The BMW UUC Digest 
Volume 3 : Issue 441 : "text" Format

Messages in this Issue:
  97 540 6-spd transmission output seal leaking
  Re: 97 540 6-spd transmission output seal leaking
  Re: 97 540 6-spd transmission output seal leaking
  Re: 97 540 6-spd transmission output seal leaking
  Re: 97 540 6-spd transmission output seal leaking
  Re: 97 540 6-spd transmission output seal leaking
  Euro headlight connector repair

----------------------------------------------------------------------

Date: Sat, 7 Apr 2007 10:57:41 -0700 (PDT)
From: Ivan Demkovitch <[EMAIL PROTECTED]>
To: [email protected]
Subject: 97 540 6-spd transmission output seal leaking
Message-ID: <[EMAIL PROTECTED]>

Looking at parts catalog there is PN 23211222770 that should address output 
flange.

I have some play there also.. Bentley says there is special tools required. Did 
anybody replaced that seal? 

Is DIY-able or I really need special tools? 

Thanks,
Ivan

------------------------------

Date: Sat, 7 Apr 2007 14:27:41 -0400
From: John Grills <[EMAIL PROTECTED]>
To: Ivan Demkovitch <[EMAIL PROTECTED]>,
        BMW UUC Digest <[email protected]>
Cc: [email protected]
Subject: Re: 97 540 6-spd transmission output seal leaking
Message-ID: <[EMAIL PROTECTED]>

You just need a puller to pop the flange off. You can use a steering  
hub puller from pep boys.

The "special" tool is a thin-walled 30mm socket for the retaining nut  
(much like a wheel bearing nut).

Hazet has a nice one for about $40 (Maryland Metric can get it for  
you)...or, just go to pep boys, buy a regular 30mm impact socket and  
grind it down....I just did this as a matter of fact...not really all  
that much grinding. I ordered the lovely socket, but it ended up  
taking 2 weeks to ship from da faderland don't cha know.

cheers!

John Grills
NCC-BMWCCA


On Apr 7, 2007, at 1:57 PM, Ivan Demkovitch wrote:

> Looking at parts catalog there is PN 23211222770 that should  
> address output flange.
>
> I have some play there also.. Bentley says there is special tools  
> required. Did anybody replaced that seal?
>
> Is DIY-able or I really need special tools?
>
> Thanks,
> Ivan
> Search the ARCHIVES:http://www.mail-archive.com/ 
> [email protected]
>
>
> ______________________________________________________________________ 
> ____
> In memory of Michel Potheau - friend, enthusiast, founder of the  
> BMW CCA.
>
> UUC Motorwerks - BMW Performance Fine-tuning and home of the Ultimate
> Short Shifter - accept no substitutes!
> 908-874-9092 . http://www.uucmotorwerks.com


------------------------------

Date: Sat, 7 Apr 2007 11:46:09 -0700 (PDT)
From: Ivan Demkovitch <[EMAIL PROTECTED]>
To: John Grills <[EMAIL PROTECTED]>,
        BMW UUC Digest <[email protected]>
Cc: [email protected]
Subject: Re: 97 540 6-spd transmission output seal leaking
Message-ID: <[EMAIL PROTECTED]>

John,

Thanks! Not bad at all then. Did this kit also cured play in output flange?

Thank you,
Ivan

----- Original Message ----
From: John Grills <[EMAIL PROTECTED]>
To: Ivan Demkovitch <[EMAIL PROTECTED]>; BMW UUC Digest 
<[email protected]>
Cc: [email protected]
Sent: Saturday, April 7, 2007 1:27:41 PM
Subject: Re: [UUC] 97 540 6-spd transmission output seal leaking


You just need a puller to pop the flange off. You can use a steering  
hub puller from pep boys.

The "special" tool is a thin-walled 30mm socket for the retaining nut  
(much like a wheel bearing nut).

Hazet has a nice one for about $40 (Maryland Metric can get it for  
you)...or, just go to pep boys, buy a regular 30mm impact socket and  
grind it down....I just did this as a matter of fact...not really all  
that much grinding. I ordered the lovely socket, but it ended up  
taking 2 weeks to ship from da faderland don't cha know.

cheers!

