts. This is my 
largest battery system, I have a large distance between battery and 
inverter, 40 feet, the cost of wire, 50 kW, at 50 volts is 1000 amps.  
I am thinking this is too big for me.


On Tue, May 14, 2024, 7:29 PM Mac Lewis via RE-wrenches 
 wrote:



Hello Wrenches,

I am looking closely at offering the Fortress Avalon system.  I would 
like to hear from anyone that has installed, commissioned and seen 
them work in the field. Pros and cons, all of your thoughts are 
appreciated.


Thanks! ___
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Re: [RE-wrenches] Fortress Avalon

2024-05-14 Thread Dave Angelini Offgrid Solar via RE-wrenches
Huge mistake to me to use high voltage battery.  I am biased for 
offgrid.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-14 5:28 pm, Mac Lewis via RE-wrenches wrote:


Hello Wrenches,

I am looking closely at offering the Fortress Avalon system.  I would 
like to hear from anyone that has installed, commissioned and seen them 
work in the field. Pros and cons, all of your thoughts are appreciated.


Thanks!
___
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Re: [RE-wrenches] Discover Xanbus SOC jumpy

2024-05-03 Thread Dave Angelini Offgrid Solar via RE-wrenches

You probably checked historical events and analysis below.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-03 10:30 am, Dave Angelini Offgrid Solar via RE-wrenches 
wrote:


Kent, Battery monitor is internal to 6650 battery. No bat mon!  
Probably as you said the xanbus comms need a look as Mac said.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
[1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-03 10:24 am, Kent via RE-wrenches wrote:

Mac,

I have a system that does this (or something similar) with all of the 
Insight data a few times every day. I'm pretty sure it is lost data 
resulting from communications drop outs. Internet to the site is via 
StarLink. If you are only seeing this on the SOC data there might be a 
problem with the Xanbus connection to the battery monitor. Since the 
SOC returns to the correct value for the next data packet, I'm pretty 
sure that there is nothing wrong with the battery monitor. Kent 
Osterberg

Blue Mountain Solar

On 5/3/2024 6:54 AM, Mac Lewis via RE-wrenches wrote:
Hello Wrenches,

I have a system that suddenly started seeing quite a few SOC drops and 
blips, causing generator starts.


Here is an example SOC chart:

I plan to head up and apply a firmware update on the batteries, check 
cabling etc but Im curious if anyone has encountered/solved this issue.


Much appreciated.
--

Mac Lewis

"Yo solo sé que no sé nada." -Sócrates
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Re: [RE-wrenches] Discover Xanbus SOC jumpy

2024-05-03 Thread Dave Angelini Offgrid Solar via RE-wrenches
Kent, Battery monitor is internal to 6650 battery. No bat mon!  Probably 
as you said the xanbus comms need a look as Mac said.


Dave Angelini Offgrid Solar
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text 209 813 0060

On 2024-05-03 10:24 am, Kent via RE-wrenches wrote:


Mac,

I have a system that does this (or something similar) with all of the 
Insight data a few times every day. I'm pretty sure it is lost data 
resulting from communications drop outs. Internet to the site is via 
StarLink. If you are only seeing this on the SOC data there might be a 
problem with the Xanbus connection to the battery monitor. Since the 
SOC returns to the correct value for the next data packet, I'm pretty 
sure that there is nothing wrong with the battery monitor. Kent 
Osterberg

Blue Mountain Solar

On 5/3/2024 6:54 AM, Mac Lewis via RE-wrenches wrote:


Hello Wrenches,

I have a system that suddenly started seeing quite a few SOC drops and 
blips, causing generator starts.


Here is an example SOC chart:

I plan to head up and apply a firmware update on the batteries, check 
cabling etc but Im curious if anyone has encountered/solved this 
issue.


Much appreciated.
--

Mac Lewis

"Yo solo sé que no sé nada." -Sócrates


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Re: [RE-wrenches] Discover AES explosion!

2024-05-03 Thread Dave Angelini Offgrid Solar via RE-wrenches
The 6650 definitely meets all the UL's, ETLs, and UN's. Probably the 
first one to do this and since Michael said that it is a first for 
Discover, the jury is out until an FA is complete.


Good points by you Larry, but not valid for many thousands of Discover 
AES 6650s.


Dave Angelini Offgrid Solar
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On 2024-05-03 9:23 am, Starlight via RE-wrenches wrote:


Hi Michael,

For 11 years I've been in the Li battery business. We formerly designed 
and installed over a hundred Li battery based systems, mostly mobile 
installations but UPS and off-grid as well. Since 2018, we no longer do 
installations.  Currently we sell our own Li-ion brand with many 
thousands sold and in use. We have not had any fire or explosion 
claims.


Most Li batteries sold in the US are not UL1973 or ETL certified. Many 
batteries are very cheaply made to have the lowest price. Based on my 
experience I consider any battery not certified as potentially 
dangerous. I don't know if Discover is certified and make no statement 
about them.


An important question is what will an insurance company do if there is 
a claim and the product you install is not certified to these high 
safety standards? Worth considering.


Larry Crutcher
Starlight Power Systems

On May 3, 2024, at 8:21 AM, Michael Morningstar via RE-wrenches 
 wrote:


Two days ago, one of my clients came home to find the door of his 
powershed blown off its hinges and a smoldering Discover AES. The case 
was still intact and the entire room is coated with a fine 
graphite-like powder. The fire department was unable/unwilling to do 
anything to cool the battery down and it smoldered for a day. 199 
degrees fahrenheit after 18 hours. Discover is taking this seriously 
and their response has been great. They are in contact with the cell 
manufacturer to find a "best practices" for the clean up of the room. 
They also have said that this is a first for them (lucky me).


I'm just curious how rare or common LiFePO 4 explosions are? I've never 
heard of one in the context of residential storage. This has me pretty 
freaked out.


Michael Morningstar

Morningstar Electric Inc
PO Box 1494
Mount Shasta, CA 96067
530-921-0560
CSLB 1116835
mjmornings...@gmail.com

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Re: [RE-wrenches] Discover AES explosion!

2024-05-03 Thread Dave Angelini Offgrid Solar via RE-wrenches
Never heard of one with LFP. The cobalt and Magnesium Lions are 
definitely out there. Was this a 6650 model Michael?

Going to be fun times doing a failure analysis on this one.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-03 8:21 am, Michael Morningstar via RE-wrenches wrote:

Two days ago, one of my clients came home to find the door of his 
powershed blown off its hinges and a smoldering Discover AES. The case 
was still intact and the entire room is coated with a fine 
graphite-like powder. The fire department was unable/unwilling to do 
anything to cool the battery down and it smoldered for a day. 199 
degrees fahrenheit after 18 hours. Discover is taking this seriously 
and their response has been great. They are in contact with the cell 
manufacturer to find a "best practices" for the clean up of the room. 
They also have said that this is a first for them (lucky me).


I'm just curious how rare or common LiFePO 4 explosions are? I've never 
heard of one in the context of residential storage. This has me pretty 
freaked out.


Michael Morningstar

Morningstar Electric Inc

PO Box 1494

Mount Shasta, CA 96067

530-921-0560

CSLB 1116835

mjmornings...@gmail.com

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Re: [RE-wrenches] Discover Xanbus SOC jumpy

2024-05-03 Thread Dave Angelini Offgrid Solar via RE-wrenches

Which model?  Do you see the same dips in voltage? Probably yes.
Are all the batts the same firmware?
The AES dashboard can be useful for finding a differing module.
No I have not seen this and only have had one bad battery that was 
replaced by AES. Yes check all wiring. Good Luck!


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-05-03 6:54 am, Mac Lewis via RE-wrenches wrote:


Hello Wrenches,

I have a system that suddenly started seeing quite a few SOC drops and 
blips, causing generator starts.


Here is an example SOC chart:

I plan to head up and apply a firmware update on the batteries, check 
cabling etc but Im curious if anyone has encountered/solved this issue.


Much appreciated.
--

Mac Lewis

"Yo solo sé que no sé nada." -Sócrates
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Re: [RE-wrenches] XW Pro Firmware 2.04 melting devices

2024-04-25 Thread Dave Angelini Offgrid Solar via RE-wrenches
To be fare, Schneider does tell you to follow the commissioning guide. 
It should be in the firmware though and should be a warning.  It is only 
an issue with older XWP BTW.


Let us know what you end up doing Kevin please.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-04-25 11:44 am, Kevin Pegg via RE-wrenches wrote:


Hi Chris,

Thanks. Ugh it's even more irritating to learn this is obviously a 
known issue. Yes, I tested gen in bypass mode system off and it is all 
within spec, forgot to mention that.


Kevin

From: RE-wrenches  On Behalf 
Of Chris Sparadeo via RE-wrenches

Sent: April-25-24 11:30 AM
To: RE-wrenches 
Cc: Chris Sparadeo 
Subject: Re: [RE-wrenches] XW Pro Firmware 2.04 melting devices

Hi Kevin,

Let me chime in here. Last year I experienced something nearly 
identical to what you are describing. 3 ea. XW pros in an off-grid 
application. Things were working fine, but wanted to upgrade firmware 
for a comms issue I was having with closed loop BMS and Insight. After 
the 2.04 upgrade, when the generator would charge the system, voltage 
would slowly creep up and after about 20 or so minutes, voltage would 
hit around 250 VAC with a terrible high pitched grinding noise coming 
from the inverters. This issue burned 3 of the homeowners UPS and 
several LED fixtures.


I was 99% sure this was a generator issue. After weeks of tech support 
calls, a new voltage regulator and multiple return service visits... 
and eventually one brand new generator... I had to come back to the 
homeowner with my tail between my legs and let them know that it wasn't 
generator related. Even after reverting back to the old firmware, it 
seems as though the software eventually affected the hardware. Long 
story short, homeowner was done with dealing with Schneider and we 
ended up swapping the Conext gear for 2ea. Sol-Ark 15ks and the system 
has been issue free for almost a year. Both generator run like a top.


Sort of embarrassing to re-read this, but if I can help someone avoid 
the headache I went through, it's worth it. One easy test method is to 
deenergize your entire system, turn off batteries and manually bypass 
your inverters. Let the generator power the loads directly and keep a 
close eye on your generator frequency, voltage and THD. In my case, I 
found that the generator behaved well in bypass and terribly when the 
inverters were present.


Good luck on this one!

Chris Sparadeo

On Thu, Apr 25, 2024 at 1:51 PM Ray Walters via RE-wrenches 
 wrote:


That sounds like a generator problem.  I've seen many gen sets put out 
a horrible waveform under load, when battery charging.  The waveform, 
(if you have an O-scope) usually has a spike on the front of the wave, 
and then the wave flattens significantly after.  The peak should be 169 
v on a 120 vac RMS sinewave.  I've seen it as low as 135v on crappy 
generators that are over loaded.   THD is a great thing to check, but 
also check your peak voltage, if you have a quick capture feature on 
your meter.


It also could be related to altitude, gen sets can perform badly when 
they can't get enough air.   You didn't mention gen set model, or 
whether the frequency was a solid 60 hz.  I've seen bad things happen 
when the frequency got out of spec too.  I'm guessing a bad voltage 
regulator on the gen set.


Ray Walters
Remote Solar

On 4/25/2024 11:24 AM, Kevin Pegg via RE-wrenches wrote:

Hi Wrenches,

Curious if anyone else has seen this issue.

New XW Pro off-grid system installed Dec 2023. Pretty standard config 
for us, XW Pro, 5 kW PV, 50 kWh UnigyII battery, 8 kW high quality 
diesel generator. This system ran fine all winter long - powering 
customer's big RV they were living in while the house is built, Shop, 
computer controlled outdoor wood boiler, domestic loads + 3 person 
construction crew. Gen ran daily on auto start as we don't get much sun 
Dec - Feb. No issues reported.


Couple weeks back I did a new system check up. All performing well, 
happy client. Part of that service I upgraded the XW firmware from 1.09 
to 2.04, and insight from 1.16 to 1.18. Gave the system a quick check, 
ran gen. Lots of sun now, batteries full so didn't do a long generator 
test. Yes I set the region codes for off-grid.


A week later, while I was out of town and it was not so sunny so gen 
running, client and their electrician called me in a panic. Two smoke 
detectors had literally melted, as well as several dimmable LED 
fixtures all failed. Electrician replaced the burned up devices, only 
to have the same thing repeat a few days later. Talking with them it 
was only when the generator was running there were issues. Told them to 
lock out gen and I will get there when I can.


Once back I attended site, fired up gen, and could hear the inverter 
sounding terrible during gen charging. Lights flickering bad, and I 
personally verified the smoke 

Re: [RE-wrenches] XW Pro Firmware 2.04 melting devices

2024-04-25 Thread Dave Angelini Offgrid Solar via RE-wrenches
Good advice Michael!  I had one that the grid code got set by FW and 
reverting did not help. Had to start fresh.


I certainly would try the revert as it is so much easier.   There just 
is too much grid firmware being changed and it does


not need to be done offgrid.  I beg people and Schneider, like Eric to 
just have an offgrid FW as a choice


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-04-25 11:18 am, Michael Morningstar via RE-wrenches wrote:

Go back to V1.11. I had the same thing happen with an XWPRO and a 
Central Maine Diesel with a DynaGen controller. Frequency and Peak to 
Peak was less than perfect and the inverter, IF it would qualify the 
power, sounded like a garbage disposal. Eric B at Schneider suggested 
reverting back to the old firmware and that did the trick. Like yours, 
my client is pissed and wants me to replace the inverter because he 
thinks it was compromised. He might be right. A colleague of mine ran 
into the same issue which was fixed with old firmware.


BTW, no one in tech support, after many calls ever suggested using the 
old firmware.


On Thu, Apr 25, 2024 at 10:51 AM Ray Walters via RE-wrenches 
 wrote:


That sounds like a generator problem.  I've seen many gen sets put out 
a horrible waveform under load, when battery charging.  The waveform, 
(if you have an O-scope) usually has a spike on the front of the wave, 
and then the wave flattens significantly after.  The peak should be 169 
v on a 120 vac RMS sinewave.  I've seen it as low as 135v on crappy 
generators that are over loaded.   THD is a great thing to check, but 
also check your peak voltage, if you have a quick capture feature on 
your meter.


It also could be related to altitude, gen sets can perform badly when 
they can't get enough air.   You didn't mention gen set model, or 
whether the frequency was a solid 60 hz.  I've seen bad things happen 
when the frequency got out of spec too.  I'm guessing a bad voltage 
regulator on the gen set.


Ray Walters
Remote Solar

On 4/25/2024 11:24 AM, Kevin Pegg via RE-wrenches wrote:
Hi Wrenches,

Curious if anyone else has seen this issue.

New XW Pro off-grid system installed Dec 2023. Pretty standard config 
for us, XW Pro, 5 kW PV, 50 kWh UnigyII battery, 8 kW high quality 
diesel generator. This system ran fine all winter long - powering 
customer's big RV they were living in while the house is built, Shop, 
computer controlled outdoor wood boiler, domestic loads + 3 person 
construction crew. Gen ran daily on auto start as we don't get much sun 
Dec - Feb. No issues reported.


Couple weeks back I did a new system check up. All performing well, 
happy client. Part of that service I upgraded the XW firmware from 1.09 
to 2.04, and insight from 1.16 to 1.18. Gave the system a quick check, 
ran gen. Lots of sun now, batteries full so didn't do a long generator 
test. Yes I set the region codes for off-grid.


A week later, while I was out of town and it was not so sunny so gen 
running, client and their electrician called me in a panic. Two smoke 
detectors had literally melted, as well as several dimmable LED 
fixtures all failed. Electrician replaced the burned up devices, only 
to have the same thing repeat a few days later. Talking with them it 
was only when the generator was running there were issues. Told them to 
lock out gen and I will get there when I can.


Once back I attended site, fired up gen, and could hear the inverter 
sounding terrible during gen charging. Lights flickering bad, and I 
personally verified the smoke detectors beeping and getting warm and 
the house smelled like burned plastic. I hooked up my power quality 
analyser and could see the THD gradually building to over 36%. Gen 
voltage was at 125/250V a bit high, so adjusted that, but no change. By 
reducing the charge rate on the XW Pro to 50% was able to get the THD 
down around 12% and less light flicker. But it's still too high. Image 
attached shows THD with gen on original programing, then at reduced 
charge rate.


Have now gone from a happy client to a pissed off client threatening 
legal action for endangering their lives & a bill from the electrician. 
Ugh. Having a hard time explaining this to the client why a system 
previously working fine went sideways so badly. Old guy blames the 
"darned computer stuff" and he's not wrong with that opinion.


At another site, similar config but larger system with dual XW's that I 
upgraded to 2.04 firmware remotely few days ago and now the two 
inverters are literally fighting each other under generator charge - 
one load building to +6 kW and one (minus)6 kW.


Sure makes me reluctant to upgrade firmware on systems that are working 
fine.


Any suggestions?

Kevin

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Re: [RE-wrenches] 120 Vac and 12Vdc mixed distribution system

2024-04-24 Thread Dave Angelini Offgrid Solar via RE-wrenches

How about just buy an RV?

Seriously the reason Jason I am Leary is because of the experiences I 
have had with what I call Offgrid Squalor.


Just have to be careful especially these days of druggies, people in 
vans with no windows, ex paramilitary that went bad,

and you get the picture.

If you know the person that is the way to keep you and your loved ones 
safe. Money does talk sometimes and the lack can of it

can be a warning.

Also as mentioned, these types of situations, are what gets my 
accountant telling me if you do not charge enough,

no one will listen to your advice.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-04-24 10:51 am, John Blittersdorf via RE-wrenches wrote:


Jason,
Just using the converter works fine. They are considered a battery 
charger or a regulated power supply. I am currently running that way 
now with the battery cables going nowhere.  I was thinking of putting 
the battery back in the system just for triple redundancy when my 
inverter hits low battery cutoff voltage on a cold winter night and no 
fuel for the generator (or it won't start).

My Iota DLS puts out a regulated 13.4 volts up to 30 amps.

John

On Wed, Apr 24, 2024 at 8:25 AM Jason Szumlanski via RE-wrenches 
 wrote:


Ah ha! I didn't consider using a small 12V battery with a charger. I 
was thinking of just using a 120V -> 12V converter to handle the DC 
loads. Is the 12V battery really necessary, or can I just power the DC 
loads directly with a converter? If I just have lights and fans on the 
DC system, the load should be pretty minimal.


I could use a separate 12V battery, but I would like to eliminate that 
cost and complexity if possible.


And yeah, I am not considering this a money making opportunity. It's 
really just a challenge to ward off boredom from the daily grind.


Jason Szumlanski
Principal Solar Designer | Florida Solar Design Group
NABCEP Certified Solar Professional (PVIP)
Florida State Certified Solar Contractor CVC56956
Florida Certified Electrical Contractor EC13013208

On Wed, Apr 24, 2024 at 8:01 AM John Blittersdorf via RE-wrenches 
 wrote:

Jason,
I have a customer with the same situation except he already has a 12 V 
VFX inverter,  He has a sunfrost fridge and other small loads with a 
very fancy custom control board
originally set up to handle AC and DC systems.  We are adding a lot 
more solar and I was considering a dual battery system but the owner 
didn't like that idea.  We are going with and Iota 12v power supply (i 
use one at my house for my sunfrost) to power up all his DC loads and 
will be adding a large 48 V battery bank and over 4Kw of solar using a 
VFXR3648 directly in place of the 12V inverter.  He complained that the 
existing inverter would not handle all his current AC loads very well.  
My own house is fully wired for 12VDC as well as AC (lots of #10 copper 
not being used) and I have been considering getting a small LFP 12V 
battery to put back on by DC System. Then use the Iota as a secondary 
charging method with some of my large stash of older modules hooked up 
for 12V direct with C40 charge controller to recreate my original 
system just for kicks. I'm only using DC for my Sunfrost and one 
"emergency light" in the livingroom right now.  For your customer, a 
small LFP 12v battery (approximately $500 or less) to replace his old 
battery bankm and more larger ones for the new AC side with 48V 
inverter fed by his generator or through an Iota 48 V charger ifusing a 
smaller non charging inverter. Unlike Dave, I like these challenges. 
Maybe thats why I never seem to make money.!!


John Blittersdorf
offgridvermont.com [3]

On Wed, Apr 24, 2024 at 7:22 AM Jason Szumlanski via RE-wrenches 
 wrote:


Fortunately, the owner is pretty handy and is willing to live with any 
negative consequences. That said, I want to offer him something as 
simple and bulletproof as possible. I am walking into this with eyes 
wide open, for sure.


Jason Szumlanski
Principal Solar Designer | Florida Solar Design Group
NABCEP Certified Solar Professional (PVIP)
Florida State Certified Solar Contractor CVC56956
Florida Certified Electrical Contractor EC13013208

On Tue, Apr 23, 2024 at 5:47 PM Dave Angelini Offgrid Solar via 
RE-wrenches  wrote:


Not being helpful but I  walk away from these.  It will come back to 
you.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
[1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-04-23 2:40 pm, Jason Szumlanski via RE-wrenches wrote:

I have an off-grid client who is working on replacing old equipment at 
a cabin. He has a lot of 12 volt distribution in the house for 
lighting, fans, and a 12 volt refrigerator. He also has 120 volt AC 
loads that run through a separate distribution panel where the only 
source is a 2000 Watt Honda genera

Re: [RE-wrenches] 120 Vac and 12Vdc mixed distribution system

2024-04-23 Thread Dave Angelini Offgrid Solar via RE-wrenches
Not being helpful but I  walk away from these.  It will come back to 
you.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-04-23 2:40 pm, Jason Szumlanski via RE-wrenches wrote:

I have an off-grid client who is working on replacing old equipment at 
a cabin. He has a lot of 12 volt distribution in the house for 
lighting, fans, and a 12 volt refrigerator. He also has 120 volt AC 
loads that run through a separate distribution panel where the only 
source is a 2000 Watt Honda generator. There is no inverter present. 
The batteries are charged through a Trace C40.


He currently has a few ancient solar panels and a struggling Bank of 
AGM batteries. It's time for an upgrade. I can easily supply enough PV 
power for what he needs. He currently has a 9 kilowatt hour battery 
capacity that he was happy with when the batteries operated optimally. 
Nonetheless, I would probably future-proof him with a 10 to 15 kilowatt 
hour LiPo to double or triple his usable capacity.


For convenience, obviously it would be nice to have an inverter to 
eliminate or reduce the generator requirement. But he seems committed 
to keeping his 12 volt distribution because it would be costly to 
replace fixtures. I think he would consider replacing the 12 volt 
refrigerator if he has an inverter.


He definitely wants LiPo batteries.

I don't like the idea of 12 volt direct from a battery plus connecting 
an inverter to that same battery. It is going to be hard to measure and 
monitor things.


I am thinking about using a 48 volt battery with a single phase 120 
volt inverter, getting him to change to a 120 volt refrigerator, and 
using a DC converter to give him somewhere in the range of 100 amps at 
12 volts for his existing DC lighting and fan loads. Is this a bad 
idea? Should I stick with a 12 volt battery system? He does have a tiny 
12 volt pressure pump which might be an issue for the converter. I'm 
not sure. I am a bit worried about the efficiency loss and capacity of 
DC converters and not sure how to size it.


Jason Szumlanski
Florida Solar Design Group

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Re: [RE-wrenches] speaking of batteries

2024-04-23 Thread Dave Angelini Offgrid Solar via RE-wrenches
It depends on how the BMS shares with the new BMS. A state of life 
measurement, the charge algorithm, and ? has to account for this for 
them to charge and discharge well together.


Pretty safe to say one year for many makes of battery.   Kind of like 
bussbar use in large systems,  is a way to think about this.


A good battery system will know and log this also for warranty.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-04-23 2:03 pm, jay via RE-wrenches wrote:


HI All

Speaking of batteries  I wonder what you all make of this.

I was reading the Fortress battery manual and it says they don't 
recommend adding new lithium batteries to older lithium batteries if 
the age is over 1 year difference.


Thoughts?

thanks
jay
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Re: [RE-wrenches] Midnite new inverter

2024-04-11 Thread Dave Angelini Offgrid Solar via RE-wrenches
I wish bob and the boyz good luck on this product. Always support North 
American companies!!


