Re: [Emc-users] Bed isn't flat on my 6040.

2021-01-06 Thread Lester Caine

On 06/01/2021 15:47, Gene Heskett wrote:

That probably would not leave enough meat for the clamp bolt heads to
pull against in places.  These are off a 16th" or more from previous
checks.  Very poor extrusions IMNSHO.


I have a router table with an A3 working area, using an extruded bed. 
The table itself is fairly flat, but twists if not clamped down to the 
bench. I simply shimmed the rails to ensure that the bed is flat using a 
sprit level, and I'm not seeing any bowing in the bed itself. The gantry 
rails also needed a little tweaking to ensure the other motions are 
parallel to the bed. Result, the cutter is within a few thou of level 
over the whole bed. I could skim the surface and there is 0.05" step on 
the slots, but jobs I am working on don't need that finer accuracy, and 
small jobs are certainly a lot flatter.


Had I found the bed was distorted then obviously a new extrusion may be 
an option, but there is plenty of room to fit a couple of bars to the 
back of the bed to pull things square. The ends of the bed are already 
bolted directly to a large cross rail and it's these that get shimmed to 
level things and remove the twist.


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Re: [Emc-users] freecad, latest, starter tut?

2020-09-20 Thread Lester Caine

On 20/09/2020 08:34, Gene Heskett wrote:

BUT when I fill in that blank, github
says that address exists


Have you tried simply asking it to reset your password? It will send it 
to the email address you are trying to use.


When I first started playing with the 3D printer I registered with 
various sites providing models and promptly forgot that I had. The 
problem *I* find with github is that it is relied on too much by many 
projects and quite often I find myself there and automatically logged in 
as I have got the password saved :(


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Re: [Emc-users] freecad, latest, starter tut?

2020-09-20 Thread Lester Caine

On 20/09/2020 08:47, Gene Heskett wrote:

Type in the filename, select the directory where you want it (defaults
to the current location), and select STL from the list of many export
options.

And that part works fine. BUT I NEED A SOLID METAL PART! >


Going back 15 or or years, creating gcode to produce a solid metal part 
needed substantial help from the machinist. And not much has changed 
today. A few years back I was given a very nice STL model of a train 
wheel with the request to cut one. Bottom line ... totally pointless 
exercise. What I needed was the original objects that were used to 
create the model, and the ability to select both faces and construction 
lines which can THEN be used to build a set of gcode. At that time I was 
using tools like vcarve and cut3d and feeding in 2D drawings which 
provided the various profiles to be cut. Now I have FreeCAD in the 
toolkit, essentially I'm following the same process but in the one 
package of tools. Certainly the older packages are much better at some 
elements of the process such as say 'engraving text around the curve of 
the wheel', but FreeCAD has a growing library of tools that take 
elements of the object and produce the relevant gcode.


At some point in the future we may well be able to tell a machining 
suite 'I have an XYZ mill and here is the part I need to machine'. It 
spews out a list of tools to use, cutting feed rates, and either 
individual gcode files for each tool change, although if you have one of 
those million pound machining centres with an unlimited tool changer 
then it could be a single file. At the moment we still need to provide 
the intelligence to decide - appropriate to our available tooling - just 
what order of machining is appropriate, and FreeCAD today does allow me 
to create parts from a scrap of paper with a sketch on to a finished part.


Personally I find the drafting side of FreeCAD cumbersome coming from 
some 30 years of Autocad style drawing and THAT side needs some more 
intuitive developments especially when taking existing drawings as a 
starting point. However as a framework to build on it is doing a good 
job and with more people working on niche areas it can only improve? In 
much the same way that LinuxCNC has ...


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Re: [Emc-users] Interesting GUI

2020-09-05 Thread Lester Caine

On 05/09/2020 16:46, John Dammeyer wrote:

OTOH, I have one of these because I don't trust wireless for running the 
machine.
https://www.aliexpress.com/i/32844453793.html


I'm running one of those ... perfect and the magnets keep it in place on 
the side of the mill enclosure ...


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Re: [Emc-users] I downloaded the latest appimage

2020-06-30 Thread Lester Caine

On 30/06/2020 03:41, Chris Albertson wrote:

Technical an STL is a list of triangles where each vertice is given a
location in 3D space.  Circles and curves are all replaced by polygons.


The triangles can be large if the model consists of large flat areas, 
but as you say, anywhere that is a circle or curve in the original 
'model' is translated into a series of straight lines. Not unlike early 
'simple' gcode which could not handle arc's and cut them as a aeries of 
straight line segments. The 'accuracy' depends on the number of 
segments, so while 'pixels' is not totally accurate, it is a reasonable 
analogy.


What you can do is slice an STL 'image' and then do the equivalent of a 
raster scan to convert lines below a certain resolution back to arcs or 
circles but I don't think anything has been written yet that would 
return the construction objects of the original model?


I remember being given a TurboCAD 3D model of a locomotive wheel to cut 
on the mill, but had to ask for 2D slices from which to produce usable 
gcode.


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Re: [Emc-users] Freecad

2020-06-29 Thread Lester Caine

On 29/06/2020 01:10, Chris Albertson wrote:

I've been hunting and following up leads but I've not seen a complete free
CAM system.   Maybe Fusion's comes closest.

A good project would be for someone to make a feature matrix.


That would certainly be useful. I still use vCarve when I need a really 
quick set of gCode or engrave text and the v tool capabilities are not 
something one sees so much elsewhere? One of the few packages still 
sitting on the windows machine while my main desktop is linux.


The ONE thing that would be nice is if FreeCAD could be extended on the 
fly. And it may be that this can already be done. So that additional 
path processes can be added between versions? 3D surfaces and vCarve as 
bolt in extras. It is essentially a scripting system running scripts so 
adding extra scripts should be easy?


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Re: [Emc-users] Freecad

2020-06-28 Thread Lester Caine

On 28/06/2020 16:21, Gene Heskett wrote:

Your freecad version number please?


Personally I have 0.18.4-6.5 currently, and all the parts I've machined 
via Freecad have been on the 0.18 base. 3 axis Path was added in 0.18 
and in theory 4 axis version will be part of 0.19. Although not sure 
when that may appear?


Freecad is somewhat quirky when one has been brought up on Autocad style 
drawing packages. I still drop back to Turbocad for a quick set of 
profiles, but using the Sketcher Workbench is getting easier. It does 
not work well pulling dxf profiles into sketcher simply because the 
relations between lines are not easy to guess, however it can be a quick 
route once one gets more used to manually adding those relations. 
Sketcher from scratch does seem a little faster when conventional 
drafting needs a lot of construction lines ... relations mechanise that 
process nicely.


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Re: [Emc-users] NEMA 23 Servo's

2020-06-13 Thread Lester Caine

On 13/06/2020 15:49, Gene Heskett wrote:

On Saturday 13 June 2020 09:29:47 Lester Caine wrote:


It seems I have a set of GYS701DC2 and mating servo drivers sitting in
a big metal box with a laser sitting in the top of it. I think it's
due for stripping down so I can salvage all the usable bits, but I've
hit a bit of a brick wall I can't find any data on the motors such as
what encoder they are fitted with. Anybody got an old manual as google
is proving lacking.

While trawling around I cam across the JMC iHSV57-30-18-36 which looks
like a possible contender if I was starting from scratch. However once
again it does not list the resolution of the encoder, playing instead
on it's 'stepper motor' like setting. I've established that the built
in driver can handle any encoder from 1 to 2500 lines and it even
lists 1000, 1250 and 2500 as the 'standard' encoder resolutions, but
not how to recognise just which one is fitted :( In my book, the 2500
line encoder gives a native 1 step resolution without any
'micro-stepping' and when combined with a 3mm pitch ball-screw ( on
the Taig mill ) looks like a magic combination.

Anybody using the iHSV57-30-18-36 and worked out what the native
resolution is? ... any feedback as to if it's even worth concidering?

Thats a problem I will face for the second time in a bit as I've bought a
pair of the 3NM stepperservo's myself.

These are equipt with 1000 line encoders, I think that are actually 250
line encoders.  So for the lathe, I will have to plug in the sprocket
ratios and z screw stuff to get a usable z scale.

But I faced a similar problem with my g0704 when I put an encoder on the
top of the spindle motor because I had no clue what the gear ratio in
the head of the g0704 had it either gear. I intended to get, and have
but its failed at the moment, an index pulse from the spindle rotation.

So I cobbled up in the hal file, a counter which gave me the number of
pulses from the 1000 line on the motor, for 100 turns of the spindle,
measuring for both high and low gears, so I now have a couple switches
on the rim of the gearshift knob to tally which gear it is fully seated
into which in turn control a couple muxes so the tach and such stay
calibrated. By using a mux4 for the speed control I can also insert a
very low speed commend when its not quite seated in either gear.  So I
can reach up and shift gears when its running and its turning very
slowly, the next gear flat faces mesh perfectly, and the selected speed
resumes when one of the tally's goes good.

That counter is still in the hal file, but commented out. and I just put
a copy in my web page for you, or anyone else, you can get it all from
my site in the sig, click on that and when you can see me & the missus,
add lathe-stf/ to the browsers address bar and ENTER. You should then
see another subdir named  GO704-5i25-7i76/, click on that and help
yourself, that is a copy on the config dir for my GO704.  The main
GO704-5i25-7i76.hal contains this counter. Copy it, fix the missing
addf's etc. I used halshow's command line to reset it for each run, and
a halmeter to read what it said. When reset, it counts indexes from the
third to the 103rd, for any axis you feed it from that has an encoder,
so divide what the halmeter says when it stops counting to get the
actual number of pulses for one turn, divide by 100.

I hope this is helpfull, Lester


I get exactly where you are coming from, but I think I've got a slightly 
different take on things. I have found reference to the iHSV57-30-18-36 
having a default of 4000 and that being '1:1' so this suggests the motor 
has a 1000 line encoder ( 4000PPR ) but I would prefer even just the 
1250 line encoder to restore some of the resolution lost moving from the 
20TPI thread on the original leadscrew over the 3mm pitch of the ball 
screw ... I suspect now that the 2500 line encoder may actually be too 
high a frequency for the built in electronics which is a shame and 
perhaps that is where we do need to use LinuxCNC to close the loop using 
faster hardware than that built into the integrated servos?


I don't see the point of the 'serv ostepper' for anything other than the 
raw steps of the motor itself? Although I suppose micro-stepping may be 
more accurate if it's following the steps of the encoder?



Stay well and safe.

Cheers, Gene Heskett




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[Emc-users] NEMA 23 Servo's

2020-06-13 Thread Lester Caine
It seems I have a set of GYS701DC2 and mating servo drivers sitting in a 
big metal box with a laser sitting in the top of it. I think it's due 
for stripping down so I can salvage all the usable bits, but I've hit a 
bit of a brick wall I can't find any data on the motors such as what 
encoder they are fitted with. Anybody got an old manual as google is 
proving lacking.