John Grills
NCC-BMWCCA


On Apr 7, 2007, at 1:57 PM, Ivan Demkovitch wrote:

> Looking at parts catalog there is PN 23211222770 that should  
> address output flange.
>
> I have some play there also.. Bentley says there is special tools  
> required. Did anybody replaced that seal?
>
> Is DIY-able or I really need special tools?
>
> Thanks,
> Ivan
> Search the ARCHIVES:http://www.mail-archive.com/ 
> [email protected]
>
>
> ______________________________________________________________________ 
> ____
> In memory of Michel Potheau - friend, enthusiast, founder of the  
> BMW CCA.
>
> UUC Motorwerks - BMW Performance Fine-tuning and home of the Ultimate
> Short Shifter - accept no substitutes!
> 908-874-9092 . http://www.uucmotorwerks.com

------------------------------

Date: Sat, 7 Apr 2007 12:06:42 -0700 (PDT)
From: Ivan Demkovitch <[EMAIL PROTECTED]>
To: John Grills <[EMAIL PROTECTED]>
Cc: BMW UUC Digest <[email protected]>
Subject: Re: 97 540 6-spd transmission output seal leaking
Message-ID: <[EMAIL PROTECTED]>

Any advise on where to buy this piece of art? I like nice tools :)

BTW. There is shims under flange. Did you just reuse old ones?

What about oil? Sticker on my tranny said to use ATF. I was using Mobl1 ATF but 
it's time to replace oil anyways.
What's good?



----- Original Message ----
From: John Grills <[EMAIL PROTECTED]>
To: Ivan Demkovitch <[EMAIL PROTECTED]>
Cc: BMW UUC Digest <[email protected]>
Sent: Saturday, April 7, 2007 1:55:50 PM
Subject: Re: [UUC] 97 540 6-spd transmission output seal leaking


I had no play in mine, so I can't answer that. Could have just been  
loose...it's a splined flange and it needs to be torqued down there  
pretty good 1st up to 175, then backed off and reset at 170 ft lbs.

BTW the Hazet Socket is P/N 900TZ and it really IS a work of art...so  
less pedestrian than the ground-down pep boys solution!

On Apr 7, 2007, at 2:46 PM, Ivan Demkovitch wrote:

> John,
>
> Thanks! Not bad at all then. Did this kit also cured play in output  
> flange?
>
> Thank you,
> Ivan
>
> ----- Original Message ----
> From: John Grills <[EMAIL PROTECTED]>
> To: Ivan Demkovitch <[EMAIL PROTECTED]>; BMW UUC Digest  
> <[email protected]>
> Cc: [email protected]
> Sent: Saturday, April 7, 2007 1:27:41 PM
> Subject: Re: [UUC] 97 540 6-spd transmission output seal leaking
>
>
> You just need a puller to pop the flange off. You can use a steering
> hub puller from pep boys.
>
> The "special" tool is a thin-walled 30mm socket for the retaining nut
> (much like a wheel bearing nut).
>
> Hazet has a nice one for about $40 (Maryland Metric can get it for
> you)...or, just go to pep boys, buy a regular 30mm impact socket and
> grind it down....I just did this as a matter of fact...not really all
> that much grinding. I ordered the lovely socket, but it ended up
> taking 2 weeks to ship from da faderland don't cha know.
>
> cheers!
>
> John Grills
> NCC-BMWCCA
>
>
> On Apr 7, 2007, at 1:57 PM, Ivan Demkovitch wrote:
>
>> Looking at parts catalog there is PN 23211222770 that should
>> address output flange.
>>
>> I have some play there also.. Bentley says there is special tools
>> required. Did anybody replaced that seal?
>>
>> Is DIY-able or I really need special tools?
>>
>> Thanks,
>> Ivan
>> Search the ARCHIVES:http://www.mail-archive.com/
>> [email protected]
>>
>>
>> _____________________________________________________________________ 
>> _
>> ____
>> In memory of Michel Potheau - friend, enthusiast, founder of the
>> BMW CCA.
>>
>> UUC Motorwerks - BMW Performance Fine-tuning and home of the Ultimate
>> Short Shifter - accept no substitutes!
>> 908-874-9092 . http://www.uucmotorwerks.com
> Search the ARCHIVES:http://www.mail-archive.com/ 
> [email protected]
>
>
> ______________________________________________________________________ 
> ____
> In memory of Michel Potheau - friend, enthusiast, founder of the  
> BMW CCA.
>
> UUC Motorwerks - BMW Performance Fine-tuning and home of the Ultimate
> Short Shifter - accept no substitutes!
> 908-874-9092 . http://www.uucmotorwerks.com

------------------------------

Date: Sat, 7 Apr 2007 14:55:50 -0400
From: John Grills <[EMAIL PROTECTED]>
To: Ivan Demkovitch <[EMAIL PROTECTED]>
Cc: BMW UUC Digest <[email protected]>
Subject: Re: 97 540 6-spd transmission output seal leaking
Message-ID: <[EMAIL PROTECTED]>

I had no play in mine, so I can't answer that. Could have just been  
loose...it's a splined flange and it needs to be torqued down there  
pretty good 1st up to 175, then backed off and reset at 170 ft lbs.