I do not have much experience in the all in ones, but the one thing I 
would look for is how it responds to imbalance
on split phase loads. The bad experiences on (won't say the Chinese name 
of inverter) was it had trouble starting a fire pump
that was 120vac. it also had trouble with large 120vac air compressors. 
Even worse, not only did it have trouble starting
the load, it shut down the inverter.  I would not want that for sure it 
the fire was raging up the hill.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-04-10 9:02 pm, Nick A Lucchese via RE-wrenches wrote:

I was under the same impression as David. At one point when I looked 
into it all the electrical specifications appeared identical. Lux isn't 
made by Deye? Ripping off designs within China isn't just exclusive to 
the US? Good ole inverter manufacturer family incest? Does the main 
difference only relate to AGS controls or something along those lines? 
Even that is within the Lux products, Envy and EG4? I'm not into either 
personally but was dragged into a Solark system two years ago. Doing my 
best to keep my back strong with transformer based inverters until I 
can support Midnite.


Nick

On Apr 10, 2024, at 10:00 AM, jay via RE-wrenches 
 wrote:


Hi David,

I'm going to disagree.
The fortress and EG4 are made by LUX.
It says so right on the cover.
And I've talked to Fortress about this.

Sol Ark is made by Deye

Jay

On Apr 10, 2024, at 10:12 AM, david quattro  
wrote:


I have not installed an Fortress yet, but I know they are made by Deye 
(same Chinese original manufacturer as SolArk inverters)
Here is a link for an excellent instructional by Steve Higgins @ Rolls 
-  
https://www.youtube.com/watch?v=RJqBULN9MgI=ygUWcm9sbHMgc3VycmV0dGUgaGlnZ2lucw%3D%3D
This assumes that Envy comes with the same programming shortcoming as 
SolArk, I don't know. In order to effectively use a SolArk with lead 
acid batteries you have trick it. This process takes several iterations 
checking specific gravity, which means multiple site visits stretched 
over perhaps a couple months. The Absorb setting is ineffectual, so 
Steve's solution is to employ the Equalize setting to actually achieve 
Absorption. Carefully record the settings (voltage, duration, and 
frequency) that deliver a consistent specific gravity in range.  On the 
rare occasions you actually need to equalize, you do it in person. When 
equalization is complete you return the settings back to your curated 
values.


On Wed, Apr 10, 2024 at 7:28 AM jay via RE-wrenches 
 wrote:
Can you explain what changes the eg4 18 inverter has vs the Envy as to 
LA programming?


To me the Envy has a big advantage due to it having AGS warm up/cool 
down that the EG4 does not.


Jay


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Re: [RE-wrenches] Mate3s error vs. event log

2024-04-03 Thread Dave Angelini Offgrid Solar via RE-wrenches

Hi Kirk,

It has been a long time since I used Optics and not sure if this will 
work but here goes. A few years back Schneider came up
with a way to hard wire a tablet for a graphic shot of the system that 
the user does not have to do anything. It is on 24/7.


  I have a few older clients that need this. You would have to have 
optics working. Below is a video on how to do this with a Samsung tablet 
from Eric Bentsen.


https://www.youtube.com/watch?v=VuGcZafueic=280s

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-04-01 12:08 pm, Kirk Herander via RE-wrenches wrote:


Hello All,

I have a customer with a OB Radian GS8048A, grid tied, which logs a 
"charged parms met" message regularly. When it does, the event log LED 
on the 3s starts blinking. My customer thinks it's an error, and calls 
me. I Wish I could somehow defeat this event, and any non-error, from 
blinking the event LED for everyone's sanity.


Charged parms met is not an error, but it's crying fire in a theater to 
have this annoyance occurring. It happens several times a week. Is 
there any way to keep non-errors from flashing the LED?


OB tech support is starting to have long lead times, so I am asking 
here first. Thanks.

--

Kirk Herander / kirkh@vermont.solar

Owner|Principal, VT Solar, LLC

_Celebrating our 33st Anniversary 1991-2024!!_

dba Vermont Solar Engineering

802.559.1225
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Re: [RE-wrenches] AEE closing down operations

2024-03-28 Thread Dave Angelini Offgrid Solar via RE-wrenches
For me, it was changing policy to not taking my clients credit card with 
pre-approval and not taking their check after it cleared their bank.


Too many choices out there.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-03-28 1:46 pm, Richard Nicol via RE-wrenches wrote:

Probably too many of us stopped using them when they partnered with Sun 
Run.


Sent from my iPhone

On Mar 28, 2024, at 4:27 PM, Jeremy Coxon via RE-wrenches 
 wrote:


I'm not going to editorialize about this, other than to say - what a 
damn shame to get this note in my inbox today.  19 years I've been 
buying from them and I'm sure some you on this list for much longer.  
Talk about losing sight of the mission.


<8c86e00d-c831-fc63-debe-484f5b9af308.jpg>

Dear Valued Customer,

We hope this message finds you well. It is with a heavy heart that we 
reach out to share an important update regarding the future of AEE 
Solar. After careful consideration, we've made the difficult decision 
to wind down AEE's operations over the next 36 days, with a tentative 
closing date of May 3rd, 2024. Please be aware that this date may be 
subject to change, and we will keep you informed of any updates.


As a result, we are offering attractive clearance pricing on the 
majority of our inventory over the next month, which we encourage you 
to take advantage of.


We understand that this news might come as a surprise. Our Customer 
Support Team and Territory Sales Managers are available to address any 
questions or concerns you may have during this time. We are committed 
to transparency and will keep you informed throughout the process, 
including confirmation of the final closing date, well in advance.


If you purchase SnapNrack products from AEE, please reach out to your 
Territory Sales Manager to explore opportunities to purchase directly 
from SnapNrack going forward.


We want to express our sincere gratitude for your ongoing support. It 
has been a privilege serving you, and we wish you continued success. 
We look forward to serving you during this wind-down period.


Sincerely,

The AEE Solar Team

Jeremy Coxon NABCEP
Certified MWBE
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Re: [RE-wrenches] TPM Search

2024-03-08 Thread Dave Angelini Offgrid Solar via RE-wrenches
Spendy for the right client, Jeff and Kyle still support/sell the best 
trackers out there.

https://www.wattsun.com/

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-03-08 3:27 pm, Dave Tedeyan via RE-wrenches wrote:


Another one out there that is worth looking at is MT Solar.
Cheers,
Dave

On Fri, Mar 8, 2024, 5:51 PM Kent via RE-wrenches 
 wrote:

Jeremy,

I think the Solar RacksWorks TPMs are virtually identical to the DPW 
TPMs. My go to TPM is General Specialties [1]; They are a solid design 
and I think they are easier to assemble. They also have UL listed TPMs 
but they have top mounting clamps, and for the life of me I don't 
understand the logic of of a top mount clamp on a TPM.


Kent Osterberg
Blue Mountain Solar

On 3/8/2024 2:30 PM, Jeremy Rodriguez via RE-wrenches wrote:

With news that PLP has dropped the TPM line, what are you all 
recommending for a good mount for up to 8 modules , 400 w range.

I looked in the archives, but no luck.
I thought there was someone formerly at DPW that was making them.

Jeremy Rodriguez
Solar Installation / Design
All Solar, Inc.
1453 M St.
Penrose Colorado 81240

Sent by Jeremy's iPhone. Sorry for typos and shorthand.
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Re: [RE-wrenches] Schneider CSW4048 / Lithium DD5300

2024-03-06 Thread Dave Angelini Offgrid Solar via RE-wrenches
Mine work fine closed loop with Discover AES only. I doubt there is much 
support on other batteries as they all use XW pro which uses the RS 485 
protocol to close the loop with different battery brands.


To get it going open loop you would use a custom battery menu and 
probably need an external battery mon and shunt.


Ouch !  Sorry about that. Going to be a project!

With an AES : 42-48-3000, 42-48-6650 it is just plugging in xanbus and 
you are done.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-03-06 11:35 am, Kevin Pegg via RE-wrenches wrote:


Hello Wrenches,

Has anyone been able to get a CSW4048 inverter to work with battery 
type set to Lithium? When I try that it gives a F89 battery discharge 
over-current error within a few seconds. The battery is at 100% SoC and 
there was only the inverter idle loads present.


The CSW manual refers to document 976-0319-01-01 for specifics on 
Lithium. I have not been able to locate that document. Schneider tech 
support suggests try using custom battery setting, but it won't go 
lower than 56V when the battery specs request 55V max.


I specified the CSW4048 inverter for a Lithium installation not 
realizing until too late that the CSW doesn't actually offer 
closed-loop BMS integration. Using the Insight device it does interface 
to the BMS and allows the MPPT controllers to integrate for BMS derived 
SoC based charge control. Unclear if the BatLev gauge on the SCP will 
accurately display SoC values from the BMS.


Kevin

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[RE-wrenches] Fwd: Re: Older Sunny Islands charging newer Lithium's

2024-03-02 Thread Dave Angelini Offgrid Solar via RE-wrenches
I think it is the battery that is most important in closed loop, as that 
is where the cost/warranty is. I have an email out on this for another 
friend and will get back. Below is the SMA Island manual for Discover 
AES battery link. Each Inverter company has a manual from AES for their 
battery. Not sure why an Inverter make would not want to do this but...


https://discoverbattery.com/s4x_files/resources/des-lynk-2-sma-manual.pdf

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [4]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-03-01 5:06 pm, Glenn Burt wrote:

Again, just because a battery manufacturer says they are compatible 
with an inverter, does not mean the inverter manufacturer agrees, 
supports it, or will answer service calls regarding it.

Not a risk I am willing to take.

-Glenn
Sent from my 'smart'phone, so please excuse typos and spelling errors.

-- Original message------
From: Dave Angelini Offgrid Solar via RE-wrenches
Date: Fri, Mar 1, 2024 8:03 PM
To: RE-wrenches;
Cc: Dave Angelini Offgrid Solar;
Subject:Re: [RE-wrenches] Older Sunny Islands charging newer Lithium's

AES is closed loop with 7 inverter manufacturers (not Outback and I do 
not know why) including SMA. Not sure on the particulars but you should 
check them out with Lync2 interface. I just use them closed loop with 
XW and they can charge 40% faster.


https://discoverlithium.com/products/lithium-batteries/aes-rackmount

Dave Angelini Offgrid Solar
"we go where powerlines don't"
[1]https://offgridsolar1.com/  [1]
e-mail  offgridso...@sti.net
text 209 813 0060 [2]

On 2024-03-01 4 [3]:43 pm, Glenn Burt via RE-wrenches wrote:

I recently went through this wxwrcise with an old customer of mine as 
well.
I spent a lot of time researching options. Manufacturers and 
conversations with SMA regarding their support of a conversion to Life 
storage.
Bottom line for me was that SMA does not support any lithium battery 
manufacturer available in the US.
I stuck with exact replacement batteries for those that were 
exhausted, Concorde AGM's.


-Glenn
Sent from my 'smart'phone, so please excuse typos and spelling errors.

-- Original message--
From: Peter Giroux via RE-wrenches
Date: Fri, Mar 1, 2024 3:52 PM
To: 'RE-wrenches';
Cc: pgir...@mindspring.com;
Subject:[RE-wrenches] Older Sunny Islands charging newer Lithium's

My fellow wrenchers. Have sought help from SMA but they just defer to 
owner's manuals and the older batteries listed.. I have a customer 
with two SMA 5048's, roughly 11 years old and appear to be working 
fine. Customer wants to move to LIPO batteries and keep his SMA's. Has 
anybody made these transitions and how did you do it, not sure the SMA 
programing for LIPO's works the way Lithium's need. Any and all help 
and ideas appreciated.


Thx

Peter Giroux

American Solar & Alternative Energy Solutions inc
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Re: [RE-wrenches] Older Sunny Islands charging newer Lithium's

2024-03-01 Thread Dave Angelini Offgrid Solar via RE-wrenches
AES is closed loop with 7 inverter manufacturers (not Outback and I do 
not know why) including SMA. Not sure on the particulars but you should 
check them out with Lync2 interface. I just use them closed loop with XW 
and they can charge 40% faster.


https://discoverlithium.com/products/lithium-batteries/aes-rackmount

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-03-01 4:43 pm, Glenn Burt via RE-wrenches wrote:

I recently went through this wxwrcise with an old customer of mine as 
well.
I spent a lot of time researching options. Manufacturers and 
conversations with SMA regarding their support of a conversion to Life 
storage.
Bottom line for me was that SMA does not support any lithium battery 
manufacturer available in the US.
I stuck with exact replacement batteries for those that were exhausted, 
Concorde AGM's.


-Glenn
Sent from my 'smart'phone, so please excuse typos and spelling errors.

-- Original message--
From: Peter Giroux via RE-wrenches
Date: Fri, Mar 1, 2024 3:52 PM
To: 'RE-wrenches';
Cc: pgir...@mindspring.com;
Subject:[RE-wrenches] Older Sunny Islands charging newer Lithium's

My fellow wrenchers. Have sought help from SMA but they just defer to 
owner's manuals and the older batteries listed.. I have a customer with 
two SMA 5048's, roughly 11 years old and appear to be working fine. 
Customer wants to move to LIPO batteries and keep his SMA's. Has 
anybody made these transitions and how did you do it, not sure the SMA 
programing for LIPO's works the way Lithium's need. Any and all help 
and ideas appreciated.


Thx

Peter Giroux

American Solar & Alternative Energy Solutions inc
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Re: [RE-wrenches] EG4 Equipment

2024-02-20 Thread Dave Angelini Offgrid Solar via RE-wrenches
You should start a new thread and not use this one. You will get more 
response! Good Luck!


---

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-02-20 9:42 am, Tom McCalmont via RE-wrenches wrote:

I have an LG RESU-10H Gen2 Type R battery that has discharged so far 
that the display will no longer turn on.  Apparently, there is a 
recovery process for this situation that involves using an 
LG-sanctioned charger that will properly manage the BMS throughout the 
recovery process.  I have access to the correct charger for this 
purpose.


However, I have searched the Internet and Youtube and cannot find any 
instructions that explain how to operate the charger and recover the LG 
battery.


Does anyone on this group have experience with this situation and can 
help?  Is there a service manual for the LG RESU battery that explains 
how to recharge it in this situation (again, can find nothing but the 
installation manual on the internet).


Many thanks for any insights.

Tom McCalmont

On Feb 20, 2024, at 8:59 AM, Dave Angelini Offgrid Solar via 
RE-wrenches  wrote:


Someone asked about the loss on the discover AES rackmount.

"The contactor is bi-stable so it doesn't require extra holding current 
in either state. The ON state loss is 7.49mA."


https://discoverlithium.com/products/lithium-batteries/aes-rackmount

Also below is a response from Schneider on closing the loop with EG4.

Thanks for the feedback Dave.
I visited Signature last year to offer training. The EG4 is available 
in the dropdown menu for BMS Setup in v1.18 InsightLocal firmware.

Integration with XW Pro has worked well from what I have seen.
Eric

Eric Bentsen

Auburn, WA
United States

[3]

[4]

Download mySchneider app [4]

24/7 support. Mobile catalog. Access to expert help.

[5]  [6]  [7]  [8]  [9]  [10]  [11]

Genera

-

Dave Angelini Offgrid Solar

"we go where powerlines don't"

[1]https://offgridsolar1.com/ [2]  [1]

e-mail  offgridso...@sti.net

text 209 813 0060

 Original Message 

Subject:
Re: [RE-wrenches] EG4 Equipment

Date:
2024-02-16 3:11 pm

From:
Dave Angelini Offgrid Solar via RE-wrenches 



To:
RE-wrenches 

Cc:
Dave Angelini Offgrid Solar 

Reply-To:
offgridso...@sti.net, RE-wrenches 

Howie, I think you should also look again at the Discover rack mount 
system in the link below. Nice 75 year old company that made it's name 
on Locomotive batteries. Their prices are way down around 14 K for 
30Kwh with heaters. If you have not looked at Lynk2 their gateway 
closed loop into SMA, Schneider, Solark, Morningstar and a few others 
you should.


The only problems I have with Schneider are pretty easy and get 
resolved because I only use them and take all of the training. Conext 
Insight is a home run for my clients. Schneider also hired me to test 
their first closed loop system with LG back in 2017 and it still is 
working fine.


https://discoverlithium.com/products/lithium-batteries/aes-rackmount 
[12]


Dave Angelini Offgrid Solar

"we go where powerlines don't"

[1]https://offgridsolar1.com/ [2]  [1]

e-mail  offgridso...@sti.net

text 209 813 0060

On 2024-02-16 2:02 pm, Michael Morningstar via RE-wrenches wrote:

We gave EG4 and Signature another chance after promises from their 
dealer oriented support department that we could expect better service 
from them. We had an EG4 BMS crap out a couple months ago after only a 
few months. Lots and lots of communications with Signature and we still 
don't have a BMS or replacement battery. It's been a shit show with 
them. I think we are going to remove them and install 3rd party BMS's 
and find some use for them. Maybe donate them. We've only had luck with 
Schneider/Discover pairings in closed loop. A large system we did with 
Sol-Arks never really worked in Closed loop, despite Discover coming to 
the site. Most likely it's a Sol-Ark issue, but we've reached Sol-Arks 
technical expertise limits. Even with Schneider/AES, there have been 
some issues that are causing me to re-consider Li for offgrid. I just 
had a conversation this morning with a long time off-grid pro and he 
said the same thing. It used to be, we'd install a wet lead acid bank 
and then ten years would pass before hearing from the client when it 
was time for another bank. Sometimes fifteen years. Our call backs with 
systems over the last ten years, first with a decline in equipment 
quality and then the switch to Li are costing us too much money and 
causing a lot of heartburn for our clients. Rant Over


On Fri, Feb 16, 2024 at 12:57 PM Howie Michaelson via RE-wrenches 
 wrote:


Hi All,

I've searched the archives for info pertaining to EG4 inverters and 
batteries. The comments have been mostly positive.  I have stayed away 
from EG4 until now in part, for the reason the Michael Morningstar 
suggest

Re: [RE-wrenches] EG4 Equipment

2024-02-20 Thread Dave Angelini Offgrid Solar via RE-wrenches
The LG charger probably generates the Heartbeat signal you need to fool 
the contactor to be on for charging.


I Think! My experience is with the 48V RESU 10 and not the  RESU 10H 
that is a 400vdc battery.


There were a few people on here with 10H so hang on.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-02-20 9:42 am, Tom McCalmont via RE-wrenches wrote:

I have an LG RESU-10H Gen2 Type R battery that has discharged so far 
that the display will no longer turn on.  Apparently, there is a 
recovery process for this situation that involves using an 
LG-sanctioned charger that will properly manage the BMS throughout the 
recovery process.  I have access to the correct charger for this 
purpose.


However, I have searched the Internet and Youtube and cannot find any 
instructions that explain how to operate the charger and recover the LG 
battery.


Does anyone on this group have experience with this situation and can 
help?  Is there a service manual for the LG RESU battery that explains 
how to recharge it in this situation (again, can find nothing but the 
installation manual on the internet).


Many thanks for any insights.

Tom McCalmont

On Feb 20, 2024, at 8:59 AM, Dave Angelini Offgrid Solar via 
RE-wrenches  wrote:


Someone asked about the loss on the discover AES rackmount.

"The contactor is bi-stable so it doesn't require extra holding current 
in either state. The ON state loss is 7.49mA."


https://discoverlithium.com/products/lithium-batteries/aes-rackmount

Also below is a response from Schneider on closing the loop with EG4.

Thanks for the feedback Dave.
I visited Signature last year to offer training. The EG4 is available 
in the dropdown menu for BMS Setup in v1.18 InsightLocal firmware.

Integration with XW Pro has worked well from what I have seen.
Eric

Eric Bentsen

Auburn, WA
United States

[3]

[4]

Download mySchneider app [4]

24/7 support. Mobile catalog. Access to expert help.

[5]  [6]  [7]  [8]  [9]  [10]  [11]

Genera

-

Dave Angelini Offgrid Solar

"we go where powerlines don't"

[1]https://offgridsolar1.com/ [2]  [1]

e-mail  offgridso...@sti.net

text 209 813 0060

 Original Message 

Subject:
Re: [RE-wrenches] EG4 Equipment

Date:
2024-02-16 3:11 pm

From:
Dave Angelini Offgrid Solar via RE-wrenches 



To:
RE-wrenches 

Cc:
Dave Angelini Offgrid Solar 

Reply-To:
offgridso...@sti.net, RE-wrenches 

Howie, I think you should also look again at the Discover rack mount 
system in the link below. Nice 75 year old company that made it's name 
on Locomotive batteries. Their prices are way down around 14 K for 
30Kwh with heaters. If you have not looked at Lynk2 their gateway 
closed loop into SMA, Schneider, Solark, Morningstar and a few others 
you should.


The only problems I have with Schneider are pretty easy and get 
resolved because I only use them and take all of the training. Conext 
Insight is a home run for my clients. Schneider also hired me to test 
their first closed loop system with LG back in 2017 and it still is 
working fine.


https://discoverlithium.com/products/lithium-batteries/aes-rackmount 
[12]


Dave Angelini Offgrid Solar

"we go where powerlines don't"

[1]https://offgridsolar1.com/ [2]  [1]

e-mail  offgridso...@sti.net

text 209 813 0060

On 2024-02-16 2:02 pm, Michael Morningstar via RE-wrenches wrote:

We gave EG4 and Signature another chance after promises from their 
dealer oriented support department that we could expect better service 
from them. We had an EG4 BMS crap out a couple months ago after only a 
few months. Lots and lots of communications with Signature and we still 
don't have a BMS or replacement battery. It's been a shit show with 
them. I think we are going to remove them and install 3rd party BMS's 
and find some use for them. Maybe donate them. We've only had luck with 
Schneider/Discover pairings in closed loop. A large system we did with 
Sol-Arks never really worked in Closed loop, despite Discover coming to 
the site. Most likely it's a Sol-Ark issue, but we've reached Sol-Arks 
technical expertise limits. Even with Schneider/AES, there have been 
some issues that are causing me to re-consider Li for offgrid. I just 
had a conversation this morning with a long time off-grid pro and he 
said the same thing. It used to be, we'd install a wet lead acid bank 
and then ten years would pass before hearing from the client when it 
was time for another bank. Sometimes fifteen years. Our call backs with 
systems over the last ten years, first with a decline in equipment 
quality and then the switch to Li are costing us too much money and 
causing a lot of heartburn for our clients. Rant Over


On Fri, Feb 16, 2024 at 12:57 PM Howie Michaelson via RE-wrenches 
 wrote:


Hi All,

I've searched the archives for info pertaining to EG

Re: [RE-wrenches] EG4 Equipment

2024-02-20 Thread Dave Angelini Offgrid Solar via RE-wrenches

Someone asked about the loss on the discover AES rackmount.

"The contactor is bi-stable so it doesn't require extra holding current 
in either state. The ON state loss is 7.49mA."


https://discoverlithium.com/products/lithium-batteries/aes-rackmount

Also below is a response from Schneider on closing the loop with EG4.

Thanks for the feedback Dave.

I visited Signature last year to offer training. The EG4 is available in 
the dropdown menu for BMS Setup in v1.18 InsightLocal firmware.


Integration with XW Pro has worked well from what I have seen.

Eric

Eric Bentsen

Auburn, WA
United States

 [9]

 [10]

Download mySchneider app [10]

24/7 support. Mobile catalog. Access to expert help.

 [11]  [12]  [13]  [14]  [15]  [16]  [17]

Genera

-

Dave Angelini Offgrid Solar

"we go where powerlines don't"

   [7]https://offgridsolar1.com/ [8]  [7]

e-mail  offgridso...@sti.net

text 209 813 0060

 Original Message 

Subject:

Re: [RE-wrenches] EG4 Equipment

Date:

2024-02-16 3:11 pm

From:

Dave Angelini Offgrid Solar via RE-wrenches 



To:

RE-wrenches 

Cc:

Dave Angelini Offgrid Solar 

Reply-To:

offgridso...@sti.net, RE-wrenches 

Howie, I think you should also look again at the Discover rack mount 
system in the link below. Nice 75 year old company that made it's name 
on Locomotive batteries. Their prices are way down around 14 K for 30Kwh 
with heaters. If you have not looked at Lynk2 their gateway closed loop 
into SMA, Schneider, Solark, Morningstar and a few others you should.