While trawling around I cam across the JMC iHSV57-30-18-36 which looks 
like a possible contender if I was starting from scratch. However once 
again it does not list the resolution of the encoder, playing instead on 
it's 'stepper motor' like setting. I've established that the built in 
driver can handle any encoder from 1 to 2500 lines and it even lists 
1000, 1250 and 2500 as the 'standard' encoder resolutions, but not how 
to recognise just which one is fitted :( In my book, the 2500 line 
encoder gives a native 1 step resolution without any 
'micro-stepping' and when combined with a 3mm pitch ball-screw ( on the 
Taig mill ) looks like a magic combination.


Anybody using the iHSV57-30-18-36 and worked out what the native 
resolution is? ... any feedback as to if it's even worth concidering?


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Re: [Emc-users] Cheaper than normal FHA-25B

2020-05-16 Thread Lester Caine

On 15/05/2020 13:08, andy pugh wrote:

I have no connection with the vendor, if you order one and receive
dolls-house furniture instead don't blame me.


As with many of these sellers it is questionable at times just what they 
do actually have and where the product IS actually located. This one 
does say shipping from China so why then is there a 'UK LocaL Warehouse' 
in big text, and is the "Our opening times are 08:00 - 17:00 Monday - 
Friday." UK time or Chinese time? They also obviously have no idea what 
they are selling, so no indication where it has been salvaged from or 
how old it's likely to be?


When you see a nice 'UK Stock' flash actually on the images but the 
sellers details are in Chinese, it's a good indication of someone 
pulling the wool, but they are slipping up these days as they forget to 
fiddle the 'located' entry and THAT says China ...


I'm trying to pick up a couple of bits currently to finish off a radio 
control car and hitting this problem. The parts ordered from a 'UK 
Stockist with Royal Mail Delivery' in early April are still waiting for 
tracking to update from a Chinese tracking number to the 'Royal Mail' 
one but at least ebay took one look at the tracking number and refunded 
me straight away saying 'the tracking number is invalid'. Problem now is 
finding someone who has the parts in the UK ...


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Re: [Emc-users] Interesting ARM SOC for Machine Control

2020-04-30 Thread Lester Caine

On 30/04/2020 05:45, Przemek Klosowski wrote:

On Wed, Apr 29, 2020 at 5:05 AM Lester Caine  wrote:


For the observant ... what is wrong with the front and back image of the
BPI-F2S ...

OK I give up---what's  wrong? I assume you're talking about

http://wiki.banana-pi.org/images/a/a6/850x371xBanana_PI_BPI-F2S_6.JPG.pagespeed.ic.6JAnstxchO.webp


'FPGA board interface' ... It looks like there are missing through hole 
connections top and bottom, but actually this is the only way to 
identify which way up to fit the FPGA board. It's only silk screen but 
this is not immediately obvious? It looked like there was a JTAG port, 
but there isn't ...


If you are using the FPGA board, then the Pi GPIO connector is 
unavailable, but if the processor chip was available on a proper Pi 
footprint board it would be attractive. The problem is that 'Banana' 
make a lot of boards which are not 'Pi' compatible but still use the 
'Banana Pi' branding :(


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Re: [Emc-users] A simple LinuxCNC system

2020-04-30 Thread Lester Caine

On 29/04/2020 17:48, John Dammeyer wrote:

Yes. Up until recently micro-stepper drives ran 10:1 but now they can do 256:1 
although the jury is out on whether anything past 10:1 is useful.  But that's a 
different discussion.


The drivers I use have always had 128:1 but I've never found anything 
over 8:1 of use if one is continually switching direction. As you say it 
is a different discussion, but having now got a ballscrew build of the 
taig mill in the workshop it's one I need to return to. A 20tpi 
leadscrew with 4:1 stepping gives fairly reliable 1/16thou steps while 
at 8:1 one you can measure the spread of the step sizes. That said, both 
give a visible improvement to surface finish when working on jewellery 
over the original half stepping controller. With the pitch of the 
ballscrew at 3mm just how does one get the fine step size back ... does 
the much lower backlash provide enough gain, given that it can be 
catered for and managed on the 20tpi leadscrew. Time to look at the 
0.9deg motors? They are pushing up to the power that the the first taig 
machines were shipped with ...


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Re: [Emc-users] Interesting ARM SOC for Machine Control

2020-04-29 Thread Lester Caine

On 29/04/2020 03:07, Bari wrote:


Has a FPGA interface and integrated ARM926 real-time core and tons of IO


It's a pity they decided to reinvent the 'banana-pi' footprint ... the 
one I have provides a nice sata port in the same footprint as a standard Pi

http://wiki.banana-pi.org/Banana_Pi_BPI-M1

But these new 'pi' devices don't follow the 'pi' format at all, some 
still retain the Raspberry Pi GPIO but it's not clear if an existing 
Raspberry Pi breakout board would actually fit? You will be better off 
with a new breakout board ...


For the observant ... what is wrong with the front and back image of the 
BPI-F2S ...


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Re: [Emc-users] LCNC won't run VFD

2019-04-13 Thread Lester Caine

On 13/04/2019 13:38, Gene Heskett wrote:

That is an obviously more complex and probably more costly drive than
this one is as this one was $118 handed to me by the mailman.
Hookup is considerably different too.


It's not too bad a price ... £110 ... $140 at current exchange rate, but 
the price has gone up a lot in recent years and was originally quite a 
bit cheaper.



I don't recommend getting old Lester, avoid it if you can, its not fun.


Unfortunately it's creeping up all to quick ... even if they keep moving 
the retirement age :(


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Re: [Emc-users] LCNC won't run VFD

2019-04-13 Thread Lester Caine

On 13/04/2019 01:51, Gene Heskett wrote:

Ideas folks?  I seem to be fresh out. The other VFD I put on the Sheldon
worked OOTB once the registers were set for external control.


Gene ... I use the ACS150 inverter with a 3 phase motor on the Taig 
conversions. This is nice because it has the manual pots and toggling 
between local and remote has a button on the local panel so one can fire 
things up without using the CNC side. It has 5 'digital' inputs that can 
be configured for a list of different configurations of control, but all 
are activated by pulling up rather than shorting out. The thing that 
sticks out to me is your measuring 0.6V when activating the inputs ... I 
think I expect '0V' ... and 0.6V sounds like a diode somewhere. Before I 
actually hooked up to the breakout board I wired up a toggle switch for 
on/off and the key element here is on the ACS150 this is wired to the 
+24V supply from the inverter! You need a short between GND and DCOM in 
order for the +24V to activate an input ... so does your inverter have a 
+ve supply output other than the one you indicated for the pot, or is 
that output designated as only used by the pot?


https://medw.co.uk/storage/attachments/62/1062/ACS150usermanual.pdf ... 
page 57 is the configuration I use except the inputs are pulled up to 
+12V on the breakout board and the OC outputs pull them to 0V. This is 
obviously not ideal as a failure can leave +12V on the 'go' button so 
the final setup has a relay on the go button currently and the plan if 
ever I need to reverse direction or use the other options is to add the 
extra relays.


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Re: [Emc-users] Posting order

2019-04-01 Thread Lester Caine

On 01/04/2019 01:05, John Dammeyer wrote:

It's not just the order of posting---it's also the courteous habit of
editing the post

I agree.


If top posters simply switched off 'quote message' things would be a lot 
tidier? The worst part is the dozens of 'sigs' that some client software 
does not trim FROM the quote ... even worse when they are mixed into the 
quote :(


Just been reading a 4 message thread on another list with a bottom 
posted reply ... below the sig ... then top posted comments re the 
bottom post ... and new sigs added below the comments ... That site can 
have dozens of follow ups very quickly which take some time to unravel ...


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Re: [Emc-users] Wish me luck. I am downloading v.18 of freecad as src, gonna see if I can build a 32 bit version

2019-03-24 Thread Lester Caine

On 24/03/2019 06:18, Bruce Layne wrote:

Sorry if you aren't running Ubuntu and have a harder time getting the
latest FreeCAD, but the above*might*  work for other Debian based distros.


Exactly the same current state of affairs as my reply to Gene's post ;)
I've been with SUSE since 6.0 days ... just finally thrown the disks 
out! Tried a couple of other distro's over the years, but for the 
servers it's the most stable and just runs mainly because there is no 
graphic desktop ... so keeping everything in sync makes sense, but the 
stable version of SUSE Leap15.0 is a little long in the tooth and while 
I have had 'Tumbleweed' running which is the latest and greatest version 
of everything it is most definitely not stable all of the time ...


 ... 0.18 is available on Leap15.0 ... magic ...

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Re: [Emc-users] Wish me luck. I am downloading v.18 of freecad as src, gonna see if I can build a 32 bit version

2019-03-24 Thread Lester Caine

On 24/03/2019 04:16, Gene Heskett wrote:

Computing has come a long ways, but despite huge improvements in the
hardware, you can measure the progress with a shirt pocket ruler.


My main desktop machine has a nice 8core AMD chip and 32Gb of memory and 
runs like a dog at times! I'm back on Gnome but it's 'progress' is 
simply less backwards than KDE and having run a multi screen setup for 
many years it's now a fight every time they 'improve' things to keep it 
working. Even the ability to toggle between two desktops that straddles 
all for screens has gone, and I have to run a script to get the monitors 
back to the right order after a reboot. Progress these days is a hole in 
the shirt pocket :(


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Re: [Emc-users] ConFusion 360

2019-03-23 Thread Lester Caine

On 23/03/2019 21:30, Jon Elson wrote:
If you're trying EDA software, I found Kicad to be far easier to learn 
and use than Eagle or Geda - and it's quite powerful these days.


I still run an expensive licensed version of Protel99 SE. It has a few 
quirks, but is quite solid and the schematic vs. PCB checks are totally 
perfect.  Any weakness there can cost you serious $$$.


I inherited the CRAMPS board from Charles Steinkuehler, which he 
designed in Kicad.  While Kicad is not quite up to the level of 
Protel99, it definitely is getting close.  And, there has been a major 
rev update since I tried it, so it is likely even better.


Like TurboCAD I still have Easy-PC on the windows machine which is going 
to be a pig to port from, but those boards are unlikely to need any work 
before I finally get to retire and start playing properly :)


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Re: [Emc-users] Fusion 360

2019-03-23 Thread Lester Caine

On 23/03/2019 15:26, Gene Heskett wrote:

Luverly. Good thing I'm not a job shop. One thing nice about LCNC,
clicking on that connectors first move in the backplot, highlights the
code line, making it easy to see where in a mass of code, that connector
exists. If its nothing but the hole size, a hand edit might be all thats
needed. But you knew that.:)   Sure helps to find that birch tree in a
forest of pines for me though.


Might well end up there anyway ... only complication 6 lines become 4 
but they are wrapped in z moves ;)


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Re: [Emc-users] Fusion 360

2019-03-23 Thread Lester Caine

On 23/03/2019 13:59, Gene Heskett wrote:

How are you getting the gcode? Its not yet listed as an export option.
The path workdesk has a process much like sorting out paths on 
Vcarve/Cut2D once you have set up a job to build and sorted out cutters. 
But while I know one can select and view each set of gcode I forget 
quite how I got it onto the memory stick. And I need to remember as I 
need to get some DMSuper cases machined and need to change the hole for 
the mains connector :( The old mains assembly is no longer available.