BTW the Hazet Socket is P/N 900TZ and it really IS a work of art...so  
less pedestrian than the ground-down pep boys solution!

On Apr 7, 2007, at 2:46 PM, Ivan Demkovitch wrote:

> John,
>
> Thanks! Not bad at all then. Did this kit also cured play in output  
> flange?
>
> Thank you,
> Ivan
>
> ----- Original Message ----
> From: John Grills <[EMAIL PROTECTED]>
> To: Ivan Demkovitch <[EMAIL PROTECTED]>; BMW UUC Digest  
> <[email protected]>
> Cc: [email protected]
> Sent: Saturday, April 7, 2007 1:27:41 PM
> Subject: Re: [UUC] 97 540 6-spd transmission output seal leaking
>
>
> You just need a puller to pop the flange off. You can use a steering
> hub puller from pep boys.
>
> The "special" tool is a thin-walled 30mm socket for the retaining nut
> (much like a wheel bearing nut).
>
> Hazet has a nice one for about $40 (Maryland Metric can get it for
> you)...or, just go to pep boys, buy a regular 30mm impact socket and
> grind it down....I just did this as a matter of fact...not really all
> that much grinding. I ordered the lovely socket, but it ended up
> taking 2 weeks to ship from da faderland don't cha know.
>
> cheers!
>
> John Grills
> NCC-BMWCCA
>
>
> On Apr 7, 2007, at 1:57 PM, Ivan Demkovitch wrote:
>
>> Looking at parts catalog there is PN 23211222770 that should
>> address output flange.
>>
>> I have some play there also.. Bentley says there is special tools
>> required. Did anybody replaced that seal?
>>
>> Is DIY-able or I really need special tools?
>>
>> Thanks,
>> Ivan
>> Search the ARCHIVES:http://www.mail-archive.com/
>> [email protected]
>>
>>
>> _____________________________________________________________________ 
>> _
>> ____
>> In memory of Michel Potheau - friend, enthusiast, founder of the
>> BMW CCA.
>>
>> UUC Motorwerks - BMW Performance Fine-tuning and home of the Ultimate
>> Short Shifter - accept no substitutes!
>> 908-874-9092 . http://www.uucmotorwerks.com
> Search the ARCHIVES:http://www.mail-archive.com/ 
> [email protected]
>
>
> ______________________________________________________________________ 
> ____
> In memory of Michel Potheau - friend, enthusiast, founder of the  
> BMW CCA.
>
> UUC Motorwerks - BMW Performance Fine-tuning and home of the Ultimate
> Short Shifter - accept no substitutes!
> 908-874-9092 . http://www.uucmotorwerks.com


------------------------------

Date: Sun, 8 Apr 2007 08:05:25 -0400
From: John Grills <[EMAIL PROTECTED]>
To: Ivan Demkovitch <[EMAIL PROTECTED]>
Cc: BMW UUC Digest <[email protected]>
Subject: Re: 97 540 6-spd transmission output seal leaking
Message-ID: <[EMAIL PROTECTED]>

It's not a shim, but a lock-plate (washer), again, similar to the  
axle-stub/shaft on a wheel.

I ordered the socket from Maryland Metrics (google them!). http:// 
mdmetric.com/

I believe you can also order one from Steve at the Ultimate Garage  
http://www.ultimategarage.com/Parts/bmwtools.html

In my older cars (e30s) I use Redline MTL. For your car, to my  
knowledge Mobil 1 ATF is just fine. I like Redline products, but they  
are harder to come by...

r/jpg
On Apr 7, 2007, at 3:06 PM, Ivan Demkovitch wrote:

> Any advise on where to buy this piece of art? I like nice tools :)
>
> BTW. There is shims under flange. Did you just reuse old ones?
>
> What about oil? Sticker on my tranny said to use ATF. I was using  
> Mobl1 ATF but it's time to replace oil anyways.
> What's good?
>
>
>
> ----- Original Message ----
> From: John Grills <[EMAIL PROTECTED]>
> To: Ivan Demkovitch <[EMAIL PROTECTED]>
> Cc: BMW UUC Digest <[email protected]>
> Sent: Saturday, April 7, 2007 1:55:50 PM
> Subject: Re: [UUC] 97 540 6-spd transmission output seal leaking
>
>
> I had no play in mine, so I can't answer that. Could have just been
> loose...it's a splined flange and it needs to be torqued down there
> pretty good 1st up to 175, then backed off and reset at 170 ft lbs.
>
> BTW the Hazet Socket is P/N 900TZ and it really IS a work of art...so
> less pedestrian than the ground-down pep boys solution!
>
> On Apr 7, 2007, at 2:46 PM, Ivan Demkovitch wrote:
>
>> John,
>>
>> Thanks! Not bad at all then. Did this kit also cured play in output
>> flange?
>>
>> Thank you,
>> Ivan
>>
>> ----- Original Message ----
>> From: John Grills <[EMAIL PROTECTED]>
>> To: Ivan Demkovitch <[EMAIL PROTECTED]>; BMW UUC Digest
>> <[email protected]>
>> Cc: [email protected]
>> Sent: Saturday, April 7, 2007 1:27:41 PM
>> Subject: Re: [UUC] 97 540 6-spd transmission output seal leaking
>>
>>
>> You just need a puller to pop the flange off. You can use a steering
>> hub puller from pep boys.
>>
>> The "special" tool is a thin-walled 30mm socket for the retaining nut
>> (much like a wheel bearing nut).
>>
>> Hazet has a nice one for about $40 (Maryland Metric can get it for
>> you)...or, just go to pep boys, buy a regular 30mm impact socket and
>> grind it down....I just did this as a matter of fact...not really all
>> that much grinding. I ordered the lovely socket, but it ended up
>> taking 2 weeks to ship from da faderland don't cha know.
>>
>> cheers!
>>
>> John Grills
>> NCC-BMWCCA
>>
>>
>> On Apr 7, 2007, at 1:57 PM, Ivan Demkovitch wrote:
>>
>>> Looking at parts catalog there is PN 23211222770 that should
>>> address output flange.
>>>
>>> I have some play there also.. Bentley says there is special tools
>>> required. Did anybody replaced that seal?
>>>
>>> Is DIY-able or I really need special tools?
>>>
>>> Thanks,
>>> Ivan
>>> Search the ARCHIVES:http://www.mail-archive.com/
>>> [email protected]
>>>
>>>
>>> ____________________________________________________________________ 
>>> _
>>> _
>>> ____
>>> In memory of Michel Potheau - friend, enthusiast, founder of the
>>> BMW CCA.
>>>
>>> UUC Motorwerks - BMW Performance Fine-tuning and home of the  
>>> Ultimate
>>> Short Shifter - accept no substitutes!
>>> 908-874-9092 . http://www.uucmotorwerks.com
>> Search the ARCHIVES:http://www.mail-archive.com/
>> [email protected]
>>
>>
>> _____________________________________________________________________ 
>> _
>> ____
>> In memory of Michel Potheau - friend, enthusiast, founder of the
>> BMW CCA.
>>
>> UUC Motorwerks - BMW Performance Fine-tuning and home of the Ultimate
>> Short Shifter - accept no substitutes!
>> 908-874-9092 . http://www.uucmotorwerks.com
> Search the ARCHIVES:http://www.mail-archive.com/ 
> [email protected]
>
>
> ______________________________________________________________________ 
> ____
> In memory of Michel Potheau - friend, enthusiast, founder of the  
> BMW CCA.
>
> UUC Motorwerks - BMW Performance Fine-tuning and home of the Ultimate
> Short Shifter - accept no substitutes!
> 908-874-9092 . http://www.uucmotorwerks.com


------------------------------

Date: Sun, 8 Apr 2007 01:33:39 -0700
From: Peter Loron <[EMAIL PROTECTED]>
To: [email protected]
Subject: Euro headlight connector repair
Message-ID: <[EMAIL PROTECTED]>

So in addition to apparently successfully completing the head repair  
on the M3 (w0000), I managed to pull out the ground wire from my ZKW  
headlight connector. These are the round euro-type ones. Anybody know  
how to disassemble those connectors so I can get the ground hooked  
back up?

Thanks.

-Pete

------------------------------

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