The only problems I have with Schneider are pretty easy and get resolved 
because I only use them and take all of the training. Conext Insight is 
a home run for my clients. Schneider also hired me to test their first 
closed loop system with LG back in 2017 and it still is working fine.


https://discoverlithium.com/products/lithium-batteries/aes-rackmount 
[18]


Dave Angelini Offgrid Solar

"we go where powerlines don't"

   [7]https://offgridsolar1.com/ [8]  [7]

e-mail  offgridso...@sti.net

text 209 813 0060

On 2024-02-16 2:02 pm, Michael Morningstar via RE-wrenches wrote:

We gave EG4 and Signature another chance after promises from their 
dealer oriented support department that we could expect better service 
from them. We had an EG4 BMS crap out a couple months ago after only a 
few months. Lots and lots of communications with Signature and we still 
don't have a BMS or replacement battery. It's been a shit show with 
them. I think we are going to remove them and install 3rd party BMS's 
and find some use for them. Maybe donate them. We've only had luck with 
Schneider/Discover pairings in closed loop. A large system we did with 
Sol-Arks never really worked in Closed loop, despite Discover coming to 
the site. Most likely it's a Sol-Ark issue, but we've reached Sol-Arks 
technical expertise limits. Even with Schneider/AES, there have been 
some issues that are causing me to re-consider Li for offgrid. I just 
had a conversation this morning with a long time off-grid pro and he 
said the same thing. It used to be, we'd install a wet lead acid bank 
and then ten years would pass before hearing from the client when it 
was time for another bank. Sometimes fifteen years. Our call backs with 
systems over the last ten years, first with a decline in equipment 
quality and then the switch to Li are costing us too much money and 
causing a lot of heartburn for our clients. Rant Over


On Fri, Feb 16, 2024 at 12:57 PM Howie Michaelson via RE-wrenches 
 wrote:



Hi All,

I've searched the archives for info pertaining to EG4 inverters and 
batteries. The comments have been mostly positive.  I have stayed away 
from EG4 until now in part, for the reason the Michael Morningstar 
suggested last June - that is, they seemed very oriented to the DIY 
market and not real serious contenders in the lasting marketplace. 
However, I was at RE+ Boston this week and was quite surprised to see 
that the EG4 18k inverter is, for all I could tell, identical to the 
Fortress Envy 12k, in both physical layout as well as menu structure. 
I have very limited experience with the Envy (having just installed my 
1st one last week, in order to compare it to the Sol-Ark 15). I don't 
have any thoughts about it yet, except that the font on the screen is 
quite small and the opening screen is not as intuitive as the Sol-Ark, 
but that might just take familiarizing myself more to the Envy (and/or 
the EG4).


My question is, for folks who have had either the Envy or the EG4 
inverters installed for a decent period of time, what is your current 
take on their functionality, durability, and for the EG4, the quality 
of support? Also, what experience have folks had similarly with the 
EG4 LLI batteries? I'm not unhappy with the Sol-Ark or in general the 
Fortress eVault Max battery, but there are some attractive things 
about the Envy and potentially the EG4 18k, and the pr

Re: [RE-wrenches] EG4 Equipment

2024-02-17 Thread Dave Angelini Offgrid Solar via RE-wrenches

Surrette and Full river AGM's  Been berry berry good to me!

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-02-17 9:43 am, Drake Chamberlin via RE-wrenches wrote:

I fully agree that off grid solar has taken a major downturn. Once the 
equipment became software based, the reliability dropped. Sure, there 
are nice features available with these cyber enhanced systems, but the 
cost in reliability makes being energy independent off the grid hard to 
accomplish.


There are good reports on Samlex products. Has anyone tried their new 
120/240 split phase units? Are they stack-able yet?


As far as batteries go, I'm pretty much in the Lead Head club, 
especially for off grid. That being said, lead acid batteries, 
especially AGMs have gotten really expensive and it seems the quality 
isn't what it used to be.


What is the best AGM battery these days?

Thanks,

Drake

---

On 2024-02-16 17:02, Michael Morningstar via RE-wrenches wrote:

We gave EG4 and Signature another chance after promises from their 
dealer oriented support department that we could expect better service 
from them. We had an EG4 BMS crap out a couple months ago after only a 
few months. Lots and lots of communications with Signature and we still 
don't have a BMS or replacement battery. It's been a shit show with 
them. I think we are going to remove them and install 3rd party BMS's 
and find some use for them. Maybe donate them. We've only had luck with 
Schneider/Discover pairings in closed loop. A large system we did with 
Sol-Arks never really worked in Closed loop, despite Discover coming to 
the site. Most likely it's a Sol-Ark issue, but we've reached Sol-Arks 
technical expertise limits. Even with Schneider/AES, there have been 
some issues that are causing me to re-consider Li for offgrid. I just 
had a conversation this morning with a long time off-grid pro and he 
said the same thing. It used to be, we'd install a wet lead acid bank 
and then ten years would pass before hearing from the client when it 
was time for another bank. Sometimes fifteen years. Our call backs with 
systems over the last ten years, first with a decline in equipment 
quality and then the switch to Li are costing us too much money and 
causing a lot of heartburn for our clients. Rant Over


On Fri, Feb 16, 2024 at 12:57 PM Howie Michaelson via RE-wrenches 
 wrote:


Hi All,

I've searched the archives for info pertaining to EG4 inverters and 
batteries. The comments have been mostly positive.  I have stayed away 
from EG4 until now in part, for the reason the Michael Morningstar 
suggested last June - that is, they seemed very oriented to the DIY 
market and not real serious contenders in the lasting marketplace. 
However, I was at RE+ Boston this week and was quite surprised to see 
that the EG4 18k inverter is, for all I could tell, identical to the 
Fortress Envy 12k, in both physical layout as well as menu structure. I 
have very limited experience with the Envy (having just installed my 
1st one last week, in order to compare it to the Sol-Ark 15). I don't 
have any thoughts about it yet, except that the font on the screen is 
quite small and the opening screen is not as intuitive as the Sol-Ark, 
but that might just take familiarizing myself more to the Envy (and/or 
the EG4).


My question is, for folks who have had either the Envy or the EG4 
inverters installed for a decent period of time, what is your current 
take on their functionality, durability, and for the EG4, the quality 
of support? Also, what experience have folks had similarly with the EG4 
LLI batteries? I'm not unhappy with the Sol-Ark or in general the 
Fortress eVault Max battery, but there are some attractive things about 
the Envy and potentially the EG4 18k, and the price point and seemingly 
smart configuration of the EG4 LLI batteries are certainly 
eye-catching.


I'm also currently starting to lean toward using Lithium batteries and 
inverters from the same manufacturer, as I'm growing weary of the 
mismatching firmware updates that are causing somewhat frequent issues 
between the 2 components. Although the inverter/battery integrated 
units (i.e. Sonen, Tesla, etc.) don't seem ideal, since the market is 
so volatile at the moment. If one component fails, I'd like the option 
to replace it with a different brand without having to replace the 
other component as well. Using the same manu doesn't necessarily cut 
down the problems, but it certainly will help in the troubleshooting 
process by hopefully having less of the "not my problem" or "we haven't 
seen that problem" responses from tech support.


I really don't like making forays into bleeding-edge technologies, so 
I'm hoping to gain some experienced insight.


Thanks,

Howie Michaelson

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Re: [RE-wrenches] EG4 Equipment

2024-02-16 Thread Dave Angelini Offgrid Solar via RE-wrenches
Howie, I think you should also look again at the Discover rack mount 
system in the link below. Nice 75 year old company that made it's name 
on Locomotive batteries. Their prices are way down around 14 K for 30Kwh 
with heaters. If you have not looked at Lynk2 their gateway closed loop 
into SMA, Schneider, Solark, Morningstar and a few others you should.


The only problems I have with Schneider are pretty easy and get resolved 
because I only use them and take all of the training. Conext Insight is 
a home run for my clients. Schneider also hired me to test their first 
closed loop system with LG back in 2017 and it still is working fine.


https://discoverlithium.com/products/lithium-batteries/aes-rackmount

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-02-16 2:02 pm, Michael Morningstar via RE-wrenches wrote:

We gave EG4 and Signature another chance after promises from their 
dealer oriented support department that we could expect better service 
from them. We had an EG4 BMS crap out a couple months ago after only a 
few months. Lots and lots of communications with Signature and we still 
don't have a BMS or replacement battery. It's been a shit show with 
them. I think we are going to remove them and install 3rd party BMS's 
and find some use for them. Maybe donate them. We've only had luck with 
Schneider/Discover pairings in closed loop. A large system we did with 
Sol-Arks never really worked in Closed loop, despite Discover coming to 
the site. Most likely it's a Sol-Ark issue, but we've reached Sol-Arks 
technical expertise limits. Even with Schneider/AES, there have been 
some issues that are causing me to re-consider Li for offgrid. I just 
had a conversation this morning with a long time off-grid pro and he 
said the same thing. It used to be, we'd install a wet lead acid bank 
and then ten years would pass before hearing from the client when it 
was time for another bank. Sometimes fifteen years. Our call backs with 
systems over the last ten years, first with a decline in equipment 
quality and then the switch to Li are costing us too much money and 
causing a lot of heartburn for our clients. Rant Over


On Fri, Feb 16, 2024 at 12:57 PM Howie Michaelson via RE-wrenches 
 wrote:



Hi All,

I've searched the archives for info pertaining to EG4 inverters and 
batteries. The comments have been mostly positive.  I have stayed away 
from EG4 until now in part, for the reason the Michael Morningstar 
suggested last June - that is, they seemed very oriented to the DIY 
market and not real serious contenders in the lasting marketplace. 
However, I was at RE+ Boston this week and was quite surprised to see 
that the EG4 18k inverter is, for all I could tell, identical to the 
Fortress Envy 12k, in both physical layout as well as menu structure. 
I have very limited experience with the Envy (having just installed my 
1st one last week, in order to compare it to the Sol-Ark 15). I don't 
have any thoughts about it yet, except that the font on the screen is 
quite small and the opening screen is not as intuitive as the Sol-Ark, 
but that might just take familiarizing myself more to the Envy (and/or 
the EG4).


My question is, for folks who have had either the Envy or the EG4 
inverters installed for a decent period of time, what is your current 
take on their functionality, durability, and for the EG4, the quality 
of support? Also, what experience have folks had similarly with the 
EG4 LLI batteries? I'm not unhappy with the Sol-Ark or in general the 
Fortress eVault Max battery, but there are some attractive things 
about the Envy and potentially the EG4 18k, and the price point and 
seemingly smart configuration of the EG4 LLI batteries are certainly 
eye-catching.


I'm also currently starting to lean toward using Lithium batteries and 
inverters from the same manufacturer, as I'm growing weary of the 
mismatching firmware updates that are causing somewhat frequent issues 
between the 2 components. Although the inverter/battery integrated 
units (i.e. Sonen, Tesla, etc.) don't seem ideal, since the market is 
so volatile at the moment. If one component fails, I'd like the option 
to replace it with a different brand without having to replace the 
other component as well. Using the same manu doesn't necessarily cut 
down the problems, but it certainly will help in the troubleshooting 
process by hopefully having less of the "not my problem" or "we 
haven't seen that problem" responses from tech support.


I really don't like making forays into bleeding-edge technologies, so 
I'm hoping to gain some experienced insight.


Thanks,

Howie Michaelson

Sun Catcher ___
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Re: [RE-wrenches] Fortress

2024-02-15 Thread Dave Angelini Offgrid Solar via RE-wrenches
So this is all open loop with outback correct?  I can't even get into 
Simplyphi. website today. Maybe the windows update...


The battery below was suppose to be networkable but it looks like not 
much progress.


* Model: AmpliPHI 3.8kWh
 	* Inverter compatibility: Sol-Ark, SMA (coming soon), Schneider 
Electric (coming soon)


 A question, it looks like Outback is not closed loop with any battery 
company. I hope I am wrong!


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-02-15 8:57 am, Darryl Thayer via RE-wrenches wrote:

Is it similar to my problem with my Simplify batteries? Over time, the 
BMS did not allow all cells to charge the same. To correct this, I had 
to charge each battery separately, and after this, they stayed 
equivalent for more years.


On Thu, Feb 15, 2024 at 7:50 AM Jay via RE-wrenches 
 wrote:


Hi william

Could you share the equipment used and what issues you had?

Thx
Jay

On Feb 14, 2024, at 3:13 PM, William Miller via RE-wrenches 
 wrote:


Peter:

I have only purchased one set of Fortress batteries.  There have been 
issues, I am sure many of them self-induced.  Fortress has been overall 
very responsive.  There have been a few days where I could not get 
through to technical support but with persistence I always manage.  
Fortress has offered truck-roll compensation at a reasonable rate as 
well.


William Miller

Miller Solar

17395 Oak Road, Atascadero, CA 93422

805-438-5600

www.millersolar.com [1]

CA Lic. 773985

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of Peter Giroux via RE-wrenches

Sent: Wednesday, February 14, 2024 6:47 AM
To: 'RE-wrenches'
Cc: pgir...@mindspring.com
Subject: [RE-wrenches] Fortress

Good morning my fellow wrenchers. While I see the comments on SunPower 
and the challenges, are any of you having similar issues with Fortress? 
Their bms boards from the early classics have not held up and even 
after replacement there are still issues ( parallel batteries and stand 
alone not showing accurate #'s,  ). While support has been, well 
supportive, the issues persist. Any thoughts or fixes you have come up 
with?? I just had a customer unplug the coms cable from their sol-ark 
and bring their readings to volts VS %% and it is starting to work a 
bit better. Any and all help or ideas appreciated.


Thx
peter Giroux

American Solar

Norcross Ga ___
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Re: [RE-wrenches] Fortress

2024-02-14 Thread Dave Angelini Offgrid Solar via RE-wrenches

Hi Peter,

I was called in to consult on a new existing 4x Fortress E flex / 
Schneider XWP system that worked fine open loop but never communicated 
with the Schneider gateway. Fortress to their credit sent a tech out and 
he did Fortress FW and a PC exchange. Still not working.


The owner was upset and replaced with Discover AES 42-48-6650. There was 
zero configuration to do which surprised the installer. Worked fine 
closed loop from the start.


I do not like to be negative about companies in North America and I 
still think Fortress could have fixed this with more time.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-02-14 6:46 am, Peter Giroux via RE-wrenches wrote:

Good morning my fellow wrenchers. While I see the comments on SunPower 
and the challenges, are any of you having similar issues with Fortress? 
Their bms boards from the early classics have not held up and even 
after replacement there are still issues ( parallel batteries and stand 
alone not showing accurate #'s,  ). While support has been, well 
supportive, the issues persist. Any thoughts or fixes you have come up 
with?? I just had a customer unplug the coms cable from their sol-ark 
and bring their readings to volts VS %% and it is starting to work a 
bit better. Any and all help or ideas appreciated.


Thx
peter Giroux

American Solar

Norcross Ga
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Re: [RE-wrenches] Temperature coefficient versus Power

2024-01-30 Thread Dave Angelini Offgrid Solar via RE-wrenches
10+ years ago I thought that Sunpower Solar wrote the best info. Their 
module technology was superior and the classic 327 module output was 
amazing in high temperature and also in cloudy skies. They were the 
first to have really good warranty for both workmanship and output over 
time.


I have little to say about the current crop of modules.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-01-30 6:02 am, Jason Szumlanski via RE-wrenches wrote:

I'm having a hard time finding concrete information on the relationship 
of temperature coefficient and power output. Solar panel temperature 
coefficients are determined at Pmax.


My question is, at lower irradiance levels, say where power output 
would be 50% of Pmax at 25C, would the temperature coefficient be 
greater, less, or the same?


Jason Szumlanski
Florida Solar Design Group
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Re: [RE-wrenches] SMA String inverters

2024-01-10 Thread Dave Angelini Offgrid Solar via RE-wrenches

Hi August,

I was told Tesla has LFP battery now.  True?  Thanks !

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [3]https://offgridsolar1.com/ [4]  [3]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-01-10 3:25 pm, August Goers via RE-wrenches wrote:


We're starting to install the Tesla Solar Inverter with good results:

https://www.tesla.com/support/energy/solar-inverter/tesla-solar-inverter

It is going to be a tough product for others to compete with - the 
price point is low and features are high. 4 x MPPTs with low tracking 
voltage (60 VDC), built in consumption monitoring, one SKU to handle 
7.6 kW, 5.7 kW, 5 kW, 3.8 kW AC rating via software programming, built 
in ethernet/WiFi/cellular and the rapid shutdown can meet the NEC 
hazard control system requirements meaning that only one Mid-Circuit 
Interrupter (MCI) is needed for every three modules. All in all, a 
solid offering with lots of design flexibility. Time will tell how 
reliable they are.


Best, August

On Wed, Jan 10, 2024 at 10:04 AM William Miller via RE-wrenches 
 wrote:



Jeremy:

We generally avoided using the 41 series inverter for reasons 
specified here [1].  If you find a new string inverter in the SMA 
lineup, you might want to check to see if they have resolved some of 
the shortcomings.


I have not had reason to use string inverters because, other than 
Solar Edge, they do not offer intrinsic rapid shutdown.  Careful 
reading of the NEC indicates that even ground mount arrays require RSS 
unless the PV feeders run to a building with the sole use being to 
house solar equipment.  Having said that, I would imagine that if an 
inverter were mounted on the ground-mount rack, the requirement for 
RSS could be avoided.


William Miller

Miller Solar

17395 Oak Road, Atascadero, CA 93422

805-438-5600

www.millersolar.com [2]

CA Lic. 773985

-Original Message-
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
On Behalf Of Jeremy Rodriguez via RE-wrenches

Sent: Monday, January 8, 2024 1:44 PM
To: re-wrenches@lists.re-wrenches.org
Cc: Jeremy Rodriguez
Subject: [RE-wrenches] SMA String inverters

What are you wrenches that used to install the SB-41 units 
sourcing now? Looks like there is a new model on their website


Jeremy Rodriguez

Solar Installation / Design

All Solar, Inc.

1453 M St.

Penrose Colorado 81240

Sent by Jeremy's iPhone. Sorry for typos and shorthand.

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Re: [RE-wrenches] Schneider Rapid shutdown with 2023 compliance

2024-01-02 Thread Dave Angelini Offgrid Solar via RE-wrenches

You said that very nicely Kevin !

If this were for offgrid, I would make the inspector happy and do even 
more than Kevin suggests after he is gone. 


Link to RS shutdown
https://www.youtube.com/watch?v=wMoVXq4m1wk=10s

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2024-01-02 10:24 am, Kevin Pegg via RE-wrenches wrote:


Hi Mac,

I've just gone through a couple installations with a similar situation.

The hardware you list does work as intended. I had to go through three 
different suppliers to get all the components.


One thing that I didn't find clear in the MPPT RS documentation is when 
a shutdown is initiated, it shuts __everything__ on the Xanbus network 
down. All devices go into standby mode. Gen shuts down if running. 
Power is off. Not just the PV via Tigo modules. Had to develop client 
instruction sheet as to how to power up after a shutdown.


On one hand, I can see why a single point shutdown is desired outcome. 
But it concerns me that it's vulnerable to abuse. If the whole system 
shutdown is not desired, the Xanbus connection can be omitted and then 
RS will be limited to the PV modules only.


Kevin

From: RE-wrenches  On Behalf 
Of Mac Lewis via RE-wrenches

Sent: January-01-24 12:00 PM
To: RE-wrenches 
Cc: Mac Lewis 
Subject: [RE-wrenches] Schneider Rapid shutdown with 2023 compliance

Hello Wrenches,

I need to retrofit a Schneider XW+ system with a rapid shutdown system. 
 The owner purchased this equipment about 4-5 years ago but is trying 
to get it past a very intense inspector.


To me, it looks relatively straightforward to get NEC 2023 rapid 
shutdown compliant using Tigo TS4AF, and adding Schneider's MPPT 
Disconnect RS and external rapid shutdown initiator.  It's a little 
strange though because it has 2017 NEC compliant all over the 
documentation but I believe we are good through NEC 2023 because 
shutdown occurs at a module level and the Disconnect RS can take care 
of arc-fault monitoring.


Does anyone have any documentation for the MPPT Disconnect RS that 
doesn't specifically call out (only) NEC 2017 compliant?


Or if this is not a good approach and is not reliable, I would 
appreciate your input as well.


Cheers!

--

Mac Lewis

"Yo solo sé que no sé nada." -Sócrates
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Re: [RE-wrenches] OpticsRE

2023-12-18 Thread Dave Angelini Offgrid Solar via RE-wrenches
Did you try it on another ISP?  I sometimes hear this about Schneider 
Insight and it never is down. It always is the ISP or cell.  Good Luck


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-12-18 3:16 pm, Foxfire Energy via RE-wrenches wrote:

Anyone know what's going on with OpticsRE? Their sites been down since 
last Friday.  TIA


Sent from my iPhone
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Re: [RE-wrenches] Grid Tied Inverter back feed to Generator

2023-12-01 Thread Dave Angelini Offgrid Solar via RE-wrenches
Picture tells one alot also. You can't have 2 or more sources without 
isolation, batteries or not.  Cheers!


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-12-01 4:16 pm, Jerry Shafer via RE-wrenches wrote:


Wrenches
Without batteries uou do not want to do this, l have tested small 
generators to excite larger solar inverters to run constant loads but 
if the inverters out power the loads then the smoke comes out so not 
advisable

But hey thats just a guy that has been in the business for many years.
Fun times.

On Thu, Nov 30, 2023, 5:20 PM Jeremy Rodriguez via RE-wrenches 
 wrote:


Has anyone experienced a grid tie inverter back feed a whole house 
backup generator after a utility outage?

What can happen ?

Jeremy Rodriguez
Solar Installation / Design
All Solar, Inc.
1453 M St.
Penrose Colorado 81240

Sent by Jeremy's iPhone. Sorry for typos and shorthand.
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Re: [RE-wrenches] Big Ag water

2023-11-08 Thread Dave Angelini Offgrid Solar via RE-wrenches


Just did one.

You have to do the math for costing the grid, a genset, and solar 
direct.
The genset usually wins if the grid is not an option. You can easily 
find/replace pumps that are not solar direct.


If you do the solar, you still need a genset and the electronics to 
support it.


It is not an easy thing to do if someone is not living there. Most Ag 
run big gensets if no grid is available.


If you can add the grid, it will improve the property for the owner. Not 
sure about that in California anymore.


Happy Hour !  Good luck !

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-11-08 1:23 pm, Bill Battagin via RE-wrenches wrote:


Ag water wrenches,

I've been asked about the feasibility of pumping 2,000 gallons/minute 
(mid-day) from a pond to open discharge at 40 feet of head, 1,000 ft 
run.  PV direct. Multiple Grundfos pumps?  Any experience appreciated


Bill

Feather River Solar Electric
4291 Nelson St. (Shipping)
5575 Genesee Rd. (USPS, UPS)
Taylorsville, CA  95983
530-284-7849, 258-1641(cell)
CA. C10 Lic # 874049
Solar Powered since 1982
Home of the Sunny Side Up

[1]
Virus-free.www.avast.com [1]

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Re: [RE-wrenches] Wattnode AC Coupling Monitoring on Insight Cloud

2023-10-26 Thread Dave Angelini Offgrid Solar via RE-wrenches



Hi Howie !

I see the same thing except if you read the last line, they are saying 
soon on the cloud. Good that it is working local though!