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Re: [Emc-users] Fusion 360

2019-03-23 Thread Lester Caine

On 23/03/2019 02:56, Gene Heskett wrote:

On Friday 22 March 2019 18:52:54 Lester Caine wrote:


On 22/03/2019 22:46, Bruce Layne wrote:

I use FreeCAD, mostly for 3D printing.  It's still not ready for
prime time and doesn't have a usable CAM system so it's not a
possible replacement for Fusion 360, but it's a viable CAD option
for me when Fusion 360 isn't.


Sorry I have to disagree with that ... I'm running perfectly good
gcode for the Taig mill from FreeCAD. Yes for 3D printing one of the
other slicer options is required, but for 2.5D machining it works well
enough and is improving all the time.


If its being improved Lester, why has the downloadable been stuck at
version .14 for several years? I take it back, the last 32 bit release
that will run on the wheezy LiveCD install is .14, but I see .17 is
available for 64 bit installs now. So you have to reboot to a 64 bit
install to use it.  Is it worth setting up a dual boot?


Actually I'm running 0.17 on the main linux desktop as the SUSE 
experimental load of 0.18 screws up other CAD and graphics related stuff 
on Leap15.0. 0.18 is running on my windows machine with Vcarve and 
TurboCAD and installed without a problem. I dropped KiCAD onto the 
windows machine as well so I could play with the recent 'paid for' job 
and while not totally smooth, I had models of the folded sheet metal 
around the PCB along with a flattened out version for the laser ... but 
it ended up being punched out on a CNC punch ... so I did not see the 
gcode for that. The final box was perfect.


My next job is to get the 3D printer hooked up to the BBB/CRAMPS board 
and MachineKit driving it. Although I may get the lathe finally hooked 
up first since the the proprietary control does work. Just can't add bed 
levelling to it :(


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Re: [Emc-users] Fusion 360

2019-03-22 Thread Lester Caine

On 22/03/2019 23:28, Bruce Layne wrote:

I'm still running FreeCAD 0.16, which is over a year old


0.18 is available but not released formally and has some VERY useful 
additions, but 0.17 has been about for nearly a year and it's Path 
workbench has everything I had on Cut2D plus some ... It's just a pity 
that workbenches are not updated as more functions are added rather than 
waiting for the release of the whole suite. Third party plug-ins are now 
developing faster than the core elements :(


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Re: [Emc-users] Fusion 360

2019-03-22 Thread Lester Caine

On 22/03/2019 22:46, Bruce Layne wrote:

I use FreeCAD, mostly for 3D printing.  It's still not ready for prime
time and doesn't have a usable CAM system so it's not a possible
replacement for Fusion 360, but it's a viable CAD option for me when
Fusion 360 isn't.


Sorry I have to disagree with that ... I'm running perfectly good gcode 
for the Taig mill from FreeCAD. Yes for 3D printing one of the other 
slicer options is required, but for 2.5D machining it works well enough 
and is improving all the time.


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Re: [Emc-users] DIY CNC builder dilemma, open request for comments

2019-02-20 Thread Lester Caine

On 20/02/2019 06:01, John Dammeyer wrote:

And I realize this is not the majority opinion.


The main problem here is that to China the rest of the world IS a 
minority market. The cost of translation to even just English is 
something they don't need to bother with WHILE they had sufficient sales 
in country, and the likes of newker-cnc are producing turnkey systems 
rather than parts we can use. The major flaw with ALL of this is that 
this kit is designed to reduce the reliance on the very commodity that 
was cheap in China and the rest of the 'developing' world - people? And 
it's the same problem the world over? The automotive sector which is a 
majority market for this kit just like the steel and other raw material 
industries below have more capacity than customers able to pay the 
prices? The days of buying a new car every couple of years just like a 
new phone, laptop and even mill or lathe are a thing of the past and 
it's time to make all of these disposable turnkey products into 
something that can be 'upgraded' which needs to be addressed, so we can 
add the latest improvements to last years kit without having to ditch 
the whole lot. Mine and the wife's cars are 10 years old - and Korean - 
and still going strong - my son bought a UK built Range Rover which has 
been off the road for months while he tried to find a new engine because 
the old one had failed with a 'problem these engines just don't get'.


Unless we can make money from this kit for many of us it IS just a hobby 
activity? So paying inflated prices for the core components has to be 
justified when one can buy turnkey packages at a tenth the price knowing 
one will probably spend another tenth improving things ... which is 
exactly what I did with the 3D printer. And the basic kit from china was 
a quarter of the price of the same kit being punted under the banner of 
UK MANUFACTURE when it is nothing of the sort! The likes of Amazon and 
eBay need to be made liable for the fraud that they hide from customers? 
But we need more openness from all of our suppliers so we can make kit 
last longer.


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Re: [Emc-users] DIY CNC builder dilemma, open request for comments

2019-02-19 Thread Lester Caine

On 19/02/2019 17:30, John Dammeyer wrote:

Lester,
I would never buy the far east solution myself.  My original point was that
building a dedicated box that does everything and doesn't use, as the OP
remarked, use old PC technology, isn't really an option when the price of
those systems is so low.

I still think the BBB with Replicape is a good choice even if I'm not using
mine yet.


I've got the BBB plugged into a CRAMPS board with MachineKit installed, 
but still need to work out if I'm configuring it for the 3D printer or a 
Lathe ;) The 'far east' solution for the printer does most of the job 
but falls short the second one needs to tweak something, although I DO 
now have the config file for it and that does allow some changes to be 
made. I THINK my point was that while the far east stuff is obviously 
based on other open source code it is only the likes of LinuxCNC that 
actually allows a flexible path forward. The far east boxes are 
basically what you see is all you get? And then they don't even document 
just what they are selling?


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Re: [Emc-users] DIY CNC builder dilemma, open request for comments

2019-02-19 Thread Lester Caine

On 18/02/2019 22:07, John Dammeyer wrote:

Then there is the Far East solutions like the one in this link.
<https://www.alibaba.com/product-detail/Low-cost-New-Product-3Axis-4Axis_60343603384.html?spm=a2700.7724857.normalList.37.3701292eTmjk5p>


Just testing ... The problem I have with long links is that once 
thunderbird sees a quote it adds it's own '>' at the start and other 
clients do as well, so <> wrapper is simply a stupid choice.


Re the actual controller ... just what IS the capability of the unit. 
How does one connect to it and does it really come with an open end 
multicore cable for the pendent? On one hand these do look attractive, 
but much of the 'magic' in gcode is the facilities beyond the simple 
motion stuff and some indication on what it does support would help? The 
pictures at the top show two different products anyway.


The brick wall I'm currently hitting with my 3D printer is that the 
supplied controller does not support table levelling and hard wires the 
two z axis motors to one driver. Being able to play with levelling left 
to right other than yanking one leadscrew manually would be nice and I 
think the MachineKit based controller will do that AND allow setting up 
profiling the surface afterwards. Something that a 'packaged' solution 
from China has no provision for unless you replace the whole machine ...


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Re: [Emc-users] color me pissed

2019-01-14 Thread Lester Caine

On 14/01/2019 04:21, Gene Heskett wrote:

Makes you want to move south and hunt alligators for a living.:(
Nowadays I wish I'd gone through the other door 45 years ago and not got 
into electronics at all ;)


I've run eclipse for a long time now as it handles just about everything 
other than the drawing stuff. Has MercurialEclipse running behind it 
which has saved my bacon a few times given that Linux is just as bad as 
Windows now at screwing stuff up and since Eclipse runs identically on 
both THAT helps as well. But I still wonder if XML is really necessary? 
Playing with the config on a 3D printer and this is just an extension to 
gcode and .ini files tend to be easier to read as well ...


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Re: [Emc-users] Accuracy of step/servo

2018-11-05 Thread Lester Caine

On 04/11/2018 23:17, John Dammeyer wrote:

The process isn't severely compromised by that two step shortfall.  So we
can go on by ignoring motion complete.  But this has all the appearance of
something that will fail worse later on if not addressed.

Am I being too fussy?


No ... if the drive element was a linear motor, then there is some 
justification for slight under or over shoot, but if the drive element 
is a stepper then the fact that you know there is an undershoot but 
nothing is done about it suggests that the software is buggy!


The Taig closed loop works by continuing to apply power until a step 
actually happens ... then it tries the next step ... so eventually all 
the requested steps happen ... just not necessarily in the right order 
across all axis :(


In you case the process is obviously missing the occasional step which 
the encoder SHOULD be reporting and additional steps then need adding at 
the end. Again if multiple axies are involved he sequence will be out of 
sync which may be a problem, but for a single axis move there is no 
reason that simply adding extra steps is not a solution? The fact that 
the software KNOWS it has not finished yet means it's not working 
properly! At the very least I would expect it to report a failure ... 
it's commanded 2549 steps but only 2547 have happened ... then the 
control software can either ignore the error, or request an extra 2 steps?


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Re: [Emc-users] CAD for LinuxCNC

2018-07-25 Thread Lester Caine

On 25/07/18 02:46, Jon Elson wrote:

I use Freecad version 16 on debian, I have designed a cnc machine with
it, but I do not use the included cam module which is at first stage I
think

I downloaded ver 0.17, which was only a couple days old when I got it.  
Probably I SHOULD have tried with ver 0.16   I will have to try that at 
home and see if I do better.


The one problem with FreeCAD is that is not a 'simple' drawing package. 
It's parametric modelling credentials seem to get in the way of doing 
quick drawings, and if one is used to the 'quick sketch' method of 
working switching styles is irritating. Having said that, I'm getting up 
to speed on using it and have several jobs machined now that have not 
needed anything outside FreeCAD to do. I'm used to a more 'manual' 
approach to selecting the tool sizes and roughing out before taking 
finer cuts ... simply because I don't have a tool changer ... and once 
one gets a handle on the PATH module it works well. It is work in 
progress and every time I look there seems to be a new button, but it 
certainly seems the people contributing understand machining. Even 
adding hand coded gcode is included ;)


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Re: [Emc-users] Pendants for LinuxCNC or MachineKit

2018-05-08 Thread Lester Caine

On 07/05/18 20:42, John Dammeyer wrote:

I made the plunge and ordered one.

Local supply or direct from China?

I've a couple listed as 'item location London' and even a 48 hour 
delivery would get it here for Thursday, but £150 for next day against 
£11.80 for a supposed 48 hour Royal Mail service with a delivery date of 
next week? Why can't these guys simply be honest and SAY that all the 
stock is in China and they drop ship to a country BEFORE putting on the 
quoted service? Even the ones with 'Guaranteed UK Stock' ... last batch 
of breakout boards took ten days to get the 20 miles from Birmingham, 
and the UK shipping label was stuck over the Chinese one!


We know they can ship things quickly, just can't rely on when things 
will arrive so it would be nice to know that the tracking number you 
were given WITH the order acknowledgement has nothing to do with getting 
the item TO the country :(


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Re: [Emc-users] Going off-grid [Was: Thinking about going off-line eventually.

2018-04-17 Thread Lester Caine

On 17/04/18 11:14, Chris Albertson wrote:

If you are thinking about LED lighting, don't try and replace incandescent
bulbs.  That works and is what people do but if you are building from
scratch yu design the LEDS into the architecture.


I've replaced almost all the existing light bulbs with LED ones. The 
best change was in the workshop where the fluorescent tubes are now LED 
versions. Instant start and no flickering! But while fitting them I 
began to wonder if now is the time the lighting circuits in the house 
simply move to 12V DC? The kitchen has a number of 12V transformers 
powering the lights. The LED bulbs are taking a 20th of the power the 
original bulbs used so one power pack could power the whole lot with 
power left over! But thinking about the 'off grid' situation, a 12V 
battery with a low dropout regulator could provide lights efficiently. 
While bigger appliances need 'mains', quite a number around here are 
also 12V powered, so 'building from scratch' could a DC supply direct 
off a storage system be an alternate way forward?


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Re: [Emc-users] Cards arrived, but will need mods to run with lcnc, GRRRRRRRRRR!!!!!

2017-11-28 Thread Lester Caine
On 28/11/17 03:04, Gene Heskett wrote:
> But some of those 4 white pin mini-connectors and a foot or so of cable 
> out of them sure would be handier than a whole case of bottled beer. 
> I've googled for them, but haven't found any.

Presume these are the 'jst' connectors?
https://www.proto-pic.co.uk/jst-jumper-4-wire-assembly.html for instance?

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Re: [Emc-users] PC MB for Linux.

2017-10-18 Thread Lester Caine
On 18/10/17 07:46, John Dammeyer wrote:
> I think this thread says it all about this particular GeForce MX 440 and 
> Linux.  I tried apt-get for envyng-gtk and it no longer exists.
> https://ubuntuforums.org/showthread.php?t=1029381
> But it looks like back in 2009 there wasn't a lot of support from NVidia for 
> this board.  I wonder why it works so well with Knoppix?

I'd had to swap my multihead Nvidia card to an AMD based one to get
things working with OpenSUSE ... Still problems getting a reliable cross
screen desktop, but seems to be better support on SUSE for the AMD based
cards. When a recent update wiped the setup, help from the suse forum
gave a boot fix to restore operation. As I said, the days of VGA cards
that just worked even on multiscreen is long gone :(

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Re: [Emc-users] PC MB for Linux.

2017-10-17 Thread Lester Caine
On 17/10/17 08:19, John Dammeyer wrote:
> Is this a Motherboard Video controller issue with Linux thinking it's a
> bigger screen or is it configuration issue?

John ... getting modern graphics working reliably is one of the bane's
of my live these days. Running the screens in the office on the end of
KVM and links, the computers outside do not see the real hardware and
while in the past it was easy to manually set the screen resolutions to
get a working setup, these days it's almost essential that there is
nothing other than the actual monitor plugged in. Even so far as XP will
not now allow a 'virtual' screen ... so we have to have dongles plugged
in to trick the pigging software to thinking there is a real monitor :(

On the RaspberryPi there are settings to change the boarder around the
work area and I've got a cribsheet somewhere on that one :( But in
general the problem is with linux defaulting to 1024 by 768 when it
can't find a monitor setup. For some reason I can't see your screen grab
when I simply click on the link, but then a lot of web stuff simply does
not work now! So it's not just monitors. My motherboard machine has
booted up as 1024x768 and the monitor is scaling to display it on the
1920 by 1200 while some other monitors crop to the smaller size so as to
keep the aspect ratio right. Having downloaded your picture so I can see
it, there does seem to be a higher resolution image in the background?
So the graphics card is creating the boarder rather than the monitor ...
'xrandr' is a useful tool for checking and that is working on my LCNC
desktop install ... just not got time to play with it as yet.

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Re: [Emc-users] MachineKit on the BeagleBone Black

2017-10-15 Thread Lester Caine
On 15/10/17 01:32, John Dammeyer wrote:
> It's not CNC.  Isn't meant to be CNC.  Operates more like you would  a
> manual lathe.  Some people love it.  Others probably put it on the shelf and
> switched to CNC.  We still have a good following in the E-Leadscrew Yahoo
> group and there we talk about all the different ways of doing an ELS.
> Apparently there's a Russian version using Arduino hardware.  Others have
> built one with a couple of buttons and a knob.  But scrolling through menus
> and clicking and scrolling to enter positions is a pain.

A number of my recent clients have gone with ELS to replace the CNC
computer as they were having problems with LATHE working on CNC. The ELS
and to a lesser extent the DivisionMaster provide quick fixes for people
who have been happy with change wheels and dividing plates, but now find
the setting up and remembering counts is resulting in less enjoyment and
a quick fix such as an electronic gear box helps them to keep active.

Now I have been involved in electronics for 50 years programming
initially on magnetic and punched cards but hand coding assembly code
when qthe single chip processors came out, and *I* am having trouble
working out how to put together an ELS Super even just for my own use ..

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Re: [Emc-users] MachineKit on the BeagleBone Black

2017-10-10 Thread Lester Caine
On 10/10/17 21:19, John Dammeyer wrote:
> Once could say it's due to the dual core on the Pi3 but remember the
> development environment has to actually take advantage of all that in order
> to make it work and I'm not sure it does.

Pi3 is quad core 1.2GHz processor. Just it could do with more than 1Gb
of RAM to take full use of it :(

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Re: [Emc-users] MachineKit on the BeagleBone Black

2017-10-10 Thread Lester Caine
On 10/10/17 20:30, Dave Cole wrote:
> Small mills was always Mach3's strong point.
> Years ago I tried to do a lathe with Mach3 and that is when I went to
> LinuxCNC, then called EMC2.
> Mach3 just didn't work.
Earlier versions of Turn did some of the job, but then the first
iteration of Mach4 was being proposed as the next step. That version
never reached production, so we now have the new Mach4.

> I thought that Mach3 license distribution was going to be cut off in
> favor of Mach4 as they didn't want to keep supporting Mach3.
> I just found the recent specs for Mach3 and 4 and apparently Mach4 now
> supports PLC ladder logic as well!  I did not know that.
> That's used in most of the commercial CNC machines I have worked on.
I've not been advised that Mach3 licences will not continue to be
available ... yet ;) but we use an older version of MAch3 anyway so
don't need 'support' as such.

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Re: [Emc-users] MachineKit on the BeagleBone Black

2017-10-10 Thread Lester Caine
On 10/10/17 19:16, Dave Cole wrote:
> I am surprised that you are still talking about Mach3.   I thought that
> Mach3 was suppose to be obsoleted by now
> and replaced by Mach4.   What happened?  I've been out of the Mach3 loop
> for a while.

Mach3 on my W2k ITX box runs my Taig mill happily so up until now I've
had no need to change it. I'm still supplying Mach3 on new mill setups
but I need to get a couple of lathe setups running and that is not Mach3
territory ... Mach3 with a single screen desktop is tidy on small mill
setups!

Now looking at just what is included with MachineKit but it looks like I
need a Linux box to do the next step ...

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Re: [Emc-users] MachineKit on the BeagleBone Black

2017-10-08 Thread Lester Caine
On 08/10/17 10:43, Marcus Bowman wrote:
> I see other boards being sold as complete all-on-the-board solutions.
There are a number of more than capable mill solutions.It's adding the
turn functions with a multi slot sensor on the chuck which are less
prevalent?

> I guess the challenge for some of them will be the on-going support and 
> development.
Which is where I see LinuxCNC as a better base even for stand alone
machine controllers rather than relying on third party code for that
area. PoKeys57CNC looks like a very tidy package but I'm not ready to
commit to Mach4 and that is the only way to use it for a fully
functional lathe :(

Anybody looked at LinuxCNC on that :)

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Re: [Emc-users] MachineKit on the BeagleBone Black

2017-10-08 Thread Lester Caine
On 08/10/17 02:45, John Dammeyer wrote:
> The Machine Kit forums give the impression that for any LinuxCNC type 
> questions these forums are the place to ask and only Machine Kit specifics 
> are addressed on those forums.  All very confusing.   I was hoping there were 
> people on this forum who had experience with both.  And maybe even Mach3/4

I'm still looking at the options for a super ELS ;)
Keeping the User Interface as a separate module, just what is the
difference between using BeagleBone Black as the motion control and one
of the other motion control options? Using something like the 13" tablet
I've just picked up as the graphics interface ... and the ELS keyboard
as a pendent ...

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Re: [Emc-users] New kind of stepper motor on eBay

2017-05-29 Thread Lester Caine
On 28/05/17 05:51, Fox Mulder wrote:
> Looks to me just like a stepper motor with integrated motor driver without 
> feedback. Maybe the Mechaduino is more like a closed-loop stepper-servo. I 
> have ordered some PCBs from DirtyPcb and will assemble them when they arrive. 
> Hope they are as good as announced.
> 
> https://www.kickstarter.com/projects/tropicallabs/mechaduino-powerful-open-source-industrial-servo-m

Has the latest batch of boards already sold out ?

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Re: [Emc-users] Google Docs Scam

2017-05-05 Thread Lester Caine
On 05/05/17 04:27, TJoseph Powderly wrote:
> so thunderbird is 'insecure' according to google...
> 
> thats why i could access thru web gmail on any system, thats all google 
> blessed
> 
> arrgh!

I KNEW your problem sounded familiar but could not think why ... I'd had
the same problem after 'approving a new device' but not on the main
thunderbird install. 'insecure application' fixed the problem as what it
does is switches off the two stage authentication ... something that
only really works with a mobile device anyway? Looks like Google are
enabling it when you make changes to your profile but not telling us
what the effects are :(

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Re: [Emc-users] Google Docs Scam

2017-05-04 Thread Lester Caine
On 04/05/17 07:22, Marcus Bowman wrote:
> This scam is flagged up on the BBC news site this morning.
> http://www.bbc.co.uk/news/business-39798022

Curious
> Google said the spam campaign affected "fewer than 0.1%" of Gmail users.

I got several emails but did not see any indication it was FROM gmail
users. It just looked like the usual problem of someone posting a viral
document this time via google docs and attempting to get us to open it.
If your set up properly then macro's in documents should never be
activated ;)

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Re: [Emc-users] OT - Arduino development - Atmel ICE useful ?

2017-02-27 Thread Lester Caine
On 26/02/17 17:01, Dave Cole wrote:
> I tried to buy it from the Atmel store as well and I was told the same 
> thing and I am in the US.
> So they aren't picking on Canadians yet.  ;-)

Am I missing something?
Like the Microchip IDE, the Atmel one is available as a free download.
You do not need to buy the DVD unless you don't have a reasonable
broadband connection.
http://www.atmel.com/tools/atmelstudio.aspx#download

MPLAB will probably have the necessary profiles added at some point but
that will bring things under the Microship licencing scheme. I was
running free versions of MPLAB but the 'new improved' one MPLAB X is yet
another change to style ... http://www.microchip.com/mplab/

I don't actually need the stand alone IDE's as I've been running Eclipse
for code development across many languages and platforms ( very rarely
Java though ) and since ARM directly support the GNU ARM toolchain this
has become a good base to expand on.
http://www.atmel.com/tools/atmel-arm-toolchain.aspx provides the
official Atmel Device Family Packs although most development boards have
their own tailored set of files for the ARM toolchain ...