Version: v1.18 Build 041 [25 July 2023]
Please clear your web browser cache before logging in to web GUI.
Download the latest firmware (.epkg) from
https://solar.schneider-electric.com/product/conext-gateway/
https://solar.schneider-electric.com/product/insighthome-and-insightfacility-edgedevices/
Features
Summary of features
* Support for AC1 Generator
* Support WATTNODE CT3 setup to monitor AC coupled solar automatically
* Support for AC coupled power flow displayed on dashboard via WATTNODE
meter
* Add UI for XW Pro AC Output Voltage Calibration
* Support closed loop battery configuration pass through to MPPT
* Support to download HSM trace log file via web API
* Add battery temperature data on XW Pro status screen
* Support for operating without SD card
* Upgrade IotHubAgent to v3.1.8
* Support XW Pro 2.10 BN25
Summary of fixes provided:
* Fix for Modbus time registers returning fixed values
* Fix for value setting on "External Contactor"
* Fix for not being able to enable Grid support thru Insight Facility
* Fix for Aux Relay Time of Day Trigger not working issue
* Fix for Low Battery Cut out Warning Offset setting issue
* Fix for manual refresh causing XW parameters changes issue
* Fix for secondary XW Pro going back into grid forming when in standby 
mode

* Improvement for exported PDF file format
* Fix for TPM test failure issue
2 Conext(tm) Gateway Release Notes
Internal
* Improvement for WATTNODE device status page
* Change IEC 61727-2014 grid code name to IEC 61727-2004
Summary of new supported batteries:
* DISCOVER AES 44-48-3000
* DISCOVER AES 42-48-6650
* FortressPowerEvaultMax 18_5
* DISCOVER HELIOS 46-48-1540
* DISCOVER ELEMENT 48-48-5120
* PYLONTECH UP5000
* PYLONTECH US5000
* PYLONTECH PELIO
* HOMEGRID MQ_1
* HOMEGRID MQ_2
* HOMEGRID MQ_3
* HOMEGRID MQ_4
* HOMEGRID MQ_5
* HOMEGRID MQ_6
* HOMEGRID MQ_7
* HOMEGRID MQ_8
* HOMEGRID COMPACT
* EG4-LifePower4
* EG4-LL
* DEKA_DURATION_DD5300
Known Limitations
* Analog and Digital I/O is not supported
* After downgrading an XW device, the gateway must be restarted
* Upgrading from v1.07 and earlier to v1.08 and later will cause the 
cloud to be

disabled, requiring the user to re-enable the cloud via the Web UI
* The gateway does not have a web server trusted root certificate
* PDF Generation does not work correctly in Internet Explorer
* Temperature will not be shown in Battery Summary page if only MPPT 
device

installed BTS (Battery Temperature Sensor).
* Upgrade from old version to v1.18 may cause the BMS setup status 
change from

"successful" to "modified", re-apply it, or leave it alone.
* After changing or applying BMS setup, refreshing configuration is 
required to

make the UI configuration match device value.
* AC coupled power flow on InsightCloud & InsightMobile will be coming 
soon.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-26 9:26 am, Howie Michaelson via RE-wrenches wrote:


Hi All,

Has anyone successfully implemented the new AC coupled monitoring 
function using a Wattnode meter (Gateway firmware V1.18) so that it 
shows up on Insight Cloud? I have been able to get it to display on 
Insight Local, but not on the Cloud.  I have spent perhaps 20-30 hours 
on getting this function to work (working with Eric Bentsen as well as 
countless other Schneider support personnel). I've been told that if it 
shows up on Insight Local but not the Cloud, then that is an issue at 
Schneider's end. Now I'm wondering if there is something about the oler 
Gateway (not a "Home" device) which is causing this issue. Just 
wondering if anyone has been successful at implementing this feature so 
that it shows up on the Cloud.

Thanks, Howie Michaelson
Sun Catcher
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Re: [RE-wrenches] Off Grid, Cloudy Days, Solar Tilt Question

2023-10-25 Thread Dave Angelini Offgrid Solar via RE-wrenches


Kirk,

Can you reference your paper on this? So many variables and each 
location will be different. Most dual axis
trackers can always be left flat or any angle so that does not make 
sense to me.


You have to design for winter offgrid if the location is worth it. Or, 
alot of hours on a genset.


Super large arrays in your area will help give you more days/hours 
before you need the iron genoa.
You have to decide if it is worth the money. The home has to have the 
ability to shed some loads also.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-25 3:46 pm, Kirk Bailey via RE-wrenches wrote:


Hi All!

We don't do a lot of pure off-grid systems and I recently ran across 
something I wanted to run by folks with more experience in this area: 
Optimal array tilt for our very cloudy PNW winters!


My understanding has always been that latitude plus 10-15 degrees was 
the best tilt to address our winter energy shortage. However a paper I 
recently read (1), makes a compelling case for a much shallower tilt in 
situations where the cloud cover is so heavy that "diffuse" solar 
radiation is all that makes it through. They indicate that under those 
conditions a horizontal array will produce significantly more energy 
than even a two-axis tracker!


Given that the challenge in our off-grid setups always seems to be 
making it through the really cloudy stretches, and that there is 
usually enough energy the rest of the time, should we be installing 
off-grid arrays at a shallower angle?


Anyone tried this?

Kirk Bailey

k...@abundantsolar.com

www.abundantsolar.com [1]

(1) Kelly, N.A., Gibson, T.L, 2011, Increasing the solar photovoltaic 
energy capture on sunny and cloudy days. Solar Energy 85, 111-125.


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Re: [RE-wrenches] XW Drop in replacement inverter

2023-10-25 Thread Dave Angelini Offgrid Solar via RE-wrenches


On the latest firmware V1.18 both AC1 and AC2 have the same wide 
frequency and voltage choices.


This is for watt-node in a self consumption grid mode and also for 
adding AC coupling to show up on conext

insight on or offgrid.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-25 12:06 pm, Dave Angelini Offgrid Solar via RE-wrenches 
wrote:


Not getting this Kevin, AC2 has always been the generator input as it 
allows wider frequency and voltage settings for drifting gensets.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
[1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-25 11:57 am, Kevin Pegg via RE-wrenches wrote:

Physically it is all the same. Software is way more complex. As Dave 
mentioned, you have to follow the commissioning process.


AC1 will no longer accept generator input, it's grid-only now. So if 
you have a genset you will need to move that to AC2. This is one of 
the most irritating changes with the XWPro. Makes dual-generator 
configs a lot more complex now.


Kevin

From: RE-wrenches  On 
Behalf Of Chad Waits via RE-wrenches

Sent: October-24-23 2:18 PM
To: RE-wrenches 
Cc: Chad Waits 
Subject: [RE-wrenches] XW Drop in replacement inverter

Wrenches,

We have a client that had us construct a solar trailer for them back 
in 2014-2015 timeframe. The Current XW6048-120/240-60 is cooked and 
I'm wondering if the Schneider rep (or you savvy off grid guys) on 
here could tell me if the newer XW Pro 6.8kW 120/240 is an exact drop 
in replacement for a system including the the old power distribution 
panel accessories.


Thanks!

Chad Waits
President - Net Zero Solar

945 W. Silverlake Rd, Tucson AZ 85713

Cell: (520) 270-4873

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Re: [RE-wrenches] XW Drop in replacement inverter

2023-10-25 Thread Dave Angelini Offgrid Solar via RE-wrenches


Not getting this Kevin, AC2 has always been the generator input as it 
allows wider frequency and voltage settings for drifting gensets.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-25 11:57 am, Kevin Pegg via RE-wrenches wrote:

Physically it is all the same. Software is way more complex. As Dave 
mentioned, you have to follow the commissioning process.


AC1 will no longer accept generator input, it's grid-only now. So if 
you have a genset you will need to move that to AC2. This is one of the 
most irritating changes with the XWPro. Makes dual-generator configs a 
lot more complex now.


Kevin

From: RE-wrenches  On Behalf 
Of Chad Waits via RE-wrenches

Sent: October-24-23 2:18 PM
To: RE-wrenches 
Cc: Chad Waits 
Subject: [RE-wrenches] XW Drop in replacement inverter

Wrenches,

We have a client that had us construct a solar trailer for them back in 
2014-2015 timeframe. The Current XW6048-120/240-60 is cooked and I'm 
wondering if the Schneider rep (or you savvy off grid guys) on here 
could tell me if the newer XW Pro 6.8kW 120/240 is an exact drop in 
replacement for a system including the the old power distribution panel 
accessories.


Thanks!

Chad Waits
President - Net Zero Solar

945 W. Silverlake Rd, Tucson AZ 85713

Cell: (520) 270-4873

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Re: [RE-wrenches] XW Drop in replacement inverter

2023-10-24 Thread Dave Angelini Offgrid Solar via RE-wrenches


Hi Chad,

Yes XWpro 6848 is a drop-in  replacement. Exact fit & all connections 
are the same as way back to 2006 when the "grey box" XW 6048 was sold. 
You need a connext insight home or facility device to do the initial 
configuration.


It is a one time need for the insight home device to set the mode for 
offgrid. There are numerous new settings
that will not work with the old SCP he has, but you do not need them for 
a replacement.


You should not need to change firmware either as long as the system was 
working. Most new firmware is for the closed loop support of 10 
different LFP battery systems and new grid features. There is one LFP 
battery Discover AES that all settings are hard written and read by 
connecting one xanbus network cable.


https://solar.se.com/us/en/xw-pro-commissioning-guide/

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-24 2:17 pm, Chad Waits via RE-wrenches wrote:


Wrenches,

We have a client that had us construct a solar trailer for them back in 
2014-2015 timeframe. The Current XW6048-120/240-60 is cooked and I'm 
wondering if the Schneider rep (or you savvy off grid guys) on here 
could tell me if the newer XW Pro 6.8kW 120/240 is an exact drop in 
replacement for a system including the the old power distribution panel 
accessories.


Thanks!

Chad Waits
President - Net Zero Solar

945 W. Silverlake Rd, Tucson AZ 85713
Cell: (520) 270-4873

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Re: [RE-wrenches] Schneider Tech Support

2023-10-24 Thread Dave Angelini Offgrid Solar via RE-wrenches


Some of you folks are using really old Phone info.The number changed 
almost 3 years ago I believe.


1 833 391 8640  5 am to 8 pm Pacific time

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-24 10:38 am, Dave Angelini Offgrid Solar via RE-wrenches 
wrote:



Dave Angelini Offgrid Solar
"we go where powerlines don't"
[1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-23 8:16 pm, Vince McClellan via RE-wrenches wrote:

Hi Michael
I appreciate the info. I'll give that a try tomorrow. Even though I 
haven't used Schneider equipment much in the last few years, I still 
have a bunch of systems out there with their products.


Vince McClellan

Energy Design

NABCEP PV Installation Professional

p. (541) 485-8122  f. (541) 338-8202

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On Mon, Oct 23, 2023 at 5:36 PM Michael Morningstar via RE-wrenches 
 wrote:

Vince,
You'll want to  register with them and get the "special number". You'll 
also get the grid code password. I tried reaching them two weeks ago 
and last week and couldn't get through. Kinda bummed as Schneider has 
been my go to for several years.


On Mon, Oct 23, 2023 at 5:29 PM Vince McClellan via RE-wrenches 
 wrote:


Hello
Have any of you been in contact with tech support at Schneider? I 
haven't worked with their equipment in several years. I'm working on 
repairing another contractor's system, and when I tried to call tech 
support in the middle of the day, no one answered the call. I remember 
several years ago there was a special number to press once you were in 
the Schneider tech support answering system, but if you followed the 
prompts you wouldn't actually get to tech support.


Thanks in advance to anyone who can help,

Vince McClellan

Energy Design

NABCEP PV Installation Professional

p. (541) 485-8122  f. (541) 338-8202

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Re: [RE-wrenches] 2007 Kohler: Wrenches, can you help with parts or smarts?

2023-10-23 Thread Dave Angelini Offgrid Solar via RE-wrenches


In the dead of winter a client paid over 2K$ for the PCB. He now has 
surge protection on the lines from gen out to the XW. I did not say to 
him I told you so, but I am saying here.


Pop a midnite spd on gensets that stay connected all year. If it was 
nearby lightning, he was lucky it did not jump the transfer relay into 
the inverter electronics!


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-23 10:05 am, Mick Abraham via RE-wrenches wrote:

Me again, Mechanix~ 'Tis the season...for generator problems. Here's 
mine:


Kohler model # 8.5RES air cooled propane
Serial number 2159521
Spec number GM29253-GA6

This machine has delivered many off-grid running hours; I suspect a 
lightning whack took it down. The main DC battery breaker inexplicably 
tripped the same day; inverter etc. are all OK.


How many hours? "A Lot." I can't be more specific b/c the electronic 
box with the display is black. The 12v cranking battery seems to have 
adequate energy but the black box is truly "blacked out" & doesn't 
respond to the red Run button. Three glass fuses near the ADC2100 
control box all have continuity.


The physical space in the power shed accommodates this machine housing 
but I doubt if any new machine would fit as well.
That "ADC2100" control box in my photo shows several different p/n's on 
eBay & I haven't done much more sleuthing. I have only a fuzzy
picture of ours, but squinting at the p/n, ours might be GM28707. Are 
they all interchangeable?


The ideal case would be if one of the Wrenches has a "known good" 
control box even if it's used or dusty. Clients might be sad
if I persuade them to spend $1k or more for an eBay part then we put it 
all together only to find the machine still won't run.
Contact me off-list if you have a part or parts to sell, or a "value 
added" parts vendor to suggest. We're in southern Colorado.


If something else may have also been damaged, can I get suggestions as 
to the likely culprits? Finally, how far should we go if the clients
really want a new lease on life for this machine? Are there shops that 
could do an engine overhaul? Assuming that the generator
windings are OK, are there bearing replacements or other TLC items to 
address if we haul it to a shop?


I'm aware that the 2023 stationary propane machines may not have the 
"slam it out" longevity that the clients have enjoyed with this one.

Thanks in advance for any suggestions. The Wrench List is the Bomb!

Mick Abraham, Proprietor
www.abrahamsolar.com [1]

Landline: 970-731-4675
Cell phone or for text messaging: 970-946-6584
ᐧ
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Re: [RE-wrenches] Cleaning PV mods

2023-10-23 Thread Dave Angelini Offgrid Solar via RE-wrenches



Definitely heard stories and have seen a few insurance claims for 
cracked glass.
I have had clients send me pictures of "solar" guys walking on the 
panels on their roof.


I guess it is OK to do this if you change your business name every 5 
years


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [11]https://offgridsolar1.com/ [12]  [11]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-23 6:44 am, White, Will via RE-wrenches wrote:

I worked with a guy who had done installs in Arizona. He had an 
off-grid customer spray down their array with cold well water in the 
middle of the day, which shattered the module glass.


I'm sure it was an isolated incident, but it happened.

Thanks,

Will

From: RE-wrenches  On Behalf 
Of Jason Szumlanski via RE-wrenches

Sent: Friday, October 20, 2023 4:47 PM
To: RE-wrenches 
Cc: Jason Szumlanski 
Subject: [EXTERNAL] Re: [RE-wrenches] Cleaning PV mods

CAUTION: This email originated from outside of the organization. Do not 
click links or open attachments unless you recognize the sender and 
know the content is safe.


I don't understand the thermal shock nonsense. It routinely starts 
downpouring here when it's blazing hot out (sun showers) and the rain 
is way cooler than ground water in summer. It makes no sense. If hose 
water from the ground is going to hurt solar panels, you better not put 
them where it rains!


I replied privately to Dana, but for the benefit of the group, it takes 
a heavy soiling to make any appreciable difference. I have done 
numerous tests at times of high pollen and found little to no benefit 
to cleaning solar panels. Certainly it would not be worth paying 
someone to do it. Other climates may have different results. My 
suggestion would be to test first. Module level power electronics can 
provide incontrovertible proof.


Jason

On Fri, Oct 20, 2023, 4:21 PM Dave Tedeyan via RE-wrenches 
 wrote:


Hi Dana,

See attached from REC. I would imagine these guidelines would apply to 
all modules.


Cheers,

Dave

On Fri, Oct 20, 2023 at 3:56 PM Dana Orzel via RE-wrenches 
 wrote:


Hey ally 'all,

Ok bad solar installer! 7 years & I have never cleaned my modules & 
live on a dirt road. Yeah rain does a good job with the dust but there 
is a film mostly on the edges.


What does everyone do for cleaning?

My array is 16'+ tall on a hill side. I have a pressure washer & was 
going to pick up a large sponge type mop & mount it on a painters 
extension pole.


Good Biodegradable cleaning solutions?

_

Dana OrzelGREAT SOLAR WORKS!

C - 208.721.7003  E - d...@solarwork.com

W - www. greatsolarworks.com [1] www.solarwork.com [2]

_"Responsible Technologies for Responsible People since 1988!"_

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Owner | Sungineer Solar

p: he | him | his
a: 1653 Slaterville Rd. | Ithaca, NY 14850
w: www.sungineersolar.com [10]
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Re: [RE-wrenches] XW Pro failures

2023-10-14 Thread Dave Angelini Offgrid Solar via RE-wrenches


Eric has been great! You may have to remind him in a follow-up as he has 
a very busy schedule.


I know he appreciates the people who show-up for the training webinars. 
I must say that I hardly ever see anyone from the list here in the live 
webinars. Maybe they watch the replays?


I also am amazed that an installer would need to call tech-support to do 
a first install. Why would someone pay you to learn on their power 
system?


If you really feel you have been wronged by Schneider inside the 10 year 
XWpro warranty, get me your case number and I will follow up with the 
other side of your argument. There always are 2 sides. 


https://solar.se.com/us/en/xw-pro-commissioning-guide/

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-13 9:47 pm, Kevin Pegg via RE-wrenches wrote:


Hi Wallace,

Interesting. Eric has in the past been responsive to my queries. I 
emailed him over 1 week ago about my most recently failed XWPro and 
have not heard back. I see he is replying fairly rapidly to your query. 
I shall bug him more next week.


Kevin

From: RE-wrenches  On Behalf 
Of Wallace Stahle via RE-wrenches

Sent: Friday, October 13, 2023 5:05 PM
To: RE-wrenches 
Cc: Wallace Stahle 
Subject: Re: [RE-wrenches] XW Pro failures

Hey bleeding edgers,

So being alarmed at what I was reading and halfway through purchasing a 
dual stack XW Pro package I emailed Eric Benson with my concerns and 
pasted your  four descriptive posts with it  and  my plans to 
reconsider my choice before committing to problems some have had and I 
dont need. I pointed out the many solid installs some have had and that 
this appears to be a new problem in the unit, not the installation or 
older production runs.


Here is his initial response including reaching out to him if tech help 
is uh, unresponsive.



Begin forwarded message:

From: Eric Bentsen 

Subject: Re: XW Pro problems

Date: October 13, 2023 at 4:09:44 PM PDT

To: Wallace Stahle 

Hi Wallace,

It sounds like someone loaded the wrong firmware, or they attempted 
calibration without reading the guide. We have thousands of 
successfully installed XW Pro units in single and multi-unit systems. 
If anyone on wrenches needs assistance and is unable to reach tech 
support, they can reach out to me directly. Most issues installers 
face in the field related to loud buzzing are because they don't 
follow the commissioning guide on the website, which includes 
upgrading firmware in InsightLocal first, then upgrade XW Pro unit(s), 
then restore each XW Pro to ALL factory defaults, finally apply region 
code. These steps are necessary, in the correct order, to have a 
smooth commissioning experience.


Let me know how I can help.

Eric

Sent via the Samsung Galaxy S21 FE 5G, an AT 5G smartphone
Get Outlook for Android [1]

Internal

-

From: Wallace Stahle 
Sent: Friday, October 13, 2023 3:12:47 PM
To: Eric Bentsen 
Subject: XW Pro problems

[External email: Use caution with links and attachments]

-

Hello Eric,

So I just ordered a pair of MPPT 600/100 controllers and PDP for two 
inverters ahead of the 2 XW Pros that will go in later and I read some 
posts from experienced installers and realize I can not proceed with 
the install given these reports from four Re-Wrenches.  See pasted 
comments below.


The customers need for reliable power supply is critical.

I can not afford the time, trips, on hold phone time and frustration 
involved with remedies for these problems even if covered under 
warranty. Tech help generally presumes installer error when problems 
arise and getting them/you to acknowledge faulty product is an uphill 
rock rolling experience.


Your thoughts?

Wallace Stahle

Future Electric Energy Co

PO Box 236

Willits, CA 95490

707-459-0474

Lic.#C10-762093

fut...@pacific.net

Hello Wrenches,

Curious if anyone else is dealing with failed Schnieder XW PRO6848's 
this year? In recent months I've had 2 DOA (one producing 180/360VAC; 
one charger had this nasty building THD and ugly noise until it 
tripped out), and 2 fail after few weeks in service. One charger just 
failed, and another have yet to take the long drive to figure out but 
it's gone dark.


I've sold, serviced, and installed 100's of XW's starting with Beta 
001 and can't think of any that just failed like of recent. Unplanned 
return service calls are costly as we all know. Tech support has been 
wildly inconsistent and presently unresponsive.


Thanks,

Funny you should say that. One that I just installed is acting weird 
and sounds horrible. Waited an hour on the phone for tech support to 
no avail. Will be a really long drive back to sort things out. Never 
had an XW with issues before.


I have a buddy that has had two different  stacked pairs with issues.

It took months of back and forth on the one which they did replace 
them 

Re: [RE-wrenches] XW Pro failures

2023-10-13 Thread Dave Angelini Offgrid Solar via RE-wrenches



It must be an XW+ that died. The XW pro field circuit validation testing 
beta was complete in early 2019.


That XWP is still working fine for me. Not many failures unless the 
installer did not use surge protection.
If it was an XWP and you filled out the 10 year warranty, they might 
have your back still.


If you troubleshoot xw and find it is the power bridge PCB, I see them 
available on Ebay.
Schneider has not provided parts for out of warranty devices for 10 
years now.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-13 7:54 am, Lou Russo via RE-wrenches wrote:


I had a 7 year-old one die 1.5 months ago.
F41 APS Under Voltage.
No ugly sounds. Just no power.
I don't have many out there but this is the first.

Aloha,

Lou Russo
(808) 345 6762

On Fri, Oct 13, 2023 at 4:47 AM Michael Morningstar via RE-wrenches 
 wrote:
Funny you should say that. One that I just installed is acting weird 
and sounds horrible. Waited an hour on the phone for tech support to no 
avail. Will be a really long drive back to sort things out. Never had 
an XW with issues before.


On Thu, Oct 12, 2023 at 9:29 PM Kevin Pegg via RE-wrenches 
 wrote:


Hello Wrenches,

Curious if anyone else is dealing with failed Schnieder XW PRO6848's 
this year? In recent months I've had 2 DOA (one producing 180/360VAC; 
one charger had this nasty building THD and ugly noise until it tripped 
out), and 2 fail after few weeks in service. One charger just failed, 
and another have yet to take the long drive to figure out but it's gone 
dark.


I've sold, serviced, and installed 100's of XW's starting with Beta 001 
and can't think of any that just failed like of recent. Unplanned 
return service calls are costly as we all know. Tech support has been 
wildly inconsistent and presently unresponsive.


Thanks,

Kevin Pegg

EA Energy Alternatives Ltd.

Telkwa, BC  V0J 2X2

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Michael Morningstar

Morningstar Electric

PO Box 1494

Mount Shasta, CA 96067

530-921-0560

mjmornings...@gmail.com

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Re: [RE-wrenches] Well pump with Sol-Ark

2023-10-11 Thread Dave Angelini Offgrid Solar via RE-wrenches


The Franklin with capacitor Jbox at top of well helps with the surge. It 
is not what you would call soft start!


An ammeter (or a loud generator) on a soft start pump will tell you what 
you have. A nice slow over 10 seconds ramping up of amps or gen noise 
when the pump is energized. You won't get this with a Franklin and Jbox.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-11 12:13 pm, Darryl Thayer via RE-wrenches wrote:

I have off grid customers where I have them install 1/2 HP pump, also 
Franklin soft start seems to help, low cost but I do not know how it 
works, it has a start capacitor I think.


On Wed, Oct 11, 2023, 1:23 PM James Jarvis via RE-wrenches 
 wrote:


On Wed, Oct 11, 2023 at 1:14 PM Dave Angelini Offgrid Solar via 
RE-wrenches  wrote:


Even the SQ pump without the controller will soft start and should work 
with

any inverter built for offgrid.

The SQ pumps work great off grid. Easily run on 24 volt Magnum 
inverters without even flickering the lights. Super reliable.


I would avoid residential size VFD driven constant pressure pumps. I 
ended up with one at my current house. The VFDs go pretty regularly. My 
well service company can swap out a VFD in about 20 minutes and they 
always have a whole bunch of them on their shelves. They apparently do 
it quite a bit.


-James Jefferson Jarvis
APRS World, LLC
+1-507-454-2727 http://www.aprsworld.com/
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Re: [RE-wrenches] Well pump with Sol-Ark

2023-10-11 Thread Dave Angelini Offgrid Solar via RE-wrenches



Look at a variable speed pump from Grundfos. Not as many choices for 
large pumping apps.


The SQ Flex pump is basically a VFD when used with the controller. It 
can direct run from solar which tells
you there is no surge. Even the SQ pump without the controller will soft 
start and should work with

any inverter built for offgrid.