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Re: [Emc-users] Whats a good visual displayer for a dxf?

2017-02-24 Thread Lester Caine
On 23/02/17 21:38, Ralph Stirling wrote:
> FreeCAD is nice for 3d work, but Draftsight is my go-to for 2d.

The FreeCad drafting desktop has been improving ... and the other
specialist workbenches are unique ... anybody for a boat hull ... but I
still use Turbocad for a quick drawing. One has to use what one is used
to sometimes.

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Re: [Emc-users] Whats a good visual displayer for a dxf?

2017-02-23 Thread Lester Caine
On 23/02/17 19:42, Gene Heskett wrote:
>> LibreCAD.
>>
> Not exactly a barn burner. Greenhorn here couldn't figure how to rotate 
> it on the y axis for a pseudo 3d effect.  So it gives me no clue as to 
> the expected thickness of the materiel.  Is there a gcode export module 
> I need to add to its export offerings?

Alternative - FreeCAD

Developing nicely
...http://www.freecadweb.org/wiki/index.php?title=Path_Workbench

but DXF licences are a pain!
http://www.freecadweb.org/wiki/index.php?title=FreeCAD_and_DXF_Import

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Re: [Emc-users] What is usually used in place of rotating memory on one of these "Pi" boards?

2016-10-28 Thread Lester Caine
On 28/10/16 06:57, Danny Miller wrote:
> You wouldn't likely save the g-code on the SD card at all.
> 
> You'd have a wifi connection and load the g-code from your local network.

Or even better the USB stick one has always used to avoid even having a
network connection active?

> Those SD cards are used for storing photos and video quickly. 
> Photographers and videographers use TONS of memory over and over., and 
> quite frankly I never heard of someone wearing one out.
> 
> This isn't a drop in the bucket compared to those high-stress uses. It 
> will go obsolete long before the SD card wears out.
> 
> They do employ load-leveling where it won't keep resaving over the same 
> block of memory.  The file structure is unaware of it but if you keep 
> rewriting a cache file, it moves it up and down across the whole SD card 
> slowly, so it never wears out.

Having replaced a number of XP computers with Raspberry Pi's rather than
the stupidly expensive M$ route of new hardware that could run current
windows OS I can say I've not had any problems with the SD cards over
several years now. I did put Banana Pi's in early on, with SATA SSD
sticks, but the extra cost was probably not necessary.

Moving forward it would perhaps be nice to see a credit card computer
with an mSATA slot on board? But I don't think there is any particular
need for that.

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Re: [Emc-users] Need unlocked copy of a pdf for a breakout board I just bought two of.

2016-09-07 Thread Lester Caine
On 07/09/16 06:44, Gene Heskett wrote:
> On Wednesday 07 September 2016 01:05:39 Chris Kelley wrote:
> 
>> > What do you need to know about it? The last eBay link you posted has a
>> > picture that shows the pinout.
> Yes and no. No linkage between that pinout, and what pin this is on the 
> db25 connector. And its apparently a near 100% mis-match between a 
> 5i25's useage of the pins and whatever the hell mach3 uses.  So unless 
> that is available in the password locked .pdf or .doc files, these cards 
> are only usefull with a mach3 install.  And utterly worthless to me. I 
> have lots more on my plate with the mechanical conversion of this 
> Sheldon 11x36 than to have to write a new firmware driver for a 5i25 
> before I can turn a single motor with something besides my function 
> generator.

I crossed them of the list some time ago. The pin-out is 'silly' with
14, 16 and 17 mixed into the S/D list and then 9 used for the spindle.
Yes it needs software like Mach3 which can remap the pins, but the
killer is the hand control only being a direct feed to the stepper
motors. Has its uses as a manual controller but one would expect a
pendent to run the software?

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Re: [Emc-users] LinuxCNC officially rocks

2016-08-28 Thread Lester Caine
On 28/08/16 07:35, Marcus Bowman wrote:
> One interesting, but not unexpected, result from the survey is what is 
> happening to Mach3, and not happening to Mach4. I run Mach3 as well as 
> LinuxCNC, but it has been stuck in a time warp for a long time now, and I 
> suspect it will gradually flop to a soft landing as XP machines die. Mach 4 
> is not showing the same signs of mass adoption, perhaps because of the price. 
> That tells us something about the market, too.

I'm running the same version of Mach3 that I installed on W2k and it
does the job of running the mill perfectly for me ... and my customers.
I keep saying I need to retry running LinuxCNC, but currently all the
spare time is taken up with other jobs. Such as keeping my main business
clients working on W10 which has yet to become stable enough to rely on.
All those sites ran XP for years without a single problem!

I've 2 CNC lathes sitting in storage waiting for computers to go with
them. Actually 3 but the third still needs the electronics rebuilding.
The hold-up is that Mach3 lathe will do some jobs but I'm not as
confident it will be as productive as the mills are. ELS is a possible
half way house, but I think these machines deserve some hardware that
will use the encoders on their spindles, and for that I think the
coprocessor approach is the best way forward, but the LinuxCNC options
still need to become a little more mature? Anybody working on an
interface to PokeysCNC or better still an alternative which we can
develop the code for ourselves?

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Re: [Emc-users] linuxcnc and raspberry pi3

2016-05-23 Thread Lester Caine
On 24/05/16 00:11, W. Martinjak wrote:
> On 2016-05-24 00:45, Lester Caine wrote:
>> > I'm looking for a 6 channel stepper motor package that can be tailored
>> > for either mill or lathe as an alternative to the 5 channel USB boards
>> > that I've currently got in clients kit. The 7i90 with a suitable
>> > breakout board is currently top of the list, but we have many Mach3
>> > licences around so the PoKeys offers an alternate stepping stone.

> Hmmm, is mach3 with 6 channels realy usable?

Not relevant ... The reason for switching to LinuxCNC is to better
support multiple axis movement, but the Mach3 setups only need to drive
3 or 4 off multiple axis depending on which machine and rotary table is
being driven. The 5 axis USBCNC boards will run all 5 axis but rarely
need more then 3 running together, locking the spare axis down once
positioned correctly.

I'm LOOKING to a six axis setup but many cases will only ever need the
basic 4 ...

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Re: [Emc-users] linuxcnc and raspberry pi3

2016-05-23 Thread Lester Caine
On 23/05/16 23:36, W. Martinjak wrote:
> On 2016-05-24 00:23, Lester Caine wrote:
>> > But the PoKeysCNC module does look a tidier alternate if we can get
>> > control of it.
> Yes and no, if you need servos the mesa cards are better.

I'm looking for a 6 channel stepper motor package that can be tailored
for either mill or lathe as an alternative to the 5 channel USB boards
that I've currently got in clients kit. The 7i90 with a suitable
breakout board is currently top of the list, but we have many Mach3
licences around so the PoKeys offers an alternate stepping stone.

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Re: [Emc-users] linuxcnc and raspberry pi3

2016-05-23 Thread Lester Caine
On 23/05/16 23:08, W. Martinjak wrote:
>> The best source is here:
>> > http://mesaus.com/index.php?route=product/product=63_id=68
>> > 10 days delivery time. around 85 euros.
> correction:   
> 
> $81,50 USD <=> €74,70 EUR to Austria.
> 
> to UK it should be cheaper.

Yes shipping from there is better than direct. Thanks.

But the PoKeysCNC module does look a tidier alternate if we can get
control of it.

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Re: [Emc-users] linuxcnc and raspberry pi3

2016-05-23 Thread Lester Caine
On 22/05/16 01:52, W. Martinjak wrote:
>> Anyone can suggest hot to utilize raspberry pi3 for linuxcnc?
> Yes it works.
> I've made a sd-image for the raspi2 and it works without any changes on the 
> raspi3.
> With a mesa 7i90 card over spi.
> Although only in testing environment but it works. :)

Are there any alternative options to the 7190 available this side of the
pond, or do I need to bring a few over to keep cost down?

Anybody working on a 'plugin' to work with PoKey family as an alternative?

I get the various thoughts on 'intelligent' motor drives, but I still
think that a multi-channel module that can keep all the axis in sync and
handle all the acceleration management is a tidier solution than trying
to do that between different modules? But is a generic co-processor the
right solution? Or is one of the motion control options worth the extra
money?

And to go with the pi3 I'm looking at one of the LCD touch screen
modules which do not cost much these days, but I think I'll keep to a
wired keyboard.

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Re: [Emc-users] Plasma Mistake

2016-05-20 Thread Lester Caine
On 20/05/16 14:03, Jim Craig wrote:
> Anyway, Thanks everyone for the advice. We will be reviewing the 
> grounding of the whole system and adding in some friendly reminders.

I have a similar problem with DivisionMasters used to run automated arc
welding setups. Nice big earth connection between work and electronics
and care that it's actually making contact rather than insulated by
anodising or rust.

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Re: [Emc-users] Need some advice --> OT

2016-05-16 Thread Lester Caine
On 16/05/16 09:11, Sarah Armstrong wrote:
> but their again the USA are werid ! LOL

I think that is the bottom line ;)

Paypal is good but costs and international payments cost even more. I
USED to be able to do international bank transfers on-line but as with
many bank related activities, unless you are paying their monthly fees
for a service you might use a few times a year ... the service now
involves my ringing up each time ... and just paying the fee for that month.

It is about time there was proper competition rather than the current
'cartel' set-up where the banks set the rules between themselves and
stick two fingers at the law? As Sarah said, much of the time you can
transfer money in seconds, yet it still takes some of the same transfers
'three working days' ... which over Easter meant they had my money for a
week! It was out of one account the the Wednesday before, and did not
get credited to the other account until the next Wednesday. But they
ring on weekends and bank holidays when you have not paid them!

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Re: [Emc-users] Micro-switch repeatability

2016-02-16 Thread Lester Caine
On 16/02/16 12:26, Bertho Stultiens wrote:
>> The alternatives seem to have the same problems of repeatability. Using
>> > a hall sensor or optical one will give the same problems. Micro-switches
>> > are at least inherently mechanically constrained.
> Indeed, unless you can crush them. There must be a run-into-the-wall
> protection, as mentioned earlier, to prevent killing your switch.

The problem on the Taig is while one hits the end stop one end, you come
out of the nut the other ;) But while stalling the motors looses
position, it's not a particular problem from the safety point of view.
Unless you put a finger in the way ...

I've been looking to fit slotted sensors as limit switches to prevent
problems at both ends of the table, with a flag on the bed which goes
through the sensor (so no crush problem), and this is fine for limiting
things, but it's repeatability is somewhat suspect for use as a home
position. I was seeing 0.1mm drift depending on various factors, but not
being desperate for it I did not investigate further.