Dave Angelini Offgrid Solar

"we go where powerlines don't"
   [3]https://offgridsolar1.com/ [4]  [3]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-11 7:26 am, Glenn Burt via RE-wrenches wrote:

Based on the youtube video of the Sol Ark vs Schneider, I would never 
promise a customer it would reliably start up a motor load...


-Glenn
Sent from my 'smart'phone, so please excuse typos and spelling errors.

-- Original message--
From: frenergy via RE-wrenches
Date: Wed, Oct 11, 2023 10:11 AM
To: Chris Sparadeo via RE-wrenches;
Cc: frenergy;
Subject:[RE-wrenches] Well pump with Sol-Ark

I'm looking for opinions
and/or real world experience on recommendation
for the largest 240V submersible well pump the Sol-Ark 12KW inverter 
can

start/run.  Assume 500 watt load prior to starting the pump, static
level of water in well is 75 feet, system psi when it starts is 40.

Thanks,

Bill

Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.(shipping)
5575 Genesee Rd. (USPS, UPS)
Taylorsville, CA 95983
530.284.1925 Office/ 530.258.1641 [1] Cell
CA Lic 874049
Solar powered since 1982

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Re: [RE-wrenches] Nuance ground racking

2023-10-09 Thread Dave Angelini Offgrid Solar via RE-wrenches


Interesting and the closest I have done to this is a ballast mount.
I will say I have broken quite a few cordless drills and killed Lithium 
batteries with big torque.

My vote is a genset/ extension cord. Good Luck!

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [3]https://offgridsolar1.com/ [4]  [3]
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text 209 813 0060

On 2023-10-09 7:32 am, Dave Tedeyan via RE-wrenches wrote:


Hi all,

I am going to try out the Nuance OSPREY PowerRack as a ground mount 
option that does not require an excavator. I am wondering two things 
about it:


1. Does anyone have experience with this, and do you like it?

2. What drill do you use for the drive rod?

It seems like the Milwaukee 2" SDS max drill is the standard - 
https://www.milwaukeetool.com/Products/5342-21
I am wondering if it is possible to use a cordless drill though. DeWalt 
makes both a cordless and corded version that claim to have the same 
impact energy as each other, although both are less than the Milwaukee 
Drill. Milwaukee has 19.9 ft-lbs of energy and the DeWalt ones have 
19.4 Joules, which is 14.3 ft-lbs of energy.
Cordless Kit - 
https://www.dewalt.com/product/dch773y2/60v-max-2-brushless-cordless-sds-max-combination-rotary-hammer-kit
Corded Kit - 
https://www.dewalt.com/product/d25773k/2-sds-max-rotary-hammer


The cordless drill is tempting because I already have a bunch of DeWalt 
equipment, and it would be nice to avoid needing a generator or some 
very long extension cords.


Thanks!
-Dave
--

[1]

Dave Tedeyan, P.E.
Owner | Sungineer Solar

p: he | him | his
a: 1653 Slaterville Rd. | Ithaca, NY 14850
w: www.sungineersolar.com [2]
c: (607) 270-0370

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Re: [RE-wrenches] Schneider BTS

2023-10-05 Thread Dave Angelini Offgrid Solar via RE-wrenches


They do come in the XWP box. You can contact me off list for one.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-10-05 9:46 am, Chris Schaefer via RE-wrenches wrote:


G'day All,

Having a difficult time locating a distributor for Schneider BTS cables 
for a twin set of XW Pro 6848's. Schneider will not sell these to 
installers. Please provide me with a source/supplier.


Much Appreciated,
Christopher-

Chris Schaefer's

Tel 585-229-2083 or Cell 585-748-1870
5115 S Hill Road ~ Canandaigua New York 14424
_www.solarandwindfx.com [1] ~ E-mail: chris@solarandwindfx.com_

Thomas Jefferson, the author of our great Constitution, once said, 
"democracy" will cease to exist when you take away from those who are 
willing to work and give to those who would not."

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Re: [RE-wrenches] Dab Esybox Mini 3 pump

2023-09-30 Thread Dave Angelini Offgrid Solar via RE-wrenches


No experience but I am interested. I see your pump but it has not been 
out there long. I can't find it a Home Depot which I depend on for 
really remote clients. Can you get one fixed in the US or parts? Will it 
be affected by well water?


The Scala2 has had failures and seems to last 3 years if the input water 
has sediment. Grundfos is a pain but they are there and will help for 2 
years. Home Depot will give your money back if you use their CC for a 
year.


All ears on this one!

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-09-30 11:02 am, Mick Abraham via RE-wrenches wrote:

Hi, Mechanics~ Any experiences with the pump in my subject line? It's 
variable speed (constant pressure) in a similar category as Grundfos 
Scala2. I see the Scala2 has garnered some bad reviews for leakage 
problems, etc.


The Esybox Mini seems to mostly have 5 stars. I'd be using it with an 
unpressurized holding tank, & prolly I can arrange for flooded suction.


Thanks in advance. The Wrench List is the Bomb!

Mick Abraham, Proprietor
www.abrahamsolar.com [1]

Landline: 970-731-4675
Cell phone or for text messaging: 970-946-6584
ᐧ
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Re: [RE-wrenches] Propane range options for off-grid?

2023-09-26 Thread Dave Angelini Offgrid Solar via RE-wrenches



Happiness is a great stove! Can I get the Viking model number Dana. 
Please PM or Wrench it!


Dave Angelini Offgrid Solar
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text 209 813 0060

On 2023-09-26 4:16 pm, Dana Orzel via RE-wrenches wrote:

Our 6 burner Viking only draws 15 watts off-grid, just saying J one 
form of happiness is  a great stove!


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Dana Orzel  c- 2087217003   e - d...@solarwork.com

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Re: [RE-wrenches] Propane range options for off-grid?

2023-09-26 Thread Dave Angelini Offgrid Solar via RE-wrenches


Hey David,

I wish I could convince my clients to use a no AC power source ignition 
for baking and broiling. I gave up years ago and never could convince my 
wife.


The power system needs enough storage for winter use of appliances. The 
ranges now all have convection cooking and some can air fry.


There would be a higher divorce rate by trying to avoid the use of 500 
watts to run an igniter. Wife acceptance factor or significant other. 


If I had to, I would specify another Premier or the Unique. I have a few 
clients that have a 2nd range in the garage
and that is their spare. It avoids the need of service in the dead of 
winter offgrid.


It would be a fantasy to have good appliance service where many of my 
people live.   Good Luck!


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-09-26 2:36 pm, David Palumbo via RE-wrenches wrote:

I have old off-grid friends looking for advice on replacing an old LP 
Gas range. Here is their email they sent me. Wrench advice will be 
appreciated!


* Dave Palumbo

<< We are ready to replace our cook stove, it is a Premier & we love it 
but have had problems finding parts for it & people to work on it.


The only major appliance co who makes a cordless/non-convection oven 
range is Hotpoint, which is pretty basic but could work.


https://products.geappliances.com/appliance/hotpoint-specs/RGBS200DMWW#tab2_

The other one we are looking at is a Unique Appliances brand propane 
stove - for off-grid use - their "classic retro" model doesn't have 
great reviews but the basic model sounds good.




Off-Grid Classic 30" Propane Range (Battery Ignition) [1]

uniqueappliances.com [1]

I'm wondering if you are familiar with the Unique Appliances brand & if 
you'd recommend them?


We also considered the Premier "Pro Series" ranges but they are spendy 
& I'm afraid we'll run into the same trouble finding parts & someone 
who will work on them, which could also be an issue for Unique.


Any thoughts or suggestions on the topic?  >>

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Re: [RE-wrenches] Generator question

2023-09-25 Thread Dave Angelini Offgrid Solar via RE-wrenches


I would trigger genset on Soc. Is that what you are doing?

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-09-25 9:20 am, Chris Daum via RE-wrenches wrote:


Hi folks:

We have a situation where the Sol-Ark 12kW Inverter isn't able to 
adequately manage the loads and perform auto-gen start other than low 
battery level.   And despite thorough understanding of the customer's 
initial loads, after he's bought the system, he's continued to add more 
and more loads - a severe case of load creep.


He's got a 38KW generator and we're looking for the components to make 
the generator _load responsive_ instead of just kicking on when the 
battery voltage is low.  Are there any ideas on switching equipment 
that can do this and work with the Sol-Ark?  We're waiting for a reply 
from Sol-Ark, but thought you folks may have some ideas.


The original design was for a larger solar system and inverter, but the 
customer balked at the cost and said he'd reduce his loads accordingly. 
 Unfortunately, that has not happened!   Now we're trying to bend the 
laws of physics and have his 38KW  generator make up the difference. We 
need to come up with a means of accommodating the compromised design 
and now are faced with additional loads -- along with a significantly 
reduced solar array.   Is there a way to make this (2 wire start) 
generator more load responsive?


Thanks for any and all advice!

Chris Daum

Oasis Montana Inc.

406-777-4309 or 4321

www.oasismontana.com [1]

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Re: [RE-wrenches] Power conditioner for Trace inverter

2023-09-08 Thread Dave Angelini Offgrid Solar via RE-wrenches


I would do a load test on the inverter. It may have a damaged FET or 
two. They do not last forever! Good Luck


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-09-08 12:30 pm, Darryl Thayer via RE-wrenches wrote:


New washing machines are small loads 400 Watts about.

On Fri, Sep 8, 2023, 2:27 PM Darryl Thayer  
wrote:
I once used a ferro-resonant transformer to clean up a sine wave.  You 
have to know the power.


On Fri, Sep 8, 2023, 1:59 PM Chris Daum via RE-wrenches 
 wrote:


Hi folks:

I have a fellow with a Trace SW5548, purchased from us in 2001.  It's 
been working  great for him all this time, but the dilemma is he's 
gotten a new Hotpoint washing machine, and its electronics don't like 
the old inverter.  Is there some sort of power conditioner or 'line 
tamer' available that will work for this appliance's operation?  Any 
ideas would be greatly appreciated.  He's rather loathe to replace his 
inverter if he doesn't need to.


Best,

Chris Daum

Oasis Montana Inc.

406-777-4309 or 4321

406-777-4309 fax

www.oasismontana.com [1]

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Re: [RE-wrenches] Iron Edison Lithiums

2023-08-30 Thread Dave Angelini Offgrid Solar via RE-wrenches


Iron Edison or the MFG company in China?  Just curious as I have a few 
clients with their LFP and they are concerned.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-08-30 12:19 pm, Jeremy Rodriguez via RE-wrenches wrote:

I'm working with the manufacturer to get a replacement, as these are 
two year old batteries.


Jeremy Rodriguez
Solar Installation / Design

All Solar, Inc.
1453 M St.
Penrose Colorado 81240

Sent by Jeremy's iPhone. Sorry for typos and shorthand.

On Aug 29, 2023, at 21:14, Jerry Shafer  
wrote:


Jeremy, Wrenches
So clean all of it off water is best then dust it with flower even dust 
and see where it gets wet, it can be traveling down from the cap but if 
the caser is cracked then maybe epoxy if you can get it clean enough, 
the battery chemistry is hard on the skin so be careful.

Fun times

On Tue, Aug 29, 2023 at 4:54 PM Jeremy Rodriguez via RE-wrenches 
 wrote:

Leaking from somewhere mid way in the battery case I'm guessing.
The liquid followed a cable down to the BMS board and corroded it 
badly.


Jeremy Rodriguez
Solar Installation / Design

All Solar, Inc.
1453 M St.
Penrose Colorado 81240

Sent by Jeremy's iPhone. Sorry for typos and shorthand.

On Aug 29, 2023, at 10:30, Jerry Shafer via RE-wrenches 
 wrote:


Jeremy, wrenches
It's been some time since as they don't pencil very well, where are you 
seeing the leakage, case top or elsewhere

Fun times

On Tue, Aug 29, 2023, 6:53 AM Jeremy Rodriguez via RE-wrenches 
 wrote: If anyone has had issues 
with the Iron Edison lithiums leaking, please contact me off list

But , feel free to comment here if needed.

Jeremy Rodriguez
Solar Installation / Design
All Solar, Inc.
1453 M St.
Penrose Colorado 81240

Sent by Jeremy's iPhone. Sorry for typos and shorthand.
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Re: [RE-wrenches] Iron Edison Lithiums

2023-08-30 Thread Dave Angelini Offgrid Solar via RE-wrenches


Yes Iron Edison is closed. They had an out of business sale earlier this 
year.


The epoxy fix of leaking fluids is best done by using a fast cure blend 
and expanding out until the leak stops. You can do this with a diesel 
fuel tank leak or an oil pan leak. It just needs to be clean and dry 
long enough for the epoxy to cure. The final coat can be with a quality 
epoxy like JB weld.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-08-29 5:49 pm, Chris Sparadeo via RE-wrenches wrote:

It's my understanding that Iron Edison went out of business earlier 
this year. I did have an issue with a few bad cells in a RB48V300, but 
after the RMA, no issues to date. And certainly nothing explosive in 
nature, although I do remember a previous thread about an RB cover 
blowing off. The take away was...these are not field serviceable units.


On Tue, Aug 29, 2023 at 8:04 PM Jay via RE-wrenches 
 wrote:


Can you send pictures?

Jay

On Aug 29, 2023, at 5:54 PM, Jeremy Rodriguez via RE-wrenches 
 wrote:


Leaking from somewhere mid way in the battery case I'm guessing.

The liquid followed a cable down to the BMS board and corroded it 
badly.


Jeremy Rodriguez
Solar Installation / Design

All Solar, Inc.
1453 M St.
Penrose Colorado 81240

Sent by Jeremy's iPhone. Sorry for typos and shorthand.

On Aug 29, 2023, at 10:30, Jerry Shafer via RE-wrenches 
 wrote:


Jeremy, wrenches
It's been some time since as they don't pencil very well, where are you 
seeing the leakage, case top or elsewhere

Fun times

On Tue, Aug 29, 2023, 6:53 AM Jeremy Rodriguez via RE-wrenches 
 wrote: If anyone has had issues 
with the Iron Edison lithiums leaking, please contact me off list

But , feel free to comment here if needed.

Jeremy Rodriguez
Solar Installation / Design
All Solar, Inc.
1453 M St.
Penrose Colorado 81240

Sent by Jeremy's iPhone. Sorry for typos and shorthand.
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Re: [RE-wrenches] Fronius USA available 2023 & 2024 ?

2023-08-27 Thread Dave Angelini Offgrid Solar via RE-wrenches


Mick,

I would look at the workings of the Schneider back-up control switch and 
it's internal watt node. Recent webinar training. This will allow AC 
coupled power to show on Insight. I am not advocating it though, 
certainly not for offgrid.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [2]https://offgridsolar1.com/ [3]  [2]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-08-26 4:56 pm, Mick Abraham via RE-wrenches wrote:

Hi, Team and >>gosh<< I must apologize to 
connell.christop...@fronius.com and to Fronius.
I'm sorry that I inadvertently fueled an untrue rumor about Fronius 
USA. Chris, I should have tracked you down for the correct answer 
before putting my question on the List. I will also correct this with 
my Greentech branch manager on Monday, Heaven permitting.


I freaked out when my Greentech rep told me Fronius had left the 
building but I'm glad I don't have to re-shop the string inverter 
component after all. I did an AC coupled off grid project using Fronius 
Symo in 2019: No Drama, No Trauma.


For those Wrenches who've wondered, "Why, Mick, why..." about off grid 
AC coupling: most of the rooftops that need PV for my 2023 opportunity 
will be inconvenient for running DC wires to the battery location. 
These same rooftops, however, will have AC sub-panels close by, so I 
had an "A-ha, negative loads!" moment. At least some of the PV will run 
through a charge controller in any case. I think the wattage from any 
AC coupled string inverters won't show up on Schneider Insight, so 
that's another reason for me to heed those Wrenches who suggest DC 
coupling for all of the PV.


Thanks to all who've contributed to this thread. I think the thread 
should now extinguish & moderator Michael may wish to delete it from 
the archives. I appreciate accessing the "hive mind" on various 2023 PV 
inverters and again, Chris, I'm sorry to have caused a temporary smudge 
on Fronius USA.  The Wrench List is the Bomb!


Mick Abraham, Proprietor

www.abrahamsolar.com [1]

Landline: 970-731-4675
Cell phone or for text messaging: 970-946-6584
ᐧ
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Re: [RE-wrenches] Fronius USA available 2023 & 2024 ?

2023-08-25 Thread Dave Angelini Offgrid Solar via RE-wrenches


I think Fronius has left the building. The reason I know is they stopped 
sending me AFCI repairs about 2 years ago. There was not any support 
from their installers in remote places like the Sierra range.


I would second Tump on picking a good company with real money and 
products. Below is a new one this fall.


https://shop.se.com/us/en/schneiderhome

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [4]https://offgridsolar1.com/ [5]  [4]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-08-25 3:55 am, Tump via RE-wrenches wrote:

Mick, I would avoid trying to use a manufacture that has little NO 
support OR product availability.
IF your using the Schnieder Pros, I would suggest you consider the 
600/100 CC.  This product is more then capable of handling 7kW of 
input. They are available, compatible w/ their (Schnieder's) battery 
monitoring AND offer a system that is able to "talk" to itself.
Off grid should be uniform in design so clients/caretakers and you, 
have little adding to confusion IF/when their is an issue.
Lord knows Im not saying there won't be an issue w/ Schnieder's 
product, but we DO have a  product, tech support & other persons w/in 
the company we are able to call on.
AC coupling, for off grid while we have Hi V CCs available is for me a 
thing of the past. My$0.02 worth  TUMP


On Aug 24, 2023, at 4:23 PM, Mick Abraham via RE-wrenches 
 wrote:


Hi, Mechanix~ I asked a Greentech location about quantity four Fronius 
string inverter PRIMO 6.0-1. (6kW AC output, single phase 240 volt 60 
hz) This p/n is in the Greentech portal but my particular branch 
hasn't done much with Fronius. Today the branch manager told me 
"Fronius no longer exists."


Can any of you confirm or correct this report? I have an off-grid 
opportunity for which I wish to AC couple some of the PV. If Fronius 
USA has indeed "left the building", are there other string inverters 
that can be selected for country code "off grid 60 hz"? I'd like for 
the PV inverters to only curtail their output wattage if there's a 
frequency shift from the grid forming inverter (frequency/watt). 
Schneider XW Pro units would be forming the grid. Schneider has a 
white paper # 990-6421 on AC coupling but this document is almost 
three years old & no help at all in finding compatible PV inverters. 
Rapid shutdown is not mandated for this gig & each array would be 
evenly illuminated. IIRC, the List hasn't been highly enamored with 
SolarEdge in recent years; is that still the consensus?


Thanks as always; the Wrench List is the Bomb!

Mick Abraham, Proprietor
www.abrahamsolar.com [1]

Landline: 970-731-4675
Cell phone or for text messaging: 970-946-6584
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Tump [2]3...@gmail.com   www.SWNL.net [3]

Solarwinds Northernlights   __
_   Serving Mid Coast Maine & Northern California_
_ 207-832-7574   Cl. 610-517-8401  
_

_  __Blair "TUMP" May_

  MAINE'S CHARTER 
_   __  NABCEP"Certified PV Installer"_

  MAINE'S CHARTER 
_Trace Xantrex "Certified" Dealer / Installer"_


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Re: [RE-wrenches] 1/2HP ECM booster pump

2023-08-20 Thread Dave Angelini Offgrid Solar via RE-wrenches


How is the quality (sediment) of the water? Most of the Scala1 and 
Scala2 series will not last more than 3 years without really good 
filtration. I have lost a few to rainwater also The MQ series is not 
made anymore so check for warranty.


Nice quiet pumps but

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [3]https://offgridsolar1.com/ [4]  [3]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-08-20 10:32 am, Jerry Shafer via RE-wrenches wrote:


Dana, wrenches
Grunfus makes 120 vac booster pumps, MX Series as l recall they are a 
variable speed tech

Fun times

On Sun, Aug 20, 2023, 9:56 AM Dana Orzel via RE-wrenches 
 wrote:



Hey all you wise ones!

I am looking for a recommendation on a 1/2HP ECM domestic water 
booster pump source if one exists. Currently the existing 3/4HP pump 
it is a 120 VAC but could be 230VAC. They don't need 3/4HP in this 
small cabin & not irrigating the vegetation.


Thanks in advance

Dana Orzel  Great Solar Works, 
Inc.


C - 208.721.7003d...@solarwork.com

Idaho Contractor - # 028765 Idaho PV # 028374

www.greatsolarworks.com [1]www.solarwork.com [2]

"Responsible Technologies for Responsible People since 1988"

P Please consider the environment before printing this email.

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Re: [RE-wrenches] Sol-Ark 15k Conduit Entries

2023-08-04 Thread Dave Angelini Offgrid Solar via RE-wrenches


Very nice Install Michael!  Was that the project on the xxCloud River we 
talked about?


It looks like you have kept the gutter heat gain down to protect 
electronics.  "the rule of thumb is that every 10°C increase in 
temperature reduces component life by half"

https://www.electronics-cooling.com/2017/08/10c-increase-temperature-really-reduce-life-electronics-half/

Dave Angelini Offgrid Solar
"we go where powerlines don't"
   [1]https://offgridsolar1.com/ [2]  [1]
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-08-03 10:08 am, Michael Morningstar via RE-wrenches wrote:


Hi Drake,
Those are single phase combiner panels. I would have loved to set this 
up as a three phase system, but there was already a mile of underground 
single phase run throughout the property. We ended up running a half 
mile 15KV line from the power site to the estate. This is an aside, 
it's kind of hard to see, but for seperation, we attached  the pv 
circuits to the back of the gutter using through bolted adhesive backed 
cable tie holders. Often we use gutter dividers. They originate in the 
tall cabinet at the end which houses controls, secondary PV 
disconnects, AC and DC egauges, Tigo hub, Battery hub and (Lynk II). On 
the opposite end is a similar cabinet for the collection and 
distribution of AC circuits. Also, above and below the batteries are 
small gutters for communications and CT wires that run from the 
transfer switches to eguage. One transfer switch to alternate usage 
(alternating relay) or bypass between Gen 1 and Gen 2, and the other 
switch to select inverter or generator power, locally or remotely. In 
the AC cabinet there is a 400a contactor and time delay relay to 
achieve a generator cooldown as the janky Sol-Arks don't do that and 
it's hell on new diesels not to have that function.


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PO Box 1494

Mount Shasta, CA 96067

530-921-0560

mjmornings...@gmail.com




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Re: [RE-wrenches] 200a manual xfer switch w/ small aux contact : who makes it?

2023-07-26 Thread Dave Angelini Offgrid Solar via RE-wrenches


You saw the back-up control switch from Schneider? Probably not what you 
want. https://solar.se.com/us/en/product/backup-control-switch/

Might be good for something else?

Whole home or partial home backup made easy. When paired with Schneider 
Electric
XW Pro inverters, the Backup Control Switch (BCS) automatically 
disconnects from the
grid during an outage, allowing the system to provide backup power to 
the home.
Certified to UL standards for USA, The Backup Control Switch is used for 
larger XW Pro
systems requiring up to 200 A rated MID or service entrance 
installation.

Flexible Installation
* Whole home backup or subpanel backup with up to 200
A rating
* Service entrance rated when installed with a main breaker
* Top or bottom entry for grid input
* Optional non-backup circuit, making it easy to backup an
existing panel and remove select non-critical loads
* Configurable for export limiting with integrated meter
Reliable
* Fast 50 ms transfer from grid connected to backup power
operation
* Reliable backup power and load starting performance
with the compatible XW Pro inverters
* Connect up to 4 XW Pro inverters for up to 27 kW
continuous and 48 kW peak backup power capability
* Outdoor rated enclosure
* 10 year limited warranty

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-07-26 3:24 pm, Mick Abraham via RE-wrenches wrote:

Hi, Mechanix~ My off grid project needs dual 40kW diesel generators 
with easy manual selection between "A" or "B". The output from the 
manual switch would feed AC into a set of XW Pro inverter/chargers.


I seek a 200a manual xfer switch that can also changeover the 12v+ 
generator automation wire with the same handle. Schneider DTU324N is 3 
phase (solid neutral) so that does get me a third blade but since the 
trigger wire is only a few amps this p/n seems like overkill on 
size/weight and on cost.