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Re: [Emc-users] Micro-switch repeatability

2016-02-16 Thread Lester Caine
On 16/02/16 10:21, Bertho Stultiens wrote:
> It seems that the micro-switches are well suited for the purpose, but I
> guess some hard (unbiased) data has yet to be gathered (outside of a mill).

The alternatives seem to have the same problems of repeatability. Using
a hall sensor or optical one will give the same problems. Micro-switches
are at least inherently mechanically constrained.

I do look at the kit available and wonder if simply adding scale bars
locked to the table aren’t a sensible compromise here? You have an
absolute on on the machine which can be used not only to define a home
position, but also to add limits based on the actual job? Which could be
used where the natural home position IS in the middle of the work piece.
I'm not talking about a set of inputs that are used as part of any
closed loop control, but simply as has been done in the past, a check
that particular points are in the right place. It could be used to
measure the current backlash between the motion elements and the base
machine, with a 'calibrate' cycle as part of the home process?

Cheap Chinese readout bars can be used as one can easily compensate for
the latency between readings, and I know in essence you are discussing
the provision of a 'hardware' zero point on the axis, but as a cross
check that the machine has not missed steps, or a flexible means of
moving the machine to a fixed position to recover after a collision or
stall it has merit?

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Re: [Emc-users] Modbus wiring

2016-02-09 Thread Lester Caine
On 08/02/16 13:16, andy pugh wrote:
> Is that ever going to work? The YSB dongle seems deficient in
> terminals by at least 1, possibly 4...

The quick answer here is YES the dongle is deficient in that it should
provide at least a screen connection rather than just data. The adapter
I use with the PTZ cameras has the duplex T and R pairs, but the T pair
also doubles as the 'D' which is multidrop I/O and there is a separate
earth to connect the screen. Certainly with the dongle you have linked
to, stuffing the earth wire down the USB connector seems the only
option, but also no provision to properly terminate a multidrop link.

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Re: [Emc-users] Modbus wiring

2016-02-08 Thread Lester Caine
On 09/02/16 05:20, Kirk Wallace wrote:
> (Bottom of page here:
> http://wiki.linuxcnc.org/cgi-bin/wiki.pl?AVR
> has it been five years already?)

Sounds about right ... must get some of these longer term projects
finished ;) That includes a nice modbus module for additional inputs and
control ...

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Re: [Emc-users] Question about closed loop CNC

2016-01-19 Thread Lester Caine
On 19/01/16 10:33, Gene Heskett wrote:
> Something that has not been mentioned here is that a real error because 
> the stepper has lost a full step or more because it is being asked for 
> step movement faster than it can maintain lock.
> 
> When that occurs, generally the motor stops/locks, and thestepper 
> generator must be stopped and re-started from a low speed and the 
> controlled acceleration re-applied.  But if its a multiaxis move, there 
> will be a jog in whats supposed to be a straight line unless the whole 
> machine is stopped while the errored axis is getting back into position.  
> It would be a good idea to stop the errored axis at the caught up 
> position, then restart the whole move so that it can proceed along the 
> selected co-ordinate path, but because it errored at the selected speed, 
> the new speed ought to be 10% slower until that move is completed.

I'll cut the other comments and just concentrate on the basic problem
with a couple of older closed loop options. The Microproto DSLS3000 is
sold as a closed loop stepper driver, which works because the driver is
only half stepping, and the 'closed loop' simply continues to apply
power until it detects that the motor has moved. The problem with that
is that if each step takes longer you have to have an interface back to
the 'pulse generator' to slow it down. The Microproto 'fix' for that is
simply to remember how many steps it needs and keep moving until the the
right number have happened ... how ever long it takes ... you see the
problem, and the axies can be up to 200 steps adrift before the fault
signal fires. In theory LinuxCNC could be configured to monitor the
buffering and slow down pulses, but I don't think anybody has added that
as yet. On Mach3 it ends up with rounded corners as the change of
direction happens before the first move finishes.

The newer 'closed loop' motors are essentially using the same approach,
but rather than simply applying the same power for longer, they apply a
lot more power so as to try and avoid having to wait for the motor to
catch up. What I am not sure about as yet is just how effective that is
and just what the lag can be between a step pulse and the final
positioning. The DSLS3000 approach is sold as a speed improvement with
security that the axis has moved, but once the mill is actually cutting
one has to drop below the open loop speeds anyway. Yes in free air one
can move between cuts quicker, but the characteristics of the closed
loop process have to be taken care of when setting feed rates.

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Re: [Emc-users] Question about closed loop CNC

2016-01-19 Thread Lester Caine
On 19/01/16 11:31, andy pugh wrote:
>> The newer 'closed loop' motors are essentially using the same approach,
>> > but rather than simply applying the same power for longer
> I don't think that this is what the original poster was asking. I
> think he was just wanting to close a position loop with linear scales
> on the axes of his stepper-driven machine.

I was answering the first question ...

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Re: [Emc-users] A heads up on IDC ribbon connectors from China

2016-01-14 Thread Lester Caine
On 14/01/16 04:19, Gene Heskett wrote:
> Seems like the right thing to do, or buy 25 
> wire cable, hard to find though.  Up to now I had assumed that ribbon 
> cable always came in even numbers of conductors.

I've a reel of 25 way on the shelf, and none of the plugs or sockets
have space for the 26th wire. Same on the 9 way D I use in the
Divisiomaster, but I strip down the 10 Way cable used for the keyboard link.

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Re: [Emc-users] Stepper Motors/Drives

2016-01-13 Thread Lester Caine
On 13/01/16 18:52, andy pugh wrote:
> running at 28V
One of the problems with the early 'cheap' controllers was the 24V
supply. Simply replacing the driver with one capable of 45 or so volts
made the stepper motor and hardware actually work reliably and I would
suspect you are subject to the same problem with not being able to get
full power out of the stepper motor. At least 10 times the rated stepper
motor voltage should be a minimum, but the lower voltage motors seem to
work better with a 20x supply.

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Re: [Emc-users] Stepper Motors/Drives

2016-01-13 Thread Lester Caine
On 13/01/16 21:20, John Dammeyer wrote:
> 495 oz-in sounds kind of inflated for a size 23 motor.
Only 3.5Nm ... we are seeing 4Nm NEMA23 now, but I've standardised on
the 3Nm as an alternative to the 1.8Nm and it's only a few pounds more.
They need 4Amp drivers though, so the 3Amp limit of the NatSemi chips is
a problem :(

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Re: [Emc-users] Probe

2015-12-13 Thread Lester Caine
On 13/12/15 14:26, John Thornton wrote:
> I looked at the wildhorse one several times... but didn't see a way to 
> set the probe center.

There are three set-screws to fine tune the centring of the probe. Check
out video 4 on http://www.wildhorse-innovations.com/support/EPAssem.html
but alignment is one of the reasons Gary stopped shipping it as a kit.
Needs care during assemble to get things close to central.

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Re: [Emc-users] Probe

2015-12-13 Thread Lester Caine
On 13/12/15 12:08, John Thornton wrote:
> Does it have a way to center the stylus?
> 
> I'm going to try this one
> 
> http://deepgroove1.com/stainlessprobe/stainlessprobe.htm

Another option
http://www.wildhorse-innovations.com/index.php?_a=viewProd=80

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Re: [Emc-users] Fw: new message

2015-11-10 Thread Lester Caine
On 11/11/15 00:55, andy pugh wrote:
> I don't think it is actually either of us:

This spam has been appearing on many lists and they have obviously got a
mechanism to create an address book of 'valid' aliases with which to
'dive-bomb' each list :( Until such time as ISP's properly block email
traffic which did not originate from a valid source I think we are stuck
with the crap?

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Re: [Emc-users] That pesky Mach3 1205 BOB

2015-09-30 Thread Lester Caine
On 30/09/15 03:38, Gene Heskett wrote:
> URL's to the docs would be fine.
Is http://i.ytimg.com/vi/7Y1-sEO2KCY/hqdefault.jpg the one you are
talking about? Relay and AxisB Direction share pin 17

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Re: [Emc-users] OT: Convert CRT to LCD

2015-09-22 Thread Lester Caine
On 22/09/15 15:27, Rick Lair wrote:
> Looking at the one print I found for my machine, it looks like Hsync 
> 15.87 Khz, and Vsync 54.39 Khz,

Hopefully Vsync is 54Hz ... needs to be substantially less than HSync.
The quick trick used to be hooking up the H and V to the VGA monitor,
and then simply wiring R, G and B together to give you a 'white' signal,
but modern monitors tend to be a little less forgiving with lower
frequency signals, but it should lock at 15.87KHz so I'd just give it a go.

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Re: [Emc-users] [emc-users] Building from source

2015-09-20 Thread Lester Caine
On 20/09/15 04:58, Sebastian Kuzminsky wrote:
> Ah, you're building on Gentoo, I didn't realize that.  We do not
> currently have instructions for how to build on Gentoo, unfortunately.
> LinuxCNC currently targets/supports Debian and Debian-derived
> distributions like Ubuntu.  There have been some efforts to develop the
> Gentoo build documentation, but as far as I know they have not produced
> any results yet.  If you get your Gentoo build to work, I'd welcome an
> ebuild file and/or documentation.
> 
> You're right that src/configure is supposed to identify missing build
> dependencies.  If it fails at that job, that's a bug, and we'd love a patch.
> 
> debian/configure and dpkg-checkbuilddeps are Debian-specific tools that
> do a similar but different job - they tell you, in a programmatic way,
> which debian packages are missing and need to be installed in order to
> build.

It is nowadays irritating that distributions made their own decisions on
'improvements' in the past. So Linux has a well deserved reputation for
being 'painful to work with'. I've worked with SUSE Linux for so many
years now that when I've come across sites using something else those
little differences cause hours of head scratching on things 'that should
just work'. Add in problems like Python2 vs Python3 and even 64bit vs
32bit and it does become something of a nightmare? :(

A debate on 'cross platform' working should perhaps start with 'cross
distribution' working. I've just finished upgrading the 'old'
development machine from SUSE13.1 to SUSE 'Tumbleweed' since many of the
nice new tools like FreeCAD and KiCAD will not load current versions on
even SUSE13.2, remaining with older versions with known bugs. Start
throwing complete new processor families into the mix such as the
various ARM variants and its a wonder anything ever works?

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Re: [Emc-users] CAD/CAM for LinuxCNC

2015-09-19 Thread Lester Caine
On 19/09/15 05:55, John Dammeyer wrote:
> WIN-8 and up don't support
> parallel ports or even serial ports directly. 

64bit windows does not support parallel port. Even on 32bit W10 it still
works fine ... I have some legacy kit which is still going strong but we
had to move off 32bit XP for some spurious reason ;) Running a couple of
serial ports as well, but I think they are OK on the 64bit builds as well.

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Re: [Emc-users] CAD/CAM for LinuxCNC

2015-09-19 Thread Lester Caine
On 19/09/15 04:44, John Dammeyer wrote:
> My war story is 5 versions of TurboCAD before I finally realized I was
> caught into the updates were really bug fixes under the presentation of
> improvements and nothing worked right.   I started with Version 1.  Stopped
> buying it at Version 5 and I think at one point they were at version 12 or
> something.

I'm still on 15 ... but only had 12 before that ... after jumping off
the AutoCAD roundabout.

> Autocad for me was always a disaster.  Just couldn't get my head around it.

My AutoCAD 2.5 dongle surfaced a while back and we used that up to
Release13 but with cash flow tight and I think a £600 bill for next 'bug
fix' it was time to get of the roundabout. £200 for TurboCAD Pro proved
a good investment at the time.

People have mentioned 'cross-platform, and we have Eclipse for code
development and Libreoffice for the rest of the paperwork which have
been more than capable across all platforms for many years now. The
likes of FreeCAD and KiCAD could just as easily be run on windows, so
perhaps the question is 'Why not a windows version of LinuxCNC?' I'm
thinking as more of a replacement for the likes of USBCNC using
co-processors, but the co-processor could well be a beagleboard or
something similar running LinucCNC in textmode and using the 'PC' for
the graphics?

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Re: [Emc-users] CAD/CAM for LinuxCNC

2015-09-18 Thread Lester Caine
On 18/09/15 19:22, Dave Cole wrote:
> On 9/18/2015 1:02 PM, John Dammeyer wrote:
>> > What will really happen ultimately is LinuxCNC will become the dominant CNC
>> > program out there for people who don't want a call home virus running on
>> > their PC.
> I didn't know that it actually "phoned home".   That would be a problem 
> for me.
> The licensing model is rather convoluted.  Although I can understand 
> them trying to protect their software sales, I suspect that it also scares
> away a number of potential users.

My current 'production' suite is Turbocad15, EasyPC14, vCarve5 and Mach3
oldish build. It does what I need but I've got FreeCAD and KiCAD on the
linux setup and have been trying to migrate, but neither now install as
a latest version on SUSE13.1, bring stuck a few versions back, so I've
just rebuilt the backup machine to SUSE Tumbleweed ... and that is even
more of a problem.

We definitely seem to be going backwards rather than forward? The
version of FreeCAD running on 13.1 is working fine, and while I can run
schematics in KiCAD,the only way to print is export as a pdf. One
wonders if big outfits getting involved is simply detrimental to open
source projects?

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Re: [Emc-users] CAD/CAM for LinuxCNC

2015-09-18 Thread Lester Caine
On 18/09/15 23:19, jrmitchellj . wrote:
> FlatCAM is python based, so works on most
> platforms.
Interesting ...must look at that!

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Re: [Emc-users] mailing list vs forum

2015-09-14 Thread Lester Caine
On 14/09/15 13:05, Erik Christiansen wrote:
> Another thing I like about maillists is the ease of making a lurker's
> archive. I've squirrelled away the most informative LinuxCNC posts in
> 429 topic-specific mailboxes. How would one do that with a forum?

I've coming up on 20 years of email history .. well 17 anyway ... and
while thunderbird has been a pain at times as people bring their own
ideas to how it should work, I can search for an item and get a list of
posts irrespective of which list it was on. I can pick up a clients
emails and his posts to those same lists and it saves a lot of time over
other methods of tracking problems.

No objections to forums ... as long as I can keep a copy via my inbox,
and while cnczone does try it only gets effort from me when I feel it's
worth it. Not having a local copy of MY messages is the pain in a few
places.

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[Emc-users] Taig 2000LE setup

2015-06-26 Thread Lester Caine
There is a thread on cnczone about  setting up the open loop 2000LE
controller with LinuxCNC. Does anybody have a setup already configured
for that. I've got the hardware already to have a play when time
permits, but it's been like that for a number of years and is still
running using Mach3 on W2k ;) ... If it works ...

We have all the numbers to plug in, but what is the next step ...

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Re: [Emc-users] minimum spindle speed

2015-06-22 Thread Lester Caine
On 22/06/15 18:48, Tom Easterday wrote:
 I am controlling a spindle motor with a VFD commanded by modbus.

Which VFD? The ones I use have many settings, and adjusting the speed
range and acceleration up to speed are all part of them.

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Re: [Emc-users] WTF is wrong here

2015-04-11 Thread Lester Caine
On 11/04/15 18:01, Gene Heskett wrote:
 an internal solution is required, and tanking is a 
  well established process which can make even the wettest basement
  habitable. The problem is it has to be a complete tank, but good work
  can recover even basements with running water under them :)
 Tanking?  Not gonna happen, this pair of packrats has filled it with lots 
 of momento's that at the end of our run, probably aren't even yard sale 
 table stuff.

Having seen what some people have achieved in London basements anything
is possible, but there has to be value in doing it. Like converting a
£150k black hole into a £500k studio flat. Some thing like £250k profit!
... We all seem to be in the wrong game ;)

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Re: [Emc-users] WTF is wrong here

2015-04-11 Thread Lester Caine
On 11/04/15 11:00, Gene Heskett wrote:
 Sounds like your next home improvement project is digging a trench
  around the house to bury some perforated pipe in gravel, with a
  geotextile lining the trench to prevent dirt infiltrating and clogging
  the gravel.
 That was done (obviously poorly or not deep enough) as project #1 when my 
 yet to be wife bought the place in '80. Supposedly the gutters drain 
 into this also, and I considered taking the sump pumps output and 
 dumping it into one of those, but its far enough away I'd have to dig 3 
 feet deep to get under the frost line and intercept it for a good 16 
 feet of run.
 
Snip the advert for bad builders :)
 
 Sometimes you have to be smarter than the average plumber employed by a 
 subdivision builder. Most aren't even qualified to run a shovel!

All sounds about par for the course ...

If access to the outside of the foundations is relatively easy then
obviously that is the way to do it right, but when there are other
restrictions preventing that ... such as the neighbours house or a
public road ... an internal solution is required, and tanking is a well
established process which can make even the wettest basement habitable.
The problem is it has to be a complete tank, but good work can recover
even basements with running water under them :)

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-23 Thread Lester Caine
On 23/10/14 02:30, andy pugh wrote:
 My first exposure to Unix was  PDP-11 with 64K words of memory.
 I was using a PDP for a real-time control task two years ago. It still
 did the same job as when it was installed in 1982. (running an engine
 dyno)

The component distributor that I worked for in the 80's ran a PDP8 and a
PDP11 running 100 sales desks and worked well most of the time. At the
same time I had a VAX hidden away in the plant room which just had two
terminals for doing custom chip designs. The PDP's were eventually
replaced with a very expensive cluster of 4 Amdahl, at a cost somewhat
higher than my current house is worth, and packet calculators compared
to the rack of hardware currently in the garage. But I'd still prefer
the older system software to todays ...

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Re: [Emc-users] How to Migrate from Mach3 to LinuxCNC

2014-10-19 Thread Lester Caine
On 19/10/14 16:14, John Alexander Stewart wrote:
 Windows still has a strangle hold on desktop computing, even though
 Microsoft is nowhere to be seen in the mobile field. For the first time
 since 1996, I'm getting a windows desktop at work; Microsoft still has a
 stranglehold on corporate/government offices.

My laptop with the CAD/CAM on is still W7, but for the last couple of
months it has had a problem with 'updates' and while some are now
getting through, I can't run update manually. As a result I've been
looking at the Linux alternatives, and things like FreeCAD, LibreCAD and
since I'm also on PCB layout, KiCAD are pushing to be usable
replacements. Since the rest of my desktop has been Linux for many years
it's a refreshing change!

Started to document the change
http://medw.co.uk/wiki/Living+with+CAD-CAM+today

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Re: [Emc-users] Oscilloscope + logic analyzer (PC based)

2014-10-10 Thread Lester Caine
On 10/10/14 10:22, Mark Wendt wrote:
 Were it different and not geek programmer oriented the IBM PC hardware and
  Apple hardware would both be running Linux distributions.
 
 To be fair, Apple is running on a Unix distro, BSD I believe.

http://upload.wikimedia.org/wikipedia/commons/thumb/7/77/Unix_history-simple.svg/1920px-Unix_history-simple.svg.png
gives a nice roadmap of how things developed ...

Though there is no direct link between OS X and Linux I don't have a
problem fixing the lads Mac machines as most of the same command line
stuff just works.

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Re: [Emc-users] Oscilloscope + logic analyzer (PC based)

2014-10-10 Thread Lester Caine
On 10/10/14 11:20, Mark Wendt wrote:
 Wasn't NeXt a *nix based OS too?

That is actually the line between FreeBSD and Mac OS X ... one does
wonder if Steve had not been kicked out of Apple would it ever have
existed ;)

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Re: [Emc-users] Oscilloscope + logic analyzer (PC based)

2014-10-09 Thread Lester Caine
On 08/10/14 23:05, John Dammeyer wrote:
 Sorry.  3GHz. Not MHz. 

Something that popped up on my in box ...
https://www.coolcomponents.co.uk/rf-explorer-signal-generator-rfe6gen.html
... 24MHz to 6GHz controlled by the PC :)

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Re: [Emc-users] [on topic] Yahoo Mail is tossing about 90% of messages from this list into SPAM.

2014-09-20 Thread Lester Caine
On 20/09/14 00:25, Gregg Eshelman wrote:
 yahoo is aware of the problem, but caused it deliberately as an antispam
  measure.
  http://yahoomail.tumblr.com/post/82426900353/yahoo-dmarc-policy-change-what-should-senders-do
 But it's backfiring big time due to it tossing huge amounts of mail 
 *from their own servers* into spam buckets. Fricking idiots.

While the intention is to be applauded, there are a number of big holes
in the design of the process. Not the least that if you now look at
yahoogroups lists we are presented with every message being from 'xxx
Yahho List' so there is no way to identify who DID send each message :(

Make a system that works before ramming a half baked one down our throats?

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Re: [Emc-users] 3D Software for Linux

2014-07-30 Thread Lester Caine
On 30/07/14 19:26, andy pugh wrote:
 I was just spammed by a company trying to sell this:
 http://sites.fastspring.com/smithmicro/product/22145?utm_source=Siloutm_medium=Emailutm_campaign=Silohq_e=elhq_m=1581898hq_l=5hq_v=203da0ef8a
 
 I have no idea if it is any good, but it _does_ claim to run on Linux
 and the price is not unreasonable.

http://www.pcworld.com/article/259590/silo_is_a_no_nonsense_3d_modeler.html
Says it's no longer being developed?

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Re: [Emc-users] mach3

2014-07-05 Thread Lester Caine
On 05/07/14 17:25, Dave Cole wrote:
 That would not surprise me.   There are people out there who have become 
 very good at removing activations.

There are site 'selling' Mach3 below the cost of a licence. Some of the
licences are simply copies, others are 'hacked' keys. Yes you only need
a 'copy' of a key to unlock mach3 but there are some keys which will not
work properly with current downloads of Mach3!

The original question was about the real download site, and it does
Google no good that they actually provide links to sites which are not
legal. At least now they are being forced to take more responsibility
for invalid data, but personally I don't find Google a lot of use UNTIL
you know that what you are looking at is legal ...

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Re: [Emc-users] mach3

2014-07-03 Thread Lester Caine
On 03/07/14 20:54, a k wrote:
 hi
 i use google to fine who make mach3 and found a lot noise.
 who actually make mach3  and is there web link to them ?