The manual switch unit doesn't need to make or break live power because 
folks always tend to shut down any nearby noisy engine before they do 
any switching. We also don't need 100k short circuit current rating 
because the machines can't fault as big as grid power can. Non-fusible 
seems best b/c each genset will have a 200a main breaker. I'd prefer to 
buy the switch inside a NEMA1 enclosure rather than getting a bare 
switch that would require me to mount it into a housing. The project 
won't be code inspected, so thanks in advance for any suggestions.


The Wrench List is the Bomb!

Mick Abraham, Proprietor
www.abrahamsolar.com [1]

Landline: 970-731-4675
Cell phone or for text messaging: 970-946-6584
ᐧ
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Re: [RE-wrenches] Inverter output fluctuations

2023-07-24 Thread Dave Angelini Offgrid Solar via RE-wrenches



Hey Howie, Can't remember but did you try disabling the charger in XW+ 
for a pulsation test ?


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-07-23 9:37 pm, Howie Michaelson via RE-wrenches wrote:


Don,
Thanks, but this is not the issue here.  The fluctuations happen 
anytime the AC coupled inverter connects to the XW+'s "grid", not just 
when the batteries are full.  The frequency only changes about 1/10 of 
a herz when it connects, but it doesn't matter what the voltage is of 
the batteries, the pulsation starts. Going over the settings with Eric 
Bentsen, we shut off the AC coupled option to prevent the frequency 
shifting - this made no difference.  We do have a contactor installed 
that disconnects the inverter from AC when the voltage starts elevating 
past the charge voltage and it has worked well for years. If I set up 
an AC coupled Off-Grid open loop system in the future, I'm thinking 
that I would look to disconnect the DC input as the batteries reach 
charged voltage - generally an easier cycling for the system to endure. 
There is also a smaller, legacy DC coupled array in this system which 
takes care of the finishing charge of the batteries through a charge 
controller. Again, it has all worked well in the past, only having any 
issues with AC fluctuations due to having the generator charging load 
set too high for the existing generator. This was solved by simply 
turning down the charge rate of the batteries and the visible light 
fluctuations stopped.


Howie

On Sun, Jul 23, 2023 at 11:42 PM don energysolarnow.com [1] 
 wrote:



Howie-
it sounds like the XW+ is trying to curtail the Solar Edge by shifting 
frequency, and the loads don't like it.


When off-grid and batteries are charged there is no place for all that 
AC coupled solar power to go.


This is an issue windmill folks have too. The solution can be as 
simple as a dump load such as a water heater to absorb the excess 
energy.
Tell the customer to turn the hot tub up high, or something like that. 
Heat up a bathtub in a greenhouse and plant bananas.


DonBarch
Energy Solar

From: Howie Michaelson 
To: Dave Angelini , RE-wrenches

Subject: Re: [RE-wrenches] Inverter output fluctuations
Message-ID:

Content-Type: text/plain; charset="utf-8"

Hi,
I was finally able to get to the site with the light pulsating issue. 
It
turns out it is that it directly corresponds to the AC coupled 
SolarEdge
HDwave 6kW inverter.  Moreover, the pulsating gets stronger with 
higher
output of the SolarEdge inverter (as more sun pouches more current 
through
the inverter). And the hum of the XW+ very noticeably fluctuates in 
direct
proportion to light fluxuations. It affects all the lights in the 
house,
regardless of manufacturer, wattage or age. I did not have an 
oscilloscope,
but looking at the Hz, it does sag very slightly to 59.9 when the 
SolarEdge
is producing, down from a rock solid 60 Hz when the SE is not 
producing.
The output voltage does not change at all.  The fluctuations in both 
the
lights and the inverter hum immediately stops when the SolarEdge 
production

is shut off. So it is clearly some interaction between the 2 inverters
causing this issue.

Has anyone dealt with this issue before? Does anyone have any 
suggestions
for dealing with this, short of replacing the SolarEdge with a 
Schneider

high voltage Charge Controller?
Thanks,
Howie


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Re: [RE-wrenches] Inverter output fluctuations

2023-07-23 Thread Dave Angelini Offgrid Solar via RE-wrenches


Take the covers off XW+ Boss !  Go to webinar this Thursday below.  
Happy Sunday !

---

Hi Friends,

Because we ran out of time during the XW Pro Troubleshooting webinar, we 
weren't able to take any questions.


I wanted to give you the opportunity to join this follow-up webinar, and 
this time I promise to leave plenty of time for Q


This session will encapsulate all of the most popular and informative 
topics into one session.


✅ Understanding what sets XW Pro apart from the competition
✅ Essentials of designing a system
✅ Monitoring options
✅ Q

Register today!

https://solar.se.com/us/en/event/xw-pro-performance-design-and-monitoring/ 
[1]


 I look forward to seeing you then .Eric

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-07-23 7:40 am, Howie Michaelson via RE-wrenches wrote:


Jay,
I'm not sure what Schneider has to say, since Tech Support has been 
impossible to reach this week (apparently something is wrong with their 
phone system) and it was only recently that we determined the cause.  
It should be under warranty, unless there is lightning damage. I will 
write to my support contacts and see if they have anything helpful to 
offer via email, although I find that form of communication with them 
to often be less than satisfactory.


Howie

On Sun, Jul 23, 2023 at 8:54 AM Jay via RE-wrenches 
 wrote:


Given that it worked fine for years it would appear that the XW+ has an 
issue.


I don't see how the SE could cause this.

Is it still under warranty? What does Schneider say about the issue.

Jay

On Jul 22, 2023, at 10:33 PM, Howie Michaelson via RE-wrenches 
 wrote:


Michael, that is my last ditch choice as I will be eating the cost and 
time.  When I installed this setup 4+ years ago, having done a few 
similar installations (although mostly on grid), I had not seen any 
issue with the design, nor heard anyone else suggesting that this 
design might cause this type of issue. And this did not become an issue 
at this site until a few months ago, having operated well until then. 
As I am now hearing, the XW+ is not well equipped to handle voltage 
regulation when dealing with AC coupled inverters. I don't really 
understand why the issue is just now showing up, although I suppose it 
could possibly be due to lightning damage. If the only solution is to 
install a high voltage charge controller, so be it.  Unfortunately this 
won't be an insignificant cost in dollars and time, a cost I'm not 
excited to be affording, particularly right now after taking on some 
substantial losses due to our recent historical flooding.  If there was 
another, less expensive solution, I'd be happy to hear about it. Sorry 
to sound whiny, I'm just not very happy about this eventuality...


Howie
Sun Catcher

Solar Electric Systems Sales & Service
802-272-0004

On Sat, Jul 22, 2023 at 11:49 PM Michael Morningstar via RE-wrenches 
 wrote:
Replacing SE with Conext 600-100, Seriously, everything will then play 
nice together, and it's only a matter of time before the SE has to go.


On Sat, Jul 22, 2023 at 4:02 PM Howie Michaelson via RE-wrenches 
 wrote:


Hi,
I was finally able to get to the site with the light pulsating issue. 
It turns out it is that it directly corresponds to the AC coupled 
SolarEdge HDwave 6kW inverter.  Moreover, the pulsating gets stronger 
with higher output of the SolarEdge inverter (as more sun pouches more 
current through the inverter). And the hum of the XW+ very noticeably 
fluctuates in direct proportion to light fluxuations. It affects all 
the lights in the house, regardless of manufacturer, wattage or age. I 
did not have an oscilloscope, but looking at the Hz, it does sag very 
slightly to 59.9 when the SolarEdge is producing, down from a rock 
solid 60 Hz when the SE is not producing. The output voltage does not 
change at all.  The fluctuations in both the lights and the inverter 
hum immediately stops when the SolarEdge production is shut off. So it 
is clearly some interaction between the 2 inverters causing this issue.


Has anyone dealt with this issue before? Does anyone have any 
suggestions for dealing with this, short of replacing the SolarEdge 
with a Schneider high voltage Charge Controller?


Thanks,

Howie

On Mon, Jul 3, 2023, 7:09 PM Dave Angelini Offgrid Solar via 
RE-wrenches  wrote:


I think I would try eliminating things. Turn off the AC coupling for a 
few days and get results. Turn of DC solar and get results. Measure AC 
voltage with a scope or just observe voltage during the flicker. Are 
all of the lights flickering? Are they on dimmers?  Are there any loads 
failing that could be the source? Is the output with-in spec? Rock 
solid 60 HZ right.


Do an AC bypass of XW with the genset and check for flicker symptoms.

Are they on Insight? Th

Re: [RE-wrenches] Generator start trigger limits XW+

2023-07-21 Thread Dave Angelini Offgrid Solar via RE-wrenches


firmware might help this issue. Without knowing what revisions you have 
now, and the fact that XW+ is really only a voltage based charger...


XWpro is voltage and Soc based and is really the best choice for this 
combo. There will be some things you just can't do with XW+ and I'd say 
if you are this far into a good installation, it may be best to leave it 
alone. Sleep on it  The battery was designed for XW and you won't have 
all the issues that the Outbacks do with LFP.   Good Luck!


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-07-21 2:50 pm, Mac Lewis via RE-wrenches wrote:


Hello Wrenches,
I just installed a set of Discover LFP on an older XW+ system.  The 
communication seems to work great and the battery via Xanbus 
automatically updates the charge settings and inverter settings and the 
battery is viewable on the Xanbus network.


For some reason, the auto gen start module won't allow me to drop the 
start trigger below 40%.  I am wondering if a firmware update will open 
that range or if I need to replace the AGS.  Any suggestions for me?  
I'll update all firmware but if I can save a trip, that would be great.


Thanks!
--

Mac Lewis

"Yo solo sé que no sé nada." -Sócrates
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Re: [RE-wrenches] Damaged PV module cells

2023-07-16 Thread Dave Angelini Offgrid Solar via RE-wrenches


Hi Kent, How is output and how old are the panels?

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-07-16 2:58 pm, Kent via RE-wrenches wrote:

Found some damage to a customer's Grape CS-S-180-DJ PV modules this 
morning. Unlike anything I've ever seen; so I'm hoping that someone on 
this list can tell me the cause. I've put several photos of the cells 
online [1] so you can inspect them. While it looks like there has been 
some localized heating on the traces, there isn't any evidence of 
damage on the rear of the PV modules. These are on an off grid system 
charging some 12-volt batteries. Thanks.


Kent Osterberg
Blue Mountain Solar
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Re: [RE-wrenches] Inverter output fluctuations

2023-07-03 Thread Dave Angelini Offgrid Solar via RE-wrenches


I think I would try eliminating things. Turn off the AC coupling for a 
few days and get results. Turn of DC solar and get results. Measure AC 
voltage with a scope or just observe voltage during the flicker. Are all 
of the lights flickering? Are they on dimmers?  Are there any loads 
failing that could be the source? Is the output with-in spec? Rock solid 
60 HZ right.


Do an AC bypass of XW with the genset and check for flicker symptoms.

Are they on Insight? They really need it for you to monitor.  Are there 
any faults, warnings or events ? Check history.  There are a few 
settings in the old XW+ that could have been glitched by a surge or 
nearby lightning strike.


XW+ could have a damaged FET. Open the unit and do a  visual.
There would be a smell and transistor fragments on the bottom right side 
of the power bridge. 90% of XW failures have visual evidence.


While you have it open, Check the DSP sensing and control board, both 
LEDs (light-emitting diodes) D24 and D25 are on.


Last thing is a DC power down of the unit and the DC buss for 5 minutes. 
 If that does not work, then a reset to factory values.
This is off an old list I got from Support many years ago and combined 
with my findings over the years. Really rare for this kind of weirdness 
and why it would be getting worse without visual evidence.


Good Luck Howie!

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-07-03 12:42 pm, Howie Michaelson via RE-wrenches wrote:


Hi All,
I upgraded an old clients' off-grid system about five years ago to a 
Schneider XW6848+ and 2 Blue Ion 2.0 cabinets (32kWh). When the 
batteries were moving toward full, if the charge rate was on the higher 
side via generator or solar (AC coupled w/SolarEdge 6kW and DC coupled 
with an FM 80), they would start to get pulsating lights similar to 
symptoms of other older inverters when using a generator for charging. 
The solution for this pulsation has usually been to kick back the AC 
charge amperage just enough so the pulsating calmed down to a tolerable 
inconsequential level.  And that worked in this case as well.
However, a few weeks ago, the pulsating became more noticeable and has 
now become fairly intolerable.  To my knowledge, no settings changes we 
made within the previous year, and these clients would be loath to make 
any changes, so I doubt there were any. More puzzling is the pulsating 
has started to happen at seemingly random times not related to 
charging.  It happens at night or pre-dawn mornings without the 
generator, or during the afternoons with solar charging.  And it is 
getting progressively worse.

Anyone have any thoughts on why that would start getting worse now?

Howie
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Re: [RE-wrenches] Manufactured homes

2023-06-30 Thread Dave Angelini Offgrid Solar via RE-wrenches


I lived in Mariposa CA before moving to Nevada. The workaround was to 
buy a metal roof structure like a car barn and cover the M home with it. 
The metal car barn had the snow load engineering. This made the building 
department happy. I definitely would not put solar on a manufactured 
home and expect any support from the AHJ.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-30 2:14 pm, Bruce Erickson via RE-wrenches wrote:


Hi California guys,

We have a couple of leads that are manufactured homes, that have to be 
permitted through the CA Housing and Community Development office. The 
HCD wants roof engineering, and we are having trouble finding anyone 
local who will do this. Has anyone worked with an engineering firm 
anywhere in CA that is willing to deal with manufactured housing? (The 
builder of the houses has been no help other than providing non-stamped 
drawings.)


Thanks,
Bruce Erickson
Mendocino Solar Service
707-937-1701
PO Box 1252
Mendocino, CA 95460

"Serving the Solar System"

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Re: [RE-wrenches] LG Chem RESU10H Battery Question

2023-06-30 Thread Dave Angelini Offgrid Solar via RE-wrenches


Hi David,

I own and tested the 48V version Resu10, not the 10H that you have. On 
the one I have, the battery needs a heartbeat signal to operate.
Without that signal from the inverter or a device that talks to LG 
battery the contactor will open and shut down the battery.


This was a pretty early lithium offering and has proven to be very 
undesirable. We destroyed 2 of the Resu 10's with XW charge currents.


Not sure if your plan is safe. Maybe the guy's here will know more. I 
would hold off until. Good Luck


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-30 9:39 am, David Katz via RE-wrenches wrote:

I have an LG Chem RESU10H Battery that was originally sold with a 
SunnyStorage inverter.  Does anyone know if there is a way to turn on 
the battery output terminals so it can be charged without the inverter. 
No lights come on when you turn on the main switch and the output 
breaker.  There is a small terminal strip for control wires. There is a 
12V + and - terminal and a Batt En terminal.  Does any one know if 
powering the Batt En. Terminal turns it on?  I am going to try that but 
I am not sure what voltage that terminal wants to see.


Thanks

David Katz

David Katz

President

www.tamaracksolar.com [1]

(707) 222-6240 Ext: 105 | (707) 832-7487

dk...@tamaracksolar.com

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Re: [RE-wrenches] Lithium battery charge rate

2023-06-28 Thread Dave Angelini Offgrid Solar via RE-wrenches


Steve, you folks still sell the Discover 6650 ? that I use alot. It is 
faster than C2, they claim. Not that one would want that offgrid where 
long life is required. Pretty amazing battery for winter genset use.


ROLLS S24-2800LFP & S48-6650LFP ESS OPERATING MANUAL

ENHANCED RUNTIME

* Double the high-current runtime of lead-acid battery
* Up to 100% usable capacity
* Up to 100% depth of discharge

EXTENDED SERVICE LIFE

* 10x the life of lead-acid battery (BCI-06)
* Unlimited Partial State of Charge cycles
* 10-year energy throughput warranty (Requires Registration)

FAST CHARGING

* Up to 5x faster than new lead-acid batteries
* Up to 10x faster than aged lead-acid batteries
* 2X faster charging than C/2 Rated lithium batteries
* 1C continuous charge rate, regardless of SoC

SURGE POWER

* Power for off-grid inverter surge demands
* Up to 3C peak power discharge rate
* 1C continuous discharge ra

Dave Angelini Offgrid Solar
"we go where powerlines don't"
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e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-28 8:50 am, Steve Higgins via RE-wrenches wrote:


Yes, thanks, Darryl...   I did mean the C/2 or C/3 rate...

[1]
Steve Higgins ⋅ Technical Services Manager
t +1.902.597.4020  m +1.206.790.5840
f +1.902.597.8447  e st...@surrette.com
[2] [3] [4] [5]

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On Wed, Jun 28, 2023 at 8:47 AM Starlight via RE-wrenches 
 wrote:
That makes more sense, Darryl, thanks for sharing that. Another good 
example, Jay.


We do have batteries that can be charged at 3C but I have only designed 
one mobile medical unit with that capability. It required 2 50A shore 
power connections or could use the onboard 20kW generator. Makes lots 
of heat doing so and heat is battery enemy #1, molten salt batteries 
excluded. Lower operating temperatures is a good reason for using lower 
C rates.


Larry Crutcher
Starlight Solar Power Systems

On Jun 27, 2023, at 7:49 PM, Darryl Thayer via RE-wrenches 
 wrote:


Hi Jay and all,  I belive Steve meant C/2 or C/3; just a typo. My 
oldest set of LiFe is almost 10 years?  It has a fastest charge rate of 
C/0.2  because the 10 kWh is charged by 1.6 kW solar.  These batteries 
are doing fine.  I do not have a way of measuring the current capacity 
but


On Mon, Jun 26, 2023 at 3:58 PM Jay via RE-wrenches 
 wrote: Hi All


I'm wondering if minimum charge amps for lithium is common or not?

Or does it have to do with the cell shape: cylindrical vs prismatic vs 
pouch?


A client purchased some EG4 batteries and they are getting a bit out of 
balanced. Tech support didn't suggest higher volts or longer absorb but 
did mention they need 30-50 amps charge. It's not in the manual.


Wondering what you all think and know

Thx
Jay ___
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Re: [RE-wrenches] Lithium battery charge rate

2023-06-27 Thread Dave Angelini Offgrid Solar via RE-wrenches


Jay, I do not know/use this brand. Got this off the internet. Looks to 
me like they are telling you max charge is 100A but max life is 30 - 50a 
charge.

only a 5 year warranty so   Good Luck !

 Voltage 51.2V
Capacity 100Ah
Charging Voltage (Bulk/Absorb) 56.2V (+/- 0.2V)
Float 54V (+/- 0.2V)
Low DC Cutoff 47-44V (depending on load - start high, lower if needed)
Charging Current Max Constant Charge: 100A (30-50A recommended)
Discharging Current Max Constant Discharge: 100A

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-27 2:01 pm, Jay via RE-wrenches wrote:


These are 100 amp hr eg4 48v  batteries.
Tech support said their recommended charge rate per battery is 30-50 
amps.


I asked because Ive never heard this and it still doesn't sound 
correct.


All of the responses have been consistent and I will try to get someone 
higher up to review all this and report back


Thx
Jay

On Jun 27, 2023, at 10:07 AM, Starlight via RE-wrenches 
 wrote:


Hi Steve,

My experience is different. First, I don't know of any stationary 
battery systems that have C2 charge ability, many not even C1. A 20kWh 
bank C2 rate would be 40kW or over 770Amps @ 52V. I have 10 years 
experience with Li batteries, (hundreds of Li installations, mobile and 
off grid), and thousands of LiFeBlue Battery customers, low current 
charging works without issues. Most of these systems charge at the high 
end 0.35 C rate or less. Jay did not mention the bank size so we don't 
know the C rate for the 30-50 Amp recommendation. But I guess it is far 
lower than 1C.


Long absorb (CV) times may cause a cell to saturate resulting in rapid 
voltage rise and the BMS protection inhibiting input current. This 
sudden loss of load (essentially a battery disconnect) can cause havoc 
with some inverter/chargers and PV solar controllers. In our 
experience, the best method to set Absorb times for any Li system is by 
trial. If the cell voltages are staying relatively close during 
discharge (6mv in the attached image), then balancing time (> 3.55V CV) 
is sufficient, whether it is 0.1 hours or much more.


Larry Crutcher
Starlight Solar Power Systems
(GM, LiFeBlue Battery)

<32ED5403-8A66-4ED5-AFFD-E308D5FC48C6_1_105_c.jpeg>

On Jun 27, 2023, at 6:33 AM, Steve Higgins via RE-wrenches 
 wrote:


For many LFP batteries, while some say you can charge at the C1 Rate, 
most want you to charge at the C2 or C3 rate.


While you don't have to get them full all the time like lead, as long 
as you are cycling regularly, it is still a good idea to get them to 
full regularly.   Now if they are a backup system or not being cycled, 
they should not be held to full all the time. This can accelerate 
damage to the cells.


Where we see the major mistakes are the absorb timer settings.   Too 
many people are setting the absorb timers too short, especially if they 
have parallel modules and are not running closed-loop communications, 
or the batteries can't communicate with each other or the chargers.


In these cases where you have 2,3,4... more batteries in parallel, the 
absorb timers can help balance them as the batteries that don't need 
balancing stop charging, while the cells that need the extra time get 
that time if you have longer absorb timers.


We advise for our LFP drop in's that you have the following.   Assuming 
that you are charging at least the C2 Rate.


1 Parallel Connection = 30-45 mins absorb timers.
2 Parallel Connections = 45-60 mins.
3 Parallel Connections 60-90 mins.
4 Parallel Connections 90-120 mins

[1]
Steve Higgins ⋅ Technical Services Manager
t +1.902.597.4020  m +1.206.790.5840
f +1.902.597.8447  e st...@surrette.com
[2] [3] [4] [5]

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On Mon, Jun 26, 2023 at 6:51 PM Darryl Thayer via RE-wrenches 
 wrote:
Hi Jay, Larry says is correct.  My experience, with cells and there BMS 
is they need to get up to top balance voltage then the BMS will stop 
charging the full cells and bring the remainder of cells up to fill 
charge.  My oldest set is about 6 years old, since I understood they 
have been fine


On Mon, Jun 26, 2023, 3:58 PM Jay via RE-wrenches 
 wrote: Hi All


I'm wondering if minimum charge amps for lithium is common or not?

Or does it have to do with the cell shape: cylindrical vs prismatic vs 
pouch?


A client purchased some EG4 batteries and they are getting a bit out of 
balanced. Tech support didn't suggest higher volts or longer absorb but 
did mention they need 

Re: [RE-wrenches] Remote load shedding

2023-06-27 Thread Dave Angelini Offgrid Solar via RE-wrenches


Hi Mac,

Below is what I use from Schneider for 200A grid-tie. They finally made 
it easy, not inexpensive though. Offgrid version firmware out in the 
fall.


https://solar.se.com/us/en/product/backup-control-switch/

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-26 10:05 pm, Mac Lewis via RE-wrenches wrote:


Hello Wrenches,

Is anyone aware of a remote load shedding solution that doesn't require 
additional signal wiring to the loads?


Generac has a great solution for this that they adapted from their 
generator business called a Generac Smart management module.  Its a 2P 
x 50A relay that monitors line frequency going to the load and it will 
trip it off line when the frequency sags.  The inverter does a small 
wiggle that will trip it offline based on some Dip switch settings. on 
the unit.  This really simplifies code compliance in some cases.


I'm wondering if there are any other more general solutions out there 
for this.


Thanks in advance!

--

Mac Lewis

"Yo solo sé que no sé nada." -Sócrates
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Re: [RE-wrenches] Off-Grid AFCI Update...

2023-06-15 Thread Dave Angelini Offgrid Solar via RE-wrenches



* You do need Xanbus and all of the following

One of the reasons I always post here to not use a roof for offgrid is 
rapid disco. There are a few others also. It is the last thing you want 
offgrid and if for some reason you can't find a reasonable way to please 
an inspector, install a system that can easily be retrofitted after the 
inspection. The Schneider RS is actually valuable as it has a decent 
dual 600vdc disco that can be used after the retrofit.


Good Luck!

* 'MPPT Disconnect RS - 865-1036
* RS Initiator Switch - 865-1039
 	* Required to pair with Tigo(R) TS4-A-F [4] or TS4-A-2F [5] for PV 
rapid shutdown compliance (purchase separately)


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-15 10:31 am, Maxfield Solar via RE-wrenches wrote:


Hello all,

I'm trying to find information on how to comply with AFCI with 
DC-coupled off-grid systems in 2023... Obviously, there are a couple of 
charge controllers that have AFCI built in such as the MidNite charge 
controllers and I know about Outback's unreliable AFCI in the FM100 ... 
but I'm trying to figure out if there is a way to do this now with 
other brands or retrofit systems...