There is only one manufacturer who is Newfangled
http://www.machsupport.com/

There are a growing number of hacked versions floating around :(

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Re: [Emc-users] New toy (4'X8' Router) for conversion

2014-06-11 Thread Lester Caine
On 11/06/14 02:46, Greg Bernard wrote:
 How much did it end up costing with the shipping?

I'd be interested in that one as well. I've a job that subbing the
machining is making uneconomic, and doing it in house could make it
practical.

And shipping time ... I'm STILL waiting on some Taig mills and spares I
paid for a few weeks back which are still stuck somewhere in the TNT
deliverysystem. So much for their '3 to 5 days' from the US to the UK :(

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Re: [Emc-users] [Off] Granite Surface Protection

2014-03-29 Thread Lester Caine
Jeshua Lacock wrote:
 The reason I got my new surface was so that I could have a studio 
 semi-permanetly set up for most shots I need, then if I needed a bigger 
 surface I could set up the studio in the shop.
I have a convenient 1.2mt square granite work surface and a long 70cm wide run 
around the walls which I get access to from time to time - when SWMBO is not in 
;)
It's the kitchen work surface ... with a pinky shade.

Granite is porous and we were supplied with a bottle of sealer with 
instructions 
to wash the surface down, leave to dry naturally over night with the kitchen 
warm and then apply sealant. That was 12+ years ago and I've lost the bottle 
long ago, but the surface is as shiny as the day it was installed, and while 
not 
micro accurate is more than flat enough for my needs :)

If I have an accurate job to do it just gets a run over with the scrapper prior 
to use to ensure any remains from it's other uses are removed ... You will see 
it in the background of many of the shots on the website as the array of low 
voltage halogen bulbs in the canopy provide a nice even light :)

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Re: [Emc-users] I$@)^ another C41 gone to hell.

2014-03-16 Thread Lester Caine
Gene Heskett wrote:
 http://www.homanndesigns.com/store/index.php?main_page=product_infocPat
 h=1products_id=21
 3 concerns with the -03 Peter (besides the ripoff when converting AUD to
 USD, usually resulting in at least an $80 charge).

Shipping around the world seems to be in free fall at the moment?
'Ripoff' is probably the right word, but it is the fat cat financial people and 
the carriers who are doing it?
I don't bring Gecko stuff into the UK because of the cost of shipping it over, 
but I was tempted to buy one of Peter when he first sold them on offer as there 
was a substantial saving buying an American unit from Australia into Europe.

If a buy a certain Gecko product in the UK it's £332 delivered. If I buy it 
from 
the US direct its only £210 even with express delivery. From Peter it comes in 
at only £200 today ... Wish I had picked one up now when it was on offer ;)

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Re: [Emc-users] I$@)^ another C41 gone to hell.

2014-03-16 Thread Lester Caine
Dave Cole wrote:
 http://www.homanndesigns.com/store/index.php?main_page=product_infocPat
 h=1products_id=21
 3 concerns with the -03 Peter (besides the ripoff when converting AUD to
 USD, usually resulting in at least an $80 charge).
 Shipping around the world seems to be in free fall at the moment?
 'Ripoff' is probably the right word, but it is the fat cat financial people 
 and
 the carriers who are doing it?
 I don't bring Gecko stuff into the UK because of the cost of shipping it 
 over,
 but I was tempted to buy one of Peter when he first sold them on offer as 
 there
 was a substantial saving buying an American unit from Australia into Europe.
 
 If a buy a certain Gecko product in the UK it's £332 delivered. If I buy it 
 from
 the US direct its only £210 even with express delivery. From Peter it comes 
 in
 at only £200 today ... Wish I had picked one up now when it was on offer;)
 I have never understood why prices in the UK for tech equipment is so high 
 oftentimes.
Some things are controlled by local distributors who 'value add' but one does 
wonder at times.

 £332 vs £200 is crazy.   For that price difference couldn't you import it for 
 £200, pay duties, sell it for £280 and still make a nice profit while 
 undercutting the guy selling it for £332?  I must not understand what is 
 required to get tech equipment into the UK.
It is always a gamble if you end up paying duty on single items and to be 
honest 
I do tend to be more lucky from Oz than the US, but There could be around 25% 
local charges on any bulk shipment covering VAT and handling. I was going to 
say 
that the £332 would include VAT until I saw the final bill is actually £398.87 
!!! Being VAT registered does have advantages :)

 With container ships zipping across the oceans, shipping should be cheap if 
 you can wait for a couple of weeks.
Shipping is not so much the problem ... it's cashflow. I've got some Taig mills 
and spares on order at the moment, but until I can pay up front for them ... 
The 
bank manager and paypal make more profit than I do :(

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Re: [Emc-users] Scale ring engraving

2013-11-02 Thread Lester Caine
andy pugh wrote:
 Can't you set A as a linear axis in LinuxCNC ?
 You can't set the active plane to XA.
 You can have a linear A-axis, but the only planes that arcs can be in
 are XY, YZ, ZX, UV, VW, WU.

 There is an arbitrary arcs branch somewhere, but that attempts to
 solve a different thing.

Not really relevant ...
The trick is to simply plug the rotary table into 'Y' ( although I use 'X' it's 
easier ) and set the steps per to give me the right distance for 360 degrees of 
rotation. Only problem is having a big enough swing on the rotary table given 
the shallow angle you are trying to work on. It's a lot easier on the side of a 
cylinder :)

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Re: [Emc-users] mail list over forums?

2013-07-11 Thread Lester Caine
Mark Wendt wrote:
 On Wed, Jul 10, 2013 at 4:13 PM, Shannon Watson swat...@mpm1.com wrote:

 I can just reply and it knows what i am replying to? On a forum I know
 what i am replying to.

I will not wind up the 'top post' flamewars, but any decent email client will 
thread replies properly ...

 You replied to Dave's reply.  You didn't know what you were replying to?

 There's a subject header on an email, just like a subject or topic title on
 a forum.

 A mailing list is likely to get faster replies to a forum, since many folks
 have an email client up and running when they are online.

 On a forum, I need to be in that forum and in that topic to read what's
 going on.  If someone posts a new topic in a forum, the only way I'll know
 it's there is if I visit that forum and see that topic.  On an email list,
 if someone posts a question, it's available the next time my email client
 pops my mail server and delivers it into my inbox.  Less work for me when I
 don't necessarily have time to go searching through forums to see if there
 are any new threads.  I usually only visit a forum once a day, and only
 give it a once through.  Emails are constantly showing up in my inbox all
 day long.

I get emails from the CNCForum, but have given up bothering to go on-line there 
at all. I have all of a number of cnc list history locally and can search at 
leisure and reply promptly when something of interest pops up.

To my mind, 'the cloud' should be about our all being able to LOCALLY monitor 
and interact with other people without having to keep going to 'centrally 
managed' websites ... email is part of that model.

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Re: [Emc-users] Sheet metal forming without stamping dies.

2013-07-08 Thread Lester Caine
Dave Caroline wrote:
 On Mon, Jul 8, 2013 at 8:02 AM,les...@lsces.co.uk  wrote:
 Presumably the tips of the press rotate and angle to deform the 'level' it 
 is currently rastering to the angle needed? I can't see it producing the 
 quality it seems to be achieving with just a ball nose tool?
 
 Think of the metal spinning process, with the right ball diameters and
 keeping the passes close enough it should be reasonably good.

So spinning the ends of the press tool ... needs a pair of spindles that can 
take the end pressure, but wouldn't it just heat up the work? Not seeing any 
coolant in the video. Actually, a 'C' shaped arm with a pair of probes driven 
from a motor on the main body and an opening gap that can be controlled? With a 
router type table to move it around provided it's stiff enough ... not too 
difficult? Just need software to generate the profile ... which must be easier 
than the 3d printer code?

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Re: [Emc-users] What current ITX board?

2012-12-03 Thread Lester Caine
Dave wrote:
 Just had another batch in and shipping them Dual
 boot LinuxCNC and XP although I may well be using USBCNC rather than Mach3
 
 Slight aside ... anybody looked at USBCNC as a controller with LinuxCNC?
 
 What... no Mach3!

 Why aren't you using the latest Mach4 release?;-)

Still using an older stable Mach3 on most customer production sites ... if it 
works don't break it and since there are no network connections - no need to 
worry about updates getting in the way :)

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Re: [Emc-users] What current ITX board?

2012-12-02 Thread Lester Caine
Anders Wallin wrote:
 The board has a single PCIE slot which I don't want to use for a graphics
 card since I want to use it for a Mesa FPGA-card.

http://linitx.com/product/12331 all right you don't need the power supply, but 
the two PCI slots are useful ;)
I'm currently using it with http://linitx.com/product/13485 which is a nicely 
priced option for motherboard, and a 16Gb SSD disk makes a nice package.

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Re: [Emc-users] What current ITX board?

2012-12-02 Thread Lester Caine
Kent A. Reed wrote:
 Hi, Anders.

 Last July, Lester was remarking on the DN2800MT graphics problem

 DN2800MT will install XP, Probably Vista, W7 and Linux with graphics 
 switched
 off. Enabling graphics in Linux seems to be hit and miss but basically 
 there are
 no drivers for the Intel GMA 3600 graphics for Linux or XP but XP will 
 run.
 to which Andy responded

 I don't understand the problem. I just installed the LinuxCNC 2.5
 LiveCD, and it works as expected.
 
 What do you mean by enabling graphics?
 
 I have only used it on the VGA connector, (plugged into my TV,
 actually) but I get the normal Axis interface, and can run glxgears,
 and mouse/keyboard response is entirely normal.
 I'm curious about the difference between Andy's remark entirely normal
 and your remark slow and the resolution wrong with the generic driver.
 Is it related to VGA vs HDMI or perhaps to Andy apparently running
 Ubuntu 10.04LTS (LinuxCNC 2.5 LiveCD) and you running 12.04LTS?

I did establish that the problem was mainly related to USING the HDMI socket 
with a high res monitor. Drop back to a nice 1024x768 VGA monitor and the 
LiveCD 
does load fine. But I relegated the DN2800 board to a job that needed W7 anyway 
simply because I could not rely on it. The XP drivers still are not available, 
but as long as you use a low resolution monitor then the generic drivers are 
fine.

The PV530A-ITX has proven reliable and paired with the Dual PCI case gives a 
nice package at the moment. Just had another batch in and shipping them Dual 
boot LinuxCNC and XP although I may well be using USBCNC rather than Mach3

Slight aside ... anybody looked at USBCNC as a controller with LinuxCNC?

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Re: [Emc-users] Live Cd

2012-10-16 Thread Lester Caine
Gabriel Willen wrote:
 Im actually interested in seeing if the Roboboard 110 
 http://www.roboard.com/RB-110.htm, would be suitable for Linuxcnc.

I'm curious as to why you would want to pay for such an expensive board when 
there are other cheaper alternatives. It's coming up at £200+VAT over here and 
I 
can get a can get a fully cased micro itx board for that ...

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