There used to be a lot of equipment available that you could use... but 
Bentek discontinued their AFCI combiner box, Ouback's ICS is 
discontinued, Sensata's PVAF-T is discontinued, SolarBOS seems to have 
discontinued their AFCI combiner box... There's an interesting Sandia 
report [1] where there were testing an AFCI combiner that MidNite made, 
but it doesn't seem to be available anywhere... The only non-integrated 
AFCI option I seem to have found that might not be discontinued is ZJ 
Beny brand... Their website seems okay... very Chinese... and I can't 
find it for sale anywhere except maybe Alibaba.


And now that Multi MPPT charge controllers are becoming more common 
(like Victron's 450V 200A charge controller with 4 MPPT inputs), it 
would be nice to have some kind of AFCI that was totally stand alone, 
so you could have one on each MPPT... one or two strings into each 
AFCI.


Is anyone addressing this? Someone at a conference this year told me 
that MidNite solar was working on producing something that would work, 
but I don't know if that's a true rumor or false... I can't seem to 
find anything online. Does anyone know of anything I've missed?


Last question... is it possible to use schneider's MPPT disconnect RS 
with other brand charge controllers? It has AFCI. I've read the manual 
and it's not clear if it can function without the Xanbus connection. Of 
course, I don't think Schneider wants you to use it with other 
products... but I'm thinking the AFCI might functionally work... I 
figured one of you guys might know...


I've spent the last number of years with my head in the sand as far as 
compliant equipment availability because I've been working in locations 
that aren't inspected, and I mount my arrays on tall poles, so there's 
no risk of starting a fire. Now that I'm in Off-Grid Focused wholesale 
distribution and installer consulting, I need to figure out what 
options are available to satisfy the AHJs...


Thanks so much!

Kienan Maxfield
Technical sales, Technical Support

Green-Go Solar Distribution
kienan@dist.solar [2]
maxfieldso...@hotmail.com
(801) 631-5584 (Cell)
www.distribution.solar [3]
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[2] https://kienan@dist.solar
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[5] https://www.tigoenergy.com/product/ts4-a-2f___
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Re: [RE-wrenches] Iron-Edison going out of business...FYI

2023-06-14 Thread Dave Angelini Offgrid Solar via RE-wrenches


Super helpful Scott !   Really appreciate it.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-14 11:02 am, Scot Arey via RE-wrenches wrote:

I figured it had enough of a niche product that it might survive. 
Wanted folks to be aware


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Re: [RE-wrenches] Fwd: Schneider SCP / MPPT 80 600 / XW+ / Gateway questions

2023-06-13 Thread Dave Angelini Offgrid Solar via RE-wrenches



 Good advice from Tump, please use it! The main issue is we need to feed 
back to Schneider that XWP should work out of the box for Offgrid.
 This is how all of the previous models did. The California and Hawaii 
rules for grid have taken over. When I beta tested XWP for offgrid
 it was offgrid friendly. The firmware updates changed how XWP behaves 
for offgrid, in some modes.


 I have always thought they should build a model that leaves out all of 
the firmware for the grid and is just purely an Offgrid model.
 They taught being born offgrid and it is pretty bulletproof once 
configured. You can see that it mostly is fine offgrid Greg but that 
could change.
 Please tell them to consider making the default IEEE and thank them for 
keeping the SCP alive.


 Your 4 X XWP system is much easier/faster to install now with the new 
200 amp panel Schneider makes for big systems.
 Firmware being ready very soon for offgrid and it works fine now with 
the grid.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-13 6:26 am, Tump via RE-wrenches wrote:

Greg its a pain, i agree, a few things I have done to help me w/ 
Schnieder's love of passwords.
In my phone, my personal "Insight Cloud" log in info, and the password 
for the client's system on location Insight, so that site is accessible 
to you. I will also take a picture & file the info, MAC address etc. on 
the back of your client's insight to my phone under that clients 
contact info. This way tech support can get access if there is an 
issue.


Under Schnieder call center & their #; I put the password for "Grid 
Code" access.

PW is;   XWproGridCodes Off grid setting is 1547-2003
IF you visit the site you should upgrade the firmware on BOTH the 
"Insight & XWP". This will be the first question Tech support will ask 
you for. Make sure that IF you are doing a FW upgrade DO IT Locally AND 
use bypass & manually start the Generator. IF you don't, as the XWP is 
updating the FW it will turn off power to your insight and then it 
really can be interesting.
Once again grid codes have to be reset, IF you will be resetting the 
inverters to "factory defaults" select RESET ALL.
Once things are up & running you are able to view each individual 
component  as well as an overview. Remote access thru the Cloud there 
is a time limit on accessibility, & there is a time delay on settings 
except on the "live" mode.
Yeah I bring 2 computers so I can look at the manual and use the other 
for insight access.
I still have issues probably I am using a older computer and my skills 
using a computer are quite limited. I have asked Schnieder for an 
option to purchase the XWP manual but that apparently fell on deaf 
ears.
There is I believe a time limit for the warrantee registration i think 
60 days so be aware of that too.
I think there is a demo mode on the Insight that one can play with & 
tech support is usually quite helpful. Unfortunately Schnieder believes 
that their systems will be installed where internet and phone service 
is available.  NOT SO


On Jun 13, 2023, at 5:08 AM, Greg via RE-wrenches 
 wrote:


Greg Egan

Begin forwarded message:

From: greg egan 
Date: June 11, 2023 at 8:12:59 PM AKDT
To: re-wrenches-requ...@lists.re-wrenches.org
Subject: Re: Schneider SCP / MPPT 80 600 / XW+ / Gateway questions

Dave, thanks for the info.  I did read the manual and saw the reference 
to the IEE Region.  Since the PW wasn't important enough for Schneider 
to put in the installation manual, and the Model is listed XW Pro 6848 
NA (north america?) I figured we were in the right Region and moved on. 
 Any idea what the IEE Region code affects?


I'm also looking for answers to connecting to the modbus registers and 
being able to pull data from all the devices on the network.  I will 
ping Schneider Tech support again.  Any info I get I will share with 
the list.


I have to say that since these XW pros have been installed a week ago 
they've performed flawlessly.  Hoping for many years of good 
performance for this very patient customer!


All the best,

Greg Egan
Remote Power Inc.
Fairbanks, AK

Dave Angelini Offgrid Solar via RE-wrenches [1] Sun, 11 Jun 2023 
15:31:28 -0700 [2]


It is pretty well laid out on the website for 3 + years that you need 
to use Insight.


You should also read the installer info.

https://solar.se.com/us/en/2021/06/29/essential-advanced-resources-for-installers/

SCP will work for some basic functions but is out of memory for XWP. 
Use for indication only.


I am guessing that you did not program XWP to set the IEE region code 
as above in the installers manual? This is probably causing some extra 
issues for you.


You do need the password and I can send it if you do not have it?

Good Luck.

Dave Angelini Offgrid Solar
"we go where powerlin

Re: [RE-wrenches] Schneider SCP / MPPT 80 600 / XW+ / Gateway questions

2023-06-11 Thread Dave Angelini Offgrid Solar via RE-wrenches



It is pretty well laid out on the website for 3 + years that you need to 
use Insight.


You should also read the installer info.

https://solar.se.com/us/en/2021/06/29/essential-advanced-resources-for-installers/

SCP will work for some basic functions but is out of memory for XWP. Use 
for indication only.


I am guessing that you did not program XWP to set the IEE region code as 
above in the installers manual?  This is probably causing some extra 
issues for you.


You do need the password and I can send it if you do not have it?

Good Luck.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-11 10:37 am, greg egan via RE-wrenches wrote:

Friends,

I'm currently onsite with a system.  Just replaced 4 XW + 6848's with 4 
XW Pros.  Updated the Gateway to rev. 1.17 and the Pros to 2.04.  Have 
some questions/observations so far.


System: Off Grid with 4 XW Pros, 18 MPPT 80 600s, 2 SCPs, 1 Gateway, 1 
Battery Monitor, 1 AGS.  3000 ahr of NiFe batteries.  36 kW Kubota 
Genset.


I tried using the Inverter SCP to program settings on the new inverters 
and it took everything but when I checked on InsightLocal the settings 
had not changed.  They were all still default so I had to go through it 
again one at a time through insightlocal.  I'm guessing the SCP no 
longer works for programming with the Gateway?  Can anyone confirm?  
Programming used to work through the SCP with the old XW+ inverters and 
firmware.


Tried using the Solar SCP to change settings on the charge controls but 
had to use insight local to change each individually.  Used to be able 
to use  the "copy from" function which was a real time saver.  Wondering 
if anyone else has run into the same problem, or if it works for them, 
what am I missing?  Is there a cool way to change one setting with 
insightlocal and get it to change the other 17?


Observations:
- looking at the CC's via insightlocal,
under configuration -> advanced ->controls - I set all chargers 
"enabled" but the next day or so they all go to "disabled".  They all 
still work though.  Doesn't seem to affect operations.


under configuration -> advanced ->charger settings - I have the 
first CC set to "primary" and the rest to secondary.  No idea if that's 
right or not.  seems to work.  Options are "stand-alone, primary, 
secondary and echo".  I could not find definitions in the manual on 
them.


- looking at the XW Pros via insight local,
under configuration -> advanced ->controls -> Backup Mode - I 
disabled BAckup mode since I'm not backing up the grid. System shut down 
immediately.  Backup mode must be enabled when you're off grid.


Thanks in advance : )

Greg Egan
Remote Power Inc
Fairbanks, AK

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Re: [RE-wrenches] Schneider SCP / MPPT 80 600 / XW+ / Gateway questions

2023-06-11 Thread Dave Angelini Offgrid Solar via RE-wrenches


It is pretty well laid out on the website for 3 + years that you need to 
use Insight.

You should also read the installer info.

https://solar.se.com/us/en/2021/06/29/essential-advanced-resources-for-installers/

SCP will work for some basic functions but is out of memory for XWP. Use 
for indication only.


I am guessing that you did not program XWP to set the IEE region code as 
above in the installers manual?  This is probably causing some extra 
issues for you.


You do need the password and I can send it if you do not have it?

Good Luck.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-11 10:37 am, greg egan via RE-wrenches wrote:


Friends,

I'm currently onsite with a system.  Just replaced 4 XW + 6848's with 4 
XW Pros.  Updated the Gateway to rev. 1.17 and the Pros to 2.04.  Have 
some questions/observations so far.


System: Off Grid with 4 XW Pros, 18 MPPT 80 600s, 2 SCPs, 1 Gateway, 1 
Battery Monitor, 1 AGS.  3000 ahr of NiFe batteries.  36 kW Kubota 
Genset.


I tried using the Inverter SCP to program settings on the new inverters 
and it took everything but when I checked on InsightLocal the settings 
had not changed.  They were all still default so I had to go through it 
again one at a time through insightlocal.  I'm guessing the SCP no 
longer works for programming with the Gateway?  Can anyone confirm?  
Programming used to work through the SCP with the old XW+ inverters and 
firmware.


Tried using the Solar SCP to change settings on the charge controls but 
had to use insight local to change each individually.  Used to be able 
to use  the "copy from" function which was a real time saver.  
Wondering if anyone else has run into the same problem, or if it works 
for them, what am I missing?  Is there a cool way to change one setting 
with insightlocal and get it to change the other 17?


Observations:
- looking at the CC's via insightlocal,
under configuration -> advanced ->controls - I set all chargers 
"enabled" but the next day or so they all go to "disabled".  They all 
still work though.  Doesn't seem to affect operations.


under configuration -> advanced ->charger settings - I have the first 
CC set to "primary" and the rest to secondary.  No idea if that's right 
or not.  seems to work.  Options are "stand-alone, primary, secondary 
and echo".  I could not find definitions in the manual on them.


- looking at the XW Pros via insight local,
under configuration -> advanced ->controls -> Backup Mode - I disabled 
BAckup mode since I'm not backing up the grid. System shut down 
immediately.  Backup mode must be enabled when you're off grid.


Thanks in advance : )

Greg Egan
Remote Power Inc
Fairbanks, AK

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Re: [RE-wrenches] Bonding Metal Roofs Part II

2023-06-05 Thread Dave Angelini Offgrid Solar via RE-wrenches


Hey Adam,

Creative solution #1  Do not install solar on any roof if you can ground 
mount it.


Is this He Adam or the Him Adam?

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-06-05 3:47 pm, AE Solar via RE-wrenches wrote:


Hey all,
I had started a thread about bonding to metal roofs in 2018 but can't 
figure out how to respond via the archive. I know some things have 
changed since then, so I'm circling back and starting a new thread.


In NY one of our inspection agencies (NYSERDA) requires bonding of 
metal roof panels below the array, as well as within a 3' perimeter of 
the array. S-5! in combination with Ironridge is now listed to bond the 
roof under the array (so long as you hit every pan with an attachment) 
but this doesn't solve the problem of trying to bond within the 3' 
perimeter. For installs where we are only 18" from the ridge, this 
means we are required to bond the adjacent roof as well.


Whenever possible we install Illsco SGB-4 lugs under the ridge cap. But 
more and more we're finding roofs where the ridge cap feels 
inaccessible, tricky, or where we simply don't want to get into roof 
warranty issues associated with opening up a prior contractor's work.


Wondering if anyone else is coming up against this and what some 
possible creative solutions might be. I don't want to walk away from 
potential projects but...


As always, thanks for any thoughts
Adam

Adam Katzman (he/him)
Autonomous Energies | Owner/Operator
www.AutonomousEnergies.com [1]
(518) 567-1468

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Links:
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[RE-wrenches] Solar installer Technician

2023-05-26 Thread Dave Angelini Offgrid Solar via RE-wrenches



Need a solar person near Durango Colorado who can onsite troubleshoot a 
Discover AES battery / XWpro at an Offgrid Cabin. Good Owner.


Please contact me off-list

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060___
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Re: [RE-wrenches] Schneider Conext SCP

2023-05-26 Thread Dave Angelini Offgrid Solar via RE-wrenches


September 2008 Schneider bought Xantrex Inverters & Solar. The XW and 
later CSW became a Schneider brand and the Marine and Mobile stayed 
Xantrex. Schneider later built the first 600vdc MPPT.  Later Combox 
built an excellent Cloud based monitor Insight.


It is good news that the SCP will be available again and for now the 
Marine Freedom/xantrex (black color) SCP can be used with a firmware 
update.


Probably OK to post this Kevin as it was in the Webinar yesterday.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-05-26 10:38 am, Howie Michaelson via RE-wrenches wrote:

Thanks for the heads up, Kevin! However I seem to have missed the memo 
that xantrex and Schneider are separate entities? How far out of the 
loop am I?

Howie
Sun Catcher

On Fri, May 26, 2023, 1:28 PM Kevin Pegg via RE-wrenches 
 wrote:


Not sure if it's quite public info yet, but the SCP is going to be 
available for purchase again.


"In June 2023, Xantrex will begin selling the System Control Panel 
(SCP). The Xantrex SCP is functionally identical to the discontinued 
Schneider Electric SCP (part #865-1050-01).  The only difference is 
the color which is black, and will have the "Xantrex" logo.   The 
programming, display, firmware, and installation are identical to the 
discontinued Schneider Electric SCP.


Support for Schneider Electric SW and XW Pro systems using the Xantrex 
SCP will still be supported by Schneider Electric Technical Support as 
you do today.  In the event of a defective Xantrex SCP, customers will 
have to reach out to Xantrex directly for warranty support. The 
warranty terms and conditions will be provided by Xantrex."


Kevin

From: RE-wrenches  On 
Behalf Of Michael Morningstar via RE-wrenches

Sent: May-23-23 10:00 AM
To: RE-wrenches 
Cc: Michael Morningstar 
Subject: [RE-wrenches] Schneider Conext SCP

Am I missing something? Schneider has come up with a solution to the 
discontinued SCP by using a tablet connected to the Insight's ethernet 
port. In doing so, by utilizing that port it seems there is no longer 
a way to make a wired connection to the internet.


--

Michael Morningstar

Morningstar Electric

PO Box 1494

Mount Shasta, CA 96067

530-921-0560

mjmornings...@gmail.com

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Re: [RE-wrenches] Schneider Conext SCP

2023-05-23 Thread Dave Angelini Offgrid Solar via RE-wrenches


I am not having any problem. Doing what Mav does or the wifi.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-05-23 10:37 am, Maverick Brown via RE-wrenches wrote:

I connected the Insight to the internet via the wireless connection and 
the tablet get the wired connection. I guess you plug them both into a 
network switch or router.


Also, on the 25th, they have a webinar to discuss this topic.

Monitoring with Tablet Solution and System Control Panel (SCP) [1]
solar.se.com [1]

Thank you,

Maverick

On May 23, 2023, at 12:00 PM, Michael Morningstar via RE-wrenches 
 wrote:


Am I missing something? Schneider has come up with a solution to the 
discontinued SCP by using a tablet connected to the Insight's ethernet 
port. In doing so, by utilizing that port it seems there is no longer 
a way to make a wired connection to the internet.

--

Michael Morningstar

Morningstar Electric

PO Box 1494

Mount Shasta, CA 96067

530-921-0560

mjmornings...@gmail.com

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Re: [RE-wrenches] Just getting old?

2023-05-22 Thread Dave Angelini Offgrid Solar via RE-wrenches


Bill, I remember the warranty was not great and the ones I had 
experience were not top Tier. I am thinking dumb looks are still free 
and a Seventeen year old installation is going to be more free time for 
you. I hope I am wrong, good luck!


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-05-22 12:24 pm, Bill Battagin via RE-wrenches wrote:

I went back to this array, removed all J-box covers and tested for Voc. 
 The majority of the PVs were ~ 9.5Voc, about 5 were ~19 Voc, 3 were 0 
(that's zero) Voc .  The diodes are in an encapsulant.  The label says 
Voc = 22V. Another array of Mitsubishi panels takes a dive.


Anybody have contact info for them or recent experience with their 
warranty?


Thanks,

Bill

Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.(shipping)
5575 Genesee Rd. (USPS, UPS)
Taylorsville, CA 95983
530.284.1925 Office/ 530.258.1641 Cell
CA Lic 874049
Solar powered since 1982

On 5/17/2023 10:25 PM, Darryl Thayer via RE-wrenches wrote:

Was the inverter connected at the time of testing?  If so I suspect the 
inverter is loading the solar array below Vmp


On Wed, May 17, 2023 at 11:23 PM frenergy via RE-wrenches 
 wrote: Wrenches,


I've got a call from a customer that said their (my
install) 17 year old GT system went dead. Basic stats: 23, Mitsubishi
PVMF120EC3, label says V mpp= 17.6V and Voc = 22 V; top-of-pole; SMA
SB3800U. Its one string of 23 PVs.  Full sun, 75 degrees ambient during
testing. When I checked DC voltage at the inverter landings I got 
~23-29

volts (fluctuating) same at the input side of the DC switch.  These
panels have the old gasketted 4-screw covered J-boxes and screw
terminals inside, I removed the covers from three panels and got 9.5
volts at the each of the panels' screw terminals,  all the wiring
outside the boxes checks out.

The system had been functioning normally 3 weeks prior. I
could check voltage at more panels I guess.  Ideas?

Bill

Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.(shipping)
5575 Genesee Rd. (USPS, UPS)
Taylorsville, CA 95983
530.284.1925 Office/ 530.258.1641 Cell
CA Lic 874049
Solar powered since 1982

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Re: [RE-wrenches] Retail price lists

2023-05-18 Thread Dave Angelini Offgrid Solar via RE-wrenches



NAZ is an extremely well run company !  Love those guys!

On 2023-05-18 8:42 am, Michael Morningstar via RE-wrenches wrote:

My question is: how/why is it that NAZ and the likes sell equipment for 
less than what I pay wholesale?


On Thu, May 18, 2023 at 4:15 AM Jason Szumlanski via RE-wrenches 
 wrote:


Here is how I explain it to customers. Straight out of college, I was a 
financial analyst for an aerospace company working on government 
contracts. We did "cost-plus" contracts, which is what the client is 
essentially looking for. The government ended up paying too much for 
things this way. A fixed-price competitive contract is all the 
transparency a client needs.


Another way I put it is that we charge what the market allows, and if 
that is not enough for us to provide an excellent customer experience, 
we simply pass on the job.


No line item prices. The only things we might line item are permit 
costs and engineering fees for non-standard projects.


Jason Szumlanski
Principal Solar Designer | Florida Solar Design Group
NABCEP Certified Solar Professional (PVIP)
Florida State Certified Solar Contractor CVC56956

On Wed, May 17, 2023 at 6:56 PM Jerry Shafer via RE-wrenches 
 wrote:

Wrenches
Bottom line package price, all inclusive one number, I list all the 
major components inverter, modules ect. and all of what is included 
permits engineering thats it system cost, tax incentive, rebate (if 
any) no a la carte here sorry.

But thats just me!

On Tue, May 16, 2023 at 8:11 AM Jay via RE-wrenches 
 wrote: Hi All


I have a question about how wrenches are dealing with charging for 
equipment as most prices of most equipment on line at or below 
wholesale.


If people are marking it up, how much? what metric are people using?  I 
think victron might be the only company I've actually seen a retail 
price list for in years.

Maybe it's just marking up labor costs a lot?

I'm not doing all that much work these days but enough that I'm trying 
to figure this out.


Thanks
Jay

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  --

Michael Morningstar

Morningstar Electric

PO Box 1494

Mount Shasta, CA 96067

530-921-0560

mjmornings...@gmail.com

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Re: [RE-wrenches] Old and new Radian

2023-05-11 Thread Dave Angelini Offgrid Solar via RE-wrenches


Component parts become unavailable, the engineering to make backward 
compatibles, the liability, and time spent in support can make a company 
unprofitable. Often the secondary market will step up if there is enough 
demand.


This is nothing new BTW. You have to be in business to do business. 
Shareholders insist on it!


. 02

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-05-11 5:10 am, frenergy via RE-wrenches wrote:


Michael,

That's rather dis-heartening if boards are no longer available for a 10 
year old product.  Got a long day out of town today but will ruminate 
on responses.


Bill

Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.(shipping)
5575 Genesee Rd. (USPS, UPS)
Taylorsville, CA 95983
530.284.1925 Office/ 530.258.1641 Cell
CA Lic 874049
Solar powered since 1982

On 5/10/2023 6:48 PM, Michael Morningstar via RE-wrenches wrote:
I just pulled out an 8048 and replaced it with a 8048A due to the lack 
of AC boards for 8048s. I didn't know any better and put in a new 8048A 
board and learned the hard way that they aren't cross compatible. 
Smoked it. If you think you can find a board for it, it's yours.


On Wed, May 10, 2023 at 11:06 AM Darryl Thayer via RE-wrenches 
 wrote:


Sorry if this is nonsense,  but your existing Radian is your "AC grid 
source," It can act as the paralleling.
AC coupling source.  I did this about 20 to 30 years ago, using FX 
inverters, not Radians, to power a large motor.
Can your Radian Mate 3 run in grid zero? Or if not, one inverter runs 
all the time as a grid source ( grid forming)
the second inverter (grid following) runs in Grid-Zero mode, with 
"off-set" set at 30 Amps.  If the load is less than 30 amps,
the grid-following inverter carries the load.  (The grid-forming 
inverter supplies the grid signal, and the following inverter
carries the load.)  When your load exceeds 30 amps, the extra current 
comes from the grid-forming inverter.  The Radian can
pass up to 50 or 60 amps from the forming inverter.  You can get 50 to 
60 amps
to the load when you add the forming and following inverters.  Errors:  
this will double your parasitic load, I have not done this
so beware.  This is not the answer for V2H; other inverters can work in 
this combination but


On Wed, May 10, 2023 at 10:04 AM frenergy via RE-wrenches 
 wrote:  The wrench list has 
some very creative thinkers that may have a

go around to be able to master/slave an old Radian's output with a new
one.   Outback says this is not do-able.   We're completely off-grid 
out

here and have been charging EVs (one at a time) with an eleven year old
Radian (GS8048) for years but the Ford Lightning is on its way.  
Outback

says I can't add the newer GS8048A to exiting version (no "A").

Ideas??

Bill

Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.(shipping)
5575 Genesee Rd. (USPS, UPS)
Taylorsville, CA 95983
530.284.1925 Office/ 530.258.1641 Cell
CA Lic 874049
Solar powered since 1982

--


Michael Morningstar

Morningstar Electric

PO Box 1494

Mount Shasta, CA 96067

530-921-0560

mjmornings...@gmail.com

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Re: [RE-wrenches] active vs apparent power readings with solar

2023-04-27 Thread Dave Angelini Offgrid Solar via RE-wrenches


My metrology experience is he needs to prove it with a second meter. In 
a lab setting, at least 2 of 3 calibrated meters need to agree.


I would also ask Fluke. They have been really good over the years. Good 
Luck.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-04-27 2:10 pm, August Goers via RE-wrenches wrote:


Hi Wrenches,

We have a residential site with grid tied solar where there is an 
electrician involved who has gotten into taking site readings and 
thinks there is a power factor problem. My gut on it is that there is 
some sort of measurement reading error, and that the power factor 
should be around 1.


The electrician is using a Fluke 3540FC power monitor and has provided 
a spreadsheet comparing active power to apparent power and calculating 
power factor. See below (you might have to open the image and zoom in 
to read it). This measurement was taken with a PV system running, 
presumably sending some power back to the grid.  Note that the phase B 
active power measurement is negative (PV exporting to grid) and that 
the apparent power is positive. This nets in a power factor that is 
crazy low of 0.05.


Does anyone have experience about whether a meter like this can 
properly measure these readings - maybe there is a setting error or it 
can't deal with negative readings?


Best,

August
Luminalt
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Re: [RE-wrenches] Truss finder

2023-04-17 Thread Dave Angelini Offgrid Solar via RE-wrenches


Another reason why I never put solar panels on a dwelling roof.  
However, it seems crazy to be drilling holes to find the rafter still in 
2023. $.02


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-04-17 7:04 am, Daniel Young via RE-wrenches wrote:

Can echo this, I did a fresh look into this last year and still have 
not found anything better than a hammer and feeler tool.


We are considering going to a deck direct attachment like rooftech as 
well, which makes rafter locations less critical. We intend to still 
have crews find the rafter and place the attachments on the rafter as 
best they can without drilling holes. As the attachments still prefer 
to be located on a rafter to maximize snow load bearing capacity. Nice 
thing about the Rooftech is that if you miss the rafter location with 
the center holes, it's entirely likely you will hit it with the side 
screws. In either case you are still sitting above the rafter and can 
expect to bear significant weight there instead of relying on the 
OSB/Plywood decking.


--

Danny Young

NABCEP PV Installation Professional #031508-90

Engineering Team Lead
Solar Energy Solutions

Lexington | Louisville | Bloomington | Cincinnati | Evansville | 
Indianapolis


513-448-5176 (mobile)

877-312-7456 (Main Office)

da...@sesre.com

From: RE-wrenches  On Behalf 
Of Kristopher Schmid via RE-wrenches

Sent: Sunday, April 16, 2023 2:47 PM
To: RE-wrenches 
Cc: Kristopher Schmid 
Subject: Re: [RE-wrenches] Truss finder

Thanks William!  Laughed out loud at the first picture!

Shine On!

Kris Schmid
Legacy Solar, LLC
137 West 1st Avenue
Luck, WI 54853
www.legacysolar.com [1]
715-653-4295
NABCEP Certified PV Installation Professional
Licensed Wisconsin Master Electrician
BSEE

On Sun, Apr 16, 2023, 10:12 AM Kristopher Schmid 
 wrote:


I am considering buying a deep scanner for locating trusses.  Any 
recommendations or testimonials?


Shine On!

Kris Schmid
Legacy Solar, LLC
137 West 1st Avenue
Luck, WI 54853
www.legacysolar.com [1]
715-653-4295
NABCEP Certified PV Installation Professional
Licensed Wisconsin Master Electrician
BSEE


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Re: [RE-wrenches] RE-wrenches] replace part of rolls battery bank

2023-04-07 Thread Dave Angelini Offgrid Solar via RE-wrenches



Multiple battery banks of different topology work fine charging and 
discharging. Think about how you can do it and not how you can't.


Any takers?

-

John Blittersdorf via RE-wrenches [4] Thu, 06 Apr 2023 15:06:08 -0700 
[5]


Multiple battery banks work well as long as you are consuming.  When
charging the charge parameters change.  I'm running 8 Interstate L16's, 
1

Fortress e-flex, And 3 Simpliphi 3.8. With big switches between them.  I
was using all three but changing charge parameters on
My two controllers and inverter got to be too much trouble.  I ran all 
with
lithium settings but I'm retiring the L16s and putting in a second 
eFlex.
 2 eFlex or 3 Simpliphis do a great job replacing the 8.  The 3 
simpliphis

will be leaving for their summer home at a fishing club. Hi

John B

On 2023-04-06 8:43 am, Dave Angelini Offgrid Solar via RE-wrenches 
wrote:


And the next step for hi reliability offgrid is to have both types of 
battery in there own independent inverter power systems. Just switch 
the DC bus from one power system or the other. I like the LFP just 
turned off sitting as a spare power system. You can rotate or do a 
monthly test like it is a genset.


This is also a good way to use up the old flooded and retire it when it 
becomes useless and ready to recycle. Some LFP manufactures do provide 
a spare BMS but probably better to just have an extra battery at the 
offgrid home.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-04-05 6:30 pm, Scot Arey via RE-wrenches wrote:

Just attended the NABCEP conference last week and took in CEU classes 
from Rolls and Midnite on battery charging and design. Just awesome 
classes and I walked away thinking the FLA were kind of like my old 7.3 
Powerstroke diesel…I could work on them and could see when issues were 
developing. The lithium batteries are kind of like my 6.7 PSD. Great 
power, fast but when something happens with a BMS…no idea except to go 
to the manufacturer.


Just wanted to share this after reading your awesome post.

Scot

From: RE-wrenches  On Behalf 
Of Tump via RE-wrenches

Sent: Wednesday, April 5, 2023 6:24 PM
To: RE-wrenches 
Cc: Tump 
Subject: Re: [RE-wrenches] RE-wrenches] replace part of rolls battery 
bank


I would suggest that adding additional batteries to increase battery 
voltages is fine 48 to 54V or what ever, I too have used this many 
times on very remote sites. Please also increase your inverters hi 
voltage cut out settings, as this can be a real bummer having the 
system shut down in full sun.


Another thing; IF you have battery strings,  cables of equal length 
from each string should be connected to a buss bar then buss bar to 
inverter or inverters, this will reduce wiring headaches, voltage drop 
as well as providing equal charging to all strings. (depending on 
internal resistance).


I would also suggest fewer batteries of bigger cells. My preference is 
2 volt cells, less holes to water, less copper interconnects. Yeah 
there heavy but for hi charging & discharging, a large battery is 
always my choice.  OR the Surrette 6CS25P has been the MOST reliable 
battery Surrette has put out. After almost 30 + years of installing 
their batteries this one has been the best. They do have a EX series 2 
Volt cell that has the same plate thickness as the 6 CS but I have had 
issues w/ them. IF you are using the EX 2 volt check the polarity PRIOR 
to installing them & mark the positive side. I have had the plastic 
covers installed incorrectly and it plays havoc on your install.


Yep LEADITE I am, refractometer and a DVOM and I have a client that can 
spot problems way before things become critical. AND that Surrette 
warrantee Pit BULL Mr. Higgins & your client will be very happy when 
Steve OKs a replacement because you have recorded your Spg readings.


My $.02 TUMP

On Apr 5, 2023, at 5:26 PM, greg egan via RE-wrenches 
 wrote:


Danny, My experience is if you are careful and use equal length 
conductors for all 3 strings you can get good results.  The main 
problem I have with 3 strings of 6 V cells @ 48 vdc is leaving the 
customer with 72 cells to check and fill.  That's a lot of work if you 
don't have a watering system.


I totally get why you'd want to give them 2 strings in case they lose a 
battery or 2.  Most of my off grid customers live quite a ways from the 
battery store and it's not uncommon for it to take a month to get 
replacements - during the best of times.


Another option I've done is give them a string of 25 - 2V cells for a 
48V system.   You just set the charging parameters accordingly and go.  
That way if they lose a cell or two, the remaining battery bank should 
be able to keep them limping along until the replacement battery(s) 
show up.  Need to check and

Re: [RE-wrenches] RE-wrenches] replace part of rolls battery bank

2023-04-06 Thread Dave Angelini Offgrid Solar via RE-wrenches


And the next step for hi reliability offgrid is to have both types of 
battery in there own independent inverter power systems. Just switch the 
DC bus from one power system or the other. I like the LFP just turned 
off sitting as a spare power system. You can rotate or do a monthly test 
like it is a genset.


This is also a good way to use up the old flooded and retire it when it 
becomes useless and ready to recycle. Some LFP manufactures do provide a 
spare BMS but probably better to just have an extra battery at the 
offgrid home.


Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-04-05 6:30 pm, Scot Arey via RE-wrenches wrote:

Just attended the NABCEP conference last week and took in CEU classes 
from Rolls and Midnite on battery charging and design. Just awesome 
classes and I walked away thinking the FLA were kind of like my old 7.3 
Powerstroke diesel…I could work on them and could see when issues were 
developing. The lithium batteries are kind of like my 6.7 PSD. Great 
power, fast but when something happens with a BMS…no idea except to go 
to the manufacturer.


Just wanted to share this after reading your awesome post.

Scot

From: RE-wrenches  On Behalf 
Of Tump via RE-wrenches

Sent: Wednesday, April 5, 2023 6:24 PM
To: RE-wrenches 
Cc: Tump 
Subject: Re: [RE-wrenches] RE-wrenches] replace part of rolls battery 
bank


I would suggest that adding additional batteries to increase battery 
voltages is fine 48 to 54V or what ever, I too have used this many 
times on very remote sites. Please also increase your inverters hi 
voltage cut out settings, as this can be a real bummer having the 
system shut down in full sun.


Another thing; IF you have battery strings,  cables of equal length 
from each string should be connected to a buss bar then buss bar to 
inverter or inverters, this will reduce wiring headaches, voltage drop 
as well as providing equal charging to all strings. (depending on 
internal resistance).


I would also suggest fewer batteries of bigger cells. My preference is 
2 volt cells, less holes to water, less copper interconnects. Yeah 
there heavy but for hi charging & discharging, a large battery is 
always my choice.  OR the Surrette 6CS25P has been the MOST reliable 
battery Surrette has put out. After almost 30 + years of installing 
their batteries this one has been the best. They do have a EX series 2 
Volt cell that has the same plate thickness as the 6 CS but I have had 
issues w/ them. IF you are using the EX 2 volt check the polarity PRIOR 
to installing them & mark the positive side. I have had the plastic 
covers installed incorrectly and it plays havoc on your install.


Yep LEADITE I am, refractometer and a DVOM and I have a client that can 
spot problems way before things become critical. AND that Surrette 
warrantee Pit BULL Mr. Higgins & your client will be very happy when 
Steve OKs a replacement because you have recorded your Spg readings.


My $.02 TUMP

On Apr 5, 2023, at 5:26 PM, greg egan via RE-wrenches 
 wrote:


Danny, My experience is if you are careful and use equal length 
conductors for all 3 strings you can get good results.  The main 
problem I have with 3 strings of 6 V cells @ 48 vdc is leaving the 
customer with 72 cells to check and fill.  That's a lot of work if you 
don't have a watering system.


I totally get why you'd want to give them 2 strings in case they lose 
a battery or 2.  Most of my off grid customers live quite a ways from 
the battery store and it's not uncommon for it to take a month to get 
replacements - during the best of times.


Another option I've done is give them a string of 25 - 2V cells for a 
48V system.   You just set the charging parameters accordingly and go. 
 That way if they lose a cell or two, the remaining battery bank 
should be able to keep them limping along until the replacement 
battery(s) show up.  Need to check and make sure your charge 
controller and inverter can charge at the slightly higher V but 
usually that's not a problem.


Best,

Greg Egan
Remote Power Inc.

g...@remotepowerinc.com

Message: 1

Date: Tue, 4 Apr 2023 20:45:44 +

From: Daniel Young 

To: "offgridso...@sti.net" , RE-wrenches



Subject: Re: [RE-wrenches] replace part of rolls battery bank

Message-ID:



Content-Type: text/plain; charset="utf-8"

Thanks all for the advice. I figured it was not worth trying on a 
different battery brand. I honestly needed to be able to tell them I 
researched it and asked my peers.


The client really uses the 3 x strings they have and did not really 
want to go down to 3. They are currently choosing to get the two Rolls 
under the prorated warranty, and hopes to get another 2 useful years 
out of the bank before planning to replace.


Already prepared him on the cost of the equivalent Li+ at todays 
prices. So he knows roughly where he is heading.


Side note: I am in the camp of 

Re: [RE-wrenches] replace part of rolls battery bank

2023-04-04 Thread Dave Angelini Offgrid Solar via RE-wrenches


Hurts my head !  Agree that you will have more trips to this house after 
the next one. This is most likely not going to get you 2 more years. All 
of the wiring is good, clean, and tight?  Who really knows how long it 
could last? Probably fine thru summer and fall.


Much better with the next L16 size up and 24 (2V) cells. Lot's of 
capacity choices there from Rolls and others.


Almost Cheers time !

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-04-04 4:21 pm, Ray Walters via RE-wrenches wrote:

So the 24 batteries are actually 72 individual cells that are trying to 
charge equally, with essentially no BMS.  Its not just max strings, but 
max # of cells, and that's double my maximum.


You mentioned they use it pretty hard, so that's the other big part of 
how long L16s will last.  If the customer is barely using the available 
capacity, I've seen batteries last closer to 10 years, but in this 
case, I think the remaining cells are close to finished. I'm into using 
batteries for as long as possible as well, but customer and installer 
suffering come into play, as well as the fact they'll use much more 
water at the end of life, and cause a lot more corrosion damage.


Not to be a turd at the pool party, but its not reasonable to plan on 
another 2 years of service.  My guess is that you will probably have 
more cells fail by the time you return with the prorated warranty 
replacements.  Certainly rolling into the summer months, more cells are 
going to start failing like pop corn. (Pop, pop, pop)


Fortress is a good battery, but some of the programming, (especially 
LVD) can be tricky with older inverters.  I had to use the aux out on 
the CC to switch off the inverters.  IF the inverters are Outback, they 
have a remote switch, if its something else, you might have to actually 
switch off a relay on the AC output.


Ray

On 4/4/2023 2:45 PM, Daniel Young via RE-wrenches wrote:

Thanks all for the advice. I figured it was not worth trying on a 
different battery brand. I honestly needed to be able to tell them I 
researched it and asked my peers.


The client really uses the 3 x strings they have and did not really 
want to go down to 3. They are currently choosing to get the two Rolls 
under the prorated warranty, and hopes to get another 2 useful years 
out of the bank before planning to replace.


Already prepared him on the cost of the equivalent Li+ at todays 
prices. So he knows roughly where he is heading.


Side note: I am in the camp of trying for 2 x strings when possible 
(agree that 3 x strings is the absolute limit, and not the best 
option), simply because if a single cell goes bad, I don't want a 
client with essentially nothing available until we can get a 
replacement and get on site. With 2 strings, they can make due at 
least. That'll go out the window with Lithium though. Looking at 
Fortress Power for the next battery bank for this client. But we will 
see what changes in the market by the time it's needed.


With Regards,

--

Danny Young

NABCEP PV Installation Professional #031508-90

Engineering Team Lead
Solar Energy Solutions

Lexington | Louisville | Bloomington | Cincinnati | Evansville | 
Indianapolis


513-448-5176 (mobile)

877-312-7456 (Main Office)

da...@sesre.com

From: RE-wrenches  On Behalf 
Of Dave Angelini Offgrid Solar via RE-wrenches

Sent: Monday, April 3, 2023 4:34 PM
To: RE-wrenches 
Cc: Dave Angelini Offgrid Solar 
Subject: Re: [RE-wrenches] replace part of rolls battery bank

5 years old on 3 strings, it might not matter to mix, better get ready 
for a new bank.


I have never used more than 1 string for my clients and get closer to 
10 years life, so maybe there is better advice out there.


Good Luck!

Dave Angelini Offgrid Solar

"we go where powerlines don't"

http://members.sti.net/offgridsolar/

e-mail  offgridso...@sti.net

text 209 813 0060

On 2023-04-03 11:03 am, Daniel Young via RE-wrenches wrote:

Hello Wrenches,

Have a client with 24 x Rolls S550's. 2 of the batteries have given up 
the ghost. Rolls will replace them under the pro rated warranty.


The issue us, the client is wanting to replace them with non Rolls 
batteries to save $. They can get 400AH 6V L-16 form factor FLA 
batteries from a local battery house for the same price I am going to 
get the new Rolls for. And that also means they don't need to pay for 
freight. The net result is that they could save $4-500 by getting the 
batteries locally. No freight, and no markup on the batteries we 
provide (I can technically add the lost markup back in as labor, we do 
need to make something off of the 3hr one way drive to swap the 
batteries)


Question is, has anyone got experience mixing battery brands like this?

3 x strings of 8 c S550's (L-16HC would be the replacements) both dead 
batteries are on the same string.


Whole battery bank is near the 5yr

Re: [RE-wrenches] Phased out Schneider Electric SCP

2023-04-04 Thread Dave Angelini Offgrid Solar via RE-wrenches


This just went up on the Schneider website thanks to Eric Bentsen. A 
complete guide on how to do this with a Samsung tablet


https://solar.se.com/us/wp-content/uploads/sites/7/2022/02/Tablet-Setup-for-InsightLocal-e-Guide.pdf

 It is under the Insight down loads at the bottom of page.

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-04-03 7:28 pm, Maverick Brown via RE-wrenches wrote:

The key word there is Cobbled. The off grid or grid interactive 
(battery backup in case of grid down) world really needs to rely on a 
smart phone?


Why couldn't Schnieder go the extra step and put a display "with enough 
memory" to support legacy and XW Pro equipment on the Insight product 
family. I.E. Cerbo GX with display from Victron. Schneider has all 
these cheap Chinese all in one product competition with display screens 
built in and some other products like the most excellent  Outback 
Radian that has yet to delete the Simple Man's display.


I understand the potential semiconductor shortage. I just hope 
Schneider can balance their approach.


Thank you,

Maverick

On Apr 3, 2023, at 9:15 PM, Glenn Burt via RE-wrenches 
 wrote:


Eric Benstennof SE demoed a pretty slick replacement that he cobbled 
together from off the shelf parts using a small tablet.

I saw it in Jan at an Alt-E installer conference.
I think I might have the details somewhere in my files, but it is 
basically an inexpensive android tablet, a USB charging wart 
usingneither WiFi or a USB type c Ethernet and power adaptwr and a 
wall mount for the tablet


-Glenn
Sent from my 'smart'phone, so please excuse typos and spelling errors.

-- Original message--
From: Mac Lewis via RE-wrenches
Date: Mon, Apr 3, 2023 7:31 PM
To: RE-wrenches;
Cc: Mac Lewis;
Subject:[RE-wrenches] Phased out Schneider Electric SCP

Hello Wrenches,

Now that Schneider has phased out SCP, what are the options for a GUI 
onsite for non-savvy consumers?


Thanks!
--

Mac Lewis

"Yo solo sé que no sé nada." -Sócrates 
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Re: [RE-wrenches] Phased out Schneider Electric SCP

2023-04-04 Thread Dave Angelini Offgrid Solar via RE-wrenches


Saying this again, you all should tell Schneider this.

BTW, a tablet can wifi station mode connect to a non internet installed 
"conext home" with a saved password. It also can be set-up as a "user" 
and no password is required. Neither of these require wifi at the home. 
It is all in the 3 ways to install conext home or facility for 
configuration.


Maybe this is what Eric Bentsen was telling Glen?

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-04-04 9:49 am, Glenn Burt via RE-wrenches wrote:

The setup I described is dedicated to the system only, only requires a 
login once and it on all the time.


-Glenn
Sent from my 'smart'phone, so please excuse typos and spelling errors.

-- Original message--
From: Michael Morningstar via RE-wrenches
Date: Tue, Apr 4, 2023 11:31 AM
To: RE-wrenches;
Cc: Michael Morningstar;
Subject:Re: [RE-wrenches] Phased out Schneider Electric SCP

Yah, What the heck? The XW Pro/Discover AES pairing makes up 2/3s of 
our installs. Right now I have a client who's Insight Home is glitching 
and drops out his smartphone connection. Without the SCP He'd be in the 
dark. I just purchased an SCP off of Ebay for 700.00 for a system we 
are building for a retiree who uses a flip-phone and doesn't use the 
internet. Him having to login in to Insight on a tablet every time he 
wants to see SOC would be laughable.


On Tue, Apr 4, 2023 at 4:22 AM Chris Sparadeo via RE-wrenches 
 wrote:


I don't like the idea of a system being dependent on the functionality 
of the insight home/facility or the battery life of a smart device / AC 
output of the inverter to be able to change settings. As limited as the 
SCP is, I think it serves a very important function in system 
operation. I'm all for removing unnecessary components, but don't paint 
the windshield black. Schneider should offer a Xanbus tablet if this is 
the route they want to go.


On Mon, Apr 3, 2023 at 10:29 PM Maverick Brown via RE-wrenches 
 wrote:
The key word there is Cobbled. The off grid or grid interactive 
(battery backup in case of grid down) world really needs to rely on a 
smart phone?


Why couldn't Schnieder go the extra step and put a display "with enough 
memory" to support legacy and XW Pro equipment on the Insight product 
family. I.E. Cerbo GX with display from Victron. Schneider has all 
these cheap Chinese all in one product competition with display screens 
built in and some other products like the most excellent  Outback 
Radian that has yet to delete the Simple Man's display.


I understand the potential semiconductor shortage. I just hope 
Schneider can balance their approach.


Thank you,

Maverick

On Apr 3, 2023, at 9:15 PM, Glenn Burt via RE-wrenches 
 wrote:


Eric Benstennof SE demoed a pretty slick replacement that he cobbled 
together from off the shelf parts using a small tablet.

I saw it in Jan at an Alt-E installer conference.
I think I might have the details somewhere in my files, but it is 
basically an inexpensive android tablet, a USB charging wart 
usingneither WiFi or a USB type c Ethernet and power adaptwr and a wall 
mount for the tablet


-Glenn
Sent from my 'smart'phone, so please excuse typos and spelling errors.

-- Original message--
From: Mac Lewis via RE-wrenches
Date: Mon, Apr 3, 2023 7:31 PM
To: RE-wrenches;
Cc: Mac Lewis;
Subject:[RE-wrenches] Phased out Schneider Electric SCP

Hello Wrenches,

Now that Schneider has phased out SCP, what are the options for a GUI 
onsite for non-savvy consumers?


Thanks!
--

Mac Lewis

"Yo solo sé que no sé nada." -Sócrates 
___

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 --

Chris 

Re: [RE-wrenches] Phased out Schneider Electric SCP

2023-04-04 Thread Dave Angelini Offgrid Solar via RE-wrenches


Thanks Glen !  I will ask him on Thursday at a webinar.

Register here:

https://solar.se.com/us/en/event/webinar-backup-control-switch-launch/

Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail  offgridso...@sti.net
text 209 813 0060

On 2023-04-03 7:14 pm, Glenn Burt via RE-wrenches wrote:

Eric Benstennof SE demoed a pretty slick replacement that he cobbled 
together from off the shelf parts using a small tablet.

I saw it in Jan at an Alt-E installer conference.
I think I might have the details somewhere in my files, but it is 
basically an inexpensive android tablet, a USB charging wart 
usingneither WiFi or a USB type c Ethernet and power adaptwr and a wall 
mount for the tablet


-Glenn
Sent from my 'smart'phone, so please excuse typos and spelling errors.

-- Original message--
From: Mac Lewis via RE-wrenches
Date: Mon, Apr 3, 2023 7:31 PM
To: RE-wrenches;
Cc: Mac Lewis;
Subject:[RE-wrenches] Phased out Schneider Electric SCP

Hello Wrenches,

Now that Schneider has phased out SCP, what are the options for a GUI 
onsite for non-savvy consumers?


Thanks!
--

Mac Lewis

"Yo solo sé que no sé nada." -Sócrates
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